RENR8100-03 June 2011

TURBOCHARGER COMPRESSOR OUTLET PRESSURE SENSOR

3500B Generator Sets with EMCP II+ Electrical System

CPA1-UP BMB1-UP CNB1-UP CMC1-UP BLF1-UP PTF1-UP BPJ1-UP PTJ1-UP BRK1-UP LEK1-UP PTM1-UP FDN1-UP PTN1-UP GAR1-UP GZS1-UP PPS1-UP GZT1-UP BGX1-UP GZY1-UP

RENR8100-03

ATMOSPHERIC PRESSURE SENSOR UNFILTERED OIL PRESSURE SENSOR

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

ENGINE SPEED TIMING SENSOR

ELECTRONIC CONTROL MODULE (ECM)

Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Circuit Breaker Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

REAR VIEW

FRONT VIEW

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

UNFILTERED FUEL PRESSURE SWITCH

FILTERED FUEL PRESSURE SWITCH FILTERED OIL PRESSURE SWITCH

LEFT EXHAUST TEMPERATURE SENSOR

LEFT AIR SHUTOFF SOLENOID

LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

Harness and Wire Symbols

RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

RIGHT AIR SHUTOFF SOLENOID

RIGHT EXHAUST TEMPERATURE SENSOR

CRANKCASE PRESSURE SENSOR

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

AG-C4 111-7898
Part Number: for Connector Plug

L-C12 3E-5179

L-C12 3E-5179

1 2
Plug Receptacle Pin or Socket Number

Part Number: for Connector Receptacle

5A
Fuse (5 Amps)

1 2 1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

9X-1123

Component Part Number

325-AG135 PK-14
Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

Wire Gauge Wire Color

AIR START SOLENOID

SYMBOLS
RELAY MODULE TERMINAL POINT UTST CONNECTOR CONTACT ENGINE GENERATOR TERMINAL POINT CONTROL PANEL TERMINAL POINT VOLTAGE REGULATOR TERMINAL POINT STANDARD WIRING OPTIONAL WIRING CUSTOMER WIRING ALTERNATIVE WIRING SHIELDED WIRE BREAKDOWN DIODE BIDIRECTIONAL ENGINE MOUNTED COMPONENT DIODE TIME CLOSED CONTACT DIODE TIMED OPENED CONTACT TIMED CLOSED TIMED OPENED CONTACT RELAY CONTACT (NORMALLY OPEN) EMERGENCY SWITCH
N P

PRESSURE SWITCH TEMPERATURE SWITCH TEMPERATURE SWITCH MANUALLY OPERATED CONTROL OPERATED BY TURNING SPEED SWITCH CONTACT SPEED SWITCH CONTACT BREAKDOWN DIODE BIDIRECTIONAL

ENGINE SPEED/ TIMING SENSOR COOLANT TEMPERATURE SENSOR AFTER COOLER TEMPERATURE SENSOR ETHER START AID POWER DISTRIBUTION BOX ALTERNATOR STARTING MOTORS PUMP PRE LUBE PUMP JUNCTION BOX

FUSE FUSE

RELAY CONTACT (NORMALLY OPEN) RELAY COIL RELAY CONTACT (NORMALLY CLOSED) RELAY CONTACT (NORMALLY CLOSED) GENERATOR FRAME (CHASSIS) GROUND EARTH GROUND PRESSURE SWITCH RELAY COIL CIRCUIT BREAKER CIRCUIT BREAKER

LEFT SIDE VIEW

RIGHT SIDE VIEW

36 Page,

(Dimensions: 48 inches x 35 inches)

RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR

200-BK-10 MOTOR + 15-GY TIM-A2-GY 1H-GY 1A-GY KWLR7-GY KILOWATT RELAY 158-6181 11 14 12 A1 KWLR2-GY +B 1A-GY + PL2+-WH RM01 RM02 RM03 RM04 RM05 RM06 RM07 RM08 RM09 RM10 RM11 RM12 RM13 RM14 RM15 RM16 RM17 RM18 RM19 RM20 RM21 RM22 RM23 RM24 RM25 RM26 RM27 RM28 36-GY LIGHT AS. 7G-9730 304-WH-18 200-BK-18 2LA-GN/YL 1 2 A2 A1 AUXILIARY RELAY 158-6181 11 14 12 A2 A1 ENGINE FAULT RELAY (OPTIONAL) 158-6181 11 14 109-RD-6 + PRELUBE MOTOR AS. 3T-7583 PRELUBE PRESSURE SWITCH 3N-1400 NOTE A 1 R 200-BK-10 L14 F718-BU-18 998-BR-18 2

PRELUBE CONTROL (148-8026)

PPR-S 1 3 2 4 7 B PPR-M 4 A DIODE AS. 1W-9070 DIODE AS. 1W-9070 BU BK BU BK ETHER SOLENOIDS 9X-7137 #1 #2 RESISTORS 9X-9584 RES1 RES2 ENGINE OIL TEMP. SENSOR 102-0050 (EMCP II+ USE) 177-0071 6V-5049 9X3271 (SMARTLINK USE) +V ANALOG ANALOG RET SIGNAL ENGINE COOLANT LEVEL SENSOR 165-6634 LH MAGC PU 189-5746

ALT 35A

AIR SHUT-OFF SOLENOID RH 8C-6099

(Dimensions: 48 inches x 35 inches)

852-TN-14 200-BK-14

RENR8100-03

WH-18 BK-18

TIMER 187-3511 15 16 B A1 A2 TIM-16-GY ECS-6-GY L31 L23

2J-GN/YL

838-RD-18 838-BK-18 838-SHLD-18

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

SIGNAL ANALOG RET +V ANALOG

EMCPCB L18 L18 101-TN-14 101-TN-14 2 25A ALTCB 109-RD-6 109-RD-6 2 60A ECMCB L16 150-RD-14 150-RD-14 1 15A PRELUBECB 1 2 30A 2 1 1 MAG RELAY CIRCUIT BREAKER 1 2 40A

