Ball Valve Knowledge

Copyright@2007Lanus Industries LLC USA.All right reserved.
API 6D|6A|BS5351 BALL VALVE
LANUS INDUSTRIES LLC USA
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API 6D|BS5351 2pcs Split type Floating Ball Valve API 6D|BS5351 2pcs & 3pcs Trunnion Mounted Ball Valve API 600|API 6D Cast Steel|Stainless Steel Valve Din Standard Cast Iron|Cast Steel|Stainless Steel Valve JIS Marine Std Cast Iron|Cast Steel and Bronze Valve BS,ANSI,DIN Std Bronze Steam Valve Cooperated factory with API 6D|API 607|API6FA|DNV|ISO9001:2000 approval Certificate Lanus Industries LLC introduction Floating Ball Valve Design Feature Fire Safe and Anti-Static Design Opening Torque of Soft seated floating Ball Valve ( N.m ). FLOATING BALL VALVE - FLOW COEFFICIENT CV ANSI Cl 150~600Lbs Ball Valves specification and dimensions 3-Way Ball Valve specification and dimensions Creyogenic Ball Valves specification and dimensions ANSI Cl 150~600# Cast Steel|Stainless Steel|Alloy Stainless Steel Pressure and Temperature ratings ANSI Cl 900~2500# Cast Steel|Stainless Steel|Alloy Stainless Steel Pressure and Temperature ratings Butt-welded end details Stainless Steel Ball Valve Bearings Material Engineering Data How to avoid problems Flange dimensions Flange Chemical Compositions and Mechanical Properties Moounting Flange Dimensions Maximum Flange Torque Values ASME Standard and Code nos API Std and Specifications BS Standard and Code nos
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Welcome to LANUS INDUSTRIES LLC

The LANUS is one of the leading wholesale suppliers of API 6D,API608,API607 and API 608 valves in the United States. LANUS is headquartered in W.O USA. Our business mainly is supplied for North and South America and North Sea Oil and Gas industries. We manufactured all kinds of valves supplying for Oil and Gas Plant, petrol chemical, oil refineries and power plant. We also OEM manufacturing in accordance to customers design and requirement. Our valves are manufactured by our cooperated plant in Maxico,Europe,China,India,Korea,Taiwan and Japan etc,. Technical engineering and Q.C control engineer permanent stay at our cooperated plant.and our distributors covering North & South America,Europe,Middle,S.E.A countries etc,.
INTRODUCTION
Thank you for your interest in Lanus Industries LLC USA. I am pleased to take this opportunity to introduce our company and product line to you. Lanus was incorporated in 2005 with corporate headquarters, manufacturing and supplies API 6D, API 6A valves. Our cooperated factories with API 6A and API 6D monogram license holder and our cooperated plant is certified to ISO9001: 2000. LANSU is proud to offer the widest product line of any valve manufacturer in the world. This line includes, but is not limited to: Cast Steel,Forged Steel,Stainless Steel,Alloy Steel,Copper Alloy Gate, Globe and Check Valves, Plug Valve, HPT Butterfly Valve, Kniew Gate Valve, Safety and Relief Valve, Lever Guage Cock, Slide Expansion Joints, Unit body,2pcs Split body Floating Ball Valve,2pcs and 3pcs body Trunnion Mounted Ball Valve,metal to metal Seated Ball Valve, Orbit type Ball Valve and Plug Valve Fabricated Through Conduit Pipeline Gate Valves Pressure Seal Valves Bellow Seal Valves Creyogenic Valves etc,. Sub-Sea Valves Low and High Temperature Valve Lanus is unique in that all our valves are available in all ANSI and API pressure classes and virtually any metallurgy required. From cast iron,ductile iron,carbon steel and alloy steel to stainless steel and exotics including titanium and Aluminium Bronze, Lanus can accommodate the most ordinary and extraordinary requirements. We also kept some stock at our Cooperated Plant for prompt shipment, and level of services, product availability and competitive pricing rarely found in our industry. We thank you for interest in Lanus and look forward to providing solutions to your requirements. If you have any questions, please feel free to contact our office anytime. Sincerely, Managing Sales Director Lanus Industries LLC USA
10
Floating Ball Valve Design Feature

3pcs Body Trunnion Moutned Ball Valve Reduces Port & Full Port Ball Valve Parts Materials
Design & Manufacture and Technical Specification
1 2 3 4 5 6 7 8 9 10 Design Feature and manufactuer Std Bore Dimension Wall Thickness: Face to Face ( End to End ) Dimensions: Flange Dimensions: Test & Inspection: Body Material: Anti-Static Device Fire Safe Design and Test Temp & Pressure : API 6D,API 608, BS5351, and ASME B16.34/AWWA C507, MSS SP-72. API 6D, BS5351, ASME B16.34, BS5351 ASME B16.10, API6D,DIN2501, DIN2543-2550, BS2080 ASME B16.5 API 598, API 6D, BS5146 WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3,CF3M,A105, LF22,F304,F316,F304L,F316L,CN7M, F11, F12, F51 Test API 598 NACE MR-01-75 / API607/6FA API6D,ASME B16.34, BS5351
1. Shell Body Materials
Materials: WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3, CF3M,CN7M, F51
Items Materials Specifications

1 2 3 4 5 6 7 8 9 Carbon Steel Forged Steel Low Cbn Steel Low Cbn Steel Carbon Steel Carbon Steel Carbon Steel CF8M ( 316 ) CF8 ( 304 ) CF3M ( 316L) WCB A105 LCB (LF2) LCC WC6(F11) WC9 F22 C5 A351 CF8M A351 CF8 A351 CF3M
Grade
A216 Gr WCB A105N A352 Gr. LCB A352 Gr. LCC Chromium Moly 1.25%Cr,0.5% Mo Chromium Moly 2.25%Cr,1% Mo Chromium Moly 5%Cr,0.5% Mo Stainless 18%Cr,9% Ni 2%Mo Stainless 18%Cr,8% Ni Low Carbon Stainless 18%Cr,9% Ni 2%Mo Low Carbon Stainless 18%Cr,8% Ni Stainless 19%Cr,29% Ni
Temperature Deg C Deg F

-29 to 425 -46 to 350 -46 to 350 -29 to 590 -29 to 590 -29 to 650 -196 to 815 -196 to 815 -196 to 815 -20 to 800 -50 to 660 -50 to 660 -20 to 1100 -20 to 1100 -20 to 1200 -320 to 1500 -320 to 1500 -320 to 1500
Applicant
Steam,Water,Oil,Oil vapour,Gas & General service Low temperature Low temperature Steam,Water,Oil,Oil vapour,Gas & General service Steam,Water,Oil,Oil vapour,Gas & General service Corrosive,Corrosive oil, refinery service Low and high temperature corrosion resistance Creyogenic service also available upon request. Low and high temperature corrosion resistance Creyogenic service also available upon request. Low and high temperature corrosion resistance Creyogenic service also available upon request. Low and high temperature corrosion resistance Creyogenic service also available upon request. Low and high temperature corrosion resistance Creyogenic service also available upon request.
10
CF3 ( 304L) CN7M Alloy 20
A351 CF3
-196 to 815
-320 to 1500
11
A351 Gr. CN7M
-196 to 425
-320 to 800
2. Ball Materials and Coatings
Materials:WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3, CF3M,CN7M, F51
11
Standard
Material
HTC Titanium Nitride HTCN Carbo-Titanium Nitride HCR Chrome Nitride WC Tungsten Carbide CRC Chrome Carbide ST6 Stellite 6
Hardness
3200 HV 4500 HV 3000 HV 1100 HV 800 HV 1000 HV
Thickness ( UM )
24 24 68 20 20 20
Max. Temperature (1)

1175 deg F / 482 deg F 1454 deg F / 662 deg F 1600 deg F / 1200 deg F 842 deg F / 842 deg F
Applicants
Suitable for clean services both liquid and gas. For gas or steam services up to to 356 deg F. Suitable for liquid or gas services with small presence of solids. For gas or steam Services up to 482 deg F. Suitable for clean services both liquid and gas. Best on oxidizing media.
Optional Materials. Pls contact LIV.
Suitable for liquid or gas services with high presence of solids. Not recommended in the presence of caustic soda. Suitable for liquid or gas services with small presence of solids. Not recommended in 1292 deg F / 1200 deg F the presence of caustic soda. Suitable for liquid or gas services with small presence of solids.Best on 1112 deg F / 662 deg F dry gas services or steam.
3. Metal Seat,Soft Seat,Seal & Packing Material 3a. Metal Seat Material
WCB,LCC,LCB,CF8,CF8M,CF3,CF8M etc,.
Material
Standard NI-G Nickel Matrix + Graphite Cu-G Copper Matrix + Graphite Optional Materials WC Tungston-Carbide ST6 Stellite 6
Hardness
120 HB 100 HB
Thickness Max.Temperature ( Um)

NA NA 1290 deg F/ 842deg F 832 deg F / 842deg F 482deg F / 482 deg F
Applications
Suitable for clean services both liquid and gas,Max.pressure 10,000 psig Suitable for clean services, both liquid and gas, Low fabrication factor, both in dry gas & steam services, Compatible with : HTC, HTCN, HCR & ST6. See BALL table. Compatible with : WC/Max pressure : 1450 psig ( < 2), 580 psig (< 3). See BALL table. Compatible with : WC/Max pressure : 1450 psig ( < 2), 580 psig (< 3).
1100 HV
20
1000 HV
20
482deg F / 482 deg F
3b. Soft Seat Material Deta
PTFE compared with other plastics, has a superior properties against chemicals and temperature. Because of such excellent properties, PTFE has a wide application as a sealing material. PTFE gasket is manufactured by molding method with PTFE..
PTFE
Tensile Strength (Mpa) Compressive Strength (Mpa) Tensile Strength (Mpa) Elongation (%) Compressive Strength Hardness(SH.A) (Mpa) Water Absorption (%) Elongation (%) Specific Gravity (G/cm3) Hardness(SH.A) Temperature Range (F) Water Absorption (%) Pressure Rating (Class) Specific Gravity (G/cm3) Service Application Temperature Range (F) Pressure Rating (Class) 24.8
RPTFE
25.4
Molon ( Nylon+MoS2 )
75~100
PEEK
91
Nylon 35 1010
55 250 56 70 <0.01 150 2.2 70 -300~400 0.3 150~600 1.04 Chemical & -40~200 Cryogenic 600~1500
Nylon 52 12
60 120 60 79 <0.01 200 2.2 75 -150~425 0.2 150~600 1.01 Chemical & -58~250 Cryogenic 600~1500
Devlon 100~140V
80 10~30 78 140 0.7 5.37 1.2 78 -40~300 0.1 150~1500 1.14 High Pressure & -150~300 Low Temperature 150~1500
Delrin 137
68 50 82 110 0.12 220 1.35 78 -150~500 0.2 150~2500 1.41 High Pressure & -58~230 High Temperature 150~1500
12
Service Application
High Pressure & Low Temperature
3c. Seal Material

Viton A Temperature range (F) Hardness (SH.A) Specific Gravity (G/cm3) Service Application -20~400 70 1.85 Petroleum Oils, Gasoline, Transmission Fluid NBR -50~250 70 1.2 Petroleum Oils, Water, Hydraulic Oils Viton B -20~400 70 1.85 Mineral Acid, Steam, MTBE HNBR (HSN) -40~320 80 1.33 Petroleum Oils, H2S & CO2 Viton AED -20~480 90 1.9 Anti-Explosive Decompression
3d. Gasket Material

Flexible Graphite Temperature Range ( Deg F) PH Service Application -300~900 0~14 Fire-Safe Spiral Wound 316+Graphite -300~900 0~14 Fire-Safe Pretightening PTFE -200~400 0~14 Cryogenic, High Corrosive Spiral Wound Monel + PTFE -300~400 -0~14 High Corrosive
4. Packing flat-surface tightness

We used to put packing around the stem and compact to ensure tightness of the stem which sticks out of the cover. But now we apply the retightening force of the spring to the surface between the packing and that between the stem shoulder and the cover shoulder to ensure tightness. The opening torque will be reduced.
5. Lever Handle and Actuator
Lever Handle
Gear Box
Aluminum Housing Actuator
Manual Actuator
Decluchtable Actuator
Quator Turn Actuator
Pneumatic Actuator
Electric Actuator
Electric Actuator
Electric Actuator
13
Fire Safe and Anti-Static Design for Slide Entry Floating Bore Ball Valves Design Feature
Fire Safe and Anti-Static Design Floating Ball Valve
a. Fire Safe Seat Sealing
floating ball valves fire safe is designed in accordance with API 607 & API SPEC 6FA. When non-metal resilient seats are destroyed in a fire, the upstream medium pressure push the ball into the downstream metal seat lip to cut off the line fluid and prevent the internal leakage due to a secondary metal-to-metal seals.
b. Blow-out Proof Stem
c. Anti-Static Device
The stem is designed with integral T-type shoulder to Antistatic devices between ball & stem and stem & body are provide blow-out proof effectively. It is internally inserted assembled by a spring & a stainless steel ball, which ensure as the backseat function to assure stem sealing safety at all all metal valve parts are grounding. pressures
d. Low Emission Packing
Because of frequent opening and closing of the valve, normal graphite granule can be drawn by the stem, which will cause leakage. Lanus designed low emissions valve use special low emissions packing to ensure the seal of stem. The cone packing is made of expanding graphite in die-formed rings and has features of heat resistance, less stress relaxation and low creep. With this special structure, it allows for a low-friction on rotary & rising stem valve, therefore providing the stabilized sealing performance for long cycle life. For low temperature service, the standard V shape PTFE packing rings are used for low emissions control.
e. Controlled Stem and Stuffing Box Finish

Its also a key point to control the stem and stuffing box finish when machining. The stem is made by cold rolling and stem surface finish is controlled by Ra0.4, which can reduce friction for stem moving and ensure the graphite to fill and migrate into the stems micro scratches, and function as a lubricant to reduce stem leakage. The stuffing box surface is controlled within Ra1.6 and Ra3.2 for better holding of the packing ring and results in a better sealing performance.
f. Live Loaded Gland Flanges

n normal case, valve packing is tighten by gland and gland bolting. During the service, the gland load retention will be reduced by long time pressure from medium, which will cause possible leakage with loosened packing. VIZA designed low emissions valve use a set of Belleville springs installed on each gland stud to provide a continuous compressive force on gland, which guarantees permanent load retention for the stem packing to avoid fugitive emissions.
14
Opening Torque of Soft seated floating Ball Valve ( N.m ).
The operation torque data of soft seated floating ball valves in the following table are calculated based on normal temperature and clean medium. As selecting actuator, it is suggested that drive torque of actuator be more than 1.3 times the operation torque of ball valves at least in case of high temperature and low temperature working conditions or unclean medium, it is possible hat valve operation torque gets increased, which should be taken onto full consideration as selecting actuators. Operation torque for metal to metal sealed floating ball valve is about 4 time that of soft sealed floating ball valve.
Size ISO5211 In
1/ 2 3/ 4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 10 12 14 16 18 20 24 Notes
1 2 3 4 5
CL 150 Lbs
7 10 16 24 35 50 80 120 180 280 540 960 1800 -
CL 300 Lbs
10 16 25 35 50 70 100 160 280 600 1000 2100 -
CL 600 Lbs
17 24 40 60 90 110 165 300 600 -
CL 900 Lbs
25 35 65 100 150 180 -
CL 1500 Lbs
35 50 100 150 180 270 -
CL 2500 Lbs
-
F03/F04 F05/F06 F10
F10/F12 F14 F16 -
For Reduces Port,Full Port series valves, Short and Long Body series valves, torque is the same. All valves are in normal temperature, with PTFE seat for Class 150~300 Lbs and Nylon seat for Class 600~1500 Lbs. For cryogenic ball valve, torque will be 2~2.5 times the above torque. . Torque shown in this table is to be used as a guide for actuator selection. A safety factor of 1.5 is recommended for actuator Torque may be changed according to different medium and trim material.
15
FLOATING BALL VALVE FLOW COEFFICIENT CV

Size 1/2 3/4 1 1.1/4 1-1/2 2 2-1/2 3 4 5 6 8 10 12 14 16 18 20 24 26 28 30 32 36 Note: 1. The flow coefficiency Cv of a valve is the flow rate in Gallons /minute of 60F water through a fully opened valve, at a pressure drop of 1 psi across the vavle. 2. All the ball valves are in full bore. Class 150 600 Lbs Reduced Full Bore Bore 24 14 55 31 100 55 160 85 260 123 450 218 720 340 1100 490 2200 880 3000 1380 5500 1980 10000 3500 17000 5460 24000 7900 28000 10700 36000 14000 46000 18000 57000 22000 75000 31500 84000 37000 93000 43000 102000 49000 110500 56000 133000 71000 Class 900 Lbs Reduced Full Bore Bore 24 14 55 55 100 100 160 160 260 260 450 450 720 720 1100 1100 2200 2200 3000 3000 5500 5100 10000 9100 17000 15300 24000 21500 26000 24900 33800 31500 43300 53300 70200 Cl 1500 Lbs Reduced Full Bore Bore 24 14 55 31 100 55 160 85 260 123 450 218 720 340 1100 490 2200 860 3000 1380 5100 1840 9100 3200 15300 4900 21500 7100 24900 9500 31500 12300 Class 2500 Lbs Reduced Full Bore Bore 24 14 56 31 100 55 160 85 260 123 330 160 610 240 770 350 1700 680 2300 1060 4200 1500 7900 2800 13300 4300 18400 6100 -
16
BS5351 CL 150 ~ 600 Lbs 2pcs Split Body Floating type Full or Reduce Port Ball Valve
Blowout Proof Stem, Fire Safe and Anti-Static.
FULL PORT BALL VALVE FIGURE REFERENCE NUMBERS

FT150FP FT300FP FT600FP FT900FP FT1500FP FT2500FP -
REDUCED PORT BALL VALVE FIGURE REFERENCE NUMBERS

FT150RP FT300RP FT600RP FT900RP FT1500RP FT2500RP -
Design Feature DESIGN STANDARDS ASME B16.34 Materials: ASTM A216 WCB/WCC/ASTM A352 316 Size / Class Range: 1/2 12 Class 150 Class 600 Features: Tight Shut-off to ASME / FCI 70-2 Class VI Zero Leakage (Upon request) Range:
One / Two Piece Bolted Body Floating / Full Bore / Reduced Bore Flanged
Material of Construction
17
Material of Construction ( Main Part Material)

No Materials
Carbon Steel Cast Steel/Forged Steel

A216 WCB / A105 A216 WCB / A105
Low Temp.Carbon Steel Body LCB

A350 LF2 A350 LF2 A352 LF2 A352 LF2 A352 LF2 A182 F304/A182 F316 A182 F6 A182 F6 PTFE,POM or HF(Co-CrA) PTFE or Flexible Graphite & S.Steel PTFE / VITON A182 F6
Stainless Steel CF8

A351 CF8 A351 CF8 A351 CF8 A182 F304 A182 F304 A182 F304 PTFE,POM or HF(Co-CrA) PTFE or Flexible Graphite & S.Steel PTFE / VITON A182 F304
CF8M
A351 CF8M A351 CF8M A351 CF8M A182 F316 A182 F316 A182 F316 PTFE,POM or HF(Co-CrA)
CF3
A351 CF3M A351 CF3M A351 CF3M A351 CF3M A182 F316L A182 F316L PTFE,POM or HF(Co-CrA)
CF3M
A351 CF3M A351 CF3M A351 CF3M A351 CF3M A182 F316L A182 F316L PTFE,POM or HF(CoCrA) PTFE or Flexible Graphite & S.Steel VITON A182 F316L AISI 6160 1717PH(inconel for NACE)Ni-Cr Alloy A182 F316L A193 B7 A320 L7 A193 B8 A193 B8M PTFE or S.Steel and Graphite PTFE 17-17PH(inconel for NACE)Ni-Cr Alloy A182 F304 A182 F316 PTFE or Stainless Steel and Graphite A182 F316L A182 F316L A193 B7 A320 L7 A320 B8 A193 B8M A194 2H A194 4 A194 8 Carbon Steel or Alloy Steel A182 F316L A351 CF3M PTFE or Flexible Graphite A351 CF3M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Body L-body R-body Ball Master Stem Seat Seat Ring Gasket O-Ring Trunnion Spring Drain plug Bolt Stem beating Stem seat Stem spring Small ball Trunnion beating Plug Spring seat Bonnet Bolt Bonnet Nut Pin Gland Gland flange Stem packing Bonnet
A216 WCB A105 A350 LF2 A105/Ep.Cr/A182 F304/ A105/Ep.Cr/A182 F304/A182 A182 F316 F316 A105/Ep.Cr/A182 F304 A105/Ep.Cr/A182 F304 /A182/F316 /A182/F316 A105/Ep.Cr/A182 F304 A105/Ep.Cr/A182 F304/A182 /A182 F316 F316 PTFE,POM or HF(Co-CrA) PTFE or Flexible Graphite & S.Steel PTFE / VITON A182 F6 PTFE,POM or HF(Co-CrA) PTFE or Flexible Graphite & S.Steel PTFE / VITON A182 F6
PTFE or Flexible Graphite & PTFE or Flexible Graphite S.Steel & S.Steel
AISI 6160 17-17PH(inconel AISI 6160 17-17PH(inconel for AISI 6160 17-17PH(inconel for AISI 6160 17-17PH(inconel for NACE)Ni-Cr Alloy NACE)Ni-Cr Alloy NACE)Ni-Cr Alloy for NACE)Ni-Cr Alloy A182 F6 A193 B7 A320 L7 A193 B8 A193 B8M PTFE or S.Steel and Graphite PTFE / VITON 17-17PH(inconel for NACE)Ni-Cr Alloy A182 F304 / A182 F316 PTFE or Stainless Steel and Graphite A105 A105 A193 B7 A320 L7 A320 B8 A193 B8M A194 2H A194 4 A194 8 A182 F316 A193 B7 A320 L7 A193 B8 A193 B8M A182 F6 A193 B7 A320 L7 A193 B8 A193 B8M A182 F304 A193 B7 A320 L7 A193 B8 A193 B8M PTFE or S.Steel and Graphite PTFE / VITON 17-17PH(inconel for NACE)Ni-Cr Alloy A182 F304 / A182 F316 PTFE or Stainless Steel and Graphite A182 F304 A182 F304 A193 B7 A320 L7 A320 B8 A193 B8M A194 2H A194 4 A194 8
PTFE or S.Steel and Graphite PTFE or S.Steel and Graphite PTFE / VITON PTFE / VITON
17-17PH(inconel for NACE)Ni- 17-17PH(inconel for NACE)NiCr Alloy Cr Alloy A182 F304 / A182 F316 PTFE or Stainless Steel and Graphite A182 F6 A182 F6 A193 B7 A320 L7 A320 B8 A193 B8M A194 2H A194 4 A194 8 A182 F304 / A182 F316 PTFE or Stainless Steel and Graphite A182 F6 A182 F6 A193 B7 A320 L7 A320 B8 A193 B8M A194 2H A194 4 A194 8
Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel A182 F6 A216 WCB PTFE or Flexible Graphite A216 WCB A105 A182 F6 A350 LF2 PTFE or Flexible Graphite A350 LF2
Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel A182 F6 A352 LCB PTFE or Flexible Graphite A352 F6 A350 LF2 A182 F304 A351 CF8 PTFE or Flexible Graphite A351 CF8
VITON A182 F316L AISI 6160 17AISI 6160 17-17PH(inconel for 17PH(inconel for NACE)Ni-Cr Alloy NACE)Ni-Cr Alloy A182 F316 A182 F316L A193 B7 A320 L7 A193 A193 B7 A320 L7 A193 B8 A193 B8M B8 A193 B8M PTFE or S.Steel and PTFE or S.Steel and Graphite Graphite PTFE / VITON PTFE 17-17PH(inconel for 17-17PH(inconel for NACE)NiCr Alloy NACE)Ni-Cr Alloy A182 F304 / A182 F316 A182 F304 A182 F316 PTFE or Stainless Steel and PTFE or Stainless Steel Graphite and Graphite A182 F316 A182 F316L A182 F316 A182 F316L A193 B7 A320 L7 A320 A193 B7 A320 L7 A320 B8 A193 B8M B8 A193 B8M A194 2H A194 4 A194 8 A194 2H A194 4 A194 8 Carbon Steel or Alloy Carbon Steel or Alloy Steel Steel A182 F316 A182 F316L A351 CF8M A351 CF3M
PTFE / VITON A182 F316 PTFE or Flexible Graphite A351 CF8M
PTFE or Flexible Graphite A351 CF3M
18
2pcs Split type Side entry Floating Ball Valve CLASS 150Lbs Full / Reduce Bore Ball Valve Dimension
Dimensions in Millimeters/Unit Weight in Kg
Full Bore / Reduce Ball Valve Dimension

