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BLUE MAX AND RED BARON PRODUCT CATALOG

Stainless Steel and High Alloy Consumables

About The Lincoln Electric Company


Lincoln Electric is the worlds leading manufacturer of welding equipment and consumables. Our focus is on helping companies make their welding operations more effective, more efficient, more profitable. We are dedicated to two equally important goals: exceptional quality and exceptional service. Our field support team with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln distributors in countries all over the world is the largest in the industry. Innovative thinking. A quality, service-first attitude. Fresh approaches to design, manufacturing, and packaging. Worldwide strength. Thats Lincoln Electric.

Lincolns Stainless Steel and High Alloy Consumables


Lincoln Electrics Stainless Steel and High Alloy product lines are the choice of welders all over the world who demand quality, consistency, reliability, and performance. Youll find that theyre well-suited for a wide range of structural and general fabrication applications. Blue Max A complete line of products for Stick, TIG, MIG, Flux-Cored, and Sub-Arc welding. These premium quality stainless steel and high alloy products are designed for operator appeal, sound welds, low spatter, excellent bead appearance and easy slag removal. These stick electrodes are the ultimate in moisture resistance. The distinctive red coating is uniquely formulated for outstanding resistance to moisture pick-up and starting porosity.

Red Baron

Industry-leading Consistency Consistency matters to you, and it matters to us. We go to incredible lengths to make sure that our stainless products are among the most consistent on the market. We check and re-check every pound of incoming raw steel and flux. Our manufacturing processes are the most meticulously designed, diligently monitored, and technically advanced in the industry. Diameter and chemical composition of every coil are verified at 19 individual points. Exceptional Chemical Composition In test after test, Lincolns chemical composition has been shown to be more consistent than that of other products on the market! Incredibly tight tolerances means less adjusting, less waste, cleaner welds, and increased efficiency!

Stainless Steel www.lincolnelectric.com

Outstanding Arc Stability More efficient welding translates to a better bottom line! Arc stability makes the difference! Our stainless steel and high alloy products deliver one of the most stable arcs on the market today!

Contents

Page

Product Introduction . . . . . . . . . 2-3 Selection Guide . . . . . . . . . . . 4-12 Red Baron Stick Electrode . . 13-21 Blue Max Stick Electrode . . . 22-33 Blue Max High Alloy Stick Electrode . . . . . . . . . . . . . . 34-39 Blue Max Gas-Shielded, Flux-Cored Wire . . . . . . . . . 40-44 Outershield Gas-Shielded, Metal-Cored Wire . . . . . . . . . 45-46 Blue Max MIG and TIG Wire . . . . . . . . . . . . . . . . . . 47-59 Blue Max Submerged Arc Wire . . . . . . . . . . . . . . . . . . 60-62 Blue Max and Lincolnweld Submerged Arc Flux . . . . . . 63-68 Cut Length TIG Consumables . .69 Agency Approvals . . . . . . . . . . . .70 Packaging Types . . . . . . . . . . . . .71

Superior Feedability Set it, and forget it! Our stainless steel and high alloy wires feed beautifully, so your welders can concentrate on welding instead of on adjustments and restarts. Using Lincoln products can help you reduce costly downtime!

Product Breadth Youll find theres a great Lincoln stainless steel and high alloy product for virtually every welding application.

Best of all, its backed by the best welding company in the world Blue Max and Red Baron products are designed, manufactured, and backed by Lincoln Electric the worlds most respected name in welding. Our field support team includes hundreds of field sales engineers and thousands of distributors in countries throughout the world!

Important Information On Our Website Consumable AWS Certificates: http://www.lincolnelectric.com/products/certificates/ Material Safety Data Sheets (MSDS): http://www.lincolnelectric.com/product/msds/ Arc Welding Safely Checklist: http://www.lincolnelectric.com/community/safety/ Safe Practices Article: http://www.lincolnelectric.com/knowledge/articles/content/ lenstaybl.asp Request E205 Safety Booklet: http://content.lincolnelectric.com/pdfs/products/literature/e205.pdf

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE

Base Materials Regular


X80-11Cr2Ni X80-13Cr4.5Ni2Mo

Welding Consumables Stick Electrodes


AWS Class
Basic
Jungo 4462 Jungo Zeron 100X

N-alloyed

MIG/TIG/ SAW

FCW
Blue Max

Basic Rutile
Arosta 4462

LNM/LNT/LNS
LNT/LNM/LNS 4462 LNT/LNM/LNS Zeron 100X

X2CrNiMoCuWN 25-7-4 Superduplex Superduplex S32750 2205 S31803 304L 304LN S30453 321 / 347

E(R) 2209 E(R) 2553 (1)

E(R) 2553 (1)

Jungo Zeron 100X

LNT/LNM/LNS Zeron 100X

E(R)2209 (1)

Jungo 4462

Arosta 4462

LNT/LNM/LNS 4462

E(R) 308/308L

Red Baron 308/308L-V MR Red Baron 308/308L MR Blue Max 308/308L AC-DC Blue Max /Red Baron 347 MR Red Baron 316/316L-V MR Red Baron 316/316L MR Blue Max 316/316L AC-DC Arosta 4439

Lincoln ER308/308L Blue Max MIG 308LSi Blue Max S308/308L LNT/LNM 347Si

Blue Max FC-308L

E347

316L

316LN S31653

E(R)316/316L

Lincoln ER316/316L Blue Max MIG 316LSi Blue Max S316/316L LNT/LNM 4439Mn

Blue Max FC-316L

317L S31725 310S 310H Alloy 904L N08904 Alloy 28 N08028

317LN S31726

EN 18 16 5

E310-16

Red Baron 310MR

E(R)385 (1)

Jungo 4500

LNT/LNM 4500

E(R)383 (1)

NiCro 31/27

254SMO S31254 654SMO S32654 Alloy 625

E(R)NiCrMo-3

NiCro 60/20

LNT/LNM/LNS NiCro 60/20 LNT/LNM NiCroMo 59/23 LNT/LNM NiCro 60/20

E(R)NiCrMo-13

NiCroMo 59/23

E(R)NiCrMo-3

NiCro 60/20

Alloy 600 Alloy 601 Alloy C4-C22-C276 Alloy 59 Dissimilar Metals Butter layer CrNi cladsteel

ENiCrFe-3 E(R)NiCrFe2 (1) E(R)NiCrMo-13

NiCro 70/15Mn NiCro 70/19 NiCroMo 59/23

LNT/LNMNiCro 70/19 LNT/LNMNiCroMo 59/23 Red Baron 309/309L-V MR Red Baron 309/309L MR Blue Max 309/309L AC-DC Blue Max Arosta 309Mo Blue Max Arosta 307 LNM 307 Lincoln ER309/309L Blue Max MIG 309LSi Blue Max S309/309L
Blue Max FC-309L Blue Max FCP-309L

E(R)309L E(R)309LSi

Dissimilar Metals Butter layers CrNiMo cladsteels Dissimilar Metals Work hardening manganese steel Dissimilar Metals "Hard-to-weld" applications ASTM A353/353M ASTM A553/553M

E309Mo

E307 ER307Si N.A.

Blue Max 2100

ENiCrMo-6 ERNiCroMo-3

Nyloid 2 SRP

LNS NiCro 60/20-BM2000

Duplex/Superduplex

Regular Stainless

Fully austenitic CrNiMosteel & Ni-base alloys

Dissimilar Metals Butter layers

9% Nickel Steel

(1) Nearest Classification

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE Stick (SMAW)


CrNi-steel, low carbon or Cb-stabilized General corrosion resistant welded structures Product Name Red Baron 308/308L-V MR Red Baron 308L MR Red Baron 347 MR Blue Max 308/308L AC-DC Blue Max 347 AC-DC AWS Number E308-15/E308L-15 E308L-16 E347-16 E308-17/E308L-17 E347-17 CrNiMo-steel, low carbon or Cb-stabilized Increased pitting and general corrosion resistant welded structures Product Name Red Baron 316/316L-V MR Red Baron 316/316L MR Blue Max 316/316L AC-DC AWS Number E316-15/E316L-15 E316-16/E316L-16 E316-17/E316L-17 CrNiMo-steel, fully austenitic Special corrosion resistant steel grades, with increased pitting resistance in oxidizing and reducing media Product Name Blue Max Arosta 4439 Blue Max Jungo 4500 AWS Number NA E385-16 (1) EN or ISO Number E 18 16 5 NL R 32 E 20 25 5 Cu NL R 12 EN or ISO Number NA NA NA EN or ISO Number NA NA NA NA NA

CrNiMo-duplex stainless steel Austenitic-Ferritic structure in weld metal; highly stress corrosion resistant in 22% Cr and super-duplex stainless steel grades Product Name Blue Max Arosta 4462 Blue Max Jungo 4462 Blue Max Jungo Zeron 100X AWS Number E2209-16 (1) E2209-15 E2553-15 (1) CrNi(Mo)-steel buffer grades Electrode types for welding buffer layers, dissimilar joints and difficult weldable materials Product Name Red Baron 309/309L-V MR Red Baron 309/309L MR Blue Max Arosta 309Mo Blue Max 309/309L AC-DC Blue Max 2100 AWS Number E309-15/E309L-15 E309-16/E309L-16 E309MoL-16 E309-17/E309L-17 NA EN or ISO Number NA NA E 23 12 2 L R 32 NA NA EN or ISO Number E 22 9 3 NL R 32 E 22 9 3 NL B 22 E 25 9 4 NL B 42

CrNiMn-steel dissimilar steel Fully austenitic 5% Mn alloyed grades for welding dissimilar steel grades, armour plates and difficult to weld steels Product Name Blue Max Arosta 307 AWS Number E307-16 (1) EN or ISO Number E 18 8 Mn R 12

CrNi-steel heat resistant Electrodes for welding CrNi-steel grades for high temperature applications; stable structure; 310 type highly oxidation resistant Product Name Red Baron 308/308H MR Red Baron 310 MR AWS Number E308-16/E308H-16 E310-16 EN or ISO Number NA NA

Ni-base fully austenitic NiCr(Mo) alloys Ni-base fully austenitic grades with increased resistance against pitting, corrosion and high resistance to high temperature oxidation Product Name Blue Max NiCro 31/27 Blue Max NiCro 60/20 Blue Max NiCro 70/15 Mn Blue Max NiCro 70/19 Blue Max Nyloid 2 AWS Number E383-16 (1) ENiCrMo-3 ENiCrFe-3 ENiCrFe-2 (1) ENiCrMo-6 EN or ISO Number E 27 31 4 Cu L R 12 E Ni 6625 (NiCr22Mo9Nb) E Ni 6182 (NiCr15Fe6Mn) E Ni 6082 (NiCr20Mn3Nb) E Ni 6620 (NiCr14Mo7Fe)

(1) Nearest Classification

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE MIG (GMAW) and TIG (GTAW)
High alloyed Complete range of corrosion resistant weld metal grades; types for butter layers, dissimilar metal welding, duplex and super-duplex stainless steel Product Name Blue Max 308LSi Blue Max 309LSi Blue Max 316LSi Blue Max LNM 347Si Blue Max LNM 4439Mn Blue Max LNM 4462 Blue Max LNM Zeron 100X Blue Max LNM 4500 Blue Max LNM 307 Lincoln TIG ER308/308L Lincoln TIG ER309/309L Lincoln TIG ER316/316L Blue Max LNT 347Si Blue Max LNT 4439Mn Blue Max LNT 4462 Blue Max LNT Zeron 100X Blue Max LNT 4500 AWS Number ER308Si/308LSi ER309Si/309LSi ER316Si/316LSi ER347Si NA ER2209 ER2553 (1) ER385 ER307 (1) ER308/ER308L ER309/ER309L ER316/ER316L ER347Si NA ER2209 ER2553 (1) ER385 Ni-base fully austenitic NiCr(Mo) alloys Product Name Blue Max LNM NiCro 60/20 Blue Max LNM NiCro 70/19 Blue Max LNT NiCro 60/20 Blue Max LNT NiCro 70/19 AWS Number ERNiCrMo-3 ERNiCr-3 ERNiCrMo-3 ERNiCr-3 EN or ISO Number S Ni 6625 (NiCr22Mo9Nb) S Ni 6082 (NiCr20Mn3Nb) S Ni 6625 (NiCr22Mo9Nb) S Ni 6082 (NiCr20Mn3Nb) EN or ISO Number NA NA NA G 19 9 NbSi G 18 16 5 NL (1) G 22 9 3 NL G 25 9 4 NL G 20 25 5 Cu L G 18 8 Mn NA NA NA W 19 9 NbSi W 18 16 5 NL (1) W 22 9 3 NL W 25 9 4 NL W 20 25 5 Cu L

Submerged Arc (SAW)


Single/multi-run fillet welding Plate and pipes in single wire or tandem set-up Product Name Blue Max S308/308L Blue Max S309/309L Blue Max S316/316L Blue Max LNS 4462 Blue Max LNS NiCro 60/20 AWS Number ER308/308L ER309/309L ER316/316L ER2209 ERNiCrMo-3 EN or ISO Number NA NA NA S 22 9 3 NL S Ni 6625 (NiCr22Mo9Nb)

Flux-Cored (FCAW)
Rutile Flux-Cored wires Gas-shielded flux-cored wire for welding stainless steel. For downhand position and out of position (P) welding Product Name Blue Max FC-308L Blue Max FC-309L Blue Max FC-316L Blue Max FCP-309L Blue Max FCP-316L AWS Number E308LT0-1/E308LT0-4/E308T0-1/E308T0-4 E309LT0-1/E309LT0-4/E309T0-1/E309T0-4 E316LT0-1/E316LT0-4/E316T0-1/E316T0-4 E309LT1-1/E309LT1-4/E309T1-1/E309T1-4 E316LT1-1/E316LT1-4/E316T1-1/E316T1-4 EN or ISO Number NA NA NA NA NA

Blue Max LNM - MIG (GMAW) Wire Blue Max LNT - TIG (GTAW) Cut Length Rod Blue Max LNS - Submerged Arc (SAW) Wire
(1) Nearest Classification

Blue Max FC - Flux-Cored (FCAW) Wire Stainless Steel www.lincolnelectric.com

STRUCTURE DIAGRAM FOR STAINLESS STEEL WELD METAL 308 316 309 4500 = All 308 and 347 Products = All 316 Products = All 309 Products = All 4500 Products

A = 307 B = 308 C = 316 D = 309

E = 309LMo F = 4462 G = Zeron 100X H = 312

I = 4439 K = 310 L = 4500

Schaeffler: Ni eq = Ni + 30C + 0.5Mn [%]

Schaeffler: Cr eq = Cr + Mo + 1.5Si + 0.5Nb [%]

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE


Electrode Name AWS Number Recommended Polarity General Description Page No.

Red Baron Stainless Steel Stick Electrode Red Baron 308L MR E308L-16 DC+ AC Red Baron 308L MR is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. This low carbon version of Red Baron 308/308H MR provides better resistance to intergranular corrosion than higher carbon deposits. All-position welding, except vertical down. Red Baron 308/308L-V MR is designed specifically for vertical down welding and for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "188" steels. Excellent for thin gauge materials and pipe. Red Baron 308/308H MR is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Provides improved high temperature strength. All-position welding, except vertical down. Red Baron 309/309L MR is designed for joining stainless steels to carbon steels or low alloy steels. All-position welding, except vertical down. Red Baron 309/309L-V MR is designed specifically for vertical down welding and for joining stainless steels to carbon steels or low alloy steels. Excellent for thin gauge materials and pipe. Red Baron 310 MR is designed for joining type 310S stainless steels, type 310H wrought and type CK-20 castings. Contains 25%Cr and 20%Ni. All-position welding, except vertical down. Red Baron 316/316L MR is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. All-position welding, except vertical down. Red Baron 316/316L-V MR is designed specifically for vertical down welding and for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Excellent for thin gauge materials and pipe. Red Baron 347 MR is designed for joining type 347 and 321 wrought steel and CF-8C cast steel. Added niobium (columbium) provides increased protection against chrome carbide precipitation along grain boundaries. All-position welding, except vertical down. 13

Red Baron 308/308L-V MR

E308-15, E308L-15

DC+

14

Red Baron 308/308H MR

E308-16, E308H-16

DC+ AC

15

Red Baron 309/309L MR

E309-16, E309L-16

DC+ AC

16

Red Baron 309/309L-V MR

E309-15, E309L-15

DC+

17

Red Baron 310 MR

E310-16

DC+ AC

18

Red Baron 316/316L MR

E316-16, E316L-16

DC+ AC

19

Red Baron 316/316L-V MR

E316-15, E316L-15

DC+

20

Red Baron 347 MR

E347-16

DC+ AC

21

Blue Max Stainless Steel Stick Electrode Blue Max Arosta 307 E307-16(1) DC+ AC Blue Max Arosta 307 is designed for joining difficult to weld steels or dissimilar steels. Added manganese provides improved resistance to hot cracking. All-position welding, except vertical down. Blue Max 308/308L AC-DC is designed for joining type 304 and 304L stainless steels and on other common austenitic stainless steels referred to as "18-8" steels. All-position welding, except vertical down. Blue Max 309/309L AC-DC is designed for joining stainless steels to carbon steels or low alloy steels. All-position welding, except vertical down. 22

Blue Max 308/308L AC-DC

E308-17, E308L-17

DC+ AC

23

Blue Max 309/309L AC-DC

E309-17 E309L-17

DC+ AC

24

(1) Nearest Classification

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE


Electrode Name AWS Number Recommended Polarity General Description Page No.

Blue Max Stainless Steel Stick Electrode (continued) Blue Max Arosta 309Mo E309MoL-16 DC+ AC Blue Max Arosta 309Mo is designed for joining carbon steel to stainless steel, root passes in cladding applications and joining difficult to weld or dissimilar steels. Maximum plate thickness in butt welds is 1/2" (1.2mm). All-position, except vertical down. Blue Max 316/316L AC-DC is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. All-position welding, except vertical down. Blue Max 347 AC-DC is designed for joining type 347 and 321 wrought steel and CF-8C cast steel. Added niobium (columbium) provides increased protection against chrome carbide precipitation along grain boundaries. All-position welding, except vertical down. Blue Max 2100 is designed for joining difficult to weld or dissimilar steels and "hard-to-weld" applications. Provides high resistance to cracking with high strength. All-position welding, except vertical down. Blue Max Jungo 4500 is designed for joining fully austenitic 20%Cr, 25%Ni and 5%Mo stainless steels, such as type 904L. Provides excellent corrosion resistance. All-position welding, except vertical down. Blue Max Arosta 4439 is designed for joining type 317L, 317LN or equivalent stainless steels. Added molybdenum provides improved resistance against pitting corrosion and high resistance against intergranular and stress corrosion. All-position welding, except vertical down. Blue Max Arosta 4462 is designed for joining duplex stainless steels, such as type 2205, for applications with service temperatures up to 480F (250C) and down to -40F (-40C). Provides high resistance to general corrosion, pitting and stress corrosion. All-position welding, except vertical down. Blue Max Jungo 4462 is designed for joining 22% Cr duplex stainless steels for applications with service temperatures up to 480F (250C) and down to -58F (-50C). Provides high resistance to general corrosion, pitting and stress corrosion. All-position welding, except vertical down. Blue Max Jungo Zeron 100X is designed for joining 25% Cr super duplex stainless steels. Core wire alloyed. Provides improved corrosion resistance, high strength and reliable impact toughness. All-position welding, except vertical down. 25

Blue Max 316/316L AC-DC

E316-17, E316L-17

DC+ AC

26

Blue Max 347 AC-DC

E347-17

DC+ AC

27

Blue Max 2100

DC+ AC

28

Blue Max Jungo 4500

E385-16(1)

DC+ AC

29

Blue Max Arosta 4439

DC AC

30

Blue Max Arosta 4462

E2209-16

DC AC

31

Blue Max Jungo 4462

E2209-15

DC+

32

Blue Max Jungo Zeron 100X E2553-15(1)

DC+

33

Blue Max High Alloy Stick Electrode Blue Max SL 9Cr (P91) E9016-B9 H4 DC AC Blue Max SL9Cr is designed for joining 9% Cr, 1% Mo creep and hydrogen resistant steels used in the power generation and petrochemical industries for applications with service temperatures up to 1200F (650C). All-position welding, except vertical down. Blue Max NiCro 31/27 is designed for joining 31% Ni, 27% Cr, 3.5% Mo steels, such as Alloy 28, and dissimilar metals with service temperature up to 840F (450C). All-position welding, except vertical down. 34

Blue Max NiCro 31/27

E383-16(1)

DC+ AC

35

(1) Nearest Classification.

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE


Electrode Name AWS Number Recommended Polarity General Description Page No.

Blue Max High Alloy Stick Electrode (continued) Blue Max NiCro 60/20 ENiCrMo-3 DC+ Blue Max Nicro 60/20 is designed for joining nickel-based alloys, such as Alloy 625, for applications with both high and low temperatures. Provides improved corrosion resistance. All-position welding, except vertical down. Blue Max NiCro 70/19 is designed for joining nickel-based alloys, such as Alloys 600 and 601, and dissimilar metals that require postweld heat treatment. Provides high resistance against oxidation with excellent impact toughness at low temperatures. All-position welding, except vertical down. Blue Max NiCro 70/15Mn is designed for joining nickel-based alloys, such as Alloy 600, and dissimilar metals that require postweld heat treatment. All-position welding, except vertical down. Blue Max Nyloid 2 is designed specifically for joining 9% nickel steels and other low temperature steels. Provides high deposition rate 150% recovery. All-position welding, except vertical down. 36

Blue Max NiCro 70/19

ENiCrFe-2(1)

DC+

37

Blue Max NiCro 70/15Mn

ENiCrFe-3

DC+

38

Blue Max Nyloid 2

ENiCrMo-6

DC+ AC

39

Blue Max Gas-Shielded, Flux-Cored Wire Blue Max FC-308L E308LT0-1, E308LT0-4, E308T0-1, E308T0-4 E309LT0-1, E309LT0-4, E309T0-1, E309T0-4 E316LT0-1, E316LT0-4, E316T0-1, E316T0-4 E309LT1-1, E309LT1-4, E309T1-1, E309T1-4 E316LT1-1, E316LT1-4, E316T1-1, E316T1-4 DC+ Blue Max FC-308L is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Provides a low carbon deposit. Optimized for downhand and horizontal positions only. Blue Max FC-309L is designed for joining stainless steels to carbon steels or low alloy steels. Provides a low carbon deposit. Optimized for downhand and horizontal positions only. 40

Blue Max FC-309L

DC+

41

Blue Max FC-316L

DC+

Blue Max FC-316L is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Provides a low carbon deposit. Optimized for downhand and horizontal positions only.

42

Blue Max FCP-309L

DC+

Blue Max FCP-309L is designed for joining stainless steels to carbon 43 steels or low alloy steels. Provides a low carbon deposit. All-position welding, except vertical down.

Blue Max FCP-316L

DC+

Blue Max FCP-316L is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Provides a low carbon deposit. All-position welding, except vertical down.

44

Stainless Steel Gas-Shielded, Metal-Cored Wire Outershield MC-409 EC409 DC+ Outershield MC-409 is designed for joining 409 stainless steel used 45 on exhaust systems in the automotive industry. Single pass welding.

Outershield MC-409W

EC409

DC+

Outershield MC-409W is designed for joining 409 stainless steel used on exhaust systems in the automotive industry. Improved wetting action on certain applications compared to Outershield MC-409. Single pass welding.

46

(1) Nearest Classification.

10

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE


Electrode Name AWS Number Recommended Polarity General Description Page No.

Blue Max Stainless Steel and High Alloy MIG(LNM)/TIG(LNT) Wire Blue Max LNM 307 ER307(1) DC+ 47 Blue Max LNM 307 is designed for joining difficult to weld steels or dissimilar steels. Added manganese provides improved resistance to hot cracking. Blue Max MIG 308LSi is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Optimized for chemistry, arc performance and feedability. Blue Max MIG 309LSi is designed for joining stainless steels to carbon steels or low alloy steels. Optimized for chemistry, arc performance and feedability. 48

Blue Max MIG 308LSi

ER308Si, ER308LSi

DC+

Blue Max MIG 309LSi

ER309Si, ER309LSi

DC+

49

Blue Max MIG 316LSi

ER316Si, ER316LSi

DC+

50-51 Blue Max MIG 316LSi is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Optimized for chemistry, arc performance and feedability. Blue Max LNT and LNM 347Si are designed for joining Ti or Nb (Cb) stabilized CrNi steels. Provides excellent resistance to intergranular corrosion and oxidizing environments. 52

Blue Max LNT 347Si, Blue Max LNM 347Si

ER347Si

DC+

Blue Max LNT 4500, Blue Max LNM 4500

ER385

DC+

Blue Max LNT and LNM 4500 are designed for joining fully austenitic 53 20%Cr, 25%Ni and 5%Mo stainless steels, such as type 904L. Provides excellent corrosion resistance. Blue Max LNT and LNM 4439Mn are designed for joining type 317L, 317LN or equivalent stainless steels. Added molybdenum provides improved resistance against pitting corrosion and high resistance against intergranular and stress corrosion. 54

Blue Max LNT 4439Mn, Blue Max LNM 4439Mn

ER317L(1)

DC+

Blue Max LNT 4462, Blue Max LNM 4462

ER2209

DC+

Blue Max LNT and LNM 4462 are designed for joining duplex stain- 55 less steels, such as type 2205, for applications with service temperatures up to 480F (250C) and down to -40F (-40C). Provides high resistance to general corrosion, pitting and stress corrosion. Blue Max LNT and LNM Zeron 100X are designed for joining super duplex stainless steels, such as type 2507. Provides high resistance against pitting and crevice corrosion. 56

Blue Max LNT Zeron 100X, Blue Max LNM Zeron 100X

ER2553(1)

DC+

Blue Max LNT 9Cr (P91)

ER90S-B9(1)

DC+

Blue Max LNT 9Cr (P91) is designed for joining 9% Cr, 1% Mo creep 57 and hydrogen resistant steels used in the power generation and petrochemical industries for applications with service temperatures up to 1200F (650C). Blue Max Nicro 60/20 is designed for joining nickel-based alloys, such as Alloy 625, for applications with both high and low temperatures. Provides improved corrosion resistance. Blue Max LNT and LNM NiCro 70/19 is designed for joining nickelbased alloys, such as Alloys 600 and 601, and dissimilar metals that require postweld heat treatment. Provides high resistance against oxidation with excellent impact toughness at low temperatures. 58

Blue Max LNT NiCro 60/20, Blue Max LNM NiCro 60/20

ERNiCrMo-3

DC+

Blue Max LNT NiCro 70/19, Blue Max LNM NiCro 70/19

ERNiCr-3

DC+

59

(1) Nearest Classification.

11

Stainless Steel www.lincolnelectric.com

STAINLESS STEEL CONSUMABLE SELECTION GUIDE


Electrode Name AWS Number Recommended Polarity General Description Page No.

Blue Max Stainless Steel Submerged Arc Wire Blue Max S308/308L ER308, ER308L DC+ DCAC DC+ DCAC DC+ DCAC Blue Max S308/308L is designed to be used primarily with basic fluxes. Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking. Blue Max S309/309L is designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit. Provides good resistance to hot cracking. Blue Max S316/316L is designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit. Provides good resistance to hot cracking. Blue Max LNS 4462 is designed for joining duplex (ferriticaustenitic) stainless steel. 60

Blue Max S309/309L

ER309, ER309L

61

Blue Max S316/316L

ER316, ER316L

62

Blue Max LNS 4462

63

Blue Max LNS NiCro 60/20

64 Blue Max LNS NiCro 60/20 is designed for joining nickel-based alloys. Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints.

Blue Max and Lincolnweld Submerged Arc Flux Blue Max 2000 DC+ AC Blue Max 2000 is a neutral basic flux designed for joining the more difficult stainless steels, such as type 347 and 2205, and nickel-based alloys. Provides maximum toughness and ductility with duplex stainless steels. Blue Max 3000 is a chromium alloy flux designed for cladding applications where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer. Blue Max 4000 is a neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes. Lincolnweld ST-100 is an alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit. 65

Blue Max 3000

66

Blue Max 4000

67

Lincolnweld ST-100

68

Lincoln Stainless Steel Cut Length Consumables Lincoln ER308/308L ER308, ER308L DCLincoln ER308/308L is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Lincoln ER309/309L is designed for joining stainless steels to carbon steels or low alloy steels. Lincoln ER316/316L is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. 69

Lincoln ER309/309L

ER309, ER309L ER316, ER316L

DC-

69

Lincoln ER316/316L

DC-

69

12

Stainless Steel www.lincolnelectric.com

Red Baron 308L MR

Stainless Steel Stick Electrode


(AWS E308L-16)
Red Baron 308L MR is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. This low carbon version of Red Baron 308/308H MR provides better resistance to intergranular corrosion than higher carbon deposits. All-position welding, except vertical down.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Excellent for all-position welding, except vertical down. Controlled ferrite content in weld deposit for maximum crack resistance. Excellent slag removal, often self-peeling on downhand and horizontal welds. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Conformance
AWS A5.4-92: E308L-16 ASME SFA-5.4: E308L-16 ABS: E308L-16 CWB/CSA: W48-01 Military: MIL-308L-16 (Contact Lincoln District Office)

Typical Applications
A 20% chromium, 10% nickel, grade coated electrode, for joining type 302, 304 and 308 stainless steels. A743 and A744 Type CF-8 cast materials.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED020388 ED020389 ED020390 ED020391 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master) 5 Lb. (2.3 kg) Carton (40 lb. Master) ED020392 ED020393 ED020394

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 70 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 60 - 100 90 - 140 3/16 (4.8 mm) 120 - 185

Polarity DC+ / AC

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E308L-16 Test Results 54,000 - 61,000 (372 - 421) Tensile Strength psi (MPa) 75,000 (517) min. 78,000 - 86,000 (538 - 593) Elongation (%) 35 min. 50 - 55 Ferrite Number

8-9

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E308L-16 Test Results 0.04 max. 0.02 - 0.03 %Cr 18.0 - 21.0 19.5 - 19.8 %Ni 9.0 - 11.0 9.7 - 10.3 %Mo 0.75 max. 0.04 - 0.13 %Mn 0.5 - 2.5 0.6 - 0.9 %Si 0.90 max. 0.29 - 0.36 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.10

13

Stainless Steel www.lincolnelectric.com

Red Baron 308/308L-V MR

Stainless Steel Stick Electrode


(AWS E308-15, E308L-15)
Red Baron 308/308L-V MR is designed specifically for vertical down welding and for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Excellent for thin gauge materials and pipe.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. A vertical down version of Red Baron 308/308L MR. Controlled ferrite content in weld for maximum crack resistance. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
3G

1G
4F

2F

2G

3F

3G
6G

4G

5G

5G

Conformance
AWS A5.4-92: E308-15, E308L-15 ASME SFA-5.4: E308-15, E308L-15 ABS: E308-15, E308L-15

Typical Applications
A 20% chromium, 10% nickel grade coated electrode, for joining type 304 and 304L stainless steels in the vertical down position. Can be used on other more common austenitic stainless steels referred to as 18-8 stainless. A743 and A744 Type CF-8 cast materials.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 (2.4) (3.2) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025079 ED025080

TYPICAL OPERATING PROCEDURES


Current (Amps) 3/32 1/8 (2.4 mm) (3.2 mm) 60 - 70 90 - 100

Polarity DC+

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E308L-15 AWS E308-15 Test Results Tensile Strength psi (MPa) 75,000 (517) min. 80,000 (552) min. 91,000 (627) Elongation (%) 35 min. 44 Ferrite Number

66,000 (455)

8 - 10

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E308L-15 Test Results 0.04(1) max. 0.03 %Cr 18.0 - 21.0 19.9 %Ni 9.0 - 11.0 9.9 - 10.2 %Mo 0.75 max. 0.05 - 0.09 %Mn 0.5 - 2.5 0.7 - 0.8 %Si 0.90 max. 0.69 - 0.73 %S 0.03 max. 0.01 %P 0.04 max. 0.02 %Cu 0.75 max. 0.08

(1) AWS Requirement for E308-15 is 0.08% max. carbon.

14

Stainless Steel www.lincolnelectric.com

Red Baron 308/308H MR

Stainless Steel Stick Electrode


(AWS E308-16, E308H-16)
Red Baron 308/308H MR is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Provides improved high temperature strength. All-position welding, except vertical down.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Excellent for all-position welding except vertical down. Controlled ferrite content in weld deposit for maximum crack resistance. Excellent slag removal, often self-peeling on downhand and horizontal welds. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Conformance
AWS A5.4-92: E308-16, E308H-16 ASME SFA-5.4: E308-16, E308H-16 ABS: E308-16, E308H-16 Military: MIL-308-16 (Contact Lincoln District Office)

Typical Applications
A 20% chromium, 10% nickel grade coated electrode, for joining type 304 an 304L stainless steels. Can be used on other more common austenitic stainless steels referred to as 18-8 stainless. A743 and A744 Type CF-8 cast materials.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED020397 ED020398 ED020399 ED020400 DC+ / AC 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

TYPICAL OPERATING PROCEDURES


Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 60 - 100 90 - 140

Polarity

3/32 (2.4 mm) 40 - 70

3/16 (4.8 mm) 120 - 185

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E308-16, E308H-16 Test Results 63,000 - 79,000 (434 - 545) Tensile Strength psi (MPa) 80,000 (552) min. 86,000 - 93,000 (593 - 641) Elongation (%) 35 min. 41 - 48 Ferrite Number

2-4

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E308H-16 Test Results 0.04 - 0.08 0.05 - 0.06 %Cr 18.0 - 21.0 19.7 - 20.3 %Ni 9.0 - 11.0 9.9 - 10.1 %Mo 0.75 max. 0.03 - 0.07 %Mn 0.5 - 2.5 0.7 - 0.8 %Si 0.90 max. 0.30 - 0.40 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.17

15

Stainless Steel www.lincolnelectric.com

Red Baron 309/309L MR

Stainless Steel Stick Electrode


(AWS E309-16, E309L-16)
Red Baron 309/309L MR is designed for joining stainless steels to carbon steels or low alloy steels. All-position welding, except vertical down.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. High chromium level that improves corrosion and oxidation resistance. Good for all-position welding, except vertical down. Controlled ferrite content in weld deposit for maximum crack resistance. Excellent slag removal, often self-peeling on downhand and horizontal welds. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Conformance
AWS A5.4-92: E309-16, E309L-16 ASME SFA-5.4: E309-16, E309L-16 ABS: E309-16, E309L-16 CWB/CSA: W48-01 Military: MIL-309-16, MIL-309L-16 (Contact Lincoln District Office)

Typical Applications
A 24% chromium, 13% nickel grade coated electrode, used for joining stainless steels to carbon or low alloy steels.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED020401 ED020402 ED020403 ED020404 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master) 5 Lb. (2.3 kg) Carton (40 lb. Master) ED020405 ED020406 ED020407

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 70 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 60 - 100 90 - 140 3/16 (4.8 mm) 120 - 185

Polarity DC+ / AC

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E309L-16 AWS E309-16 Test Results Tensile Strength psi (MPa) 75,000 (517) min. 80,000 (552) min. 84,000 - 85,000 (579 - 586) Elongation (%) 30 min. 38 - 47 Ferrite Number

66,000 - 68,000 (455 - 469)

10 - 18

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E309L-16 Test Results 0.04(1) max. 0.02 - 0.04 %Cr 22.0 - 25.0 23.9 - 24.5 %Ni 12.0 - 14.0 12.6 - 13.2 %Mo 0.75 max. 0.05 - 0.09 %Mn 0.5 - 2.5 1.0 - 1.5 %Si 0.90 max. 0.33 - 0.38 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.09

(1) AWS Requirement for E309-16 is 0.15% max. carbon.

16

Stainless Steel www.lincolnelectric.com

Red Baron 309/309L-V MR

Stainless Steel Stick Electrode


(AWS E309-15, E309L-15)
Red Baron 309/309L-V MR is designed specifically for vertical down welding and for joining stainless steels to carbon steels or low alloy steels. Excellent for thin gauge materials and pipe.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Vertical down version of Red Baron 309/309L MR. Good for all position welding optimized for vertical down. Controlled ferrite content in weld deposit for maximum crack resistance. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
3G

1G
4F

2F

2G

3F

3G
6G

4G

5G

5G

Conformance
AWS A5.4-92: E309-15, E309L-15 ASME SFA-5.4: E309-15, E309L-15 ABS: E309-15, E309L-15

Typical Applications
A 24% chromium, 13% nickel grade coated electrode, used for joining stainless steels to carbon steels or low alloy steels in the vertical down position.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 (2.4) (3.2) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025081 ED025082

TYPICAL OPERATING PROCEDURES


Current (Amps) 3/32 1/8 (2.4 mm) (3.2 mm) 60 - 70 90 - 100

Polarity DC+

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E309L-15 AWS E309-15 Test Results Tensile Strength psi (MPa) 75,000 (517) min. 80,000 (552) min. 93,000 (641) Elongation (%) 30 min. 38 Ferrite Number

71,000 (489)

6-8

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E309L-15 Test Results 0.04(1) max. 0.03 %Cr 22.0 - 25.0 23.6 - 23.9 %Ni 12.0 - 14.0 13.6 - 13.8 %Mo 0.75 max. 0.03 - 0.05 %Mn 0.5 - 2.5 0.7 - 1.0 %Si 0.90 max. 0.74 - 0.82 %S 0.03 max. 0.01 %P 0.04 max. 0.02 %Cu 0.75 max. 0.06

(1) AWS Requirement for E309-15 is 0.15% max. carbon.

17

Stainless Steel www.lincolnelectric.com

Red Baron 310 MR

Stainless Steel Stick Electrode


(AWS E310-16)
Red Baron 310 MR is designed for joining type 310S stainless steels, type 310H wrought and type CK-20 castings. Contains 25%Cr and 20%Ni. All-position welding, except vertical down.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Good for all position welding except vertical down. Excellent slag removal, often self-peeling on downhand and horizontal welds. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Conformance
AWS A5.4-92: E310-16 ASME SFA-5.4: E310-16 CWB/CSA: W48-01

Typical Applications
A 25% chromium 20% nickel grade coated electrode, recommended for types 310S and 310H wrought materials and A743 type CK-20 cast materials. Use on buffer layers and dissimilar steels.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED020410 ED020411 ED020412 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 70 Current (Amps) 1/8 (3.2 mm) 60 - 100 5/32 (4.0 mm) 90 - 140

Polarity DC+ / AC

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E310-16 Test Results 61,000 - 63,000 (421 - 434) Tensile Strength psi (MPa) 80,000 (552) min. 90,000 - 93,000 (620 - 641) Elongation (%) 30 min. 39 - 46 Ferrite Number

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E310-16 Test Results 0.08 - 0.20 0.12 - 0.14 %Cr 25.0 - 28.0 25.9 - 26.6 %Ni 20.0 - 22.5 21.4 - 22.0 %Mo 0.75 max. 0.05 - 0.07 %Mn 1.0 - 2.5 2.0 - 2.1 %Si 0.75 max. 0.45 - 0.54 %S 0.03 max. <0.01 %P 0.03 max. 0.02 %Cu 0.75 max. 0.06

18

Stainless Steel www.lincolnelectric.com

Red Baron 316/316L MR

Stainless Steel Stick Electrode


(AWS E316-16, E316L-16)
Red Baron 316/316L MR is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. All-position welding, except vertical down.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Good for all-position welding, except vertical down. Controlled ferrite content in weld for maximum crack resistance. Excellent slag removal, often self-peeling on downhand and horizontal welds. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Conformance
AWS A5.4-92: E316-16, E316L-16 ASME SFA-5.4: E316-16, E316L-16 ABS: E316-16, E316L-16 CWB/CSA: W48-01 Military: MIL-316-16, MIL-316L-16 (Contact Lincoln District Office)

Typical Applications
A 19% chromium, 12% nickel coated electrode with over 2% molybdenum, designed primarily for welding molybdenum bearing austenitic stainless steels such as type 316 and 316L.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025083 ED025084 ED025085 ED025086 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 70 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 60 - 100 90 - 140 3/16 (4.8 mm) 120 - 185

Polarity DC+ / AC

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E316L-16 AWS E316-16 Test Results Tensile Strength psi (MPa) 70,000 (483) min. 75,000 (520) min. 81,000 - 85,000 (558 - 586) Elongation (%) 30 min. 40 - 54 Ferrite Number

62,000 - 65,000 (427 - 448)

8 - 13

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E316L-16 Test Results 0.04(1) max. 0.03 - 0.04 %Cr 17.0 - 20.0 18.7 - 19.2 %Ni 11.0 - 14.0 11.4 - 12.1 %Mo 2.0 - 3.0 2.2 - 2.4 %Mn 0.5 - 2.5 0.7 - 0.9 %Si 0.90 max. 0.29 - 0.39 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.26

(1) AWS Requirement for E316-16 is 0.08% max. carbon.

19

Stainless Steel www.lincolnelectric.com

Red Baron 316/316L-V MR

Stainless Steel Stick Electrode


(AWS E316-15, E316L-15)
Red Baron 316/316L-V MR is designed specifically for vertical down welding and for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Excellent for thin gauge materials and pipe.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Vertical down version of Red Baron 316/316L MR. Excellent slag control. Controlled ferrite content in the weld for maximum crack resistance. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
3G

1G
4F

2F

2G

3F

3G
6G

4G

5G

5G

Conformance
AWS A5.4-92: E316-15, E316L-15 ASME SFA-5.4: E316-15, E316L-15 ABS: E316-15, E316L-15

Typical Applications
A 19% chromium, 12% nickel coated electrode with over 2% molybdenum, designed primarily for welding molybdenum bearing austenitic stainless steels such as type 316 and 316L.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 (2.4) (3.2) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025087 ED025088

TYPICAL OPERATING PROCEDURES


Current (Amps) 3/32 1/8 (2.4 mm) (3.2 mm) 60 - 70 90 - 100

Polarity DC+

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E316L-15 AWS E316-15 Test Results Tensile Strength psi (MPa) 70,000 (483) min. 75,000 (517) min. 90,000 (620) Elongation (%) 30 min. 38 Ferrite Number

68,000 (469)

4 - 12

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E316L-15 Test Results 0.04(1) max. 0.02 %Cr 17.0 - 20.0 18.6 - 19.3 %Ni 11.0 - 14.0 12.0 - 12.4 %Mo 2.0 - 3.0 2.2 - 2.6 %Mn 0.5 - 2.5 0.7 %Si 0.90 max. 0.72 - 0.74 %S 0.03 max. 0.01 %P 0.04 max. 0.02 %Cu 0.75 max. 0.24

(1) AWS Requirement for E316-15 is 0.08% max. carbon.

20

Stainless Steel www.lincolnelectric.com

Red Baron 347 MR

Stainless Steel Stick Electrode


(AWS E347-16)
Red Baron 347 MR is designed for joining type 347 and 321 wrought steel and CF-8C cast steel. Added niobium (columbium) provides increased protection against chrome carbide precipitation along grain boundaries. All-position welding, except vertical down.

Advantage Lincoln
Distinctive red coating is uniquely formulated for outstanding resistance to moisture pickup and starting porosity. Good for all-position welding, except vertical down. The niobium (columbium) content in Red Baron 347 MR inhibits chromium carbide precipitation. Controlled ferrite content in weld deposit for maximum crack resistance. Excellent slag removal, often self-peeling on downhand and horizontal welds. Lot control numbers printed on each electrode. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Conformance
AWS A5.4-92: E347-16 ASME SFA-5.4: E347-16 ABS: E347-16 CWB/CSA: W48-01 Military: MIL-347-16 (Contact Lincoln District Office)

Typical Applications
A 20% chromium, 10% nickel, coated electrode with 0.04% niobium (columbium), designed especially for type 347 or 321 stainless steel and A743 or A744 type CF-8C cast steels. DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED020420 ED020421 ED020422 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 70 Current (Amps) 1/8 (3.2 mm) 60 - 100 5/32 (4.0 mm) 90 - 140

Polarity DC+ / AC

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E347-16 Test Results 64,000 - 69,000 (441 - 476) Tensile Strength psi (MPa) 75,000 (517) min. 87,000 - 94,000 (600 - 648) Elongation (%) 30 min. 44 - 49 Ferrite Number

6 - 11

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E347-16 Test Results 0.08 max. 0.03 - 0.04 %Cr 18.0 - 21.0 19.2 - 20.0 %Ni 9.0 - 11.0 9.6 - 10.0 %Mo 0.75 max. 0.03 - 0.20 %Mn 0.5 - 2.5 0.7 - 0.9 %Si 0.90 max. 0.33 - 0.43 %NB (Cb) 8xC min. to 1.0 max. 0.27 - 0.40 %S 0.03 max. 0.02 %P 0.04 max. 0.02 %Cu 0.75 max. 0.17

21

Stainless Steel www.lincolnelectric.com

Blue Max Arosta 307

Stainless Steel Stick Electrode


(Similar to AWS E307-16)
Blue Max Arosta 307 is designed for joining difficult to weld steels or dissimilar steels. Added manganese provides improved resistance to hot cracking. All-position welding, except vertical down.

Advantage Lincoln
Outstanding resistance to moisture pick-up and starting porosity. 5% manganese for improved resistance to hot-cracking. Usable on AC or DC+.

Welding Positions
2F
2G
3G

1F

1G

3F

Typical Applications
Armor plate Hardenable steels Non-magnetic austenitic steels Work hardening austenitic manganese steels Dissimilar metals such as carbon steel to stainless steel

4F

4G

5G

6G

Conformance
Similar to AWS A5.4-92: E307-16 EN 1600-97: E18 8 Mn R 12

DIAMETERS/PACKAGING

TYPICAL OPERATING PROCEDURES


10.3 Lb. (4.7 kg) Carton ED031271 Current Range (Amps) 2.5 mm 3.2 mm 4.0 mm (3/32) (1/8) (5/32) 70 - 80 90 - 120 110 - 140

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

5.7 Lb. (2.6 kg) Carton ED031270

10 Lb. (4.5 kg) Carton

Polarity AC / DC+

ED031272

MECHANICAL PROPERTIES As required per AWS A5.4-92


Yield Strength psi (MPa) Requirements E307-16(1) Test Results Tensile Strength psi (MPa) 85,000 (590) min. 95,000 (650) Elongation (%) 30 min. 35 Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -76F (-60C) 81 (110) 55 (75)

65,000 (450)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E307-16(1) Test Results
(1) Nearest classification.

%Cr

%Ni

%Mo

%Mn

%Si 0.90 max. 0.60

%S 0.03 max. 0.025

%P 0.04 max. 0.035

%Cu 0.75 max. 0.75

0.04 - 0.14 0.09

18.0 - 21.5 18.5

9.0 - 10.7 8.5

0.5 - 1.5 0.50

3.30 - 4.75 5.00

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Stainless Steel www.lincolnelectric.com

Blue Max 308/308L AC-DC

Stainless Steel Stick Electrode


(AWS E308-17, E308L-17)
Blue Max 308/308L AC-DC is designed for joining type 304 and 304L stainless steels and on other common austenitic stainless steels referred to as "18-8" steels. Allposition welding, except vertical down.

Advantage Lincoln
Distinctive blue coating means a very smooth arc with spray type metal transfer. Excellent operator appeal low spatter, and exceptional wetting action. Can be lightly dragged without freezing to the weld. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Typical Applications
For joining 304 and 304L stainless steels. Can also be used to join other common austenitic stainless steel referred to as 18-8 steels. ASTM A743 or A744 Types CF-8 and CF-3. Diameters up to and including 5/32 (4.0mm) are designed for all-position welding,except vertical down. 3/16 (4.8mm) diameter is generally used for flat and horizontal only. Requires a wider weave technique in the vertical up position than does a Red Baron stick electrode. DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025089 ED025090 ED025091 ED025092 DC+ / AC 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

Conformance
AWS A5.4-92: E308-17, E308L-17 ASME SFA-5.4: E308-17, E308L-17 CWB/CSA: W48-01

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 80 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 75 - 110 95 - 150 3/16 (4.8 mm) 130 - 200

Polarity

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E308L-17 AWS E308-17 Test Results Tensile Strength psi (MPa) 75,000 (520) min. 80,000 (552) min. 85,000 - 92,000 (586 - 634) Elongation (%) 35 min. 42 - 50 Ferrite Number

62,000 - 68,000 (427 - 469)

6 - 11

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E308L-17 Test Results 0.04(1) max. 0.03 %Cr 18.0 - 21.0 20.0 - 20.5 %Ni 9.0 - 11.0 9.7 - 9.9 %Mo 0.75 max. 0.20 %Mn 0.5 - 2.5 0.6 - 0.7 %Si 0.90 max. 0.56 - 0.77 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.22

(1) AWS Requirement for E308-17 is 0.08% max. carbon.

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Stainless Steel www.lincolnelectric.com

Blue Max 309/309L AC-DC

Stainless Steel Stick Electrode


(AWS E309-17, E309L-17)
Blue Max 309/309L AC-DC is designed for joining stainless steels to carbon steels or low alloy steels. All-position welding, except vertical down.

Advantage Lincoln
Distinctive blue coating means a very smooth arc with spray type metal transfer. Excellent operator appeal low spatter, and exceptional wetting action. Can be lightly dragged without freezing to the weld. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Typical Applications
For joining carbon steels and low alloy steels to austenitic stainless steels. ASTM A240 Type 309S. ASTM A743 or A744 Type CG-12. Diameters up to and including 5/32 (4.0mm) are designed for all-position welding, except vertical down. 3/16 (4.8mm) diameter is generally used for flat and horizontal positions only. Requires a wider weave technique in the vertical up position than does a Red Baron stick electrode. DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025093 ED025094 ED025095 ED025096 DC+ / AC 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

Conformance
AWS A5.4-92: E309-17, E309L-17 ASME SFA-5.4: E309-17, E309L-17 CWB/CSA: W48-01

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 80 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 75 - 110 95 - 150 3/16 (4.8 mm) 130 - 200

Polarity

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E309L-17 AWS E309-17 Test Results Tensile Strength psi (MPa) 75,000 (520) min. 80,000 (552) min. 85,000 - 90,000 (586 - 620) Elongation (%) 30 min. 37 - 45 Ferrite Number

66,000 - 71,000 (455 - 489)

7 - 11

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E309L-17 Test Results 0.04(1) max. 0.02 - 0.04 %Cr 22.0 - 25.0 23.5 - 24.0 %Ni 12.0 - 14.0 13.0 - 13.5 %Mo 0.75 max. 0.05 - 0.09 %Mn 0.5 - 2.5 0.7 - 0.9 %Si 0.90 max. 0.72 - 0.77 %S 0.03 max. 0.01 %P 0.04 max. 0.03 %Cu 0.75 max. 0.17

(1) AWS Requirement for E309-17 is 0.15% max. carbon.

24

Stainless Steel www.lincolnelectric.com

Blue Max Arosta 309Mo

Stainless Steel Stick Electrode


(AWS E309MoL-16)
Blue Max Arosta 309Mo is designed for joining carbon steel to stainless steel, root passes in cladding applications and joining difficult to weld or dissimilar steels. Maximum plate thickness in butt welds is 1/2" (1.2mm). All-position, except vertical down.

Advantage Lincoln
Outstanding resistance to moisture pick-up and starting porosity. High corrosion resistance. Usable on AC or DC+.

Welding Positions
2F

1F

1G

2G

3F

3G

Typical Applications
Joining carbon and low alloy steels to stainless steel Root passes in cladding.

4F

4G

5G

6G

Conformance
AWS A5.4-92: E309MoL-16 EN 1600-97: E23 12 2 LR 32 ABS, BV, DNV, LR, GL TUV, Controlas, DB, RINA

DIAMETERS/PACKAGING
5.7 Lb. (2.6 kg) Carton ED031266 ED031267 ED031268 ED031269 10.3 Lb. (4.7 kg) Carton 10.5 Lb. (4.7 kg) Carton 11.9 Lb. (5.4 kg) Carton

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm 4.0 mm (1/8) (5/32) 60 - 80 80 - 150

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)

Polarity AC / DC+

2.5 mm (3/32) 40 - 80

5.0 mm (3/16) 140 - 190

MECHANICAL PROPERTIES As required per AWS A5.4-92


Charpy V-Notch ftlbf (Joules) @ -4F (-20C) 37 (50)

Yield Strength psi (MPa) Requirements E309MoL-16 Test Results

Tensile Strength psi (MPa) 75,000 (520) min. 101,500 (700)

Elongation (%) 30 min. 30

Ferrite Number 15 - 25

@ 68F (20C) 42 (57)

@ -76F (-60C) 33 (45)

89,000 (580)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E309MoL-16 Test Results 0.04 max. 0.02 %Cr %Ni %Mo %Mn %Si 0.90 max. 0.80 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.75

22.0 - 25.0 23.0

12.0 - 14.0 12.5

2.0 - 3.0 2.7

0.5 - 2.5 0.8

25

Stainless Steel www.lincolnelectric.com

Blue Max 316/316L AC-DC

Stainless Steel Stick Electrode


(AWS E316-17, E316L-17)
Blue Max 316/316L AC-DC is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. All-position welding, except vertical down.

Advantage Lincoln
Distinctive blue coating means a very smooth arc with spray type metal transfer. Excellent operator appeal low spatter, and exceptional wetting action. Can be lightly dragged without freezing to the weld. Designed to contain considerable ferrite, for maximum crack resistance. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Typical Applications
For joining 316 and 316L stainless steels. Not intended for joints in service in the urea manufacture industry. ASTM A240 Types 316 and 316L. ASTM A743 or A744 Types CF-8M and CF-3M. Diameters up to and including 5/32 (4.0mm) are designed for all-position welding, except vertical down. 3/16 (4.8mm) diameter is generally used for flat and horizontal only. Requires a wider weave technique in the vertical up position than does a Red Baron stick electrode. DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025097 ED025098 ED025099 ED025100 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

Conformance
AWS A5.4-92: E316-17, E316L-17 ASME SFA-5.4: E316-17, E316L-17 CWB/CSA: W48-01

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 80 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 75 - 110 95 - 150 3/16 (4.8 mm) 130 - 200

Polarity DC+ / AC

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E316L-17 AWS E316-17 Test Results Tensile Strength psi (MPa) 70,000 (483) min. 75,000 (520) min. 85,000 (586) Elongation (%) 30 min. 45 Ferrite Number

68,000 (469)

13

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E316L-17 Test Results 0.04(1) max. 0.03 %Cr 17.0 - 20.0 19.1 - 19.7 %Ni 11.0 - 14.0 11.6 - 12.7 %Mo 2.0 - 3.0 2.1 - 2.4 %Mn 0.5 - 2.5 0.8 - 1.0 %Si 0.90 max. 0.61 - 0.72 %S 0.030 max. 0.014 %P 0.040 max. 0.024 %Cu 0.75 max. 0.26

(1) AWS Requirement for E316-17 is 0.08% max. carbon.

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Stainless Steel www.lincolnelectric.com

Blue Max 347 AC-DC

Stainless Steel Stick Electrode


(AWS E347-17)
Blue Max 347 AC-DC is designed for joining type 347 and 321 wrought steel and CF-8C cast steel. Added niobium (columbium) provides increased protection against chrome carbide precipitation along grain boundaries. All-position welding, except vertical down.

Advantage Lincoln
Distinctive blue coating means a very smooth arc with spray type metal transfer. Excellent operator appeal low spatter, and exceptional wetting action. Can be lightly dragged without freezing to the weld. Niobium (columbium) found in Blue Max 347 AC-DC provides added corrosion protection. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Typical Applications
ASTM A240 Types 321 and 347, and ASTM A743 or A744 Type CF-8C. Diameters up to and including 5/32 (4.0mm) are designed all position welding, except vertical down. 3/16 (4.8mm) diameter is generally used for flat and horizontal positions only. Requires a wider weave technique in the vertical up position than does a Red Baron stick electrode.

Conformance
AWS A5.4-92: E347-17 ASME SFA-5.4: E347-17

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 3/16 (2.4) (3.2) (4.0) (4.8) 8 Lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED025101 ED025102 ED025103 ED025104 DC+ / AC 10 lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 80 Current (Amps) 1/8 5/32 (3.2 mm) (4.0 mm) 75 - 110 95 - 150 3/16 (4.8 mm) 130 - 200

Polarity

MECHANICAL PROPERTIES As Required per AWS A5.4-92


Yield Strength psi (MPa) Requirements AWS E347-17 Test Results 66,000 - 72,000 (455 - 496) Tensile Strength psi (MPa) 75,000 (520) min. 89,000 - 96,000 (614 - 662) Elongation (%) 30 35 - 47 Ferrite Number 9 - 13

DEPOSIT COMPOSITION - As Required per AWS A5.4-92


%C Requirements AWS E347-17 Test Results 0.08 max. 0.03 %Cr 18.0 - 21.0 19.6 - 20.1 %Ni 9.0 - 11.0 9.8 - 10.1 %Mo 0.75 max. 0.05 - 0.10 %Mn 0.5 - 2.5 0.7 - 0.8 %Si 0.90 max. 0.50 - 0.80 %NB (Cb) 8xC min. to 1.0 max. 0.28 - 0.39 %S 0.03 max. 0.01 %P 0.04 max. 0.02 %Cu 0.75 max. 0.10

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Stainless Steel www.lincolnelectric.com

Blue Max 2100

Stainless Steel Stick Electrode


Blue Max 2100 is designed for joining difficult to weld or dissimilar steels and "hard-to-weld" applications. Provides high resistance to cracking with high strength. All-position welding, except vertical down.

Advantage Lincoln
Very smooth arc with spray type metal transfer. Excellent operator appeal low spatter, smooth arc and exceptional wetting action. Can be lightly dragged without freezing to the weld. Blue Max 2100 is designed for hard-to-weld applications. Provides high resistance to cracking, yet high strength when joining steels that are normally difficult to weld. Designed for all-position welding, except vertical down. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F
4F

1G

2F

2G
6G

3F

3G

4G

5G

Typical Applications
Use on high carbon steels, low alloy, high strength steels, manganese steels, and tool steels. Can be used for a base in hardfacing or stainless steel cladding applications. Requires a wider weave technique in the vertical up position than does a Red Baron stick electrode.

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 5/32 (2.4) (3.2) (4.0) 1 Lb. (0.5 kg) Tubes (20 Lb. Master) ED025109 ED025110 8 lb. (3.6 kg) Easy Open Cans (48 Lb. Master) ED021415 ED021416 ED021417 10 Lb. (4.5 kg) Easy Open Cans (60 Lb. Master)

MECHANICAL PROPERTIES
Yield Strength psi (MPa) 97,000 (669) Tensile Strength psi (MPa) 117,000 (807) Elongation (%) Ferrite Number

Test Results

22

> 50

TYPICAL OPERATING PROCEDURES


3/32 (2.4 mm) 40 - 80 Current (Amps) 1/8 (3.2 mm) 75 - 110 5/32 (4.0 mm) 95 - 150

Polarity DC+ / AC

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Stainless Steel www.lincolnelectric.com

Blue Max Jungo 4500

Stainless Steel Stick Electrode


(Similar to AWS E385-16)
Blue Max Jungo 4500 is designed for joining fully austenitic 20%Cr, 25%Ni and 5%Mo stainless steels, such as type 904L. Provides excellent corrosion resistance. All-position welding, except vertical down.

Advantage Lincoln
Easy slag removal. Smooth arc and bead appearance.

Welding Positions
2F
2G

1F

1G

3F

3G

Typical Applications
AISI 904L UNS N08904 Phosphoric acid applications Sulfuric acid applications Paper mill equipment

4F

4G

5G

6G

Conformance
Similar to AWS A5.4-92, E385-16 EN 1600-97: E 20 25 5 Cu NL R 12 TUV

DIAMETERS/PACKAGING

TYPICAL OPERATING PROCEDURES


13 Lb. (6 kg) Carton Current Range (Amps) 3.2 mm (1/8)

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

6.3 Lb. (2.9 kg) Carton ED031276

12.5 Lb. (5.7 kg) Carton ED031277

Polarity

2.5 mm (3/32)

4.0 mm (5/32)

ED031278

DC+

45 - 70

60 - 105

80 - 145

MECHANICAL PROPERTIES As required per AWS A5.4-92


Yield Strength psi (MPa) Requirements E385-16(1) Tensile Strength psi (MPa) 75,000 (520) min. Elongation (%) 30 min. Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ 14F (-10C)

Test Results

59,400 (410)

90,000 (620)

40

59 (80)

74 (100)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E385-16(1) Test Results
(1) Nearest classification.

%Cr

%Ni

%Mo

%Mn

%Si 0.75 max. 0.9

%S 0.02 max. 0.02

%P 0.03 max. 0.03

%Cu

0.03 max. 0.02

19.5 - 21.5 20.0

24.0 - 26.0 25.0

4.2 - 5.2 5.0

1.0 - 2.5 1.2

1.2 - 2.0 1.5

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Stainless Steel www.lincolnelectric.com

Blue Max Arosta 4439

Stainless Steel Stick Electrode


Blue Max Arosta 4439 is designed for joining type 317L, 317LN or equivalent stainless steels. Added molybdenum provides improved resistance against pitting corrosion and high resistance against intergranular and stress corrosion. All-position welding, except vertical down.

Advantage Lincoln
Outstanding resistance against pitting corrosion. Premium quality and performance. High intergranular and stress corrosion resistance. Composition is controlled to produce constant properties.

Welding Positions
2F
2G

1F

1G

3F

3G

Typical Applications
AISI 317L AISI 317LN AISI 316L AISI 316LN UNS S31725 UNS S31726 UNS S31603 UNS S31653

4F

4G

5G

6G

Conformance
EN 1600-97 E 18 16 5 NL R32 TUV, Controlas, DNV, BV

DIAMETERS/PACKAGING
Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 6.1 Lb. (2.8 kg) Carton ED031284 ED031285 ED031286 DC+ 10.3 Lb. (4.7 kg) Carton 11.2 Lb. (5.1 kg) Carton

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm (1/8)

Polarity

2.5 mm (3/32)

4.0 mm (5/32)

45 - 70

60 - 110

90 - 145

MECHANICAL PROPERTIES
Yield Strength psi (MPa) Requirements EN1600-97 43,500 (300) min. Tensile Strength psi (MPa) 69,600 (480) min. Elongation (%) 25 min. Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -4F (-20C) @ -320F (-169C)

Test Results

63,800 (440)

94,300 (650)

35

52 (70)

52 (70)

37 (50)

DEPOSIT COMPOSITION
%C Requirements EN1600-97 Test Results %Cr %Ni %Mo %Mn %Si %S %P %Cu %N

.04 max. 0.020

17.0 - 20.0 18.0

15.5 - 19.0 17.0

3.5 - 5.0 4.6

1.0 - 4.0 1.3

1.20 max. 0.8

0.025 max. 0.020

0.035 max. 0.030

0.75 max. 0.70

0.20 max. 0.18

30

Stainless Steel www.lincolnelectric.com

Blue Max Arosta 4462

Duplex Stainless Steel Stick Electrode


(Similar to AWS E2209-16)
Blue Max Arosta 4462 is designed for joining duplex stainless steels, such as type 2205, for applications with service temperatures up to 480F (250C) and down to -40F (-40C). Provides high resistance to general corrosion, pitting and stress corrosion. All-position welding, except vertical down.

Advantage Lincoln
Outstanding resistance to moisture pick-up and starting porosity. Vacuum packaged Sahara ReadyPack. Usable on AC, DC+ or DC-. Good all-position welding, except vertical down.

Welding Positions
2F 2G 3G

1F

1G

3F

4F

4G

5G

6G

Typical Applications
UNS S31803 UNS S31500 UNS S31200 UNS S32304 Dissimilar metals such as carbon steel to duplex stainless steel.

Conformance
Similar to AWS A5.4-92: E2209-16 EN 1600-97: E22 9 3 NL R 32 BV 2209, GL 4462, RINA 2209 DNV, TUV, Controlas TYPICAL OPERATING PROCEDURES
Current Range (Amps) 3.2 mm 4.0 mm 5.0 mm (1/8 (5/32) (3/16) 80 - 110 80 - 150 140 - 220

Polarity

2.5 mm (3/32) 40 - 75

DIAMETERS/PACKAGING
AC or DC Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 3.3 Lb. (1.5 kg) Sahara ReadyPack ED031244 ED031245 ED031246 ED031247 3.5 Lb. (1.6 kg) Sahara ReadyPack 4.0 Lb. (1.8 kg) Sahara ReadyPack 4.4 Lb. (2.0 kg) Sahara ReadyPack

MECHANICAL PROPERTIES As required per AWS A5.4-92


Yield Strength psi (MPa) Requirements E2209-16(1) Tensile Strength psi (MPa) 100,000 (690) min. Elongation (%) 20 min. Ferrite Number Charpy V-Notch ftlbf (Joules) @ -22F (-30C)

@ 68F (20C)

@ -40F (-40C)

Test Results

94,200 (650)

116,000 (800)

27

30-55

49 (60)

36 (50)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E2209-16(1) Test Results
(1) Nearest classification.

%Cr

%Ni

%Mo

%Mn

%Si 0.90 max. 1.0

%S 0.03 max. 0.02

%P 0.04 max. 0.03

30 (40)

%Cu 0.75 max. 0.20

0.040 max. 0.020

21.5 - 23.5 22.5

8.5 - 10.5 9.5

2.5 - 3.5 3.2

0.5 - 2.0 0.80

0.08 - 0.20 0.16

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Stainless Steel www.lincolnelectric.com

%N

Blue Max Jungo 4462

Duplex Stainless Steel Stick Electrode


(AWS E2209-15)
Blue Max Jungo 4462 is designed for joining 22% Cr duplex stainless steels for applications with service temperatures up to 480F (250C) and down to -58F (-50C). Provides high resistance to general corrosion, pitting and stress corrosion. All-position welding, except vertical down.

Advantage Lincoln
Outstanding resistance to moisture pick-up and starting porosity. Vacuum packaged in Sahara ReadyPack. Exceptional pipe welding characteristics and puddle control during out-of-position welding.

Welding Positions
2F
2G

1F

1G

3F

3G

UNS S31200 UNS S31500 UNS S31803 UNS S32309 ASTM 2205 Dissimilar metals such as carbon steel to duplex stainless steel.

Conformance
AWS A5.4-92: E2209-15 EN 1600-97: E22 9 3 NL B 22 DNV, Controlas TYPICAL OPERATING PROCEDURES
Current Range (Amps) 3.2 mm (1/8)

Polarity

2.5 mm (3/32)

Typical Applications

4F

4G

5G

6G

4.0 mm (5/32)

DIAMETERS/PACKAGING
3.0 Lb. (1.4 kg) Sahara ReadyPack ED031251 ED031252 ED031253 3.3 Lb. (1.5 kg) Sahara ReadyPack 4.0 Lb. (1.8 kg) Sahara ReadyPack

DC+

50 - 80

70 - 110

90 - 140

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

MECHANICAL PROPERTIES As required per AWS A5.4-92


Yield Strength psi (MPa) Requirements E2209-15 Test Results Tensile Strength psi (MPa) 100,000 (690) min. 116,000 (800) Elongation (%) 20 min. 28 Ferrite Number Charpy V-Notch ftlbf (Joules) @ -22F (-30C) @ -40F (-40C)

@ 68F (20C)

@ -58F (-50C)

94,200 (650)

30-60

58 (80)

55 (75)

52 (70)

33 (45)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E2209-15 Test Results 0.040 max. 0.025 %Cr %Ni %Mo %Mn %Si 0.90 max. 0.50 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.75 max. 0.75 %N

21.5 - 23.5 23.5

8.5 - 10.5 9.0

2.5 - 3.5 3.0

0.5 - 2.0 1.6

0.08 - 0.20 0.15

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Stainless Steel www.lincolnelectric.com

Blue Max Jungo Zeron 100X

Super Duplex Stainless Steel Stick Electrode


(Similar to AWS E2553-15)
Blue Max Jungo Zeron 100X is designed for joining 25% Cr super duplex stainless steels. Core wire alloyed. Provides improved corrosion resistance, high strength and reliable impact toughness. All-position welding, except vertical down.

Advantage Lincoln
Outstanding resistance to moisture pick-up and starting porosity. Vacuum packaged Sahara ReadyPack. Core wire alloyed. High pitting and crevice corrosion resistance.

Welding Positions
2F
2G

1F

1G

3F

3G

Typical Applications
ASTM A276, A357, A473 ASTM 2205, 2507 Zeron 100 UNS S32760 UNS S32550 UNS S31803

4F

4G

5G

6G

Conformance
Similar to AWS A5.4-92, E2553-15 EN 1600-97: E25 9 4 NL B 42 TYPICAL OPERATING PROCEDURES
Current Range (Amps) 3.2 mm 4.0 mm (1/8) (5/32) 70 - 100 100 - 130

Polarity DC+

DIAMETERS/PACKAGING
1.75 Lb. (0.8 kg) Sahara ReadyPack ED031259 4 Lb. (1.8 kg) Sahara ReadyPack ED031257

Diameter mm (in.) 3.2 (1/8) 4.0 (5/32)

MECHANICAL PROPERTIES As required per AWS A5.4-92


Yield Strength psi (MPa) Requirements E 2553-15(1) Test Results Tensile Strength psi (MPa) 110,000 (760) min. 133,000 (920) Elongation (%) 15 min. 24 Ferrite Number Charpy V-Notch ftlbf (Joules) @ -22F (-20C) @ -50F (-46C)

107,300 (740)

30 - 60

36 (50)

33 (45)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E 2553-15(1) Test Results
(1) Nearest classification

%Cr

%Ni

%Mo

%Mn

%Si 1.0 max. 0.3

%S 0.03 max. 0.025

%P 0.04 max. 0.03

%Cu

%N

%W

0.06 max. 0.03

24.0 - 27.0 25.0

6.5 - 8.5 9.5

2.9 - 3.9 3.6

0.5 - 1.5 0.8

1.5 - 2.5 0.8

0.10 - 0.25 0.2

0.7

33

Stainless Steel www.lincolnelectric.com

Blue Max SL 9Cr (P91)

Low Hydrogen, High Alloy Electrode


(AWS E9016-B9 H4)
Blue Max SL9Cr is designed for joining 9% Cr, 1% Mo creep and hydrogen resistant steels used in the power generation and petrochemical industries for applications with service temperatures up to 1200F (650C). All-position welding, except vertical down.

Advantage Lincoln
Outstanding resistance to moisture pick-up. Vacuum packaged Sahara ReadyPack. Use DC or AC polarity. Low diffusible hydrogen content.

Welding Positions
1G

2F

2G

3G

4G

5G

Typical Applications
ASTM A199 T91 A200 T91 A213 T91 A335 P91 A336 F91 ASME SA 182-F91 SA 213-T91 SA 335-P91 SA 336-F91 SA 369-FP91 SA 387-Grade 91 DIAMETERS/PACKAGING
3 Lb. (1.4 kg) Sahara ReadyPack ED031235 ED031236 ED031237 3.3 Lb. (1.5 kg) Sahara ReadyPack 4 Lb. (1.8 kg) Sahara ReadyPack

Conformance
AWS A5.5-96 E9016-B9 H4 EN 1599-97 E CrMo 91 B32 H5

Developed for power plant and petrochemical industries.

Diffusible Hydrogen (mL/100g weld deposit)

As required per AWS A5.5-96 4 max. <3

Requirements (AWS E9016-B9 H4): Actual Results:

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

MECHANICAL PROPERTIES As required per AWS A5.5-96


Yield Strength psi (MPa) Requirements E9016-B9 H4 Test Results Stress Relieved 1 hr @ 1375F (745C) 77,000 (530) min. Tensile Strength psi (MPa) 90,000 (620) min. Elongation (%) 17 min. Charpy V-Notch ftlbf (Joules) @ 68F (20C)

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 2.5 mm 3.2 mm 4.0 mm (3/32) (1/8) (5/32)

Polarity

AC / DC

0 - 90

85 - 140

130 - 175

94,300 (650)

116,000 (800)

20

37 (50)

DEPOSIT COMPOSITION - As required per AWS A5.5-96


%C Requirements E9016-B9 H4 Test Results %Cr %Ni 1.0 max. 0.6 %Mo %Mn 1.25 max. 0.6 %Si 0.30 max. 0.2 %S 0.01 max. 0.01 %P 0.01 max. 0.01 %Cu 0.25 max. 0.05 %V %N %Cb (Nb)

0.08 - 0.13 0.09

8.0 - 10.5 8.3

0.85 - 1.20 1.0

0.15 - 0.30 0.2

0.02 - 0.07 0.04

0.02 - 0.10 0.04

34

Stainless Steel www.lincolnelectric.com

Blue Max NiCro 31/27

Nickel-Based Stick Electrode


(Similar to AWS E383-16)
Blue Max NiCro 31/27 is designed for joining 31% Ni, 27% Cr, 3.5% Mo steels, such as Alloy 28, and dissimilar metals with service temperature up to 840F (450C). All-position welding, except vertical down.

Advantage Lincoln
Easy slag removal. Smooth arc and bead appearance. Usable on AC or DC+.

Welding Positions
2F
2G
3G

1F

1G

3F

Typical Applications
Alloy 28 UNS N08028 AISI 904L UNS N08904 Phosphoric acid applications Sulfuric acid applications

4F

4G

5G

6G

Conformance
Similar to AWS A5.4-92: E383-16 EN 1600-97: E 27 31 9 Cu Lr 12 TUV

DIAMETERS/PACKAGING
Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 4.0 Lb. (1.8 kg) Tube ED031279 ED031280 ED031281 4.4 Lb. (2.0 kg) Tube

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm (1/8) 70 - 95

Polarity AC / DC

2.5 mm (3/32) 40 - 70

MECHANICAL PROPERTIES As required per AWS A5.4-92


Yield Strength psi (MPa) Tensile Strength psi (MPa) Elongation (%) Charpy V-Notch ftlbf (Joules) @ 68F (20C)

Requirements E383-16(1) Test Results

75,000 (520) min. 92,800 (640)

30 min. 38

63,800 (490)

52 (70)

DEPOSIT COMPOSITION - As required per AWS A5.4-92


%C Requirements E383-16(1) Test Results
(1) Nearest classification.

%Cr

%Ni

%Mo

%Mn

%Si 0.90

%S 0.02

%P 0.02

0.03

max.
0.02

26.5 - 29.0 27.1

30.0 - 33.0 31.0

3.2 - 4.2 3.5

0.5 - 2.5 0.8

max.
0.90

max.
0.02

max.
0.02

0.6 - 1.5 0.9

4.0 mm (5/32) 110 - 150

%Cu

35

Stainless Steel www.lincolnelectric.com

Blue Max NiCro 60/20


Nickel-Based Stick Electrode
(AWS A5.11A5.11/M-97, ENiCrMo-3)
Blue Max Nicro 60/20 is designed for joining nickel-based alloys, such as Alloy 625, for applications with both high and low temperatures. Provides improved corrosion resistance. All-position welding, except vertical down.

Advantage Lincoln
Exceptional resistance to high temperture oxidation [maximum 2200F (1204C)]. Excellent Charpy V-notch impacts at low temperatures down to -320F (-196C). Excellent weldability.

Welding Positions
2F
2G

1F

1G

3F

3G

Typical Applications
Alloy 625 UNS N06625 Alloy 825 UNS N08825 Dissimilar joints that require postweld heat treatment. A353 9% nickel stainless steel. 254 SMo UNS S31254

4F

4G

5G

6G

Conformance
AWS A5.11/A5.11M-97: ENiCrMo-3 EN: E NiCr 20 Mo9 Nb ISO 14172-03: E Ni 6625 TUV, Controlas

DIAMETERS/PACKAGING

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm (1/8) 70 - 100

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

3.5 Lb. (1.6 kg) Tube ED031287

3.7 Lb. (1.7 kg) Tube ED031288

4.6 Lb. (2.1 kg) Tube ED031289

Polarity DC+

2.5 mm (3/32) 45 - 70

4.0 mm (5/32) 100 - 130

MECHANICAL PROPERTIES As required per AWS A5.11/A5.11M-97


Yield Strength psi (MPa) Requirements ENiCrMo-3 Test Results Tensile Strength psi (MPa) 110,000 (760) min. Elongation (%) 30 min. Charpy V-Notch ftlbf (Joules) @ -320F (-196C)

74,000 (510)

111,600 (770)

44

68 (92)

DEPOSIT COMPOSITION - As required per AWS A5.11/A5.11M-97


%C Requirements ENiCrMo-3 Test Results All single values are maximums. %Cr %Ni 55.0 min. 62.0 %Mo %Mn %Si %S %P %Cu %Nb+Ta %Fe %Co Others

0.10

20.0 - 23.0

8.0 - 10.0

1.0

0.75

0.02

0.03

0.50

3.15 - 4.15

7.0

0.12

0.50

0.03

22.0

9.0

0.5

0.35

0.015

0.02

0.50

3.4

2.0

0.12

0.50

36

Stainless Steel www.lincolnelectric.com

Blue Max NiCro 70/19

Nickel-Based Stick Electrode


(Similar to AWS ENiCrFe-2)
Blue Max NiCro 70/19 is designed for joining nickel-based alloys, such as Alloys 600 and 601, and dissimilar metals that require postweld heat treatment. Provides high resistance against oxidation with excellent impact toughness at low temperatures. All-position welding, except vertical down.

Advantage Lincoln
Excellent resistance to high temperature oxidation [maximum 1500F (815C)]. Excellent Charpy V-notch impacts at low temperatures down to -320F (-196C). Resistant to embrittlement after postweld heat treatment.

Welding Positions
2F
2G

1F

1G

3F

3G

Typical Applications
Alloys 600 and 601 Stainless steel to creep resistant low alloy steels. Mild and low alloy steels to nickel-based alloy steels.

4F

4G

5G

6G

Conformance
Similar to AWS A5.11/A5.11M-97: ENiCrFe-2 EN: E22 9 3 NL B 22 ISO 14172-03: E Ni 6082 TUV

DIAMETERS/PACKAGING

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm (1/8) 70 - 95

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

3.3 Lb. (1.5 kg) Tube ED031294 ED031295

4.0 Lb. (1.8 kg) Tube

Polarity DC+

2.5 mm (3/32) 45 - 65

4.0 mm (5/32) 100 - 140

ED031296

MECHANICAL PROPERTIES As required per AWS A5.11/A5.11M-97


Yield Strength psi (MPa) Requirements E NiCrFe-2(1) Tensile Strength psi (MPa) 80,000 (550) min. Elongation (%) 30 min. Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -320F (-196C)

Test Results

58,000 (400)

94,300 (650)

40

81 (110)

66 (90)

DEPOSIT COMPOSITION - As required per AWS A5.11/A5.11M-97


%C Requirements E NiCrFe-2(1) Test Results
(1)

%Cr

%Ni 62.0 min. 67.7

%Mo

%Mn

%Si 0.75 max. 0.6

%S 0.02 max. 0.015

%P 0.03 max. 0.02

%Cu 0.50 max. 0.50

%Fe 12.0 max. 4.0

%Nb + Ta

0.10 max. 0.03

13.0 - 17.0

0.5 - 2.5

1.0 - 3.5

0.5 - 3.0

19.0

1.5

4.7

1.9

Nearest classification

37

Stainless Steel www.lincolnelectric.com

Blue Max NiCro 70/15Mn

Nickel-Based Stick Electrode


(AWS ENiCrFe-3)
Blue Max NiCro 70/15Mn is designed for joining nickel-based alloys, such as Alloy 600, and dissimilar metals that require postweld heat treatment. All-position welding, except vertical down.

Advantage Lincoln
Excellent resistance to high temperature oxidation type applications [maximum 1500F (815C)]. Excellent Charpy v-notch impacts at low temperatures down to -320F (196C). Resistant to embrittlement after postweld heat treating.

Welding Positions
2F
2G
3G

1F

1G

3F

Typical Applications
Alloy 600 (N06600) Stainless steel to creep resistant low alloy steel. Mild and low alloy steels to nickel-based alloy stainless steels.

4F

4G

5G

6G

Conformance
AWS A5.11/A5.11M-97: ENiCrFe-3 EN : E NiCr 15 Fe 6Mn ISO: 14172-03 E Ni 6182 Controlas

DIAMETERS/PACKAGING

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm (1/8) 70 - 100

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32)

3.5 Lb. (1.6 kg) Tube ED031290

3.7 Lb. (1.7 kg) Tube ED031291

4.1 Lb. (1.9 kg) Tube

Polarity DC+

2.5 mm (3/32) 40 - 70

4.0 mm (5/32) 90 - 140

ED031292

MECHANICAL PROPERTIES As required per AWS A5.11/A5.11M-97


Yield Strength psi (MPa) Requirements ENiCrFe-3 Tensile Strength psi (MPa) 80,000 (550) min. Elongation (%) 30 min. Charpy V-Notch ftlbf (Joules) @ -320F (-196C)

Test Results

58,000 (400)

91,300 (630)

40

92 (125)

DEPOSIT COMPOSITION - As required per AWS A5.11/A5.11M-97


%C Requirements ENiCrFe-3 Test Results 0.10 max. 0.025 %Cr %Ni 59.0 min. Balance %Mn %Si 1.0 max. 0.4 %S 0.015 max. 0.010 %P 0.03 max. 0.02 %Cu 0.50 max. 0.50 %Fe 10.0 max. 7.0 %Nb + Ta

13.0 - 17.0 16.0

5.0 - 9.5 5.5

1.0 - 2.5 2.0

38

Stainless Steel www.lincolnelectric.com

Blue Max Nyloid 2

Nickel-Based Stick Electrode


(AWS ENiCrMo-6)
Blue Max Nyloid 2 is designed specifically for joining 9% nickel steels and other low temperature steels. Provides high deposition rate 150% recovery. All-position welding, except vertical down.

Advantage Lincoln
High Charpy v-notch impact toughness at low temperatures, down to -320 F (-196 C). Composition is controlled to produce constant properties. Weldable on AC, DC+ or DC-. Vacuum packaged in Sahara ReadyPack.

Welding Positions
2F
2G
3G

1F

1G

3F

Typical Applications
ASTM A353 / A353M ASTM A553 / A553M Type I ASTM A553 / A553M Type II ASTM 3.5% nickel steels ASTM 5% nickel steels ASTM 8% nickel steels ASTM 9% nickel steels

4F

4G

5G

6G

Conformance
AWS A5.11/A5.11M-97: ENiCrMo-6 ISO: 14172-03 E Ni 6620 TUV, GL

TYPICAL OPERATING PROCEDURES


Current Range (Amps) 3.2 mm 4.0 mm (1/8 (5/32) 70 - 145 120 - 190

Polarity

2.5 mm (3/32) 50 - 95

5.0 mm (3/16) 180 - 280

DIAMETERS/PACKAGING
3.3 Lb. (1.5 kg) Sahara ReadyPack 3.7 Lb. (1.7 kg) Sahara ReadyPack ED031403 ED031404 ED031405 ED031406 4 Lb. (1.8 kg) Sahara ReadyPack 4.8 Lb. (2.2 kg) Sahara ReadyPack

AC or DC

Diameter mm (in.) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)

MECHANICAL PROPERTIES As required per AWS A5.11/A5.11M-97


Yield Strength psi (MPa) Requirements ENiCrMo-6 Tensile Strength psi (MPa) 90,000 (620) min. Elongation (%) 35 min. Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -320F (-196C)

Test Results

65,000 (445)

100,000 (695)

36

73 (100)

63 (85)

DEPOSIT COMPOSITION - As required per AWS A5.11/A5.11M-97


%C Requirements ENiCrMo-6 Test Results 0.10 max. 0.05 %Cr %Ni 55.0 min. 68.0 %Mo %Mn %Si 1.0 max. 0.4 %S 0.02 max. 0.015 %P 0.03 max. 0.02 %Nb + Ta %W %Fe 10.0 max. 6.0

12.0 - 17.0 13.0

5.0 - 9.0 6.0

2.0 - 4.0 3.0

0.5 - 2.0 1.5

1.0 - 2.0 1.5

39

Stainless Steel www.lincolnelectric.com

Blue Max FC-308L

Stainless Steel Gas-Shielded, Flux-Cored Wire


(AWS E308LT0-1, E308LT0-4, E308T0-1, E308T0-4)
Blue Max FC-308L is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Provides a low carbon deposit. Optimized for downhand and horizontal positions only.

Advantage Lincoln
Designed to provide attractive operation and a low carbon deposit whether used with CO2 shielding gas or in gas mixtures. Spatter is practically non-existent with 75% Argon, 25% CO2 with 100% CO2 spatter is still very low. Designed for optimum operation in the flat and horizontal positions. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F 1G

2F

2G

Shielding Gas
75% Argon/Balance CO2 100% CO2

Typical Applications
For joining 304 and 304L stainless and other common austenitic stainless steel grades referred to as 18-8 steels, in the flat and horizontal positions. ASTM A240 Types 302, 304 & 304L. ASTM A743 or A744 Types CF-8 and CF-3.

Conformance
AWS A5.22-95: E308LT0-1, E308LT0-4, E308T0-1, E308T0-4 ASME SFA-5.22: E308LT0-1, E308LT0-4, E308T0-1, E308T0-4

DIAMETERS/PACKAGING
Diameter Inches (mm) 0.045 1/16 (1.1) (1.6) 25 lb. (11.3 kg) Plastic Spool ED026991 ED026990 Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1 mm), DC+ 3/4 (19 mm) 0.407 lb/1000 (7.2 g/m) 1/16 (1.6 mm), DC+ 1 (25 mm) 0.736 lb/1000 (13.1 g/m)

TYPICAL OPERATING PROCEDURES


Approx. Current (amps) Deposition Rate lbs/hr (kg/hr) 5.7 - 10.3 (2.6 - 4.7)

Wire Feed Speed in/min (m/min) 250 - 450 (6.4 - 11.4)

Voltage (volts)

25 - 31

175 - 250

140 - 300 (3.6 - 7.8)

25 - 30

200 - 300

5.4 - 11.6 (2.5 - 5.3)

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

MECHANICAL PROPERTIES As required per AWS A5.22-95


Yield Strength psi (MPa) Requirements E308LT0-1, E308LT0-4 E308T0-1, E308T0-4 Test Results Tensile Strength psi (MPa) 75,000 (520) min. 80,000 (552) min. 87,000 - 91,000 (600 - 627) Elongation (%) 35 min. 36 Ferrite Number

63,000 - 66,000 (434 - 455)

DEPOSIT COMPOSITION - As required per AWS A5.22-95


%C Requirements AWS E308LT0-1, AWS E308LT0-4 Test Results 0.04(1) max. 0.03 - 0.04 %Cr %Ni %Mo %Mn %Si 1.0 max. 0.6 - 0.7 %S 0.03 max. 0.01 %P 0.04 max. 0.03 %Cu 0.50 max. 0.25 %N

18.0 - 21.0 19.7 - 20.2

9.0 - 11.0 9.9 - 10.4

0.50 0.22 - 0.34

0.5 - 2.5 1.1 - 1.3

0.07

(1) AWS Requirement for E308T0-1 and E308T0-4 is 0.08% max. carbon.

40

Stainless Steel www.lincolnelectric.com

Blue Max FC-309L

Stainless Steel Gas-Shielded, Flux-Cored Wire


(AWS E309LT0-1, E309LT0-4, E309T0-1, E309T0-4)
Blue Max FC-309L is designed for joining stainless steels to carbon steels or low alloy steels. Provides a low carbon deposit. Optimized for downhand and horizontal positions only.

Advantage Lincoln
Designed to provide attractive operation and a low carbon deposit whether used with CO2 shielding gas or in gas mixtures. Spatter is practically non-existent with 75% Argon, 25% CO2 with 100% CO2 spatter is still very low. Designed for optimum operation in the flat and horizontal positions ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F 1G

2F

2G

Shielding Gas
75% Argon/Balance CO2 100% CO2

Typical Applications
Joining carbon or low alloy steels to austenitic stainless steels in the downhand and horizontal positions. Can also be used on 18-8 steels, if the weldments will not be exposed to temperatures of 1000 to 1700F (538 to 927C). ASTM A240 Types 309S and ASTM A743 or A744 Type CG-12.

Conformance
AWS A5.22-95: E309LT0-1, E309LT0-4, E309T0-1, E309T0-4 ASME SFA-5.22: E309LT0-1, E309LT0-4, E309T0-1, E309T0-4

DIAMETERS/PACKAGING
Diameter Inches (mm) 0.045 1/16 (1.1) (1.6) 25 lb. (11.3 kg) Plastic Spool ED026989 ED026988 Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1mm), DC+ 3/4 (19 mm) 0.407 lb/1000 (7.2 g/m) 1/16 (1.6 mm), DC+ 1 (25 mm) 0.736 lb/1000 (13.1 g/m)

TYPICAL OPERATING PROCEDURES


Wire Feed Speed in/min (m/min) 250 - 450 (6.4 - 11.4) Voltage (volts) Approx. Current (amps) Deposition Rate lbs/hr (kg/hr) 5.7 - 10.3 (2.6 - 4.7)

25 - 31

175 - 250

140 - 300 (3.6 - 7.8)

25 - 30

200 - 300

5.4 - 11.6 (2.5 - 5.3)

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

MECHANICAL PROPERTIES As required per AWS A5.22-95


Yield Strength psi (MPa) Requirements E309LT0-1, E309LT0-4 E309T0-1, E309T0-4 Test Results Tensile Strength psi (MPa) 75,000 (520) min. 80,000 (552) min. 86,000 - 88,000 (593 - 607) Elongation (%) 30 min. 34 - 39 Ferrite Number

65,000 - 67,000 (448 - 462)

15

DEPOSIT COMPOSITION - As required per AWS A5.22-95


%C Requirements AWS E309LT0-1, AWS E309LT0-4 Test Results 0.04(1) max. 0.03 - 0.04 %Cr %Ni %Mo 0.50 max. 0.13 - 0.39 %Mn %Si 1.0 max. 0.5 - 0.8 %S 0.03 max. 0.01 %P 0.04 max. 0.03 %Cu 0.50 max. 0.30 %N

22.0 - 25.0 23.5 - 24.1

12.0 - 14.0 12.7 - 12.8

0.5 - 2.5 1.1 - 1.3

0.06

(1) AWS Requirement for E309T0-1 and E309T0-4 is 0.10% max. carbon.

41

Stainless Steel www.lincolnelectric.com

Blue Max FC-316L

Stainless Steel Gas-Shielded, Flux-Cored Wire


(AWS E316LT0-1, E316LT0-4, E316T0-1, E316T0-4)
Blue Max FC-316L is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Provides a low carbon deposit. Optimized for downhand and horizontal positions only.

Advantage Lincoln
Designed to provide attractive operation and a low carbon deposit whether used with CO2 shielding gas or in gas mixtures. Spatter is practically non-existent with 75% Argon, 25% CO2 with 100% CO2 spatter is still very low. Designed for optimum operation in the flat and horizontal positions. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1F 1G

2F

2G

Shielding Gas
75% Argon/Balance CO2 100% CO2

Typical Applications
For joining 316 and 316L stainless steels. Should not be used for Type 316L joints intended for service in the urea manufacture industry. ASTM A240 Types 316 and 316L. ASTM A743 or A744 Types CF-8M and CF-3M.

Conformance
AWS A5.22-95: E316LT0-1, E316LT0-4, E316T0-1, E316T0-4 ASME SFA-5.22: E316LT0-1, E316LT0-4, E316T0-1, E316T0-4

DIAMETERS/PACKAGING
Diameter Inches (mm) 0.045 1/16 (1.1) (1.6) 25 lb. (11.3 kg) Plastic Spool ED026993 ED026992 Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1mm), DC+ 3/4 (19 mm) 0.407 lb/1000 (7.2 g/m) 1/16 (1.6 mm), DC+ 1 (25 mm) 0.736 lb/1000 (13.1 g/m)

TYPICAL OPERATING PROCEDURES


Wire Feed Speed in/min (m/min) 250 - 450 (6.4 - 11.4) Voltage (volts) Approx. Current (amps) Deposition Rate lbs/hr (kg/hr) 5.7 - 10.3 (2.6 - 4.7)

25 - 31

175 - 250

140 - 300 (3.6 - 7.8)

25 - 30

200 - 300

5.4 - 11.6 (2.5 - 5.3)

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

MECHANICAL PROPERTIES As required per AWS A5.22-95


Yield Strength psi (MPa) Requirements E316LT0-1, E316LT0-4 E316T0-1, E316T0-4 Test Results Tensile Strength psi (MPa) 70,000 (483) min. 75,000 (517) min. 85,000 (586) Elongation (%) 30 min. 39 - 43 Ferrite Number

62,000 - 63,000 (427 - 434)

4-5

DEPOSIT COMPOSITION - As required per AWS A5.22-95


%C Requirements AWS E316LT0-1, AWS E316LT0-4 Test Results 0.04(1) max. 0.03 - 0.04 %Cr %Ni %Mo %Mn %Si 1.0 max. 0.4 - 0.6 %S 0.03 max. 0.01 %P 0.04 max. 0.03 %Cu 0.50 max. 0.30 %N

17.0 - 20.0 18.0 - 18.5

11.0 - 14.0 11.2 - 12.7

2.0 - 3.0 2.2 - 2.3

0.5 - 2.5 1.0 - 1.2

0.06

(1) AWS Requirement for E316T0-1 and E316T0-4 is 0.08% max. carbon.

42

Stainless Steel www.lincolnelectric.com

Blue Max FCP-309L

Stainless Steel Gas-Shielded, Flux-Cored Wire


(AWS E309LT1-1, E309LT1-4, E309T1-1, E309T1-4)
Blue Max FCP-309L is designed for joining stainless steels to carbon steels or low alloy steels. Provides a low carbon deposit. All-position welding, except vertical down.

Advantage Lincoln
Designed for out-of-position welding, especially vertical-up and overhead. For many stainless steel applications that involve welding in a variety of positions no need for procedure changes. Special slag produces a heavy, fast-freezing slag cover, which is partially self-peeling. 75-80% Argon, 25-20% CO2 shielding gas is recommended. Spatter is practically non-existent with 75% Argon, 25% CO2 with 100% CO2 spatter is still very low. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
2F
2G
3G

1F

1G

3F

4F

4G

5G

6G

Shielding Gas
75-80% Argon/Balance CO2 100% CO2

Typical Applications
Joins carbon steels and low alloy steels to austenitic stainless steels. Can also be used on 18-8 steels, if the weldments will not be exposed to temperatures of 1000 to 1700F (538 to 927C). ASTM A240 Types 309S and ASTM A743 or A744 Type CG-12. DIAMETERS/PACKAGING
Diameter Inches (mm) 0.045 1/16 (1.1) (1.6) 25 lb. (11.3 kg) Plastic Spool ED027951 ED027952 Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1mm) DC+ 3/4 (19 mm) 1/16 (1.6 mm) DC+ 7/8 (22 mm)

Conformance
AWS A5.22-95: E309LT1-1, E309LT1-4, E309T1-1, E309T1-4 ASME SFA-5.22: E309LT1-1, E309LT1-4, E309T1-1, E309T1-4

TYPICAL OPERATING PROCEDURES


Wire Feed Speed in/min (m/min) 200 300 400 140 200 350 (5.1) (7.6) (10.2) (3.6) (5.1) (8.9) Voltage (volts) 24 26 29 23 25 30 Approx. Current (amps) 125 180 220 155 205 315 Deposition Rate lbs/hr (kg/hr) 5.0 (2.3) 7.6 (3.5) 10.2 (4.6) 5.4 (2.4) 7.7 (3.5) 13.5 (6.1)

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

MECHANICAL PROPERTIES As required per AWS A5.22-95


Yield Strength psi (MPa) Requirements E309LT1-1, E309LT1-4 E309T1-1, E309T1-4 Test Results Tensile Strength psi (MPa) 75,000 (520) min. 80,000 (552) min. 89,000 - 92,000 (614 - 634) Elongation (%) 30 min. 31 Ferrite Number

70,000 - 72,000 (483 - 496)

14 - 20

DEPOSIT COMPOSITION - As required per AWS A5.22-95


%C Requirements AWS E309LT1-1, AWS E309LT1-4 Test Results 0.04(1) max. 0.03 - 0.04 %Cr %Ni %Mo 0.50 max. 0.42 - 0.43 %Mn %Si 1.0 max. 0.6 - 0.8 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.50 max. 0.36 %N

22.0 - 25.0 24.6 - 24.9

12.0 - 14.0 13.4 - 14.0

0.5 - 2.5 1.8 - 2.2

0.05

(1) AWS Requirement for E309T1-1 and E309T1-4 is 0.10% max. carbon.

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Stainless Steel www.lincolnelectric.com

Blue Max FCP-316L

Stainless Steel Gas-Shielded, Flux-Cored Wire


(AWS E316LT1-1, E316LT1-4, E316T1-1, E316T1-4)
Blue Max FCP-316L is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Provides a low carbon deposit. All-position welding, except vertical down.

Advantage Lincoln
Designed for out-of-position welding, especially vertical-up and overhead. Right choice for many stainless steel applications that involve welding in a variety of positions. Special slag system produces a heavy, fast-freezing slag cover, which is partially self-peeling. 75-80% Argon, 25-20% CO2 shielding gas is recommended. Spatter is practically non-existent with 75% Argon, 25% CO2 with 100% CO2 spatter is still very low. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
2F
2G
3G

1F

1G

3F

4F

4G

5G

6G

Shielding Gas
75-80% Argon/Balance CO2 100% CO2

Typical Applications
ASTM A240 Types 316 and 316L and ASTM A743 or A744 Type CF-8M and CF-3M. Can also be used on 18-8 steels, if the weldments will not be exposed to temperatures of 1000 to 1700F (538 to 927C). DIAMETERS/PACKAGING
Diameter Inches (mm) 0.045 1/16 (1.1) (1.6) 25 lb. (11.3 kg) Plastic Spool ED027953 ED027954 Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1mm) DC+ 3/4 (19 mm) 1/16 (1.6 mm) DC+ 7/8 (22 mm)

Conformance
AWS A5.22-95: E316LT1-1, E316LT1-4, E316T1-1, E316T1-4 ASME SFA-5.22: E316LT1-1, E316LT1-4, E316T1-1, E316T1-4

TYPICAL OPERATING PROCEDURES


Wire Feed Speed in/min (m/min) 200 300 400 140 200 350 (5.1) (7.6) (10.2) (3.6) (5.1) (8.9) Voltage (volts) 24 26 29 23 25 30 Approx. Current (amps) 125 180 220 155 205 315 Deposition Rate lbs/hr (kg/hr) 5.0 (2.3) 7.6 (3.5) 10.2 (4.6) 5.4 (2.4) 7.7 (3.5) 13.5 (6.1)

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

MECHANICAL PROPERTIES As required per AWS A5.22-95


Yield Strength psi (MPa) Requirements E316LT1-1, E316LT1-4 E316T1-1, E316T1-4 Test Results Tensile Strength psi (MPa) 70,000 (483) min. 75,000 (517) min. 75,000 - 88,000 (517 - 607) Elongation (%) 30 min. 32 - 35 Ferrite Number

66,000 - 68,000 (455 - 469)

7-9

DEPOSIT COMPOSITION - As required per AWS A5.22-95


%C Requirements AWS E316LT1-1, AWS E316LT1-4 Test Results 0.04(1) max. 0.03 - 0.04 %Cr %Ni %Mo %Mn %Si 1.0 max. 0.6 - 0.7 %S 0.03 max. 0.02 %P 0.04 max. 0.03 %Cu 0.50 max. 0.35 %N

17.0 - 20.0 18.8 - 19.2

11.0 - 14.0 12.0 - 12.3

2.0 - 3.0 2.6 - 2.7

0.5 - 2.5 1.7 - 2.1

0.05

(1) AWS Requirement for E316T1-1 and E316T1-4 is 0.08% max. carbon.

44

Stainless Steel www.lincolnelectric.com

Outershield MC-409

Stainless Steel Gas-Shielded, Metal-Cored Wire


Outershield MC-409 is designed for joining 409 stainless steel used on exhaust systems in the automotive industry. Single pass welding.

(AWS EC-409)

Advantage Lincoln
Specially designed for the automotive industry for the welding of stainless steel exhaust systems.

Welding Positions
1G

Low spatter and minimal slag, which is easily removed by light brushing. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Shielding Gas
98% Argon, 2% O2

Typical Applications
Designed for joining components of automotive exhaust systems, such as catalytic converters.

Conformance
AWS A5.9-93: EC-409 ASME SFA-5.9: EC-409

DIAMETERS/PACKAGING
400 Lb. (181 kg) Accu-Trak Drum ED023400 500 Lb. (337 kg) Accu-Trak Drum ED027361

Diameter mm (in.) 0.045 1/16 (1.1) (1.6)

33 Lb. (15 kg) Steel Spool ED031419 ED031420

50 lb. (22.7 kg) Readi-Reel ED022527

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1mm) DC+ 5/8 (16 mm) 1/16 (1.6 mm) DC+ 3/4 (19 mm) Wire Feed Speed in/min (m/min) 180 260 320 130 200 300 (4.6) (6.6) (8.1) (3.3) (5.1) (7.6) Voltage (volts) 19 - 21 21 - 23 22 - 24 18 - 19 20 - 21 22 - 23 Approx. Current (amps) 145 205 230 220 290 380 Deposition Rate lbs/hr (kg/hr) 4.2 (1.8) 6.1 (2.8) 7.6 (3.5) 5.3 (2.4) 8.6 (3.9) 13.1 (6.0)

Mechanical Properties
Outershield MC-409 is designed for single pass welding. Mechanical properties depend upon dilution and heat input.

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

DEPOSIT COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS EC-409 Test Results 0.08 max. 0.03 %Cr 10.5 - 13.5 11.6 - 12.0 %Ni 0.6 max. 0.04 %Mo 0.50 max. <0.02 %Mn 0.8 max. 0.6 %Si 0.80 max. 0.50 - 0.53 %S 0.03 max. 0.01 %P 0.03 max. 0.01 %Cu 0.75 max. <0.04 %Ti 10xC min. to 1.5 max. 1.0

45

Stainless Steel www.lincolnelectric.com

98% Argon, 2% O2 shielding gas is recommended.

1F

2F

2G

3F

3G

Outershield MC-409W

Stainless Steel Gas-Shielded, Metal-Cored Wire


Outershield MC-409W is designed for joining 409 stainless steel used on exhaust systems in the automotive industry. Improved wetting action on certain applications compared to Outershield MC-409. Single pass welding.

(AWS EC-409)

Advantage Lincoln
Specially designed for the automotive industry for the welding of stainless steel exhaust systems.

Welding Positions
1G

Low spatter and minimal slag, which is easily removed by light brushing. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Shielding Gas
98% Argon, 2% O2

Typical Applications
Designed for joining components of automotive exhaust systems, such as catalytic converters.

Conformance
AWS A5.9-93: EC-409 ASME SFA-5.9: EC-409

DIAMETERS/PACKAGING
400 Lb. (181 kg) Accu-Trak Drum EDS01677 EDS01678 500 Lb. (337 kg) Accu-Trak Drum ED027362 ED027363

Diameter mm (in.) 0.045 1/16 (1.1) (1.6)

33 Lb. (15 kg) Steel Spool ED031421 ED031422

50 lb. (22.7 kg) Readi-Reel EDS01675 EDS01676

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD(1) Wire Weight 0.045 (1.1mm) DC+ 5/8 (16 mm) 1/16 (1.6 mm) DC+ 3/4 (19 mm) Wire Feed Speed in/min (m/min) 180 260 320 130 200 300 (4.6) (6.6) (8.1) (3.3) (5.1) (7.6) Voltage (volts) 19 - 21 21 - 23 22 - 24 18 - 19 20 - 21 22 - 23 Approx. Current (amps) 145 205 230 220 290 380 Deposition Rate lbs/hr (kg/hr) 4.2 (1.8) 6.1 (2.8) 7.6 (3.5) 5.3 (2.4) 8.6 (3.9) 13.1 (6.0)

Mechanical Properties
Outershield MC-409W is designed for single pass welding. Mechanical properties depend upon dilution and heat input.

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

DEPOSIT COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS EC-409 Test Results 0.08 max. 0.02 %Cr 10.5 - 13.5 11.0 - 11.1 %Ni 0.6 max. 0.06 - 0.09 %Mo 0.50 max. <0.02 %Mn 0.80 max. 0.59 %Si 0.80 max. 0.47 - 0.52 %S 0.03 max. 0.01 %P 0.03 max. 0.01 %Cu 0.75 max. <0.04 %Ti 10xC min. to 1.5 max. 1.2

46

Stainless Steel www.lincolnelectric.com

98% Argon, 2% O2 shielding gas is recommended.

1F

2F

2G

3F

3G

Blue Max LNM 307

Austenitic Stainless Steel MIG Wire


(Similar to AWS ER307)
Blue Max LNM 307 is designed for joining difficult to weld steels or dissimilar steels. Added manganese provides improved resistance to hot cracking.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce constant mechanical properties. 7% manganese for improved resistance to hot-cracking.

Welding Positions
1G

2F

2G

3G

4G

5G

Shielding Gas Typical Applications


Armor plate Hardenable steels Non-magnetic austenitic steels Work hardening manganese steels Similar to AWS A5.9-93: ER307 EN 12072-99: G 18 8 Mn GMAW: 95% Argon/Balance CO2 GMAW: 97% Argon/Balance O2

Conformance

DIAMETERS/PACKAGING - MIG WIRE


Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031325 ED031326

MECHANICAL PROPERTIES As required per AWS A5.9-93


Charpy V-Notch ftlbf (Joules) @68F (20C) @-184F (-120C)

Yield Strength psi (MPa) Requirements ER307(1)

Tensile Strength psi (MPa)

Elongation (%)

Test Results

58,000 (400)

91,400 (630)

40

59 (80)

37 (50)

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements ER307(1) Test Results
(1) Nearest classification.

%Mn

%Si

%P 0.03 max. 0.03

%S 0.03 max. 0.03

%Cr

%Ni

%Mo

%Cu 0.75 max. 0.30

0.04 - 0.14 0.08

3.3 - 4.75 7.1

0.30 - 0.65 0.80

19.5 - 22.0 19.2

8.0 - 10.7 9.0

0.5 - 1.5 0.3

47

Stainless Steel www.lincolnelectric.com

Blue Max MIG 308LSi

Stainless Steel MIG Wire


(AWS ER308Si, ER308LSi)
Blue Max MIG 308LSi is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Optimized for chemistry, arc performance and feedability.

Advantage Lincoln
Excellent operator appeal great weld puddle fluidity and bead shape. Superior corrosion and crack resistance. Intended to be used with Argon/Oxygen blend for spray transfer and pulsing, or Helium-rich shielding gas mixtures for short circuiting transfer. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
Globular and Spray Transfer:
1F 1G

2F

2G

Short Circuiting and Pulsed Arc:


3F

3G

4F

4G

5G

6G

Typical Applications
For joining 304 or 304L and other common 18-8 austenitic stainless steel grades. ASTM A743, A744 Types CF-8 & CF-3.

Conformance
AWS A5.9-93: ER308Si, ER308LSi ASME SFA-5.9: ER308Si, ER308LSi ABS: ER308Si, ER308LSi

Shielding Gas
DIAMETERS/PACKAGING
Diameter Inches (mm) 0.030 0.035 0.045 1/16 (0.8) (0.9) (1.1) (1.6) 25 Lb. (11.3 kg) Plastic Spool ED023961 ED019292 ED019293 ED019294 500 lb. (226.8 kg) Accu-Trak Drum ED029768 ED029769

Short Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / 2% Oxygen

MECHANICAL PROPERTIES As required per AWS A5.9-93


Yield Strength psi (MPa) Requirements AWS ER308Si, ER308LSi Test Results Tensile Strength psi (MPa) Elongation (%) Ferrite Number

Typical Operating Procedures


Typical Operating Procedures for Blue Max MIG 308LSi can be found on page 52.

66,000 (455)

92,000 (634)

46

13

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS ER308LSi Test Results 0.03(1) max. 0.01 %Cr 19.5 - 22.0 19.9 %Ni 9.0 - 11.0 10.0 %Mo 0.75 max. 0.16 %Mn 1.0 - 2.5 2.1 %Si 0.65 - 1.00 0.88 %S 0.03 max. 0.01 %P 0.03 max. 0.02 %Cu 0.75 max. 0.17 %N (2) 0.05

(1) AWS Requirement for ER308Si is 0.08% max. carbon. (2) Included in 0.50% max. for other elements not specified.

48

Stainless Steel www.lincolnelectric.com

Blue Max MIG 309LSi

Stainless Steel MIG Wire


(AWS ER309Si, ER309LSi)
Blue Max MIG 309LSi is designed for joining stainless steels to carbon steels or low alloy steels. Optimized for chemistry, arc performance and feedability.

Advantage Lincoln
Excellent operator appeal great weld puddle fluidity and bead shape. Superior corrosion and crack resistance. Intended to be used with Argon/Oxygen blend for spray transfer and pulsing, or Helium-rich shielding gas mixtures for short circuiting transfer. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
Globular and Spray Transfer:
1F 1G

2F

2G

Short Circuiting and Pulsed Arc:


3F

3G

4F

4G

5G

6G

Typical Applications
Joins carbon steels and low alloy steels to austenitic stainless steels. Use on 18-8 steels, since it overmatches the corrosion resistance, if the weldment will not be exposed to temperatures of 1000 to 1700 F (538 to 927 C). ASTM A240 Type 309S. ASTM A743, A744 Type CG-12.

Conformance
AWS A5.9-93: ER309Si, ER309LSi ASME SFA-5.9: ER309Si, ER309LSi ABS: ER309Si, ER309LSi

Shielding Gas
Short Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / 2% Oxygen

DIAMETERS/PACKAGING
Diameter Inches (mm) 0.030 0.035 0.045 1/16 (0.8) (0.9) (1.1) (1.6) 25 Lb. (11.3 kg) Plastic Spool ED023962 ED019295 ED019296 ED019297 500 lb. (226.8 kg) Accu-Trak Drum ED029770 ED029771

MECHANICAL PROPERTIES As required per AWS A5.9-93


Yield Strength psi (MPa) Requirements AWS ER309Si, ER309LSi Test Results Tensile Strength psi (MPa) Elongation (%) Ferrite Number

Typical Operating Procedures


Typical Operating Procedures for Blue Max MIG 309LSi can be found on page 52.

65,000 (448)

86,000 (593)

42

14

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS ER309LSi Test Results 0.03(1) max. 0.03 %Cr 23.0 - 25.0 23.5 %Ni 12.0 - 14.0 13.7 %Mo 0.75 max. 0.28 %Mn 1.0 - 2.5 2.0 %Si 0.65 - 1.00 0.89 %S 0.03 max. 0.01 %P 0.03 max. 0.02 %Cu 0.75 max. 0.22 %N (2) 0.06

(1) AWS Requirement for ER309Si is 0.12% max. carbon. (2) Included in 0.50% max. for other elements not specified.

49

Stainless Steel www.lincolnelectric.com

Blue Max MIG 316LSi

Stainless Steel MIG Wire


(AWS ER316Si, ER316LSi)
Blue Max MIG 316LSi is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L. Optimized for chemistry, arc performance and feedability.

Advantage Lincoln
Undiluted weld metal is designed to contain considerable ferrite for high crack resistance. Globular and spray transfer are recommended for downhand and horizontal only. Short circuiting transfer and pulsed arc can be used for out-of-position welding. Intended to be used with Argon/Oxygen blend for spray transfer and pulsing, or Helium-rich shielding gas mixtures for short circuiting transfer. Should not be used in urea manufacture, as this environment will attack the ferrite. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
Globular and Spray Transfer:
1F 1G

2F

2G

Short Circuiting and Pulsed Arc:


3F

3G

4F

4G

5G

6G

Conformance
AWS A5.9-93: ER316Si, ER316LSi ASME SFA-5.9: ER316Si, ER316LSi ABS: ER316Si, ER316LSi

Typical Applications
For joining and cladding 316L joints and overlays. Can also be used on 18-8 steels. ASTM A240 Types 316 & 316L. ASTM A743, A744 Types CF-8M & CF-3M.

Shielding Gas
Short Circuiting Transfer 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer 98% Argon / 2% Oxygen

DIAMETERS/PACKAGING
Diameter Inches (mm) 0.030 0.035 0.045 1/16 (0.8) (0.9) (1.1) (1.6) 25 Lb. (11.3 kg) Plastic Spool ED023963 ED019298 ED019299 ED019300 500 lb. (226.8 kg) Accu-Trak Drum ED029772 ED029773

MECHANICAL PROPERTIES As required per AWS A5.9-93


Yield Strength psi (MPa) Requirements AWS ER316Si, ER316LSi Test Results Tensile Strength psi (MPa) Elongation (%) Ferrite Number

Typical Operating Procedures


Typical Operating Procedures for Blue Max MIG 316LSi can be found on page 52.

59,000 (407)

81,000 (558)

40

10

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS ER316LSi Test Results 0.03(1) max. 0.02 %Cr 18.0 - 20.0 18.9 %Ni 11.0 - 14.0 11.8 %Mo 2.0 - 3.0 2.2 %Mn 1.0 - 2.5 2.1 %Si 0.65 - 1.00 0.81 %S 0.03 max. 0.01 %P 0.03 max. 0.02 %Cu 0.75 max. 0.23 %N (2) 0.05

(1) AWS Requirement for ER316Si is 0.08% max. carbon. (2) Included in 0.50% max. for other elements not specified.

50

Stainless Steel www.lincolnelectric.com

Blue Max MIG 308LSi, 309LSi, 316LSi

TYPICAL OPERATING PROCEDURES


Diameter, Polarity CTWD(1) Shielding Gas Wire Weight Short Circuiting Transfer 120 (3.0) 150 (3.8) 180 (4.6) 205 (5.2) 230 (5.8) 275 (6.9) 300 (7.6) 325 (8.3) 350 (8.9) 375 (9.5) 400 (10.2) 425 (10.8) 100 125 150 175 220 250 275 (2.5) (3.2) (3.8) (4.4) (5.6) (6.4) (7.0) 19 - 20 19 - 20 19 - 20 19 - 20 20 - 21 20 - 21 20 - 21 20 - 21 21 - 22 21 - 22 22 - 23 22 - 23 19 - 20 19 - 20 21 21 22 22 - 23 22 - 23 55 75 85 95 105 110 125 130 140 150 160 170 100 120 135 140 170 175 185 2.0 2.5 3.0 3.4 3.9 4.6 5.0 5.4 5.9 6.3 6.7 7.1 2.8 3.5 4.2 4.8 6.1 6.9 7.6 (0.9) (1.2) (1.4) (1.6) (1.8) (2.1) (2.3) (2.5) (2.7) (2.9) (3.1) (3.3) (1.1) (1.5) (1.7) (2.0) (2.6) (2.9) (3.2) Approx. Current (amps) Deposition Rate lbs/hr (kg/hr)

Wire Feed Speed in/min (m/min)

Voltage (volts)

0.035 (0.9mm) DC+ 1/2 (13mm) 90% He/7-1/2% Ar/2-1/2% CO2 0.279 lbs/1000 (4.9 g/m)

0.045 (1.1mm) DC+ 1/2 (13mm) 90% He/7-1/2% Ar/2-1/2% CO2 0.461 lbs/1000 (8.2 g/m)

Axial Spray Transfer 0.035 (0.9mm) DC+ 1/2 (13mm) 98% Ar/2% O2 0.279 lbs/1000 (4.9 g/m) 0.045 (1.1mm) DC+ 1/2 (13mm) 98% Ar/2% O2 0.461 lbs/1000 (8.2 g/m) 1/16 (1.6mm) DC+ 3/4 (19mm) 98% Ar/2% O2 0.876 lbs/1000 (15.6 g/m) 400 425 450 475 (10.2) (10.8) (11.4) (12.1) 22 23 23 23 180 190 200 210 6.7 7.1 7.5 8.0 (3.1) (3.3) (3.5) (3.7)

240 260 300 325 360 175 200 250 275 300

(6.1) (6.6) (7.6) (8.3) (9.1) (4.4) (5.1) (6.4) (7.0) (7.6)

23 24 24 25 25 25 26 26 27 28

195 230 240 250 260 260 310 330 360 390

6.6 7.2 8.3 9.0 10.0 9.2 10.5 13.1 14.4 15.8

(2.8) (3.0) (3.5) (3.8) (4.2) (4.3) (4.9) (6.2) (6.8) (7.4)

(1) To estimate ESO, subtract 1/8 (3 mm) from CTWD.

51

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Blue Max LNT 347Si Blue Max LNM 347Si

Austenitic Stainless Steel TIG and MIG Wire


(AWS ER347Si)
Blue Max LNT and LNM 347Si are designed for joining Ti or Nb (Cb) stabilized CrNi steels. Provides excellent resistance to intergranular corrosion and oxidizing environments.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce constant mechanical properties.

Welding Positions
1G

2F

2G

3G

4G

5G

Shielding Gas Typical Applications


AISI 321 AISI 321H AISI 347 AISI 347H CF-8C UNS S32100 UNS S32109 UNS S34700 UNS S34709 UNS J92710 GTAW: 100% Argon GMAW: 95% Argon/Balance CO2 GMAW: 97% Argon/Balance O2

Conformance
AWS A5.9-93: ER347Si EN 12072-99: G 19 9 NbSi / W 19 9 NbSi TUV Controlas DIAMETERS/PACKAGING - MIG WIRE
Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031351 ED031352

DIAMETERS/PACKAGING - TIG CUT LENGTHS


Diameter mm (in.) 1.6 2.0 2.4 3.2 (1/16) (5/64) (3/32) (1/8) 4.4 Lb. (2 kg) Tube 22 Lb. (10 kg) Tube ED031357 ED031358 ED031359 ED031360

ED031354 ED031355 ED031356

MECHANICAL PROPERTIES As required per AWS A5.9-93


Charpy V-Notch ftlbf (Joules) @68F (20C) @-320F (-196C)

Yield Strength psi (MPa) Requirements ER347Si Test Results GTAW GMAW

Tensile Strength psi (MPa)

Elongation (%)

58,000 (400) 66,700 (460)

94,200 (650) 94,200 (650)

35 35

59 (80) 74 (100)

35 (45)

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements ER347Si Test Results 0.08 max. 0.04 %Mn %Si %P 0.03 max. 0.03 %S 0.03 max. 0.02 %Cr %Ni %Mo 0.75 max. 0.30 %Nb 10 x C min/ 1.0 max. 0.6 %Cu 0.75 max. 0.30

1.0 - 2.5 0.65 - 1.00 1.3 0.90

19.0 - 21.5 19.2

9.0 - 11.0 9.9

52

Stainless Steel www.lincolnelectric.com

Blue Max LNT 4500 Blue Max LNM 4500

Austenitic Stainless Steel TIG and MIG Wire


(AWS ER385)
Blue Max LNT and LNM 4500 are designed for joining fully austenitic 20%Cr, 25%Ni and 5%Mo stainless steels, such as type 904L. Provides excellent corrosion resistance.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce constant mechanical properties. Exceptional Charpy V-Notch impact properties.

Welding Positions
1G

2F

2G

3G

4G

5G

Shielding Gas
GTAW: 100% Argon GMAW: 95% Argon/Balance CO2 GMAW: 97% Argon/Balance O2

Typical Applications
Alloy 904L: UNS N08904 Phosphoric acid conditions. Sulfuric acid conditions.

Conformance
AWS A5.9-93: ER385 EN: 12072-99 W 20 25 5 Cu L / G 20 25 5 Cu L GTAW: TUV GMAW: TUV

DIAMETERS/PACKAGING - TIG CUT LENGTHS


Diameter mm (in.) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 4.4 Lb. (2 kg) Tube ED031331 ED031332 22 Lb. (10 kg) Carton ED031333 ED031334 ED031335

DIAMETERS/PACKAGING - MIG WIRE


Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031328 ED031329

MECHANICAL PROPERTIES As required per AWS A5.9-93


Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -320F (-196C)

Yield Strength psi (MPa) Requirements AWS ER385 Test Results GTAW GMAW

Tensile Strength psi (MPa)

Elongation (%)

55,100 (380) 50,800 (350)

81,200 (560) 88,500 (610)

35 35

74 (100)

59 (80)

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements ER385 Test Results 0.025 max. 0.009 %Mn %Si 0.50 max. 0.30 %P 0.02 max. 0.02 %S 0.03 max. 0.02 %Cr %Ni %Mo %Cu

1.0 - 2.5 1.7

19.5 - 21.5 20.0

24.0 - 26.0 25.0

4.2 - 5.2 4.4

1.2 - 2.0 1.5

53

Stainless Steel www.lincolnelectric.com

Blue Max LNT 4439Mn Blue Max LNM 4439Mn

Austenitic Stainless Steel TIG Wire


Blue Max LNT and LNM 4439Mn are designed for joining type 317L, 317LN or equivalent stainless steels. Added molybdenum provides improved resistance against pitting corrosion and high resistance against intergranular and stress corrosion.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce consistent mechanical properties.

Welding Positions
1G

2F

2G

3G

4G

5G

Typical Applications
AISI 317L AISI 317LN AISI 316L AISI 316LN UNS S31725 UNS S31726 UNS S31603 UNS S31753

Shielding Gas
GTAW: 100% Argon GMAW: 95% Argon/Balance CO2 GMAW: 97% Argon/Balance O2

Conformance
Similar to EN 12072-99: W 18 16 5 N L / G 18 16 5 N L GTAW: TUV GMAW: TUV

DIAMETERS/PACKAGING - TIG CUT LENGTHS


Diameter mm (in.) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 4.4 Lb. (2 kg) Tube ED031342 ED031344 ED031346 11 Lb. (5 kg) Tube ED031343 ED031345 ED031347

DIAMETERS/PACKAGING - MIG WIRE


Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031340 ED031341

MECHANICAL PROPERTIES As required per AWS A5.9-93


Charpy V-Notch ftlbf (Joules) @-248F (-120C) @-320F (-196C)

Yield Strength psi (MPa) Requirements ER317L(1) Test Results GTAW GMAW

Tensile Strength psi (MPa) 75,000 (520) min. 94,300 (650) 89,900 (620)

Elongation (%) 30 min. 35 30

63,800 (440) 59,500 (410)

59 (80) 59 (80)

37 (50)

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements ER317L(1) Test Results
(1) Nearest Classification.

%Mn

%Si

%P 0.03 max. 0.03

%S 0.03 max. 0.02

%Cr

%Ni

%Mo

%Cu 0.75 max. 0.30

0.03 max. 0.02

1.0 - 2.5 7.0

.30 - .65 0.7

18.5 - 20.5 19.1

13.0 - 15.0 3.0 - 4.0 16.9 4.6

54

Stainless Steel www.lincolnelectric.com

Blue Max LNT 4462 Blue Max LNM 4462

Duplex Stainless Steel TIG and MIG Wire


(AWS ER2209)
Blue Max LNT and LNM 4462 are designed for joining duplex stainless steels, such as type 2205, for applications with service temperatures up to 480F (250C) and down to -40F (-40C). Provides high resistance to general corrosion, pitting and stress corrosion.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce consistent mechanical properties.

Welding Positions
1G

2F

2G

3G

4G

5G

Shielding Gas Typical Applications


Alloy 2205: UNS S31803, UNS S31500 Alloy 2304: UNS S32304, UNS S31200 GTAW: 100% Argon GMAW: 95% Argon/Balance CO2 GMAW: 97% Argon/Balance O2

Conformance
AWS A5.9-93: ER2209 EN: 12072-99 W 22 9 3 N L / G 22 9 3 N L GTAW: TUV, Controlas GMAW: TUV, BV, GL, Controlas

DIAMETERS/PACKAGING - TIG CUT LENGTHS

DIAMETERS/PACKAGING - MIG WIRE


Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031302 ED031303

Diameter mm (in.) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 3.2 (1/8)

4.4 Lb. (2 kg) Tube ED031305 ED031306 ED031307 ED031308

22 Lb. (10 kg) Carton ED031309 ED031310 ED031311 ED031312

MECHANICAL PROPERTIES As required per AWS A5.9-93


Charpy V-Notch ftlbf (Joules) @ -4F (-20C) @ -50F (-46C)

Yield Strength psi (MPa) Requirements AWS ER2209 Test Results GTAW GMAW

Tensile Strength psi (MPa)

Elongation (%)

@ 68F (20C)

@ -75F (-60C)

87,000 (600) 90,600 (625)

116,000 (800) 117,500 (810)

28 28

63 (85) 81 (110)

44 (60)

30 (40)

33 (45)

WIRE COMPOSITION - As required per AWS A5.9-93


%C Requirements ER2209 Test Results 0.030 max. 0.018 %Mn %Si 0.90 max. 0.50 %P 0.03 max. 0.03 %S 0.03 max. 0.02 %Cr %Ni %Mo %Cu 0.75 max. 0.30 %N

0.5 - 2.0 1.5

21.5 - 23.5 22.7

7.5 - 9.5 8.5

2.5 - 3.5 3.0

0.08 - 0.20 0.15

55

Stainless Steel www.lincolnelectric.com

Blue Max LNT Zeron 100X Blue Max LNM Zeron 100X

Super Duplex Stainless Steel TIG and MIG Wire


(Similar to AWS ER2553)
Blue Max LNT and LNM Zeron 100X are designed for joining super duplex stainless steels, such as type 2507. Provides high resistance against pitting and crevice corrosion.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce consistent mechanical properties.

Typical Applications
Alloy 2205 Alloy 2507 CD-4Mcu Zeron 100 UNS S31803 UNS S39275 UNS S32550 UNS S32760

Welding Positions
1G

2F

2G

3G

4G

5G

DIAMETERS/PACKAGING - MIG WIRE


Diameter mm (in.) 1.2 (0.045) 27.5 Lb. (12.5 kg) Steel Spool ED031317

Shielding Gas
GTAW: 100% Argon GMAW: 95% Argon/Balance CO2 GMAW: 97% Argon/Balance O2

Conformance
DIAMETERS/PACKAGING - TIG CUT LENGTHS
Diameter mm (in.) 1.6 (1/16) 2.4 (3/32) 3.2 (1/8) 4.4 Lb. (2 kg) Tube ED031319 ED031320 ED031749

Similar to AWS A5.9-93: ER2553 EN 12072-99: W 25 9 4 N L / G 25 9 4 N L GTAW: TUV

MECHANICAL PROPERTIES As required per AWS A5.9-93


Charpy V-Notch ftlbf (Joules) @ -4F (-20C) @ -50F (-46C)

Yield Strength psi (MPa) Requirements ER2553(1) Test Results GTAW GMAW

Tensile Strength psi (MPa)

Elongation (%)

98,600 (680) 95,000 (655)

128,400 (885) 122,600 (845)

26 23

59 (80) 55 (75)

44 (60) 41 (55)

WIRE COMPOSITION As required per AWS A5.9-93


%C Requirements ER2553(1) Test Results
(1) Nearest classification.

%Mn 1.5 max. 0.7

%Si 1.0 max. 0.4

%P 0.04 max. 0.03

%S 0.03 max. 0.02

%Cr

%Ni

%Mo

%Cu

%W

%N

0.04 max. 0.015

24.0 - 27.0 25.0

4.5 - 6.5 9.8

2.9 - 3.9 3.7

1.5 - 2.5 0.6

0.7

0.22

56

Stainless Steel www.lincolnelectric.com

Blue Max LNT 9Cr (P91)

Stainless Steel, High Alloy TIG Wire


(Similar to AWS ER90S-B9)
Blue Max LNT 9Cr (P91) is designed for joining 9% Cr, 1% Mo creep and hydrogen resistant steels used in the power generation and petrochemical industries for applications with service temperatures up to 1200F (650C).

Advantage Lincoln
Composition is controlled to produce constant properties. Premium performance.

Welding Positions
2F
2G
3G

1F

1G

3F

Typical Applications
ASTM A199 T91 A200 T91 A213 T91 A335 P91 A336 F91 ASME SA 182-F91 SA 213-T91 SA 335-P91 SA 336-F91 SA 369-FP91 SA 387-Grade 91 Developed for power plant and petrochemical industries.
4F

4G

5G

6G

Shielding Gas
GTAW: 100% Argon

Conformance
Similar to AWS A5.28-96: ER90S-B9 EN 12070-99: W CrMo91

DIAMETERS/PACKAGING

Diameter mm (in.) 2.0 (5/64) 2.4 (3/32)

4.4 Lb. (2 kg) Tube ED031299

11 Lb. (5 kg) Tube ED031298 ED031300

MECHANICAL PROPERTIES
Yield Strength psi (MPa) Requirements ER90S-B9(1) Test Results Stress Relieved 3 hrs @ 1382F (750C) 60,000 (410) min. Tensile Strength psi (MPa) 90,000 (620) min. Elongation (%) 16 min. Charpy V-Notch ftlbf (Joules) @ 68F (20C)

72,500 (500)

101,500 (700)

18

52 (70)

WIRE COMPOSITION - As required per AWS A5.28-96


%C Requirements ER90S-B9(1) Test Results %Cr %Ni 1.00 max. 0.7 %Mo %Mn 1.25 max. 0.70 %Si(2) %S 0.010 max. 0.01 %P 0.010 max. 0.01 %Cu 0.20 max. 0.05 %V %N %Cb (Nb)

0.07 - 0.13 8.00 - 9.50 0.07 8.7

0.80-1.10 0.9

0.15 - 0.30 0.40

0.15 - 0.25 0.20

0.03 - 0.07 0.05

0.02 - 0.10 0.04

(1) Nearest Classification. (2) EN12070-99 requirements for Si are 0.60% maximum.

57

Stainless Steel www.lincolnelectric.com

Blue Max LNT NiCro 60/20 Blue Max LNM NiCro 60/20

Nickel-Based Alloy TIG and MIG Wire


(AWS ERNiCrMo-3)
Blue Max Nicro 60/20 is designed for joining nickel-based alloys, such as Alloy 625, for applications with both high and low temperatures. Provides improved corrosion resistance.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce constant mechanical properties.

Welding Positions
1G

Alloy 625 Alloy 825 254 SMo

UNS N06625 UNS N08825 UNS S31254

Shielding Gas
GTAW / GMAW: 100% Argon GMAW: 0-95% He / Balance Argon

Dissimilar joints that require a postweld heat treatment. A353 9% nickel stainless steel.

Conformance
AWS A5.14/A5.14M-97: ERNiCrMo-3 ISO 18274-00: S Ni 6625 GTAW: TUV GMAW: TUV DIAMETERS/PACKAGING - MIG WIRE
Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031366 ED031367

DIAMETERS/PACKAGING - TIG CUT LENGTHS


Diameter mm (in.) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 4.4 Lb. (2 kg) Tube ED031368 ED031369 ED031370 22 Lb. (10 kg) Carton ED031372 ED031373 ED031374

MECHANICAL PROPERTIES As required per AWS A5.14/A5.14M-97


Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -320F (-196C)

Yield Strength psi (MPa) Requirements ERNiCrMo-3 Test Results GTAW GMAW

Tensile Strength psi (MPa)

Elongation (%)

75,400 (520) 75,400 (520)

116,000 (800) 111,700 (770)

35 34

96 (130) 59 (80)

74 (100) 44 (60)

WIRE COMPOSITION As required per AWS A5.14/A5.14M-97


%Nb (Cb) + Ta 3.15 - 4.15 3.5

%C Requirements ERNiCrMo-3 Test Results 0.10 max. 0.03

%Mn 0.50 max. 0.10

%Si 0.50 max. 0.10

%P 0.02 max. 0.020

%S 0.015 max. 0.015

%Cr 20.0 - 23.0 22.0

%Ni 58.0 min. 64.0

%Mo 8.0 - 10.0 9.0

%Cu 0.50 max. 0.50

%Ti 0.40 max. 0.40

%Al 0.40 max. 0.40

%Fe 5.0 max. 1.0

%Total Others 0.50 max. 0.50

58

Stainless Steel www.lincolnelectric.com

Typical Applications

2F

2G

3G

4G

5G

Blue Max LNT NiCro 70/19 Blue Max LNM NiCro 70/19

Nickel-Based Alloy TIG and MIG Wire


(AWS ERNiCr-3)
Blue Max LNT and LNM NiCro 70/19 is designed for joining nickel-based alloys, such as Alloys 600 and 601, and dissimilar metals that require postweld heat treatment. Provides high resistance against oxidation with excellent impact toughness at low temperatures.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce constant mechanical properties. Not sensitive to embrittlement after postweld heat treatment, [1500F (815C) max.]. Excellent resistance to high temperature oxidation.

Welding Positions
1G

2F

2G

3G

4G

5G

Typical Applications
Alloy 600 Alloy 601 UNS N06600 UNS N06601

Shielding Gas
GTAW: 100% Argon GMAW: 0-95% He / Balance Argon

Stainless steels to creep resistant low alloy steels. Mild and low alloy steels to nickel base materials.

Conformance
AWS A5.14/A5.14M-97: ERNiCr-3 ISO 18274-00 S: S Ni 6082 GTAW: TUV GMAW: TUV DIAMETERS/PACKAGING - MIG WIRE
Diameter mm (in.) 1.0 (0.040) 1.2 (0.045) 33 Lb. (15 kg) Steel Spool ED031379 ED031380

DIAMETERS/PACKAGING - TIG CUT LENGTHS


Diameter mm (in.) 2.0 (5/64) 2.4 (3/32) 3.2 (1/8) 4.4 Lb. (2 kg) Tube ED031381 ED031382 ED031383 22 Lb. (10 kg) Carton ED031384 ED031385 ED031386

MECHANICAL PROPERTIES As required per AWS A5.14/A5.14M-97


Charpy V-Notch ftlbf (Joules) @ 68F (20C) @ -320F (-196C)

Yield Strength psi (MPa) Requirements ERNiCr-3 Test Results GTAW GMAW

Tensile Strength psi (MPa)

Elongation (%)

58,000 (400) 56,600 (390)

98,600 (680) 92,800 (640)

40 35

111 (150) 111 (150)

89 (120) 37 (50)

WIRE COMPOSITION As required per AWS A5.14/A5.14M-97


%Nb (Cb) + Ta 2.0 - 3.0 2.6

%C Requirements ERNiCr-3 Test Results 0.10 max. 0.03

%Mn 2.5 - 3.5 3.1

%Si 0.50 max. 0.08

%P 0.030 max. 0.020

%S 0.015 max. 0.015

%Cr 18.0 - 22.0 20.5

%Ni 67.0 min. 72.5

%Cu 0.50 max. 0.01

%Ti 0.75 max. 0.70

%Co 0.12 max. 0.12

%Fe 3.0 max. 0.8

%Total Others 0.50 max. 0.50

59

Stainless Steel www.lincolnelectric.com

Blue Max S308/308L

Stainless Steel Submerged Arc Wire


(AWS ER308, ER308L)
Blue Max S308/308L is designed to be used primarily with basic fluxes. Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking.

Advantage Lincoln
Designed primarily for submerged arc welding with basic fluxes that recover nearly all of the wires chromium in the weld deposit. Along with Blue Max 2000 flux, several Lincolnweld fluxes can be used; 801, 802, 880, 880M, 882 and ST-100. Lincolnweld ST-100 flux adds minor amounts of chromium. DC+ is the preferred polarity. In some cladding operations DC- may be preferred. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1G

1F

2F

2G

Conformance
AWS A5.9-93: ER308, ER308L ASME SFA-5.9: ER308, ER308L ABS: ER308, ER308L

Typical Applications
For joining the more common austenitic stainless steel grades referred to as 18-8 steels. ASTM A240 Types 302, 304. 304L. ASTM A743, A744 Types CF-8 and CF-3. Can also serve well as cold-wire or hot-wire filler metals in TIG (GTAW), plasma arc welding and other applications for solid stainless wires. DIAMETERS/PACKAGING
Diameter Inches (mm) 5/64 3/32 1/8 5/32 (2.0) (2.4) (3.2) (4.0) 60 lb. (27.2 kg) Coil ED021437 ED021438 ED021439 ED021440 Diameter Inches (mm) 5/64 3/32 1/8 5/32 (2.0) (2.4) (3.2) (4.0)

Recommended Fluxes
Lincolnweld 801, 802, 880, 880M, 882, ST-100, Blue Max 2000

TYPICAL OPERATING PROCEDURES


Approx. Wire Feed Speed in/min (m/min) 80 - 240 (2.0 - 6.1) 60 - 210 (1.5 - 5.3) 35 - 110 (0.9 - 2.8) 30 - 75 (0.8 - 1.9) Voltage (volts) 24 - 30 26 - 32 28 - 34 30 - 36 Current (amps) 190 - 500 195 - 575 200 - 700 320 - 775

MECHANICAL PROPERTIES As Required per AWS A5.9-93


Yield Strength psi (MPa) Requirements AWS ER308, ER308L Test Results
(2)

Tensile Strength psi (MPa) 82,000 (565)

Elongation (%) 42

Ferrite Number 15

55,000 (379)

WIRE AND DEPOSIT COMPOSITION - As Required per AWS A5.9-93


%C Requirements AWS ER308L Wire Composition All Weld Metal Deposit Composition(2) 0.03(1) max. 0.02 0.02 %Mn 1.0 - 2.5 1.8 1.5 - 1.9 %Si 0.30 - 0.65 0.50 0.50 - 0.80 %Cr 19.5 - 22.0 20.1 19.0 - 19.5 %Ni 9.0 - 11.0 9.8 9.8 %Mo 0.75 max. 0.1 0.1 Ferrite No. 15 9 - 13

(1) AWS Requirement for ER308 is 0.08% max. carbon. (2) Results shown correspond with the recommended Lincolnweld and Blue Max fluxes listed above, but not required per AWS A5.9-93.

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Stainless Steel www.lincolnelectric.com

Blue Max S309/309L

Stainless Steel Submerged Arc Wire


(AWS ER309, ER309L)
Blue Max S309/309L is designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit. Provides good resistance to hot cracking.

Advantage Lincoln
Designed primarily for submerged arc welding with basic fluxes that recover nearly all of the wires chromium in the weld deposit. Along with Blue Max 2000 flux, several Lincolnweld fluxes can be used; 801, 802, 880, 880M, 882 and ST-100. Lincolnweld ST-100 flux adds minor amounts of chromium. DC+ is the preferred polarity. In some cladding operations DC- may be preferred. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1G

1F

2F

2G

Conformance
AWS A5.9-93: ER309, ER309L ASME SFA-5.9: ER309, ER309L ABS: ER309, ER309L

Recommended Fluxes Typical Applications


For joining carbon or low alloy steel to austenitic stainless steels. Can also be used on 18-8 steels, since it overmatches the corrosion resistance, if the weldment will not be exposed to temperatures of 1000 to 1700 F (538 to 927 C). ASTM A240 Type 309S ASTM A743, A744 Types CF-8, CF-3 Lincolnweld 801, 802, 880, 880M, 882, ST-100, Blue Max 2000

DIAMETERS/PACKAGING
Diameter Inches (mm) 5/64 3/32 1/8 5/32 (2.0) (2.4) (3.2) (4.0) 60 lb. (27.2 kg) Coil ED021445 ED021446 ED021447 ED021448 Diameter Inches (mm) 5/64 3/32 1/8 5/32 (2.0) (2.4) (3.2) (4.0)

TYPICAL OPERATING PROCEDURES


Approx. Wire Feed Speed in/min (m/min) 80 - 240 60 - 210 35 - 110 30 - 75 (2.0 - 6.1) (1.5 - 5.3) (0.9 - 2.8) (0.8 - 1.9) Voltage (volts) 24 - 30 26 - 32 28 - 34 30 - 36 Current (amps) 190 - 500 195 - 575 200 - 700 320 - 775

MECHANICAL PROPERTIES As required per AWS A5.9-93


Yield Strength psi (MPa) Requirements AWS ER309, ER309L Test Results
(2)

Tensile Strength psi (MPa) 83,000 (572)

Elongation (%) 35

Ferrite Number 8

58,000 (400)

WIRE AND DEPOSIT COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS ER309L Wire Composition All Weld Metal Deposit Composition(2) 0.03(1) max. 0.02 0.03 %Mn 1.0 - 2.5 1.8 1.5 - 2.0 %Si 0.30 - 0.65 0.50 0.50 - 0.80 %Cr 23.0 - 25.0 23.9 23.1 - 23.6 %Ni 12.0 - 14.0 13.0 13.0 %Mo 0.75 max. 0.15 0.15 Ferrite No. 15 10 - 16

(1) AWS Requirement for ER309 is 0.12% max. carbon. (2) Results shown correspond with the recommended Lincolnweld and Blue Max fluxes listed above, but not required per AWS A5.9-93.

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Stainless Steel www.lincolnelectric.com

Blue Max S316/316L

Stainless Steel Submerged Arc Wire


(AWS ER316, ER316L)
Blue Max S316/316L is designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit. Provides good resistance to hot cracking.

Advantage Lincoln
For welding of 316 or 316L stainless steels. Designed primarily for submerged arc welding with basic fluxes that recover nearly all of the wires chromium in the weld deposit. Undiluted weld metal is designed to contain considerable ferrite for high crack resistance. Along with Blue Max 2000 flux, several Lincolnweld fluxes can be used; 801, 802, 880, 880M, 882 and ST-100. Lincolnweld ST-100 flux, which will add minor amounts of chromium, can also be used. Should not be used in urea manufacture, as this environment will attack the ferrite. DC+ is the preferred polarity. In some cladding operations DC- may be preferred. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1G

1F

2F

2G

Conformance
AWS A5.9-93: ER316, ER316L ASME SFA-5.9: ER316, ER316L ABS: ER316, ER316L

Recommended Fluxes
Lincolnweld 801, 802, 880, 880M, 882, ST-100, Blue Max 2000

Typical Applications
ASTM A240 Type 316 or 316L ASTM A743, A744 Types CF-8, CF-3 DIAMETERS/PACKAGING
Diameter Inches (mm) 5/64 3/32 1/8 5/32 (2.0) (2.4) (3.2) (4.0) 60 lb. (27.2 kg) Coil ED021453 ED021454 ED021455 ED021456 Diameter Inches (mm) 5/64 3/32 1/8 5/32 (2.0) (2.4) (3.2) (4.0)

TYPICAL OPERATING PROCEDURES


Approx. Wire Feed Speed in/min (m/min) 80 - 240 (2.0 - 6.1) 60 - 210 (1.5 - 5.3) 35 - 110 (0.9 - 2.8) 30 - 75 (0.8 - 1.9) Voltage (volts) 24 - 30 26 - 32 28 - 34 30 - 36 Current (amps) 190 - 500 195 - 575 200 - 700 320 - 775

MECHANICAL PROPERTIES As required per AWS A5.9-93


Yield Strength psi (MPa) Requirements AWS ER316, ER316L Test Results
(2)

Tensile Strength psi (MPa) 80,000 (552)

Elongation (%) 42

Ferrite Number 9

55,000 (379)

WIRE AND DEPOSIT COMPOSITION - As required per AWS A5.9-93


%C Requirements AWS ER316L Wire Composition All Weld Metal Deposit Composition(2) 0.03(1) max. 0.02 0.02 %Mn 1.0 - 2.5 1.8 1.6 - 2.0 %Si 0.30 - 0.65 0.50 0.50 - 0.80 %Cr 18.0 -20.0 19.0 17.8 - 18.4 %Ni 11.0 - 14.0 11.9 11.9 %Mo 2.0 - 3.0 2.2 2.2 Ferrite No. 10 8 - 10

(1) AWS Requirement for ER316 is 0.08% max. carbon. (2) Results shown correspond with the recommended Lincolnweld and Blue Max fluxes listed above, but not required per AWS A5.9-93.

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Blue Max LNS 4462

Stainless Steel Submerged Arc Wire


Blue Max LNS 4462 is designed for joining duplex (ferritic-austenitic) stainless steel.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce consistent mechanical properties.

Welding Positions
1G

1F

2F

2G

Typical Applications
Alloy 2205: UNS S31803, UNS S31500 Alloy 2304: UNS S32304, UNS S31200

Conformance
AWS A5.9-93: ER2209 EN: 12072-99 W 22 9 3 N L / G 22 9 3 N L

Recommended Fluxes
Blue Max 2000

DIAMETERS/PACKAGING
Diameter Inches (mm) 3/32 1/8 (2.4) (3.2) 55 lb. (25 kg) Steel Spool ED031313 ED031314

MECHANICAL PROPERTIES As required per AWS A5.9-93


Yield Strength psi (MPa) Requirements ER2209 Test Results
(2)

Tensile Strength psi (MPa) 116,000 (800)

Elongation (%) 27

Ferrite Number 30 - 50

80,000 (550)

WIRE AND DEPOSIT COMPOSITION - As required per AWS A5.9-93


%C Requirements ER2209 Wire Composition All Weld Metal Deposit Composition(2) 0.03 max. 0.02 0.03 %Mn 0.5 - 2.0 1.5 0.9 %Si 0.9 max. 0.5 0.7 %Cr 21.5-23.5 22.7 22 %Ni 7.5-9.5 8.5 8 %Mo 2.5-3.5 3.0 3.0 %N 0.08-0.20 0.15 0.15 Ferrite No. 30 - 50 30 - 50

(2) Results shown correspond with the recommended Blue Max flux listed above, but not required per AWS A5.9-93.

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Blue Max LNS NiCro 60/20

Stainless Steel Submerged Arc Wire


Blue Max LNS NiCro 60/20 is designed for joining nickel-based alloys. Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints.

Advantage Lincoln
Premium performance and quality. Composition is controlled to produce consistent mechanical properties.

Welding Positions
1G

1F

2F

2G

Typical Applications
Alloy 625, UNS N06625 Alloy 825, UNS N08825 254 SMo, UNS S31254 A353 - 9% nickel steels Dissimilar joints that require postweld heat treatment

Conformance
AWS A5.14/A5.14M-97: ERNiCrMo-3 ISO 18274-01: S Ni 6625 (NiCr22Mo9Nb) TUV

Recommended Fluxes
Blue Max 2000

DIAMETERS/PACKAGING
Diameter Inches (mm) 1/16 (1.6) 33 lb. (15 kg) Steel Spool ED031376

MECHANICAL PROPERTIES As required per AWS A5.14-A5.14M-97


Yield Strength psi (MPa) Requirements ERNiCrMo-3 Test Results
(2)

Tensile Strength psi (MPa) 113,000 (780)

Elongation (%) 40

75,400 (520)

WIRE AND DEPOSIT COMPOSITION - As required per AWS A5.14/A5.14M-97


%C Requirements ERNiCrMo-1 Wire Composition All Weld Metal Deposit Composition(2) 0.10 max. 0.02 0.01 %Mn 0.5 max. 0.06 0.1 %Si 0.5 max. 0.07 0.4 %Ni 58.0 min. 64 64.5 %Cr 20.0-23.0 21.9 21.5 %Mo 8.0-10.0 9.0 8.7 %Nb(Cb) 3.15-4.15 3.5 3.8

(2) Results shown correspond with the recommended Blue Max flux listed above, but not required per AWS A5.9-93.

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Blue Max 2000

Stainless Steel Submerged Arc Flux


Blue Max 2000 is a neutral basic flux designed for welding the more difficult stainless steels such as 347 and 2205 as well as nickel-based alloys. Maximum toughness and ductility with duplex stainless steels.

Advantage Lincoln
Produces sound welds with excellent slag removal and bead appearance. Exhibits superior resistance to moisture pickup. Designed for maximum toughness and ductility with duplex stainless steels. Useable with DC+ and AC for ultimate system flexibility. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1G

1F

2F

2G

Typical Applications
For submerged arc welding of the 300 and 400 series stainless steels, and similar alloy filler metals. Can be used for welding the more difficult stainless steels such as 347 and 2205, as well as nickel-base alloys.

DIAMETERS/PACKAGING
Product Blue Max 2000 50 lb. (22.7 kg) Foil Bag ED030355

MECHANICAL PROPERTIES
Blue Max Subarc Wire and Flux Combination S308/308L / Blue Max 2000 S309/309L / Blue Max 2000 S316/316L / Blue Max 2000 Yield Strength psi (MPa) 55,000 (379) 58,000 (400) 55,000 (379) Tensile Strength psi (MPa) 82,000 (565) 83,000 (572) 80,000 (552) