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TEXCEL ENGINEERS PVT. LTD.

NTPC - KORBA ERECTION STATUS


Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT)

PART - A (STRUCTURE)

PG 24 (SILENCER ) TOTAL

26.419

24.689

1.730

PG 35 (BOILER STRUCTURE) TOTAL

4184.529

4089.546

94.983

PG 36 (BOILER PLATFORMS) TOTAL 3409.634

2417.436

992.198

PG 38 (INTER CONN. PLATFORMS) TOTAL

810.361

8.177

802.184

PG 39 (FAN HANDLING STRUCTURE) TOTAL

100.460

0.000

100.460

PG 99 (FAN HANDLING ARRANGEMENT )TOTAL TOTAL (IN MT)

45.970

0.000

45.970

8577.372

6539.848

2037.524

PAGE 1 OF 13

TEXCEL ENGINEERS PVT. LTD. NTPC - KORBA ERECTION STATUS


Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT)

PART - B (NON - PRESSURE PARTS)

PG 08 (BUCK STAYS) TOTAL

655.071

653.474

1.593

PG 09 (SEAL BOXES) TOTAL

12.817

12.410

0.407

PG 18 (SKIN CASING) TOTAL

21.619

11.658

9.961

PG 20 (SOOT BLOWERS) TOTAL

79.098

75.024

4.074

PG 24 (TRIM PIPING) TOTAL

94.067

50.907

43.160

PG 28 (DOORS) TOTAL

12.616

0.000

12.616

PG 30 (ENCLOURS) TOTAL PG 31 (BOILER FIXING COMPONENTS) TOTAL

165.104

94.421

70.683

15.702

11.689

4.013

PG 41 (OIL GUNS)

3.598

0.000

3.598

PG 42 (FUEL OIL PIPING)

37.611

0.000

37.611
PAGE 2 OF 13

TEXCEL ENGINEERS PVT. LTD. NTPC - KORBA ERECTION STATUS


Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT)

PG 43 (AIR SYSTEM PIPING)

81.405

0.460

80.945

PG 45 (BURNER BLOCKS) TOTAL

152.625

150.003

2.622

PG 47 (COAL PIPING) TOTAL

716.376

184.183

532.193

PG 48 (DUCTING) TOTAL

1748.971

902.880

846.091

PG 50 (SCAPH) TOTAL

20.260

0.000

20.260

PG 57 (DAMPERS) TOTAL

356.327

129.885

226.442

PG 67 (FEED PIPE TO MILL) TOTAL

107.958

0.000

107.958

TOTAL (IN MT)

4281.225

2276.994

2004.227
PAGE 3 OF 13

TEXCEL ENGINEERS PVT. LTD. NTPC - KORBA ERECTION STATUS


Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT)

PART - C (PRESSURE PARTS) PG 04 (BOILER DRUM) TOTAL 239.521 229.545 9.976

05 (WW HEADERS) TOTAL 06(WW PANNELS) TOTAL 07 (RISER TUBES) TOTAL

190.726 592.689 321.249

190.666 592.689 321.249

0.060 0.000 0.000

10 (SH HEADERS) TOTAL 11 (SH PANNELS) TOTAL

182.636 883.964

182.636 883.964

0.000 0.000

12 (SH HDR SUSPENSION) TOTAL

455.314

449.068

6.246

15 (RH HEADRS) TOTAL

51.161

51.161

0.000

16 (RH COILS) TOTAL 17 (RH HDR SUSPENSION)

309.805 97.694

309.804 87.739

0.000 9.955

19 (ECO SYSTEM)

888.234

888.198

0.000

PAGE 4 OF 13

TEXCEL ENGINEERS PVT. LTD. NTPC - KORBA ERECTION STATUS


Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT) 27.452 0.000 27.452

21 (SB PIPING) TOTAL

24 (TRIM PIPING) TOTAL

214.138

125.293

88.845

42 (FUEL OIL PIPING) TOTAL

40.582

7.146

33.436

TOTAL (IN MT) PART - D (ROTATING MACHINES) 52 (AIR PRE HEATER) TOTAL

4495.164

4319.158

175.968

1457.717

1401.970

55.747

55 (AXIAL FANS) TOTAL

204.375

68.277

136.098

56 (RADIAL FANS) TOTAL

242.605

116.421

126.184

61 (MILLS) TOTAL 63 (DRIVE MOTORS FOR ROT M/Cs) TOTAL 65 (FEEDER) TOTAL (IN MT)

1415.000 165.000 63.529 3548.226

0.000 23.475 0.000 1610.143

1415.000 141.525 63.529 1938.083


PAGE 5 OF 13

TEXCEL ENGINEERS PVT. LTD. NTPC - KORBA ERECTION STATUS


Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT)

PART - E (BOILER PIPING)

24 (TRIM PIPING) TOTAL

57.563

53.385

4.178

80 & 81 (SG PIPING & EXPANDERS) TOTAL

167.000

35.286

131.714

TOTAL (IN MT) GRAND TOTAL (IN MT)

224.563 21126.550

88.671 14835

135.892 6291.694

PAGE 6 OF 13

LTD.

nd its Auxiliaries of III. As on 01.09.09 Remarks

All 18 nos. of Silencer Supports are completed. Balance supports can be completed after erection of exhaust piping.

Excess grills suplied in '35' group. It will be consumed in later stage of additional platforms for equipments.

Work in progress.Bunker bay structure clearance required to start interconnection platforms. Sequential holdup of FD FAN Duct, Eco. & Hot Pri. Air Ducts in IIIrd Pass Area. Work consist of Lift structure , Mill Maintenance Platforms. IInd Pass Coil Handling Structure work will start after Eco. Ducting/Outside Ducting erection. Sequential of Fans Foundations/Fan Handling Structure Column erection work Sequential holdup of APH & FAN erection.

PAGE 7 OF 13

LTD.

nd its Auxiliaries of III. As on 01.09.09 Remarks

For completion of Buckstay Links missing buckstay pins yet to received. Work in Progress. Balance work will be completed after fixing of Acoustic Steam leak detecting system area. Work in progress. Completion after completion of Pourable/Refactory insulation. Work in progress.

Silencer erection completed; Balance (43 MT) is Trimpiping. Fabrication work in progress. Balance materials (Mill Board DU: 011, 012) yet to be received. Work in Progress. Vertical Roof Enclosure started on 06.04.2009. Work in Progress. Sequential Erection of Burner Skid Assy(42-070- DU: 001 & 002 materials yet to be received). Boiler floor piping work in Progress. Fuel Oil Pump House is not ready.
PAGE 8 OF 13

LTD.

nd its Auxiliaries of III. As on 01.09.09 Remarks Scanner Air, Elbow, reducer materials yet to be received. Seal Air fan foundation not ready to start seal air piping. Burner Tilt, Power Cylinder fixing work balance Work in Progress. RHS, LHS Mills & Bunker structures are not ready. Burner Corner Vertical Pipes erection slow down all 05 level main platform members are fouling. Modification is required. Work in progress, (Clearance from Mill Bay Structure Agency for erection of Ducts and other structures in our scope.) Sequential erection of PA & FD Fan Ducts. FD Fan SCAPH material damaged. Replacement yet to be received. Work in progress, (Clearance from Mill Bay Structure Agency for erection of Ducts and other structures in our scope.) Sequential holdup. To start after completion of Feeder Floor.

PAGE 9 OF 13

LTD.

nd its Auxiliaries of III. As on 01.09.09 Remarks

Drum erected on 27.02.2008. Drum internal balance. Bottom Ring header Orifice Plate Fixing work Balance.

Work in progress. RH Steam cooled spacers (material Pending) , Ist Pass links supports.(link support materials yet to be received)

Reheater crossover tube balance.

PAGE 10 OF 13

LTD.

nd its Auxiliaries of III. As on 01.09.09 Remarks

Sequential holdup Work in progress. SH. RH. Spray lines, Non drainable portions vent & drains supports balance. SH Startup vent balance material yet to be received. Boiler floor piping work in progress. Fuel Oil Pump House is not ready. Pump skid assy. are not received.

Work in progress.

FD Fan 'A' foundations are not ready . To start PA Fan 'B' & FD Fan 'B' Silencers the supporting structures are not available. ID FAN 'A' work in progress. ID FAN 'B' foundation is not ready. Seal Air Fan foundation not ready. Both LHS & RHS Mill foundations are not ready. Sequential erection of Fans & Mills Feeder floor is not ready.

PAGE 11 OF 13

LTD.

nd its Auxiliaries of III. As on 01.09.09 Remarks

Work in progress.

Work in progress. CBD Tank foundations are not ready.

PAGE 12 OF 13

MAIN

30-215 BOILER
ENCL deleted

12.638

12.638