CLASS 150Lbs Full / Reduce Bore Ball Valve Dimension
Cl 150-280psi @100 deg F |End to End according to ANSI B16.10 Std

Size/MM A(L) -RF A-RTJ B C D (N.B) ISO5211 Cv Torque LEVER GEAR
IN
mm mm mm mm
FB RB
KG KG
1/ 2 108 119 140 85 15 10 F3 18 44 3 -
3/ 4 1 1.1/4 1.1/2 117 127 140 165 130 140 153 178 140 150 180 200 90 99 105 126 19 25 30 38 12.5 17 25 30 F3 F5 F5 F5 40 65 150 53 71 177 4 5 7 8 -
2 178 191 250 142 51 38 F7 260 221 12 -
2.1/2 190 203 300 165 65 50 F7 18 -
3 203 216 350 178 76 58 F7 980 531 24 -
4 229 242 500 230 102 76 F10 1600 1062 38 53
5 356 369 800 280 125 100 F10 60 79
6 8 10 12 394 457 533 610 407 470 546 800 1000 1500 310 350 457 529 152 203 254 304 114 144 187 F10 F14 F16 F16 4100 8850 14700 2213 4425 12300 17700 82 145 230 102 185 280 -
CLASS CLASS 300Lbs Full / Reduce Bore Ball Valve Dimension


Size/MM A(L) -RF A-RTJ B C D (N.B) Cv Torque In mm mm mm mm FB RB
1/ 2 140 151 140 85 15

10
3/ 4 152 165 140 90 19

12.5
18 71 F3
KG KG
40 71 F3 5 -
1 1.1/4 1.1/2 165 178 190 178 191 203 150 180 200 99 105 126 25 30 38 17 30 25 65 150 80 221 F5 6 F5 8 F5 11 -
2 216 232 250 142 51

38
2.1/2 241 257 300 165 65

50
3 283 299 350 178 76

58
4 305 321 500 230 102

76
260 310 F7 16 -
F7 24 -
980 797 F7 34 -
1600 1549 F10 56 52
5 381 397 800 280 125 125 F10 86 76
6 403 419 800 310 152

114
8 10 502 568 518 546 1000 1500 350 457 203 254
144 187
12 648 529 304
4100 8850 14700 3098 6638 14160 F10 125 124 F14 222 163 F16 345 267 -
3ISO5211
LEVER GEAR
3 -
19


Size/MM A(L) -RF A-RTJ B C D (N.B) LEVER GEAR
IN
m mm mm mm
FB RB
KG KG
1/ 2 165 140 75 15 10 5 -
3/ 4 1 1.1/4 1.1/2 190 216 229 241 140 140 150 180 79 83 114 120 20 25 30 40 12.5 17 25 30 7 9 13 17 -
2 292 200 125 50 38 25 -
2.1/2 330 250 156 65 50 42 -
3 356 300 172 80 58 56 76
4 432 350 220 100 76 85 123
5 508 500 250 125 100 -
6 800 150 114 -
8 800 200 144 -
10 1000 250 187 -

Cl 900-2225 psi @100 deg F |End to End according to ANSI B16.10 Std

Size/MM A(L) -RF A-RTJ B C D LEVER GEAR In 1/ 2 3/ 4 mm 216 229 mm mm 150 150 mm 98 105 FB 15 20 RB 10 12.5 KG 9 13 KG -
1 1.1/4 1.1/2 254 279 305 200 250 250 110 120 125 25 30 40 17 30 25 16 24 31 -
2 371 350 160 50

38
45 -
2.1/2 -
3 -
4 -
5 -
6 -
8 -
10 -


1 1.1/4 1.1/2 254 279 305 250 300 350 110 120 130 25 30 40 17 30 25 16 24 31 -
2 368 500 160 50

38
45 -
2.1/2 -
3 -
4 -
5 -
6 -
8 -
10 -


1 1.1/4 1.1/2 254 279 305 250 300 350 110 120 130 25 30 40 17 25 30 17 25 33 -
2 368 500 160 50 38 48 -
2.1/2 -
3 -
4 -
5 -
6 -
8 -
10 -
20
THREE PIECE THREE WAY, REDUCED & FULL BORE BALL VALVE
FT300RP
Fig. 3W150LFP & Fig. 3W300LFP
Fig. 3W150LRP & Fig. 3W300LRP
21
THREE PIECE THREE WAY, REDUCED & FULL BORE BALL VALVE
Fig. 3W150HFP & Fig. 3W300HFP
Fig. 3W150HRP & Fig. 3W300HRP
22
CRYOGENIC SERVICE BALL VALVE

Cl 150~600 Lbs & 800,1000,2000Lbs Full bore & Reduced Bore
Fig. CYN150FP Fig. CYN150RP Fig. CYN800FP Fig. CYN800RP
Fig. CYN300FP Fig. CYN300RP Fig. CYN1000FP Fig. CYN1000RP
Fig. CYN600FP Fig. CYN600RP Fig. CYN2000FP Fig. CYN2000FP
23
PRESSURE AND TEMPERATURE RATINGS Maximum Allowable Non-Shock Pressure, psig. ANSI/ASME B 16.34-1988 Class 150, 300, & 600
Temperature
F -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 C -29 to 38 93 149 204 260 316 343 371 399 427 454 482 510 538 566 WCB (a) 285 260 230 200 170 140 125 110 95 80 65 50 35 20
Service
Class 150
WC1 (b) 265 260 230 200 170 140 125 110 95 80 65 50 35 20 WC6 (c) 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20* 20* WC9 (c) 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20* 20* C5 290 260 230 200 170 140 125 110 95 80 65 50 35 20 20* 20* 20* 20* 1125 814 WCB (a) 740 675 655 635 600 550 535 535 505 410 270 170 105 50
Class 300
WC1 (b) 695 680 655 640 620 605 590 570 530 510 485 450 280 165 WC6 (c) 750 710 675 660 640 605 590 570 530 510 485 450 380 225 140 95 WC9 (c) 750 715 675 650 640 605 590 570 530 510 485 450 380 270 200 115 C5 750 750 730 705 665 605 590 570 530 500 440 355 260 190 140 105 70 45 2225 1628 WCB (a) 1480 1350 1315 1270 1200 1095 1075 1065 1010 825 535 345 205 105
Class 600
WC1 (b) 1390 1360 1305 1280 1245 1210 1175 1135 1065 1015 975 900 560 330 WC6 (c) 1500 1425 1345 1315 1285 1210 1175 1135 1065 1015 975 900 755 445 275 190 WC9 (c) 1500 1430 1355 1295 1280 1210 1175 1135 1065 1015 975 900 755 535 400 225 C5 1500 1500 1455 1410 1330 1210 1175 1135 1065 995 880 705 520 385 280 205 140 90
593 1100 621 1150 649 1200 Hydrostatic Shell Test Pressure Valve Fluid Closure Test Gas Pressure Notes:
450 314
400 292 80
450 319
1050 765 80
1125 825
2100 1529 80
2250 1650
(a)Permissible, but not recommended for prolonged usage above about 427C (800F). (b)Permissible, but not recommended for prolonged usage above about 454C (850F). (c)Not to be used over 1100F. * For welded end valves only. Flanged end ratings terminate at 538C (1000F).
24
Pressure-Temperature Ratings Cl 900, 1500, & 2500

(comply with ANSI B16.34-1981-Standard Class) Steel, Nickel Alloy and Other Special Alloys Working Pressure, PSIG A216 A217 A217 A217 A352 Temp Temp WCB WC6 WC9 LCB C5 Class A182 A182 F C F22 F11 A105
-20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 2220 2025 1970 1900 1795 1640 1610 1600 1510 1235 805 515 310 155 3705 3375 3280 3170 2995 2735 2685 2665 2520 2060 1340 860 515 260 2250 2250 2185 2115 1995 1815 1765 1705 1595 1490 1315 1060 780 575 420 310 205 135 3750 3750 3640 3530 3325 3025 2940 2840 2660 2485 2195 1765 1305 960 705 515 345 225 2250 2135 2020 1975 1925 1815 1765 1705 1595 1525 1460 1350 1130 670 410 290 3750 3560 3365 3290 3210 3025 2940 2840 2660 2540 2435 2245 1885 1115 685 480 2250 2150 2030 1945 1920 1815 1765 1705 1595 1525 1460 1350 1130 805 595 340 3750 3580 3385 3240 3200 3025 2940 2840 2660 2540 2435 2245 1885 1340 995 565 2085 1970 1915 1850 1745 1600 1570 3470 3280 3190 3085 2910 2665 2615 -
A352 A351 A351 A351 LC3 CF8M CF3M CF8 A182 A350 A182 F304 LF3 F316
2250 2250 2185 2115 1995 1815 1765 3750 3750 3640 3530 3325 3025 2940 2160 1860 1540 1540 1435 1355 1330 1295 1270 1245 1215 1180 1160 1090 1080 985 825 620 545 410 310 225 175 125 3600 3095 2795 2570 2390 2255 2220 2160 2110 2075 2030 1970 1930 1820 1800 1610 1370 1030 910 685 515 380 290 205 2160 1860 1540 1540 1435 1355 1330 1295 1270 1245 1215 3600 3095 2795 2570 2390 2255 2220 2160 2110 2075 2030 2160 1800 1410 1410 1310 1245 1225 1210 1195 1180 1165 1150 1125 965 925 770 585 465 330 245 185 145 105 70 3600 3000 2640 2350 2185 2075 2040 2015 1990 1970 1945 1920 1870 1610 1545 1285 980 770 550 410 310 240 170 120
A351 CF3
2160 1800 1410 1410 1310 1245 1225 1210 1195 1180 3600 3000 2640 2350 2185 2075 2040 2015 1990 1970 -
A351 A351 CF8C CN7M

2160 1910 1765 1665 1555 1475 1440 1405 1385 1370 1330 1295 1160 1090 1080 965 825 515 370 280 205 155 125 105 3600 3180 2940 2770 2590 2460 2400 2340 2305 2280 2220 2160 1930 1820 1800 1610 1370 855 615 465 345 255 205 170 1800 1670 1570 3000 2785 2615 -
Class 1500
Class 2500
25
26
Stainless Steel Ball Valve Bearings Material

Abbott Ball is the leading manufacturer of semi-precision Stainless Steel Balls. Abbott Stainless Steel balls are used in valve pumps, nail polish and spray paint bottles for agitation, sprinkling systems, appliance components, casters, drawer slides, locking mechanisms, semi-precision bearings and a host of other industrial and consumer products. Abbott Ball offers a wide range of Stainless Steel materials such as 302, 304, 316, 316L, 316L VM, 420, 430, 440, and Nitronic 50. All of our Stainless Steel balls are passivated. Other Stainless Steel materials are available upon request.
Strength & Corrosion Properties

Ball is the leading manufacturer of semi-precision Stainless Steel Balls. Abbott Stainless Steel balls are used in valve pumps, nail polish and spray paint bottles for agitation, sprinkling systems, appliance components, casters, drawer slides, locking mechanisms, semiprecision bearings and a host of other industrial and consumer products. Abbott Ball offers a wide range of Stainless Steel materials such as 302, 304, 316, 316L, 316L VM, 420, 430, 440, and Nitronic 50. All of our Stainless Steel balls are passivated. Other Stainless Steel materials are available upon request.
Stainless Steel Balls: Physical Properties and Composition (by percentage)

Chrome Carbon Nickel Manganese Silicon Phosphorous Suphur Chrome Carbon Nickel Manganese Silicon Phosphorous Suphur Molybdenum Hardness Size Range Grades 302 17 - 19 .15 max 8 - 10 2 max 1 max .045 max .03 max 17 - 19 .15 max 8 - 10 2 max 1 max .045 max .03 max --N/A As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 304 18 - 20 .08 max 8 - 10.5 2 max 1 max .045 max .03 max 18 - 20 .08 max 8 - 10.5 2 max 1 max .045 max .03 max --N/A As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 316 16 - 18 .08 max 10 - 14 2 max 1 max .045 max .03 max 16 - 18 .08 max 10 - 14 2 max 1 max .045 max .03 max 2-3 N/A As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 316L 16 - 18 .03 max 10 - 14 2 max 1 max .045 max .03 max 16 - 18 .03 max 10 - 14 2 max 1 max .045 max .03 max 2-3 N/A As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 316L VM .20 .005 .15 .04 .05 .005 .005 .20 .005 .15 .04 .05 .005 .005 .10 N/A As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 420 12 - 14 .15 min --1 max 1 max .0450 max .03 max 12 - 14 .15 min --1 max 1 max .0450 max .03 max --RC 48 min As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 430 16 - 18 .12 max --1 max 1 max .040 max .03 max 16 - 18 .12 max --1 max 1 max .040 max .03 max 440-C 16 - 18 .95 - 1.2 --1 max 1 max .040 max .03 max 16 - 18 .95 - 1.2 --1 max 1 max .040 max .03 max Nitronic 50 20.5 - 23.5 .06 min 11.5 - 13.5 4.0 - 6.0 1 max .040 max .03 max 20.5 - 23.5 .06 min 11.5 - 13.5 4.0 - 6.0 1 max .040 max .03 max 1.5 - 3 N/A As small as 0.3mm 3 5 10 25 50 100 200 500 1000 2000 Non-Magnetic Austenitic Superior corrosion resistance
--.75 max N/A RC 58 min As small as As small as 0.3mm 0.3mm 3 3 5 5 10 10 25 25 50 50 100 100 200 200 500 500 1000 1000 2000 2000 Magnetic Hardenable Ferritic Fair corrosion resistance
Slighty Slighty Magnetic Magnetic Austenitic Austenitic Good Good corrosion corrosion resistance resistance Retains Retains tensile tensiles strength at trength at high high tempertemperatures atures General Usage Dispenser Dispenser valve balls valve balls
Characteristics
NonNon-Magnetic NonMagnetic Magnetic Magnetic Austenitic Magnetic Harden- able Ferritic Austenitic Excellent Austenitic Fair corrosion Fair to Excellent corrosion Excellent resistance good corrosion resistance corrosion corrosion resistance Lower carbon resistance resistance Higher content than Surgical tensile regular 316 steel strength Per ASTMthan 302 F138
Dispenser valve balls
Jewelry
Jewelry, and Balls Cosmetic, Human requiring a nail polish Implant combin- ation and Applicaof hardness dispenser tions and corrosion pumps resistance
Bearing balls
Dispenser valve balls, Corrosive chemic
27
ENGINEERING DATA
VALVE TESTING
100% of valves manufactured by Lanus are tested in excess of API 6A and API 6D requirements, prior to shipping.
LEAKAGE RATES
STANDARD API 6A| API 6D BS 12266-1 SOFT SEATED METAL SEATED ISO 5208 Rate A ISO 5208 Rate D Rate D *Please consult the factory. CRYOGENIC (1) (1)
STANDARD PERFORMANCE TEST

1 2 3 Visual & dimensional check High pressure hydrostatic shall test High pressure hydrostatic seats test 4 5 Low pressure air seats test Stem torque check
ANSI 150 ANSI 300 ANSI 600 ANSI 900 ANSI 1500 ANSI 2500 API 3000 API 5000 API 10000
PSI 275 720 1440 2160 3600 5988 3000 5000 10000
RATING(1) BODY TEST H.P.SEAT TEST AIR SEAT TEST KG/CM2 PSI BAR KG/CM2 PSI BAR KG/CM2 PSI BARE KG/CM2 BAR 19 19.3 413 28.5 29 303 20.9 21 100 6 7 50 51 1080 75 77 792 55 56 100 6 7 99 101 2160 148.5 152 1584 108.9 111 100 6 7 149 152 3240 223.5 228 2376 163.9 167 100 6 7 248 253 5400 372 380 3960 272.8 278 100 6 7 413 421 8982 619.5 632 6587 454.3 463 100 6 7 207 210 4500 310.5 315 3300 227.7 231 100 6 7 345 352 7500 517.5 528 5500 379.5 387 100 6 7 690 703 15000 1035 1055 11000 759 773 100 6 7 (1) Typical only Rating pressure may change for different materials. (2) Conversin Factors 1 bare = 14.5 psi & 1bar = 0.981 kg/cm2 & 1 bar = 100kpa 1kg/cm2 = 14.22 psi.
QUALITY STANDARDS
AMERICAN PETROLEUM INSTITUTE - API
API 6D API 6A API 6FA API 607 API 598 API 605 BS EN 10222 BS 1560 BS 4504 BS5351 MSS SP 6 MSS SP 44 MSS SP 55 MSS SP 72
BRITISH STANDARDS
BS EN 9000 BS EN 10213 BS 4N 12266
AMERICAN SOCIETY OF MECHANICAL

ASME B 16.5 ASME B16.34 ASME B 46.1 ASME B 16.10 ASME B 31.3 ASME B 16.25 ASTM B 31.8
MANUFACTURERS STANDARDIZATION
MSS SP 25 MSS SP 45
INTERNATIONAL ORGANIZATION for STANDARDISATION ISO

ISO 9001: 2000 ISO 14313
COMPLIANT TO CSA Z245
28
ENGINEERING DATA
BODY and TRIM MATERIAL

CARBON STEEL
A105N A216 WCB A216 WCC
LOW TEMPERATURE CARBONS STEEL

A350 LF2 A352 LCB A352 LCC
LOW ALLOY STEEL

AISI 4140 A694 F60 A694 F65 A350 LF3 API 6A 60K (A694 F60 Mod). A694 F52
MARTENSITIC STAINLESS STEEL

A 182 F6A A487 CA6NM A182 F6NM A217 CA15
AUSTENITIC STAINLESS STEEL

A182 F316 A182 F347 [UNS S31254] ASTM CF3 A182 F316L A182 F44 [6% Mo] [Nitronic 50] A351 CF3M A182 F316LN-Mod A182 FXM-19 A351 CF8M
PRECIPTITATION HARDENING STAINLESS STEEL

A564 Gr 630 H 1150M (UNS S17400)
DUPLEX STAINLESS STEEL

A181 F51 [UNS S31803] A890-4A [UNS S31803] INCOLOY 825 [UNS N08825] INCONEL 625 [UNS N06625] MONEL 400 A181 F51 [UNS S31750] A890 6A [UNS-S32760] A182 F55 [UNS S31760]
NICKLE ALLOYS
INCONEL 925 [UNS N09925] INCONEL 718 [UNS N07718] MONEL K500 Inconel 625 [UNS N06625] INCONEL 750 [UNS N07750]
SEAT INSERT & SEALS METERIALS OPERATING (DYNAMIC) LIMITS

MATERIAL NYLON SMX LANURAMID [NYLON 6] NEVION [NYLON 6] PEEK PTFE GLASS FLILLED (25%) PTFE CARBON FILLED(25%) PCTFE HNBR-Therban FKM A (VITON A) FKM GLT (VITON GLT) FKM AED PTFE + Elgiloy Springs MIN. -40 -60 -60 -60 -100 -100 -196 -40 -29 -40 -29 -196 TEMP. Deg C MAX. 120 100 140 220 200 180 150 150 180 180 180 200 PRESSURE CLASS SEAT INSERT SEAL 2500 N/A 2500 N/A 2500 N/A 2500 N/A 600 N/A 300 N/A 2500 N/A 600 2500 600 2500 600 2500 600 2500 N/A 2500 SIZE SEAT INSERT 64 64 64 36 24 24 24 36 64 64 64 N/A SEAL N/A N/A N/A N/A N/A N/A N/A 64 64 64 64 36
29
How to avoid problems

Ball valves shall be transported and stored with the ball in the fully open position. Flanged ends and welded ends shall be protected. End protection shall be removed only when the valve is installed in the line. Valves shall be handled using the proper lifting lugs. Valves shall be stored according to Lanus storage procedures. Long term storage shall be avoided. For Welded end valve, advise Lanus if there will be a postweld heat treatment (transition pups may be necessary to voids damages to to seals). Flush and clean the line before operating the valve. Make sure no-line testing flush is left in the line and/or the valve body. Avoild leaving the valve body filled with salt water to prevent internal corrosion. During line-testing, valves shall be left in the partially open position for the minimum possible of the time. Standard ball valves shall be use for on-off service only. Throttling service (use of the valve with the ball partially open) can damage the seats. Make sure to take into consideration the actual service conditions when selecting materials for O-rings and seat insert. Always specify ant-explosive docompression materials for valves to be used in high pressure gas service. Make sure the seleced actuator has been properly sized ( an oversized actuator can be as dangerous as an undersized one). Advise Lanus of cycle frequency to ensure proper sizing of actuator. Do not use the actuator to lift the valve.
WARRANTY CLAUSE
WARNING : Lanus Industries LLC USA will not accept claims for damages due to poor handling on site and/or for valves service conditions different from the one for which they have been manufactured and sold by Lanus Industries LLC USA. In any case in which Lanus Industries LLC USA is not make aware of the actual use of the valves (e.g. valves ordered by a third party, such as a Stockiest) it is responsibility of the third party and/or of the user to verify the suitability of the valve materials and design for the medium and service conditions in which the valves will be use.
30
Flanges Dimensions ASME ( ANSI CL 150 Lbs )
NB Pipe Size
O O.D
R RF Dia
X Hub Dia
C Thkness of Flange
Y2
Overall length
Y3
B2
B3
Norminal Bore Dia | Inside Dia
fr {Fillet radios}
H Dia bevel hub
Nos of Holes X Dia
PCD Bolt Circle Dia
1/ 2 3/ 4 1
1.1/4 1.1/2 2 2.1/2
3
3.1/2
4 5 6 8 10 12 14 16 18 20 22 24
3.50 3.88 4.25 4.62 5.00 6.00 7.00 7.50 8.50 9.00 10.00 11.00 13.50 16.00 19.00 21.00 23.50 25.00 27.50 29.50 32.00
1.38 1.69 2.00 2.50 2.88 3.62 4.12 5.00 5.50 6.19 7.31 8.50 10.62 12.75 15.00 16.25 18.50 21.00 23.00 25.25 27.25
1.19 1.50 1.94 2.31 2.56 3.06 3.56 4.25 4.81 5.31 6.44 7.56 9.69 12.00 14.38 15.75 18.00 19.88 22.00 24.25 26.12
0.44 0.50 0.56 0.62 0.68 0.75 0.88 0.94 0.94 0.94 0.94 1.00 1.12 1.19 1.25 1.38 1.44 1.56 1.69 1.81 1.88
0.62 0.62 0.69 0.81 0.88 1.00 1.12 1.19 1.25 1.31 1.44 1.56 1.75 1.94 2.19 2.25 2.50 2.69 2.88 3.13 3.25
1.88 2.06 2.19 2.25 2.44 2.50 2.75 2.75 2.81 3.00 3.50 3.50 4.00 4.00 5.50 5.00 5.00 5.50 5.69 5.88 6.00
0.62 0.62 0.69 0.81 0.88 1.00 1.12 1.19 1.25 1.31 1.44 1.56 1.75 1.94 2.19 3.12 3.44 3.81 4.06 4.25 4.38
0.88 1.09 1.36 1.70 1.96 2.44 2.94 3.57 4.07 4.57 5.66 6.72 8.72 10.88 12.88 14.14 16.16 18.18 20.20 22.22 25.25
0.90 1.11 1.38 1.72 1.97 2.46 2.97 3.60 4.10 4.60 5.69 6.75 8.75 10.92 12.92 14.18 16.19 18.20 20.25 22.25 24.25
0.12 0.12 0.12 0.19 0.25 0.31 0.31 0.38 0.38 0.44 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
0.38 0.44 0.50 0.56 0.62 0.69 0.75 0.81 0.88 0.94 0.94 1.06 1.25 1.31 1.56 1.63 1.75 1.94 2.13 2.38 2.50
0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.00 4.50 5.56 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 22.00 24.00
4.062 4.062 4.062 4.062 4.062 4.075 4.075 4.075 8.075 8.075 8.088 8.088 8.088 12.100 12.100 12.112 16.112 16.125 20.125 20.138 20.138
2.38 2.75 3.12 3.50 3.88 4.75 5.50 6.00 7.00 7.50 8.50 9.50 11.75 14.25 17.00 18.75 21.25 22.75 25.00 27.25 29.50
This dimension is determined by the pipe schedule and its corresponding in side diameter.
31
NB Pipe Size
O O.D
3.75 4.62 4.88 5.25 6.12 6.50 7.50 8.25 9.00 10.75 13.00 14.00 16.50 20.00 22.00 23.75 27.00 29.25 32.00 34.25 37.00
R RF Dia
1.38 1.69 2.00 2.50 2.88 3.62 4.12 5.00 5.50 6.79 7.31 8.50 10.62 12.75 15.00 16.25 28.50 21.00 23.00 25.25 27.25
X Hub Dia
1.50 1.88 2.12 2.50 2.75 3.31 3.94 4.62 5.25 6.00 7.44 8.75 10.75 13.50 15.75 17.00 19.50 21.50 24.00 26.25 28.25
C Thkness of Flange
0.56 0.62 0.69 0.81 0.88 1.00 1.12 1.25 1.38 1.50 1.75 1.88 2.19 2.50 2.62 2.75 3.00 3.25 3.50 3.75 4.00
T2 Max. Thread Length

0.62 0.62 0.69 0.81 0.88 1.12 1.25 1.25 1.44 1.44 1.69 1.81 2.00 2.10 2.38 2.50 2.60 2.75 2.88 3.13 3.25
Y2
Overall length
Y3
B2
B3
B4
fr Fillet radios
0.12 0.12 0.12 0.19 0.26 0.31 0.31 0.36 0.36 0.44 0.44 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
H Dia bevel hub

0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.00 4.50 5.56 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 22.00 24.00
Nos of Holes X Dia

4-0.62 4-0.75 4-0.75 4-0.75 4-0.88 8-0.75 8-0.88 8-0.88 8-0.88 8-0.88 8-0.88 12-0.88 12-1.00 16-1.12 16-1.25 20-1.25 20-1.38 24-1.38 24-1.38 24-1.63 24-1.62
PCD Bolt Circle Dia

2.62 3.25 3.60 3.68 4.50 5.00 5.88 6.62 7.25 7.68 9.25 10.62 13.00 16.25 17.25 20.25 22.60 24.75 27.00 29.25 32.00
1/ 2 3/ 4 1
1.1/4 1.1/2 2 2.1/2
3
3.1/2
4 5 6 8 10 12 14 16 18 20 22 24
0.88 1.00 1.06 1.06 1.10 1.31 1.50 1.69 1.75 1.88 2.00 2.06 2.44 2.62 2.88 3.00 3.25 3.50 3.75 4.00 4.10
2.06 2.25 2.44 2.56 2.60 2.75 3.00 3.12 3.19 3.38 3.88 3.88 4.38 4.62 5.12 5.62 5.75 6.25 6.38 6.56. 6.62
0.88 1.00 1.06 1.06 1.19 1.31 1.50 1.69 1.75 1.88 2.00 2.06 2.44 3.75 4.00 4.38 4.75 5.12 5.50 5.75 6.00
0.88 1.09 1.36 1.70 1.95 2.44 2.94 3.57 4.07 4.57 5.66 6.72 8.72 10.88 12.88 14.14 16.16 18.18 20.20 22.22 24.25
0.90 1.11 1.38 1.72 1.97 2.46 2.97 3.60 4.10 4.60 5.60 6.75 8.75 10.92 12.92 14.18 16.19 18.20 20.25 22.25 24.25
0.93 1.14 1.41 1.75 1.99 2.50 3.00 3.63 4.13 4.63 5.69 6.75 8.75 10.92 12.92 14.18 16.19 18.19 0.19 22.19 24.19
0.38 0.44 0.50 0.56 0.62 0.69 0.76 0.81 *No ASME data post 3 for this dimension
32
NB Pipe Size
O O.D
3.75 4.62 4.88 5.25 6.12 6.50 7.50 8.25 9.00 10.75 13.00 14.00 16.50 20.00 22.00 23.75 27.00 29.25 32.00 34.25 37.00
R RF Dia
1.38 1.69 2.00 2.50 2.88 3.62 4.12 5.00 5.50 6.19 7.31 8.50 10.62 12.75 15.00 16.25 18.50 21.00 23.00 25.25 27.25
X Hub Dia
1.50 1.88 2.12 2.50 2.75 3.31 3.94 4.62 5.25 6.00 7.44 8.75 10.75 13.50 15.75 17.00 19.50 21.50 24.00 26.25 28.25
C Thkness of Flange
0.56 0.62 0.69 0.81 0.88 1.00 1.12 1.25 1.38 1.50 1.75 1.88 2.19 2.50 2.62 2.75 3.00 3..25 3.50 3.75 4.00
T2 Max. Thread Length

0.62 0.62 0.69 0.81 0.88 1.12 1.25 1.38 1.56 1.62 1.88 2.00 2.35 2.56 2.75 2.88 3.06 3.12 3.25 . 3.62
Y2
Overall length
Y3
B2
B3
B4
fr Fillet radios
0.12 0.12 0.12 0.19 0.25 0.51 0.51 0.58 0.58 0.44 0.44 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
H Dia bevel hub

0.84 1.05 1.32 1.66 1.90 2.36 2.66 3.60 4.00 4.50 5.56 6.63 8.65 10.76 12.76 14.00 16.00 18.00 20.00 22.00 24.00
Nos of Holes X Dia

4-0.62 4-0.76 4-0.76 4-0.76 4-0.88 8-0.76 8-0.88 8-0.88 8-1.00 8-1.00 8-1.12 12-1.12 12-1.25 16-1.36 20-1.38 20-1.50 20-1.62 20-1.75 24-1.75 24.1.75 24-2.00
PCD Bolt Circle Dia

2.62 3.25 3.50 3.86 4.50 5.00 5.88 6.62 7.25 8.60 10.50 11.50 13.75 17.00 19.25 20.75 23.75 26.75 28.50 30.63 33.00
1/ 2 3/ 4 1
1.1/4 1.1/2 2 2.1/2
3
3.1/2
4 5 6 8 10 12 14 16 18 20 22 24
0.88 1.00 1.06 1.12 1.25 1.44 1.62 1.81 1.94 2.12 2.38 2.62 3.00 3.38 3.62 3.69 4.19 4.62 5.00 5.25 5.50
2.06 2.25 2.44 2.62 2.75 2.88 3.12 3.25 3.38 4.00 4.50 4.62 5.28 6.00 6.12 6.50 7.00 7.25 7.50 7.75 8.00
0.88 1.00 1.06 1.12 1.25 1.44 1.62 1.81 1.94 2.12 2.38 2.62 3.00 4.38 4.62 5.00 5.50 6.00 6.50 6.88 7.25
0.88 1.09 1.36 1.70 1.95 2.44 2.94 3.57 4.07 4.57 5.66 6.72 8.72 10.88 12.88 14.14 16.16 18.18 20.20 22.22 24.25
0.90 1.11 1.38 1.72 1.97 2.46 2.97 3.60 4.10 4.60 5.69 6.75 8.75 10.92 12.92 14.18 16.19 18.20 20.25 22.25 24.25
0.93 1.14 1.41 1.75 1.99 2.50 3.00 3.63 4.13 4.63 5.69 6.75 8.75 10.88 12.94 14.19 18.19 18.10 20.19 --24.19
0.38 0.44 0.50 0.56 0.62 0.69 0.75 0.81 *No ASME data post 3 for this dimension
33
NB Pipe Size
O O.D 4.75 5.13 5.88 6.25 7.00 8.50 9.63 9.50 11.50 13.75 15.00 18.50 21.50 24.00 25.25 27.75 31.00 33.75 41.00
R RF Dia 1.38 1.69 2.00 2.50 2.88 3.62 4.12 5.00 6.19 7.31 8.50 10.62 12.75 15.00 16.00 16.25 18.5 21.00 27.25
X Hub Dia 1.50 1.75 2.06 2.50 2.75 4.13 4.88 5.00 6.25 7.50 9.25 11.75 14.50 16.50 17.75 20.00 22.25 2.50 29.50
1/ 2 3/ 4 1
1.1/4 1.1/2 2 2.1/2
3
3.1/2
4 5 6 8 10 12 14 16 18 20 22 24
C Thkness of Flange 0.88 1.00 1.13 1.13 1.25 1.50 1.63 1.50 1.76 2.00 2.10 2.50 2.75 3.13 3.38 3.50 4.00 4..25 5.50
T2 Max. Thread Length 0.88 1.00 1.13 1.19 1.25 1.50 1.88 1.63 1.88 2.13 2.25 2.50 2.81 3.00 3.25 3.38 3.50 3.63 4.00
Y2
Overall length
Y3
B2
B3
B4
fr Fillet radios 0.13 0.13 0.13 0.19 0.25 0.31 0.31 0.38 0.44 0.44 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
1.25 1.38 1.63 1.63 1.75 2.25 2.50 2.13 2.75 3.13 3.38 4.00 4.25 4.63 5.13 5.25 6.00 6.25 8.00
2.38 2.78 2.88 2.88 3.25 4.00 4.13 4.00 4.50 5.00 5.50 6.38 7.25 7.88 8.38 8.50 9.00 9.75 11.50
1.25 1.38 1.63 1.63 1.75 2.25 2.50 2.13 2.75 3.13 3.38 4.50 5.00 5.63 6.13 6.50 7.50 8.25 10.50
0.88 1.09 1.36 1.70 1.95 2.44 2.94 3.57 4.57 5.66 6.72 8.72 10.88 12.88 * * * * *
0.90 1.11 1.38 1.72 1.97 2.45 2.97 3.60 4.60 5.60 6.75 8.75 10.92 12.92 14.18 16.19 18.20 20.25 24.25
0.93 1.14 1.41 1.75 1.99 2.50 3.00 3.63 4.63 5.69 6.75 8.75 10.92 12.92 14.18 16.19 18.19 20.19 24.19
0.38 0.44 0.50 0.56 0.63 0.69 0.76 * * * * * * * * * * * *
H Dia bevel hub 0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.50 5.56 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
Nos of Holes X Dia 4-0.88 4-0.88 4-1.00 4-1.00 4-1.13 8-1.00 8-1.13 8-1.00 8-1.25 8-1.38 12-1.25 12-1.50 16-1.50 20-1.50 20-1.63 20-1.75 20-2.00 20-2.13 20-2.63
PCD Bolt Circle Dia 3.25 3.50 4.00 4.38 4.88 6.50 7.50 8.00 9.25 11.00 12.50 16.60 18.50 21.00 22.00 24.25 27.00 29.60 33.60
34
NB Pipe Size
O O.D 4.75 5.13 5.88 6.25 7.00 8.50 9.63 10.50 12.25 14.75 15.50 19.00 23.00 26.50 29.50 32.50 36.00 38.75 46.00
R RF Dia 1.38 1.69 2.00 2.50 2.88 3.62 4.12 5.00 6.19 7.31 8.50 10.62 12.75 15.00 16.25 18.50 21.00 23.00 27.25
X Hub Dia 1.50 1.75 2.06 2.50 2.75 4.13 4.88 5.25 6.38 7.75 9.00 11.50 14.50 17.75 19.50 21.75 23.50 25.25 30.00
1/ 2 3/ 4 1
1.1/4 1.1/2 2 2.1/2
3
3.1/2
4 5 6 8 10 12 14 16 18 20 22 24
C Thkness of Flange 0.88 1.00 1.13 1.13 1.25 1.50 1.63 1.88 2.13 2.88 3.25 3.63 4.25 4.88 5.25 5.75 6.38 7.00 8.00
T2 Max. Thread Length 0.88 1.00 1.13 1.19 1.25 1.50 1.88 2.00 2.25 2.50 2.75 3.00 3.31 3.63 * * * * *
Y2
Overall length
Y3
B2
B3
B4
fr Fillet radios 0.13 0.13 0.13 0.19 0.25 0.31 0.31 0.38 0.44 0.44 0.60 0.60 0.50 0.50 0.50 0.50 0.50 0.50 0.50
1.25 1.38 1.63 1.63 1.75 2.25 2.50 2.88 3.56 4.13 4.69 5.63 6.25 7.13 * * * * *
2.38 2.78 2.88 2.88 3.25 4.00 4.13 4.63 4.88 6.13 6.75 8.38 10.00 11.13 11.75 12.25 12.88 14.00 16.00
1.25 1.38 1.63 1.63 1.75 2.25 2.50 2.88 3.56 4.13 4.69 5.63 7.00 8.63 9.50 10.25 10.88 11.50 13.00
0.88 1.09 1.36 1.70 1.95 2.44 2.94 3.57 4.57 5.66 6.72 8.72 10.88 12.88 * * * * *
0.90 1.11 1.38 1.72 1.97 2.45 2.97 3.60 4.60 5.69 6.75 8.75 10.92 12.92 14.18 16.19 18.20 20.25 24.25
0.93 1.14 1.41 1.75 1.99 2.50 3.00 3.63 4.63 5.69 6.75 8.75 10.92 12.92 14.18 16.19 18.19 20.19 24.19
0.38 0.44 0.50 0.56 0.63 0.69 0.76 * * * * * * * * * * * *
H Dia bevel hub 0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 4.50 5.56 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00
Nos of Holes X Dia 4-0.88 4-0.88 4-1.00 4-1.00 4-1.13 8-1.00 8-1.13 8-1.25 8-1.38 8-1.65 12-1.50 12-1.76 12-2.00 16-2.13 16-2.38 16-2.63 16-2.88 16-3.13 16-3.63
PCD Bolt Circle Dia 3.25 3.50 4.00 4.38 4.88 6.50 7.50 7.50 9.50 11.60 12.60 16.60 19.00 22.60 26.00 24.25 27.00 29.60 33.60
35
NB Pipe Size
O O.D 5.25 5.50 6.25 7.25 8.00 9.25 10.50 12.00 NA 14.00 16.50 19.00 21.75 26.50 30.00
R RF Dia 1.38 1.69 2.00 2.50 2.88 3.62 4.12 5.00 NA 6.19 7.31 8.50 10.62 12.75 15.00
X Hub Dia 1.69 2.00 2.25 2.88 3.13 3.75 4.50 5.25 NA 6.50 8.00 9.25 12.00 14.75 17.38
1/ 2 3/ 4 1
1.1/4 1.1/2 2 2.1/2
3
3.1/2
4 5 6 8 10 12
C Thkness of Flange 1.19 1.25 1.38 1.50 1.75 2.00 2.25 2.63 NA 3.00 3.63 4.25 5.00 6.50 7.25
T2 Max. Thread Length 1.13 1.25 1.38 1.50 1.75 2.00 2.25 2.50 NA 2.75 3.00 3.25 3.75 4.25 4.75
Y2
Overall length
Y3
B2
B3
B4
fr Fillet radios 0.13 0.13 0.13 0.18 0.25 0.31 0.31 0.37 NA0.44 0.44 0.50 0.50 0.50 0.50 0.50
1.56 1.69 1.88 2.06 2.38 2.75 3.13 3.63 NA 4.25 5.13 6.00 7.00 9.00 10.00
2.88 3.13 3.50 3.75 4.38 5.00 5.63 6.63 NA 7.50 9.00 10.75 12.50 16.50 18.25
1.56 1.69 1.88 2.06 2.38 2.75 3.13 3.63 NA 4.25 5.13 6.00 7.00 9.00 10.00
0.88 1.09 1.36 1.70 1.95 2.44 2.94 3.57 NA 4.57 5.66 6.72 8.72 10.88 12.88
0.90 1.11 1.38 1.72 1.97 2.46 2.97 3.60 NA 4.60 5.69 6.75 8.75 10.92 12.92
0.93 1.14 1.41 1.75 1.99 2.50 3.00 3.63 NA 4.63 5.69 6.75 8.85 10.92 12.92
0.38 0.44 0.50 0.56 0.63 0.69 0.75 * NA * * * * * *
H Dia bevel hub 0.84 1.05 1.32 1.66 1.90 2.38 2.88 3.50 NA 4.50 5.56 6.63 8.63 10.75 12.75
Nos of Holes X Dia 4-0.88 4-0.88 4-1.00 4-1.13 4.-1.25 8-1.13 8-1.26 8-1.38 NA 8-1.63 8-1.88 8-2.13 12-2.13 12-2.63 12-2.88
PCD Bolt Circle Dia 3.50 3.78 4.25 5.13 5.75 6.75 7.75 9.00 NA 10.75 12.75 14.50 17.25 2125 24.35
36
Flange Chemical Composition and Mechanical Properties

CHEMICAL COMPOSITION
Grade 301 304 304L 310S 316 316L 317 317L 321 347 409 409M 410S 410 420 430 JSL AUS JS- 203 301M C (Max) 0.15 0.08 0.030 0.08 0.08 0.030 0.08 0.030 0.08 0.08 0.08 0.03 0.08 0.15 0.35 0.12 0.08 0.08 0.10 Mn (Max) 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.00 0.81.2 1.00 1.00 0.50 1.00 7.08.0 9.2510.25 4.55.5 P (Max) 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.045 0.040 0.030 0.040 0.040 0.035 0.040 0.070 0.070 0.060 S (Max) 0.030 0.030 0.030 0.030 0.030 Si (Max) 1.00 0.75 0.75 1.50 0.75 Cr 16.00 - 18.00 18.00 - 20.00 18.00 - 20.00 24.00- 26.00 16.00 - 18.00 Ni 6.00 - 8.00 8.00- 10.50 8.00- 12.00 19.00 - 22.00 10.00 - 14.00 Mo 2.00 3.00 0.030 0.75 16.00 - 18.00 10.00 - 14.00 2.00 3.00 0.030 0.75 18.00 - 20.00 11.00 - 14.00 3.00 4.00 0.030 0.75 18.00 - 20.00 11.00 - 15.00 3.00 4.00 0.030 0.75 17.00 - 19.00 9.00 - 12.00 0.030 0.75 17.00 - 19.00 9.00 - 13.00 0.010 1.00 10.50 - 11.75 0.50 0.030 0.40.75 11.00- 12.00 1.5 max. 0.030 1.00 11.50- 13.50 0.60 0.030 1.00 11.50- 13.50 0.75 0.015 0.50 12.00 - 13.00 0.20.3 0.030 1.00 16.00 - 18.00 0.75 0.030 0.75 15.50 - 16.50 4.25 - 4.75 0.030 0.75 14.25 - 15.25 2.25 - 2.75 0.030 0.75 14.50 - 15.50 6.0 - 7.0 * Thickness of 1.27mm & below will have elongation of 20% min. Nitrogen (Max) 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 Cu/ Others Ti5 ( C + N ) Min or 0.70 max Cb= 10x ( C Min ) or 1.00 Max Ti= 6x (C+ N ) Min or 0.70 Max Ti= 6x (C) Min or 0.70 Max 0.9 - 1.10 1.60- 2.0 1.70- 1.90
MECHANICAL PROPERTIES
Grade Tensile Strength Mpa, (Min) Yield Strength Mpa, (Min) 205 205 170 205 205 170 205 205 205 205 170 275 205 205 205 205 205 205 %Age Elongation in 50mm gauge length min 40 40 40 40 40 40 35 40 40 40 20 20 22 20 15 22 40 40 40 Hardness (Max) BHN Rb 301 304 304L 310S 316 316L 317 317L 321 347 409 409M 410S 410 420 430 JSL AUS JS- 203 301M 515 515 485 515 515 485 515 515 515 515 380 430 415 450 700( max ) 450 515 515 515 217 201 201 217 217 217 217 217 217 201 179 187 183 217 217 183 217 217 217 95 92 92 95 95 95 95 95 95 92 88 90 89 89 95 89 95 95 95
37
ISO 5211:2001(E): Table 1 - Maximum Flange Torque Values ISO 5211:2001(E): Table 1 Maximum flange torqure values 1Mpa = 1N/mm2
38
ISO 5211:2001(E): Mounting Pet Flange Dimensions
39
ISO 5211:2001(E): Table 4 - Maximum Flange Torque Values
40
Standard Code Name ASME ASME A112.4.1 ASME A112.14.1 ASME A112.19.10 ASME B16.10 ASME B16.10 INT NO.1 ASME B16.33 ASME B16.34 ASME B16.34 INT ASME B16.38 ASME B16.40 ASME B16.44 ASME B16.44A ASME B4 0. 6 ASME N2 78 . 1 ASME Y32 .2 .3 ASME PTC 2 5 ASME SEC III D1 Appendice ASME SEC III D1 AP ASME SEC III D1 AP ASME SEC IV ASME SEC IV ADD ASME SEC VI ASME SEC VI Add-95 ASME SEC VI Add-96 ASME SEC VI Add-97 ASME SEC VII
Standard Name Water Heater Relief valve Drain Tubes Backwater Valves R(1998) Dual Flush Devices for Water Closets Face-to-Face and End-to-End Dimensions of Valves Interpretations No. 1 to B16.10 Face-to-Face and End-to-end Dimensions of valves Manually Operated Metallic Gas Valves for Use in Gas Piping Systems up to 125 psig (Sizes 1/2 Through 2) Valves - Flanged, Threaded, and Welding End Interpretations to B16.34 Valves - Flanged, Threaded and welding end Large Metallic Valves for Gas Distribution (Manually operated, NPS 2 1/2 to 12, 125 psig Maximum)R(1994) Manually Operated Thermoplastic Gas Shutoffs and valves in gas distribution systems R(1994) Manually Operated Metallic Gas Valves for Use in House Piping Systems Addenda to B16.44-1995 Manually.Operated Metallic Gas valves for use in House piping systems Pressure Limiter Valves Self-operated and Power-Operated Safety-Related valves functional specification standard reactor plants and their maintenance R (1992) Graphical Symbols for Pipe Fittings, Valves, and piping redesignation of Z32.2.349(1953)R (1994) Pressure Relief Devices BPVC section III rules for construction of Nuclear power plant components division 1 Appendices non-interfiled (boiler and pressure vessel codes) BPVC SECTION III 1996 Addenda, Rules for construction of Nuclear power plant components BPVC SECTION III 1997 Addenda, Rules for construction of Nuclear power plant components BPVC SECTION IV Rules for Construction of Heating boilers Non-interfiled (boiler and pressure vessel) BPVC SECTION IV 1995 Addenda, Rules for construction of Nuclear power plant components division 1- appendices non-interfiled BPVC SECTION VI Recommended Rules for the Care and operation ofj heating boilers non-interfiled (boiler and pressure vessel codes) BPVC SECTION VI 1995 Addenda, Recommended rules for the care and operation of heating boilers non-interfiled BPVC SECTION VI 1996 Addenda, Recommended rules for the care and operation of heating boilers non-interfiled BPVC SECTION VI 1997 Addenda, Recommended rules for the care and operation of heating boilers non-interfiled BPVC section VII recommended guidelines for the care of power boilers non-interfiled (boiler and pressure vessel codes)
41
ASME SEC VII Add-95 ASME SEC VII Add-96 ASME SEC VII Add-97 ASME SEC VIII division 1 ASME SEC VIII D1 Add-95 ASME SEC VIII division 2 ASME SEC X-95 ASME SEC X Add -96 ASME SEC X Add-97 ASME SEC I PT PG ASME SEC II-A SA-105 ASME SEC II-A SA-181 ASME SEC II-A SA-182 ASME SEC II-A SA-350 ASME SEC II-A SA-522
BPVC section VII 1995 addenda, recommended guidelines for the care of power boilers non-interfiled BPVC section VII 1996 addenda, recommended guidelines for the care of power boilers non-interfiled BPVC section VII 1997 addenda, recommended guidelines for the care of power boilers non-interfiled BPVC section VIII rules for construction of pressure vessels division 1 non-interfiled (Boiler and pressure vessel codes) BPVC section VIII 1995 addenda, rules for construction of pressure vessels Division 1 non-interfiled BPVC section VIII rules for construction of pressure vessels division 2 non-interfiled (Boiler and pressure vessel codes) BPVC section X fiber-reinforced plastic pressure vessel non-interfiled (boiler and pressure vessel codes) BPVC section X 1996 addenda, fiber-reinforced plastic pressure vessel non-interfiled BPVC section X 1997 addenda, fiber-reinforced plastic pressure vessel non-interfiled General requirements for all methods of construction Specification for forgings, carbon steel, for piping components ASTM A 105 Specification for forgings, carbon steel, for general-purpose piping ASTM A 106 Specification for forged or rolled alloy steel pipe flanges, forged fittings and valves and parts for high temperature service ASTM A 182 Specification for Forgings, Carbon and Low-Alloy steel, requiring notch toughness testing for piping component Specification for Forged or Rolled 8 and 9* Nickel Alloy Steel Flanges, Fittings, Valves, and Parts for Low-Temperature Service Specification for Forgings, Carbon Steel, for Piping Components with Inherent Notch Toughness ASTM A 727/A 727M-93 (Boiler and Pressure Vessel Codes) Specification for Forgings, Titanium-Stabilized Carbon Steel, for Glass-Lined Piping and Pressure Vessel Service ASTM A 836/A 836M-93a (Boiler and -62 -9.V' Pressure Vessel Codes) Specification for Composition Bronze or ounce metal casting ASTMB 62-86(boiler and pressure vessel) Specification for Copper-Nickel Alloy Castings ASTM B369-87 (Boiler and Pressure Vessel Codes) Spec'ification for Forged or Rolled UNS N08020, UNS N08024, UNS N08026, and UNS N08367 Alloy Pipe Flanges, Forged Fittings, and Valves and Parts for Corrosive HighTemperature Service ASTM B 462-91(Boiler and Pressure Vessel Codes) Coverpressure protection BPVC SECTION III Rules for Construction of Nuclear Power Plant Components DIVISION 1 - APPENDICES Addenda - 1995; Addenda - 1996; Addenda - 1997;Interfiled (Boiler and Pressure Vessel Codes) Capacity Conversions for Pressure Relief valves (Boiler and Pressure Vessel Codes)
ASME SEC II-A SA-727
ASME SEC II-A SA-836 ASME SEC II-B-SB-62 ASME SEC II-B-SB-369
ASME SEC II-B-SB-462 ASME SEC III D1 ART ASME SEC III D1 Apendices ASME SEC III D1 MA
42
ASME SEC III D1 NMA O ASME SEC III D1 NMA U ASME SEC IV PT HG ART 4 ASME SEC IV PT HG ART 8 ASME SEC IV NMA B
Ruies for Design of Safety Valve Installations ( Boiler and Pressure Vessel Codes) Rules for Pump Internals (Boiler and Pressure Vessel Codes) pressure Relieving Devices Installation Requirements Method of Checking Safety Valve and Safety Relief Valve Capacity by Measuring maximum Amount of Fuel That Can Be Burned (Boiler and Pressure Vessel Codes) Ultrasonic Examination Methods for Inservice Inspection (Boiler and Pressure Vessel Codes) BPVC SECTION VI Recommended Rules for the Care and Operation of Heating Boilers Addenda - 1995;Addenda - 1996; Addenda - 1997; Interfiled (Boiler And pressure vessel codes) Exhibits (Boiler and Pressure Vessel Codes) Appurtenances (Boiler and Pressure Vessel Codes) Capacity Conversions for Safety Valves (Boiler and Pressure Vessel Codes) Acceptance of Testing Laboratories and Authorized Observers for Capacity Certification of Pressure-Relief valves (Boiler and Pressure Vessel Codes) Nonmandatory Appendices (Boiler and Pressure Vessel Codes) Installation and operation (Boiler and Pressure Vessel Codes) Pressure Relief Devices (Boiler and Pressure Vessel codes) General Requirements (Boiler and Pressure Vessel Codes) Material and Design Requirements (Boiler and pressure vessel Codes) Marking and stamping (Boiler and Pressure Vessel Codes) Certification of Capacity of Safety and Safety-Relief Valves (Boiler and Pressure Vessel Codes) t Provisions in vessels for Installation of Pressure Relieving devices(Boiler and Pressure vessel codes) Mandatory Appendices (Boiler and Pressure Vessel Codes) Mandatory Capacity Conversions for Safety Valves (Boiler and Pressure Vessel Codes)
ASME SEC V A ART 4
ASME SEC VI ASME SEC VI EXHIBITS ASME SEC vii c4 ASME SEC VIII D1 MA 11
ASME SEC VIII D1 MA 25 ASME SEC VIII D1 NMA ASME SEC VIII D1 NMA M ASME SEC VIII D2 PT AR ASME SEC VIII D2 ART R-1 ASME SEC VIII D2 ART R-2 ASME SEC VIII D2 ART R-4 ASME SEC VIII D2 ART R-5 ASME SEC VIII D2 ART R-6 ASME SEC VIII D2 MA ASME SEC VIII D2 MA 10
ASME SEC VIII D2 MA 22 ASME SEC VIII D2 NMA ASME SEC VIII D2 NAM A ASME SEC VIII D3 PT KR ASME SEC VIII D3 ART KR-3 ASME SEC VIII D3 ART KR-4 ASME SEC VIII D3 ART KR-5
Mandatory Acceptance of Testing Laboratories and Authorized Observers for Capacity Certification of Pressure Relief Valves (Boiler and Pressure Vessel Codes) Nonmandatory Appendices (Boiler and Pressure Vessel Codes) Nonmandatory installation and operation (Boiler and pressure vessel codes) BPVC SECTION VIII Rules for Construction of Pressure Vessels Division 3 - PART KR Pressure Relief Devices Requirements for Pressure Relief valves Marking and Stamping Requirements Certification of Flow Capacity of Pressure Relief Valves
43
ASME SEC VIII D3 MA 4
Acceptance of Testing Laboratories and Authorized Observers for Capacity Certification of Pressure Relief Devices BPVC SECTION X Fiber-Reinforced Plastic essels Addenda - 1995; Addenda - 1996; Addenda- 1997; Interfiled (Boiler and Pressure Vessel Codes) Pressure Relief Devices (Boiler and Pressure Vessel Codes) General Requirements (Boiler and Pressure Vessel Codes) Provisions in Vessels for Installation of Pressure Relief Devices (Boiler and Pressure Vessel Codes) Mandatory Capacity Conversions for Safety Valves (Boiler and Pressure Vessel Codes)
ASME SEC X ASME SEC X PT RR ASME SEC X PT RR ART RR-1 ASME SEC X PT RR ART RR-2 ASME SEC X MA 2 ASME SEC X NMA AB ASME SEC XI D1 IWV ASME SEC XI D1 ART IWV ASME SEC XI D2 IGV ASME SEC XI D2 ART IGV-100 ASME SEC XI D2 ART IGV-200 ASME SEC XI D2 ART IGV-300 ASME SEC XI D2 ART IGV-600 ASME SEC XI D3 IMV ASME SEC XI D3 ART IMV-100 ASME SEC XI D3 ART IMV-200 ASME SEC XI D3 ART IMV-300
Nonmandatory installation and operation (Boiler and pressure vessel codes) Inservice Testing of Valves in Nuclear Power Plants(Boiler and Pressure Vessel Codes) Requirements (Boiler and Pressure Vessel codes) Inservice Testing of valves in Nuclear Power Plants (Boiler and Pressure vessel Codes) Scope and Responsibility (Boiler and Pressure Vessel Codes) Mefinitions (Boiler and Pressure Vessel Codes) Requirements (Boiler and Pressure Vessel Codes) Records and Reports (Boiler and Pressure Vessel Codes) Inservice Testing of Valves in Nuclear Power Plants (Boiler and Pressure Vessel Codes) Scope and Responsibility (Boiler and Pressure Vessel Codes) Categories of Valves (Boiler and Pressure Vessel Codes) Test Requirements (Boiler and Pressure Vessel Codes)
44
Valve standards from API - the American Petroleum Institute:
API SPEC 6D Specification for Pipeline Valves. API Specification 6D is an adoption of ISO 14313: 1999, Petroleum and Natural Gas IndustriesPipeline Transportation Systems-Pipeline Valves. This International Standard specifies requirements and gives recommendations for the design, manufacturing, testing and documentation of ball, check, gate and plug valves for application in pipeline systems. API 526 Flanged Steel Pressure Relief Valves. The standard is a purchase specification for flanged steel pressure relief valves. Basic requirements are given for direct spring-loaded pressure relief valves and pilot-operated pressure relief valves as follows: orifice designation and area; valve size and pressure rating, inlet and outlet; materials; pressure-temperature limits; and center-to-face dimensions, inlet and outlet. API 527 Seat Tightness of Pressure Relief Valves R(2002). Describes methods of determining the seat tightness of metal- and soft-seated pressure relief valves, including those of conventional, bellows, and pilot-operated designs. ANSI/API STD 594 Check Valves: Flanged, Lug, Wafer and Butt-welding. API Standard 594 covers design, material, face-to-face dimensions, pressure-temperature ratings, and examination, inspection, and test requirements for two types of check valves. API 598 Valve Inspection and Testing. The standard covers inspection, supplementary examination, and pressure test requirements for both resilient-seated and metal-to-metal seated gate, globe, plug, ball, check, and butterfly valves. Pertains to inspection by the purchaser and to any supplementary examinations the purchaser may require at the valve manufacturer's plant. ANSI/API 599 Metal Plug Valves - Flanged, Threaded and Welding Ends. A purchase specification that covers requirements for metal plug valves with flanged or butt-welding ends, and ductile iron plug valves with flanged ends, in sizes NPS 1 through NPS 24, which correspond to nominal pipe sizes in ASME B36.10M. Valve bodies conforming to ASME B16.34 may have flanged end and one butt-welding end. It also covers both lubricated and nonlubricated valves that have two-way coaxial ports, and includes requirements for valves fitted with internal body, plug, or port linings or applied hard facings on the body, body ports, plug, or plug port. ANSI/API 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries - Modified National Adoption of ISO 10434:1998. API 602 Compact Steel Gate Valves - Flanged, Threaded, Welding, and Extended-Body Ends. The standard covers threaded-end, socketwelding-end, butt-welding-end, and flanged-end compact carbon steel gate valves in sizes NPS4 and smaller. ANSI/API 603 Corrosion-Resistant, Bolted Bonnet Gate Valves - Flanged and Butt-Welding Ends. The standard covers corrosion-resistant bolted bonnet gate valves with flanged or butt-weld ends in sizes NPS 1/2 through 24, corresponding to nominal pipe sizes in ASME B36.10M, and Classes 150, 300, and, 600, as specified in ASME B16.34. ANSI/API 607 Fire Test for Soft-Seated Quarter Turn Valves. The standard covers the requirements for testing and evaluating the performance of straightway, soft-seated quarter-turn valves when the valves are exposed to certain fire conditions defined in this standard. The procedures described in this standard apply to all classes and sizes of such valves that are made of materials listed in ASME B16.34. API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type. The standard covers design, materials, face-to-face dimensions, pressure-temperature ratings, and examination, inspection, and test requirements for gray iron, ductile iron, bronze, steel, nickelbase alloy, or special alloy butterfly valves that provide tight shutoff in the closed position and are suitable for flow regulation. API 6FA Specification for Fire Test for Valves. The standard covers the requirements for testing and evaluating the performance of API Spec 6A and Spec 6D valves when exposed to specifically defined fire conditions. API 6FC Fire Test for Valve with Automatic Backseats. The standard covers the requirements for testing and evaluating the performance of API Spec 6A and Spec 6D valves with automatic backseats when exposed to specifically defined fire conditions. API 6RS Referenced Standards for Committee 6, Standardization of Valves and Wellhead Equipment. API 11V6 Design of Continuous Flow Gas Lift Installations Using Injection Pressure Operated Valves. The standard sets guidelines for continuous flow gas lift installation designs using injection pressure operated valves. ANSI/API RP 11V7 Recommended Practice for Repair, Testing, and Setting Gas Lift Valves. The standard applies to repair, testing, and setting gas lift valves and reverse flow (check) valves. API 520-1 Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries: Part I - Sizing and Selection. The recommended practice applies to the sizing and selection of pressure relief devices used in refineries and related industries for equipment that has a maximum allowable working pressure of 15 psig (1.03 bar g or 103 kPa g) or greater.
45
API 520-2 Recommended Practice 520: Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries-Part II, Installation. The recommended practice covers methods of installation for pressure-relief devices for equipment that has a maximum allowable working pressure of 15 psig (1.03 bar g or 103 kPa g) or greater. It covers gas, vapor, steam, two-phase and incompressible fluid service. ANSI/API 574 Inspection Practices for Piping System Components. The standard covers the inspection of piping, tubing, valves (other than control valves) and fittings used in petroleum refineries. ANSI/API 576 Inspection of Pressure Relieving Devices. The recommended practice describes the inspection and repair practices for automatic pressure-relieving devices commonly used in the oil and petrochemical industries. ANSI/API 608 Metal Ball Valves - Flanged and Butt-Welding Ends. The standard covers Class 150 and Class 300 metal ball valves that have either butt-welding or flanged ends and are for use in on-off service.
46
Standard Code Name Standard Name BS BS1212 Ball valves (portsmouth type ) excluding floats Specificatin for safety valves, gauges and other safety fittings for air receivers and compressed air BS1123 installations Specificationf for steel ewdge gate valves ( flanged and butt- welding ends ) for the petroleum, BS1414 petrochemical and allied industries BS1552 Control plug cocks for low pressure gases Specificatin for Flanged and Butt - welding ends steel plug valves for the perroleum insustry BS1570 (excluding well - Head and flow - line valves) Specification for Flanged cast iron outside - screw - and - yoke ewdge gate valves class 125, size BS1735 1.5 in to 24 in for the petroleum industry Specificatin for steel check valves (flanged and butt-welding ends ) for the petroleum, petrochemical BS1868 and allied industries Specification for Steel globe and globe stop and check valves (flanged and butt-welding ends ) for BS1873 the petroleum, petrochemical and allied industries BS1952 Specification for copper alloy gate valves for general purposes BS1953 Copper alloy check valves for general purposes BS1968 Floats for Ball valves ( copper ) BS2060 Copper alloy screw - down stop valves for general purposes Specification for Face - to - face, centre - to - face end - to -end and centre - to - end dimensions of BS2080 flanged and butt-welding ends steel valves for the petroleum, petrochemical and allied industries British standard glossary for valves and valve parts (for fluids ) part 1.screw - down stop ,check and BS2591 PT.1 gate valves British standard glossary for valves and valves parts ( for fluids) part,2 safety valves and relief BS2591 PT.2 valves BS2591PT.3 British standard glossary for valves and valve parts (for fluids ) part 3, Plug valves and cocks BS2591PT.4 British standard glossary for valves and valves (for fluids ) part4, butterfly valves BS2591PT.5 British standard glossary for valves and valve parts ( for fluids ) part5, Ball valves Specificatin for cast and forged steel wedge gate, glove, check and plug valves screwed and socket BS2995 - Welding sizes 2 in and smaller for the petroleum industry BS3464 Specification for cast iron gate valves for general purposes Specificatin for cast and forged steel flanged, screwed and socket - welding Wedge gate valves BS3808 (compact design ) sizes 2 in and smaller for the petroleuum industry BS3948 Specification for cast iron parallel slide valves for general purposes BS3952 Specification for cast iron butterfly valves for general purposes BS3961 Specification for cast iron screw - down stop valves and stop and check valves for general purposes BS4090 Cast Iron check valves for general purposes BS4133 Flanged steel parallel slide valves for general purposes BS4312 Flanged steel screw - down stop valves and stop and check valves for general purposes BS4460 Steel Ball valves for the pertroleum industry Specification for inspection and test of steelvalves for the petroleum petrochemical and allied BS5146 industries BS5150 Cast iron wedge and double disk gate valves for general purposes BS5151 Cast iron gate (parallel slide ) valves for general purposes BS5152 Cast iron globe and globe stop and check valves for general purposes BS5153 Cast Iron check valves for general purposes BS5154 Copper alloy globe stop and check, check and gate valves for general purposes BS5155 Cast iron and carbon steel butterfly valves for general purposes BS5156 Screw down diaphragm valves for general purposes BS5157 Steel gate (parallel slide ) valves for general purposes BS5159 Specification for cast iron and carbon steel ball valves for general purposes Specification for Flanged steel globe valves, globe stop and check valves and lift type check valves BS5160 for general purposes BS5351 Steel ball valves for the petroleum petrochemicals and allied industries BS5417 Test of genera purpose industrial valves BS5418 Marking of general purpose industrial valves
47

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API 6D|6A|BS5351 BALL VALVE

LANUS INDUSTRIES LLC USA

Copyright@2007Lanus Industries LLC USA.All right reserved.

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Welcome to LANUS INDUSTRIES LLC

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Floating Ball Valve Design Feature

1. Shell Body Materials

Materials: WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3, CF3M,CN7M, F51

Items Materials Specifications

Temperature Deg C Deg F

CF3 ( 304L) CN7M Alloy 20

A351 Gr. CN7M

2. Ball Materials and Coatings

Materials:WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3, CF3M,CN7M, F51

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Max. Temperature (1)

Optional Materials. Pls contact LIV.

Thickness Max.Temperature ( Um)

482deg F / 482 deg F

3b. Soft Seat Material Deta

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High Pressure & Low Temperature

High Pressure & Low Temperature

High Pressure & Low Temperature

High Pressure & Low Temperature

3c. Seal Material

3d. Gasket Material

4. Packing flat-surface tightness

5. Lever Handle and Actuator

Aluminum Housing Actuator

Quator Turn Actuator

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b. Blow-out Proof Stem

d. Low Emission Packing

e. Controlled Stem and Stuffing Box Finish

f. Live Loaded Gland Flanges

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Opening Torque of Soft seated floating Ball Valve ( N.m ).

F03/F04 F05/F06 F10

F10/F12 F14 F16 -

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FLOATING BALL VALVE FLOW COEFFICIENT CV

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FULL PORT BALL VALVE FIGURE REFERENCE NUMBERS

REDUCED PORT BALL VALVE FIGURE REFERENCE NUMBERS

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Material of Construction ( Main Part Material)

Carbon Steel Cast Steel/Forged Steel

Low Temp.Carbon Steel Body LCB

Stainless Steel CF8

PTFE or Flexible Graphite A351 CF3M

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Full Bore / Reduce Ball Valve Dimension

Dimensions in Millimeters/Unit Weight in Kg

1/ 2 108 119 140 85 15 10 F3 18 44 3 -

2 178 191 250 142 51 38 F7 260 221 12 -

2.1/2 190 203 300 165 65 50 F7 18 -

3 203 216 350 178 76 58 F7 980 531 24 -

4 229 242 500 230 102 76 F10 1600 1062 38 53

5 356 369 800 280 125 100 F10 60 79

CLASS CLASS 300Lbs Full / Reduce Bore Ball Valve Dimension

Dimensions in Millimeters/Unit Weight in Kg