ECS-7-GY

WH-18 BK-18 OR-18

GN-18 YL-18 OR-18

WH-18 BK-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

L24

ECS-3-GY ECS-4-GY ECS-5-GY

ECS 4 3N-5979 5 7

L28

L27

TO ATB+ J1 CONNECTOR 3E-3388

F714-OR 993-BR 997-OR

A751-YL 993-BR 997-OR

F737-YL 993-BR 997-OR

GPHI-4 3-GY 13-GY 11-GY 304-WH-10 NOTES BLOCK L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 ATB+ AC VOLTAGE J1 PIN ENGINE CONTROL SWITCH MAGNETIC PICK-UP SPARE SWITCH INPUTS CAT DATA LINK VOLTAGE SENSOR OUTPUT/SENSOR GROUND VOLTAGE SENSOR OUTPUT/SENSOR GROUND CAT DATA LINK SENSOR SIGNAL CUSTOMER ALARM CONNECTION G S RD-00 RD-00 1/2 MOTOR GP. 8N-3896 (3512/6) 7C-0527 (3508) BK-00 BK-00 314-PU-10 RD-00 BK-00 2L-GN/YL F701-BR

104-RD-10

L12 L5

L24

L23

SPARE FAULT SW4 IN RDM DATA OUT SENSOR GND STOP SW IN START/RUN SW IN KW RELAY OUT ALARM DATA OUT SPARE DATA OUT EMERGENCY STOP SW IN OFF/RESET SW IN AUTO SW IN

GSC-4-GY GSC-5-GY GSC-6-GY GSC-10-GY GSC-11-GY GSC-12-GY GSC-16-GY

(+) 2H-GN/YL RD-6

(-) ATTACHMENTS

L20 L8 L8 993-BR 997-OR

L14 L17

102-GN/YL 102-GN/YL-14 102-GN/YL-14 L17

MTR BAT MOTOR

-B

30-GN/YL

36 Page,

TB-2 TB2-SW1 TB2-SW2 TB2-SW3 TB2-SW4 TB2-SPA TB2-PDA+ TB2-PDATB2-SDA+ TB2-SDATB2-RDM TB2-ALM TB2-SV+ TB2-SVSW1-GY SW2-GY SW3-GY SW4-GY GSC36-GY PDA+-RD PDA- -BK SDA+-RD SDA- -BK RDM-GY ALM-GY SV+-GY SV- -GY CHASSIS STUD GOV-15-GY 30B-GN/YL 37-GY 38-GY

DISCONNECT SWITCH 7N-0718

L16 POS NEG POS NEG

L9

L26

GPHI-3

L7

L7

L26

SPEED SENSOR 9X-9591 GSC36-GY PWM-B+ PWM-BPWM-S PWM-D PWM-1 PWM-2 PWM-3 GOV-15-GY

BK-00

F12 2.0A

CUSTOMER SUPPLIED
BK-6

L30

L29

31-RD 32-BK 46-RD 47-BK 18-GY 18A-WH SV+-GY SV- -GY

L6

L6

L27

MTR BAT F16 F16-2-GY 3A ALARM MODULE (OPTIONAL) 130-3349 F16-1-GY MOTOR

RD-00 1/2 MOTOR GP. 8N-3896 (3512/6) 7C-0527 (3508) BK-00

995-BU A751-YL F714-PK F713-OR A747-GY A746-PK 994-GY F737-YL E795-YL F725-WH E796-GN ENGINE SPEED/ TIMING SENSOR 129-6628 SIGNAL DIGITAL RET +V SPD/TIM TURBO EXHAUST TEMP LH 163-7882 SIGNAL DIGITAL RET +V DIGTAL TURBO EXHAUST TEMP RH 163-7882 SIGNAL DIGITAL RET +V DIGITAL

229-BK-14

229-BK-14

RDM-GY ALM-GY L28

SP1-GY SP2-GY SP3-GY

3 1 2

TIMING CALIBRATION CONNECTOR 189-5746 L18 F701-BR

CYL HEAD SOL 1

CYL HEAD SOL 3

E795-YL 993-BR 997-OR

F725-WH 993-BR 997-OR

F713-PK 993-BR 997-OR

A747-GY 993-BR 997-OR

A746-PK

CYL HEAD SOL 5

CYL HEAD SOL 7

CYL HEAD SOL 9

CYL HEAD SOL 11

CYL HEAD SOL 13

CYL HEAD SOL 15

TS-1

YL YL

YL YL

YL YL

YL YL

YL YL

127-9069 18A-WH 2 DATA 6 12 L32 L32 13 14 TEST SILENCE HORN

R19-GY

1 B+

B- 7 S1 8 S3 10 S4 11

30C-GN/YL 20-GY 19-GY 21-GY L32

999-WH 998-BR 996-GN

F724-PU F723-PK

F704-OR 998-BR A700-OR

F703-GY 998-BR A700-OR

6-GY

11-GY 13-GY 17-GY 3-GY 7-GY 27-GY 28-GY 29-GY 6-GY 44-GY 45-GY 4-GY 64-GY

4-GY 30E-GN/YL 3 E-STOP 111-1323 4 30A-GN/YL 81-GY 2 33A-GY 2A 35B START AID 8D-2676 18A-WH 1G-GY 85 2 86 86 85 1 41-GY SWITCH AS. 212-0922 1 2 CB3-GY CIRCUIT BREAKER 197-5868 2 16A E-STOP 111-1324 1A 35A-GY 3 4 L25 35-GY 1 L31 L29

ES3-GY

41-GY

E-STOP 111-1324 1

67-GY 1A-GY 1B-GY 30-GN/YL 2-GN/YL 72-CU 71-BK 70-RD 31-RD 32-BK 46-RD 47-BK 33-GY 34-GY 36-GY 35-GY 37-GY 38

AIR SHUT-OFF
L30

TS1-11 TS1-13 TS1-17 TS1-03 TS1-07 TS1-27 TS1-28 TS1-29 TS1-06 TS1-06 TS1-44 TS1-45 TS1-04 TS1-SV+ TS1-64 TS1-SVTS1-41 TS1-SV+ TS1-SVTS1-67 TS1-01 TS1-01 TS1-30 TS1-02 TS1-02 TS1-SH TS1-71 TS1-70 TS1-31 TS1-32 TS1-46 TS1-47 TS1-33 TS1-34 TS1-36 TS1-35 TS1-37 TS1-38

1 2

YL YL

YL YL

1 2

1 2

1 2

1 2

WH-18 BK-18

WH-18 BK-18 OR-18

WH-18 BK-18 OR-18

WH-18 BK-18 OR-18

A701-GY F726-YL

1 2

1 2

A711-PU F730-GY

A703-BR F726-YL

852B-GY 852D-GY 382B-GY 926B-GY F701B-GY 709B-RD G429B-WH A235B-BK F720B-GY 844B-RD 845B-BK 846B-WH 101B-GY 101D-GY 102F-GN/YL 102B-GN/YL 102D-GN/YL 838B-CU 838B-BK 838B-RD 893C-RD 892C-BK J982-GY J981-GY 998E-GY F716B-GY 113B-GY F715B-GY F702B-RD F722B-BK

1H-GY 87

30

87 87

30

1 2

START AID EHC 160-3603 18-GY

START AID EPC 160-3603

42-GY 43-GY 45-GY

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

YL YL

L32 L25 L29 L30 L31 L25

14-GY 18-GY 19-GY 20-GY 21-GY 22-GY 23-GY

TS1-14 TS1-18 TS1-19 TS1-20 TS1-21 TS1-22 TS1-23

L22

INJECTOR GP (16)

GENERATOR

ENGINE

CONNECTORS 134-2540 RESISTOR RECEPTACLE 169-8670 PLUG ASSEMBLY 155-2276 WEDGE ASSEMBLY SMARTLINK A B C TO THERMOCOUPLE SMARTLINK ADAPTER AND HARNESS A B C M756-YL-19 M755-GN-19 M757-CU-19 L22 155-2269 PLUG ASSEMBLY 155-2261 WEDGE ASSEMBLY

L11 L10 L11

F722-OR

L11

CONTROL PANEL

L19

L15 L14

1 2

M754-RD-16 M753-BK-16

893-GN 892-BR J982-OR J981-WH L8 L2 L3 L6

L21

CYL HEAD SOL 2

CYL HEAD SOL 4

CYL HEAD SOL 6

CYL HEAD SOL 8

L16

CYL HEAD SOL 10

CYL HEAD SOL 12

CYL HEAD SOL 14

L7

L4

L1

L1

F702-GN A747-GY A746-PK F713-OR 994-GY F714-PK F737-YL 995-BU A751-YL F703-GY F704-OR

E798-PK E797-WH A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR A709-OR A710-GY A711-PU A712-BR A713-GN A714-PK A715-GY A716-PU F726-YL F727-GN F728-BR F729-GN F730-GY F731-OR G769-PU G770-WH

NOTES BLOCK L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 CYLINDER INJECTORS DIGITAL SENSOR POWER ENGINE SPEED TIMING SHUTDOWN NOTIFY COOLANT LEVEL SENSOR SENSOR INPUTS SENSOR INPUTS ANALOG SENSOR POWER ETHER SOLENOIDS ECM ON/OFF \ START/STOP CAT DATALINK OIL TEMPERATURE SENSOR AIR SHUTOFFS PRELUBE PRESSURE SWITCH ETHER PULL-IN / HOLD-IN ECM POWER BATTERY POWER (-) EMCP POWER (+) TIMING CALIBRATION LH MAG PICK UP DROOP/RATED SPEED SMARTLINK

SERVICE CONNECTOR 8C-6354 COVER 8T-8736 A B C D E F G H J 150-RD 229-BK 893-GN 892-BR L11 J982-GR J981-WH

150-RD-14 150-RD-14 229-BK-14 229-BK-14 F724-PU F723-PK F710-BR F707-WH F718-BU F705-PK A700-OR 998-BR F722-OR 997-OR 993-BR F715-PU F719-BR F716-WH 113-OR F717-YL F720-GN 999-WH 996-GN 892-BR 893-GN J982-OR J981-WH E795-YL E796-GN F725-WH

F701-BR

RATED SPEED (TERM S) ATMOS PRES SNSR TURBO OUTLET PRESSURE SNSR TURBO INLET LH PRESSURE SNSR OIL PRESSURE SNSR - FILTERED TURBO INLET RH PRESSURE SNSR FUEL PRESSURE SNSR - UNFILTERED COOLANT TEMP SNSR AFTERCOOLER TEMPERATURE SNSR TURBO IN EXH LH TEMP SNSR TURBO IN EXH RH TEMP SNSR POUT 1 (UNUSED) CRANK SIGNAL POUT 1 & 2 RETURN (UNUSED) SHUTDOWN NOTIFY PWR. SHUTDOWN NOTIFY RET. SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOLENOID 9 POWER SOLENOID 10 POWER SOLENOID 11 POWER SOLENOID 12 POWER SOLENOID 13 POWER SOLENOID 14 POWER SOLENOID 15 POWER SOLENOID 16 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN SOL 9&11 RETURN SOL 10&12 RETURN SOL 13&15 RETURN SOL 14&16 RETURN

BATTERY(+) BATTERY(+) BATTERY(-) BATTERY(-) TIMING CAL-FAN SPD(-) TIMING CAL-FAN SPD(+) ETHER PULL-IN ETHER HOLD-IN PRELUBE PRESSURE SWITCH PRELUBE PUMP DIG SNSR PWR (8V) DIG SNSR RETURN DROOP SPD SIG (TERM D) SW10 ANA SNSR PWR (5V) ANA SNSR RETURN ENGINE SHUTDOWN SIGNAL 'C' SW2 ENGINE SHUTDOWN SIGNAL 'D' SW6 START/RUN/STOP1 SW3 ECM ON/OFF - KEYSWITCH INPUT START/RUN/STOP2 SW4 ETHER AUTO/MANUAL SW8 ENG SPEED/TIMING SIG +V SPEED/TIMING CAT DATA LINK (-) CAT DATA LINK (+) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) CRANKCASE PRESSURE SENSOR OIL PRESSURE SNSR - UNFILTERED FUEL PRESSURE SNSR - FILTERED CAN DATA LINK (-) (UNUSED) HSDL SHIELD GROUND (UNUSED) CAN DATA LINK (+) (UNUSED) SW9 (UNUSED) SW7 (UNUSED) D-OUT 5 - LOW SIDE (UNUSED) D-OUT 3 - HIGH SIDE (UNUSED) SPD PWM 1B- (UNUSED) D-OUT 2 - HIGH SIDE (UNUSED) SPD PWM 1B+ (UNUSED)

ADEM II - J2 ADEM II - J1

FOR 3512B/3516B ONLY

FOR 3508B ONLY

ENGINE

TO EMCPII+ VOLTAGE SENSING

MAIN STATOR T1 T1

GENERATOR TERMINAL STRIP

T1

MAIN STATOR T1

T4
N T4 T5 T2 T6

T4 T6 T5 T3 T2 GREY UTILITY A GREY UTILITY B GREY GREY GREY GREY IC IB IA ICOM TO EMCPII+

T6 T5
T3

T2

T2

YELLOW

YELLOW

YELLOW

BLACK

BLACK

BLACK

T3 RED

BLUE

BLUE

BLUE

BLACK BLACK

BROWN

BROWN

T3

RED

RED

1
WHITE WHITE PM STATOR 11 BLACK GREEN/YELLOW WHITE BLACK BLACK 12 13

L3 L1 53 52 51 50 50 50 50

L3 L1 53 52 51 50 50 50 50

11

WHITE WHITE GRN/YEL

GREY GREY GREY

IB IA ICOM

TO EMCPII+

DETAIL A

PM STATOR

WHITE

ORANGE

BLACK BLACK

ORANGE

12

13

BLACK

L3 L1 53 52 51 50 50 50 50
(170-5397)

L3 L1 53 52 51 50 50 50 50

GREY UTILITY A GREY UTILITY B GREY IC

TRANSFORMER SHELF

DETAIL A

TX1 BLACK/WHITE BLACK/WHITE

TX2

BLACK/WHITE

BLACK/WHITE

BLACK/WHITE

VIOLET

VIOLET

ORANGE

VIOLET

ORANGE

ORANGE

TRANSFORMER SHELF

GENERATOR TERMINAL STRIP (170-5397)

GENERATOR TERMINAL STRIP

GREY GREY GREY GREY

GENERATOR TERMINAL STRIP

GREY GREY GREY GREY GREY GREY DK GREY GREY DK GREY DK GREY DK GREY TO EMCPII+ VOLTAGE SENSING

TO LOAD SHARE MODULE TO LOAD SHARE MODULE TO LOAD SHARE MODULE

DK GREY DK GREY DK GREY

WIRE0158

5 6 26 30 28 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2

ABC ABC 10A 10A

PM FUSING

5 6 11 13 12 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2

GREY WHITE BLACK BLACK BLACK VIOLET VIOLET VIOLET GROUNDED ON GENSET

5 6 26 30 28 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0
ABC ABC 10A 10A

5 6 11 13 12 20 20 22 22 24 24 24 H1 H2 H3 H4 T0 T0 T1 T1 T3 T3 T2 T2

GREY WHITE BLACK BLACK BLACK ORANGE GROUNDED ON GENSET

GREY GREY DK GREY GREY DK GREY GREY DK GREY

PM FUSING

GENERATOR TERMINAL STRIP

BLACK BLACK BLACK BLACK ORANGE BLACK/WHITE TO GENERATOR

4 5 39 40

BATTERY (+)

BATTERY (+)

BATTERY (-)

BATTERY (-)

BLACK/WHITE BLACK/WHITE

24 28

TO STATER SOLENOID

AIR SHUTOFF (OPTION)

3 6

2 5

1 4

P6
BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1 BGR1
F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81
PURPLE GREY ORANGE GREY TO GENERATOR

23 17 20 25 26
EXCITER STATOR

TO CB SHUNT TRIP

P12
3 6 9 12 2 5 8 1 4 7

11 10

3 6 9

2 5 8

1 4 7

P9

J4
DIGITAL VOLTAGE REGULATOR

T1

2400V, 60 Hz

2400V, 60 Hz

3300V, 60Hz

3300V, 60Hz

4160V, 60Hz/ 3300V, 50Hz

4160V, 60Hz/ 3300V, 50Hz

4160V, 60Hz/ 3300V, 50Hz

YELLOW

YELLOW

BLACK

BLACK

BLACK

BLUE

BLUE

BLUE

RED

F G C A B D E J H (8T-8735)

RED

RED

W2

W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE C RTB SECONDARY PHASE C RTB SECONDARY PHASE C

37 7
TO GENERATOR

YELLOW

(170-5400) WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED TO GENERATOR

R2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6

R2

RTB PRIMARY PHASE B

BATTERY (-)

GREEN/YELLOW ENGINE OIL TEMP ENGINE JW TEMP ENGINE OIL PRESS ENGINE JW LEVEL BLACK RED SHIELD GSC MPU

3300V, 60Hz

C1

C1

2400V, 60 Hz

RTB PRIMARY PHASE A

GREEN/YELLOW BATTERY POST

T2

T3

F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81

28 F2

BLACK BLACK GROUNDED ON GENSET

F1 F2

27 35

GENERATOR TERMINAL STRIP

R1 W1 R1 W1

RTB PRIMARY PHASE A RTB PRIMARY PHASE A

36 38

TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf
(170-5395)

TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

ENG OIL TEMP "C"

BLACK/WHITE

BLACK/WHITE

BLACK/WHITE

12 3 2 1 6 10 8

ENG JW LEVEL "C"

ORANGE

VIOLET

ORANGE

ORANGE

VIOLET

VIOLET

TO GSC MPU (BK)

TX1

TX2

TX3

TO GSC MPU (RD)

TO GSC MPU (CU)

ENG OIL TEMP "A"

P12-3 P12-4 P12-5 CUSTOMER CONNECTIONS P12-6 P12-9 P9-6

VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

ENG JW LEVEL "A"

1 1 1 2 2 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD

(170-5399)

1 1 1 2 2 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD

GREY BATTERY POST (+/-) GREY GREY GREEN/YELLOW

TO LOAD SHARE MODULE

GENERATOR TERMINAL STRIP

ORANGE BLACK/WHITE BLACK/WHITE BLACK BLACK BLACK BLACK TO GENERATOR

GENERATOR TERMINAL STRIP

13 14 15
PRIMARY DATA LINK PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP ADEM SHUTDOWN ADEM ECS ON/OFF ADEM RATED SPEED ADEM DROOP ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC. DATA LINK + SEC. DATA LINK -

1 1 1 2 2
BATTERY (+)

1 1 1 2 2 2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD

GREY BATTERY POST (+/-) GREY GREY GREEN/YELLOW

GENERATOR TERMINAL STRIP

13 14 15
PRIMARY DATA LINK PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP ADEM SHUTDOWN ADEM ECS ON/OFF ADEM RATED SPEED ADEM DROOP ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC. DATA LINK + SEC. DATA LINK -

TO EMCPII+
GREY SMR RELAY (N/C) GREY SMR RELAY (N/O) GREY SMMS GREY AIR SHUTOFF RELAY (N/O) GREY FUEL SHUTOFF RELAY (N/O)

16 19 18 21 22 9 29 30

GREY TO SAS ON PANEL GREY RUN RELAY (N/O) GREY GENSET FAULT RELAY (N/O) GREY REMOTE INITIATE INPUT START/RUN SW IN GREY GREY GREY GREY FUSED POWER OUT SERIAL DATA LINK SPARE INPUT 1 SPARE INPUT 2

31 32 33 34 40-PIN

31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47

31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47

PRIMARY DATA LINK + PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP

TO LOAD SHARE MODULE TO LOAD SHARE MODULE

31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47

31 32 33 33 34 34 35 35 36 37 37 38 39 40 41 42 43 44 45 46 47

PRIMARY DATA LINK + PRIMARY DATA LINK DIGITAL SENSOR RETURN ADEM START/RUN/STOP

4 5 39 40 24 28

2 2 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TO EMCPII+
GREY SMR RELAY (N/C) GREY SMR RELAY (N/O) GREY SMMS GREY AIR SHUTOFF RELAY (N/O) GREY FUEL SHUTOFF RELAY (N/O)

16 19 18 21 22 9 29 30

ADEM SHUTDOWN ADEM ECM ON/OFF ADEM RATED SPEED ADEM DROOP PPRM PPRS ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC. DATA LINK + SEC. DATA LINK -

BATTERY (+)

ADEM SHUTDOWN ADEM ECM ON/OFF ADEM RATED SPEED ADEM DROOP PPRM PPRS ADEM ETHER AUTO/MAN ADEM ETHER PULL-IN ADEM ETHER HOLD-IN ETHER SOLENOID A ETHER SOLENOID B SEC. DATA LINK + SEC. DATA LINK -

BATTERY (-)

TO EMCPII+

WIRE0158

T1 T1 T3 T3 T2 T2

BATTERY (-)

TO EMCPII+

TO STATER SOLENOID

AIR SHUTOFF (OPTION)

GREY TO SAS ON PANEL GREY RUN RELAY (N/O) GREY GENSET FAULT RELAY (N/O) GREY REMOTE INITIATE INPUT START/RUN SW IN GREY GREY GREY GREY FUSED POWER OUT SERIAL DATA LINK SPARE INPUT 1 SPARE INPUT 2

3 6

2 5

1 4

P6
BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 BGR1 BGR1 BGR1 BGR1 F1 F3 F2 F4 GND 73 74 75 76 77 78 79 80 81
PURPLE GREY ORANGE GREY TO GENERATOR

31 32 33 34 40-PIN

23 17 20 25
EXCITER STATOR

(170-5394)
3 6 9 12 2 5 8 11 1 4 7 10

P12

28 F2

BLACK BLACK GROUNDED ON GENSET

F1 F2

(170-5394)

GREY SPARE INPUT 3 GREY REMOTE HORN SILENCE INPUT GREY REMOTE HORN OUTPUT

TX1
600V VOLTAGE REGULATOR TERMINAL 22 RED 480V ORANGE BROWN 380V GREEN

26 27 35

GREY SPARE INPUT 3 GREY REMOTE HORN SILENCE INPUT GREY REMOTE HORN OUTPUT

T1

GREY AUX RELAY (N/O) GREY AUX RELAY (N/C) GREY AUX RELAY COM

3 6 9

2 5 8

1 4 7

P9

GENERATOR TERMINAL STRIP

R1 W1 C1 R2 W2 C2 R3 W3 C3 R4 R1 W1 C1 R2 W2 C2 R3 W3 C3 R4 W4 C4 R5 W5 C5 R6 W6 C6 VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf
RTB PRIMARY PHASE A RTB PRIMARY PHASE A RTB PRIMARY PHASE A RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE B RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB PRIMARY PHASE C RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE A RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE B RTB SECONDARY PHASE C RTB SECONDARY PHASE C RTB SECONDARY PHASE C TO GENERATOR

36 38 37 7 12 3 2 1 6 10 8
CUSTOMER CONNECTIONS BATTERY (-)

GREY AUX RELAY (N/O) GREY AUX RELAY (N/C) GREY AUX RELAY COM GREEN/YELLOW BATTERY POST GREEN/YELLOW ENGINE OIL TEMP ENGINE JW TEMP ENGINE OIL PRESS ENGINE JW LEVEL BLACK RED SHIELD GSC MPU GSC MPU GSC MPU
24 VOLTAGE REGULATOR TERMINAL

BLACK/WHITE

240V WHITE BLACK

J4
DIGITAL VOLTAGE REGULATOR

81
(170-5400) WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED WHITE RED TO GENERATOR

30 64 65 66 67 70 71 72 SV+ SV+ SV+ SV+ SVSVSVSVSHD SHD SHD

(170-5399)

T2
BLACK 240V BLACK/WHITE

F G C A B
VOLTAGE REGULATOR TERMINAL

GSC MPU GSC MPU

T1

T1

T1

22

22

T0

T0

T0

22

VOLTAGE REGULATOR TERMINAL

VOLTAGE REGULATOR TERMINAL

D E J H (8T-8735)

DETAIL A

ENG OIL TEMP "B"

CUSTOMER CONNECTIONS

11 40-PIN

ENG JW LEVEL "B"

CONNECTION H1- PRIMARY

GENERATOR TERMINAL STRIP

P9-4 P9-5 P9-7 P9-8 P9-9

H2 -PRIMARY H3 -PRIMARY

(170-5396)

X1 -SECONDARY X2 -SECONDARY X3 -SECONDARY

WIRE COLOR FOR 4160 VOLTS, 60Hz & 3300 VOLTS, 50Hz GENS USE RED FOR 3300 VOLTS, 60Hz GENS USE YELLOW FOR 2400 VOLTS, 60Hz GENS USE BLUE BLACK (COMMON) (FROM BOTH TRANSFORMERS) FOR 4160 VOLTS, 60Hz & 3300 VOLTS, 50Hz GENS USE RED FOR 3300 VOLTS, 60Hz GENS USE YELLOW FOR 2400 VOLTS, 60Hz GENS USE BLUE FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE FOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE USE ORANGE (FROM BOTH TRANSFORMERS) FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE FOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE

FOR CONNECTION TO BUS BAR MARKED T1

BUS BAR MARKED T2 BUS BAR MARKED T3

TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf
(170-5395)

TC1+ TC1TC2+ TC2TC3+ TC3TC4+ TC4TC5+ TC5TC6+ TC6VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf

ENG OIL TEMP "C"

ENG JW LEVEL "C"

VOLTAGE REGULATOR TERMINAL 20 ORANGE

WHITE 380V GREEN 480V BROWN 600V RED

T3

W4 C4 R5 W5 C5 R6 W6 C6
P12-3 P12-4 P12-5

TO GSC MPU (BK)

TO GSC MPU (RD)

TX2
DETAIL A

TO GSC MPU (CU)

ENG OIL TEMP "A"

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

SOLENOID 1 POWER SOLENOID 2 POWER SOLENOID 3 POWER SOLENOID 4 POWER SOLENOID 5 POWER SOLENOID 6 POWER SOLENOID 7 POWER SOLENOID 8 POWER SOL 1&3 RETURN SOL 2&4 RETURN SOL 5&7 RETURN SOL 6&8 RETURN

C-KEY PLUG AS. 101-0204

D-KEY PLUG AS. 101-0205

A701-GY A702-PU A703-BR A704-GN A705-YL A706-GY A707-PU A708-BR F726-YL F727-GN F728-BR F729-GN

D-KEY PLUG AS. 101-0205

04 06 05 11 12 18 40 22 20 21 35 29 13 36 30 02 24 08 23 14 25 38 32 03 09 01 07 31 37 17 10 15 16 19 26 27 28 33 34 39

24 20 23 14 08 02 03 09 15 25 01 19 13 07 29 35 16 40 26 34 32 28 38 22 37 18 31 12 30 06 36 10 05 11 17 21 27 33 39 04

16 26 32 38 37 31 30 36 05 17 27 39

ABBREV
RD WH OR YL PK BK GY PU BR GN BU

COLOR
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

CUSTOMER CONNECTIONS

P12-6 P12-9 P9-6

VIOLET BLK/WHT

VIOLET BLK/WHT

VOLTAGE REGULATOR TERMINAL MARKED 20 VOLTAGE REGULATOR TERMINAL MARKED 24 VOLTAGE REGULATOR TERMINAL MARKED 22

GENERATOR TERMINAL STRIP

P9-4 P9-5 P9-7 P9-8 P9-9

VdcA ALM FSD VdcB DS50 COM1 COM2 COM3 LWR RSE EDIS FRES V/Pf
(170-5396)

ENG JW LEVEL "A"

DETAIL A CONNECTION H -PRIMARY WIRE COLOR FOR 600 VOLT GENSET USE RED FOR 480 VOLT GENSET USE BROWN FOR 380 VOLT GENSET USE GREEN FOR 240 VOLT GENSET USE WHITE BLACK (COMMON) (FROM BOTH TOROIDAL TRANSFORMERS) FOR 600 VOLT GENSET USE RED FOR 480 VOLT GENSET USE BROWN FOR 380 VOLT GENSET USE GREEN FOR 240 VOLT GENSET USE WHITE USE ORANGE COLORED WIRE USE BLACK AND WHITE (OF BOTH TRANSFORMERS) USE ORANGE COLORED WIRE FOR CONNECTION TO BUS BAR MARKED T1

CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

ENG OIL TEMP "B"

11 40-PIN

ENG JW LEVEL "B"

H -PRIMARY H -PRIMARY

BUS BAR MARKED T2 BUS BAR MARKED T3

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT SPLICE BLADE, SPADE, RING OR SCREW TERMINAL

X -SECONDARY X -SECONDARY X -SECONDARY

VOLTAGE REGULATOR TERMINAL MARKED 20 VOLTAGE REGULATOR TERMINAL MARKED 24 VOLTAGE REGULATOR TERMINAL MARKED 22

MEDIUM VOLTAGE

LOW VOLTAGE
THIS SCHEMATIC IS FOR THE 3500B GENERATOR SETS WITH EMCP II+ ELECTRICAL SYSTEM MEDIA NUMBER: RENR8100-03 GENERATOR PANEL GROUP : 187-6307 GENERATOR WIRING DIAGRAM : 188-0647 ENGINE WIRING DIAGRAM : 190-3042
Components are shown installed on a fully operable generator set with the key and engine off. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

YL YL CYL HEAD SOL 16

42-GY 43-GY

TS1-42 TS1-43 TS1-34

F710B-GY F707B-GY F717B-GY

RECEPT AS. (16) 9X-0352

1 2

1 2

1 2

1 2

1 2

1 2

L15

L15

1 2

87

41-GY 44-GY

23 28 31 32 24 06 07 08 09 10 11 12 04 05 37 39 40 01 02 O3 13 14 33 34 15 27 16 18 19 21 22 25 26 29 30 17 20 35 36 38

RIGHT AIR SHUTOFF LEFT AIR SHUTOFF ETHER SOLENOIDS ETHER SOLENOIDS STARTER MOTOR MAGC SW. ENGINE OIL TEMP. SENSOR (VS) ENGINE OIL TEMP. SENSOR (SIG) ENGINE OIL TEMP. SENSOR (GND) ETHER AUTO/MANUAL COOLANT LEVEL SENSOR (A) COOLANT LEVEL SENSOR (B) COOLANT LEVEL SENSOR (C) POWER (+) POWER (+) POWER (-)/LO POWER (-) POWER (-) LG MAGC PU (SHLD) LH MAGC PU (2) LG MAGC PU (1) PRIMARY CAT DATA LINK (+) PRIMARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (-) SECONDARY CAT DATA LINK (+) DIGITAL SENSOR RETURN CRANK SIGNAL START/STOP/RUN 1 ECM PWR. SWITCHED (ON/OFF) ENGINE SHUTDOWN SIGNAL RATED SPEED DROOP SPEED SHUTDOWN NOTIFY PWR. SHUTDOWN NOTIFY RET. ETHER PULL-IN ETHER HOLD-IN DEVICENET V+ DEVICENET VDEVICENET CAN_H DEVICENET CAN_L DEVICENET DRAIN

23 28 31 32 24 06 07 08 09 10 11 12 04 05 37 39 40 01 02 O3 13 14 33 34 15 27 16 18 19 21 22 25 26 29 30 17 20 35 36 38

852-TN-14 852-TN-14 382-PK-14 926-RD F701-BR 709-OR-18 G429-GN-18 A235-BK-18 F720-GN 844-TN-18 845-TN-18 846-TN-18 101-TN-14 101-TN-14 102-GN/YL 102-GN/YL-14 102-GN/YL-14 838-SHLD-18 838-RD-18 838-BK-18 893-GN 892-BR J982-OR J981-WH 998-BR F701-BR F716-WH-18 113-OR-18 F715-PU-18 F702-GN-18 F722-OR-18 E798-PK-18 E797-WH-18 F710-BR-18 F707-WH-18 M754-RD-16 M753-BK-18 M756-YL-19 M755-GN-19 M757-CU-19

L13 L9

L13 L9

L12 F720-GN 998-BR L5 L18 L17 L17

L12

998-BR L5 L19 F724-PU F723-PK

L1

L3

L3 L2

L20

L20

999-WH 996-GN 998-BR A700-OR F703-GY F704-OR

L11 L14 998-BR F701-BR L10 L2 F715-PU-18 L21 L4 L10

L11

A701-GY F726-YL A703-BR A705-YL F728-BR A707-PU A709-OR F730-GY A711-PU A713-GN G769-PU A715-GY A716-PU G770-WH A714-PK A712-BR F731-OR A710-GY A708-BR F729-GN A706-GY A704-GN F727-GN A702-PU A708-BR F729-GN A704-GN F727-GN A702-PU F727-GN A706-GY F729-GN A710-GY F731-OR A712-BR F731-OR A714-PK G770-WH A716-PU G770-WH

L21 L4

A707-PU F728-BR

A709-OR F730-GY

GENERATOR CONNECTOR 8T9834

A705-YL F728-BR

GENERATOR RECEPTACLE AS. 9x-1339

A713-GN G769-PU

A715-GY G769-PU

2 1

C B A

C B A

C B A

1 2

YL YL

SP

E796-GN 993-BR 997-OR

995-BU 993-BR 997-OR

993-BR 997-OR

994-GY 993-BR 997-OR

CAT DATA LINK + CAT DATA LINK CAT DATA LINK + CAT DATA LINK SPARE FAULT SW1 IN SPARE FAULT SW2 IN SPARE FAULT SW3 IN

GPHI 103-6197 GPHI-1 GPHI-2 2-GN/YL

382-PK-14 200-BK-14 926-RD

L12

L5

L20 C B A C B A C B A C B A C B A C B A C B A C B A C B A C B A C B A

STARTER MAG SWITCH SMMS2

GN-18 YL-18 OR-18

GN-18 YL-18 OR-18

ECS-2-GY

10

AC GND VA BUSS IN

17-GY 39-GY 33-GY 34-GY 7-GY 38A-GY 2C-GN/YL

SWITCH AS. 8D-2676 3 2

L13

844-TN-18 845-TN-18 846-TN-18

709-OR-18 A235-BK-18 G429-GN-18

SIGNAL ANALOG RET +V ANALOG

+ PL+-WH

STARTER MAG SWITCH SMMS1

SIGNAL DIGITAL RET +V ANALOG

IA IN IB IN IC IN COOLANT TEMP SENSOR IN OIL PRESS SENSOR IN + V SENSOR OUT VA GEN IN VB GEN IN VC GEN IN COOLANT LOSS SENSOR IN OIL TEMP SENSOR IN

852-TN-14 200-BK-14

VS GND ALARM

AIR STARTER SOLENOID 5N-8980

F705-PK

2 1

2 1

L25

GSC + HARNESS CONNECTOR 3E-6286 1 70-RD 2 71-BK 3 4 GSC-4-GY 5 GSC-5-GY 6 GSC-6-GY 7 8 9 SV+-GY 10 GSC-10-GY GSC-11-GY 11 12 GSC-12-GY 13 67-GY 14 64-GY 15 GSC-16-GY 16 17 18 19 KWLR7-GY 20 KWLR7-GY 21 KWLR7-GY 22 KWLR7-GY 23 SW1-GY 24 SW2-GY 25 SW3-GY 26 27 28 29 SW4-GY 30 RDM-GY 31 SV- -GY 32 ECS-5-GY 33 ECS-4-GY 34 KWLR7-GY ALM-GY 35 36 GSC36-GY 37 38 ES3-GY 39 ECS-2-GY 40 ECS-3-GY

382-PK 200-BK

GENERATOR SET CONTROL PLUS(GSC+) MAG PU IN MAG PU GND

159-3601

104-RD-10

382-PK 200-BK

RELAY MODULE TERMINAL STRIP

12 A2 LIGHT AS. 7G-9730 200-BK-6

C465-OR-10 200-BK-6 200-BK

RD-16 RD-16

RD-16 RD-16

PANEL LIGHTS

AIR SHUT-OFF SOLENOID LH 8C-6099

1 2

1 2

+ BATTERY SWITCH + BATTERY UNFUSED CRANK TERMINATE RELAY IN FUEL CONTROL RELAY IN AIR SHUTOFF/IGNITION SHUTOFF IN STARTER MOTOR RELAY IN GENSET FAULT RELAY IN RUN RELAY 2 IN RUN RELAY 1 IN PROGRAMABLE SPARE RELAY 1 IN PROGRAMABLE SPARE RELAY 2 IN + BATTERY FUSED OUT ELECTRONIC GOVERNOR CONTROL IN ELECTRONIC GOVERNOR CONTROL N/O OUT FUEL CONTROL N/O RELAY OUT CRANK TERMINATE RELAY N/O OUT CRANK TERMINATE RELAY N/C OUT STARTER MOTOR RELAY N/O OUT AIR SHUTOFF/ IGNITION SHUTOFF N/O OUT AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT STARTER MOTOR RELAY N/C OUT GENSET FAULT RELAY N/O OUT RUN RELAY 1 N/C OUT RUN RELAY 2 N/O OUT PROGRAMABLE SPARE RELAY 2 N/O OUT PROGRAMABLE SPARE RELAY 1 N/C OUT FLYBACK GROUND - BATTERY

RM29 RM30 RM31 RM32 RM33 RM34 RM35 RM36 RM37 RM38 RM39

OR-18 BK-18 WH-18

POWER DISTRIBUTION BOX (147-3347/147-3346)

382-PK-14 200-BK-14 926-RD

RD-18 BK-18 GN-18

314-PU-10

304-WH-10

HARNESS AS. 119-8959

A C B

A B C

A B C

2 1

ENGINE COOLANT TEMP SENSOR 102-2240

AFTER COOLER TEMP SENSOR 102-2240

RIGHT TURBO INLET PRESSURE SENSOR 161-9926

LEFT TURBO INLET PRESSURE SENSOR 161-9926

ATMOS PRESSURE SENSOR 161-9926

TURBO OUTLET PRESSURE SENSOR 161-9929

ENGINE OIL PRESSURE SENSOR FILTD 161-9931

FUEL FILTER PRESSURE SENSOR UNFILTD 161-9931

CRANK CASE PRESSURE SENSOR 161-9926

FUEL FILTER PRESSURE SENSOR FILTD 161-9931

ENGINE OIL PRESSURE SENSOR UNFILTD 161-9931

BK-6

F705-PK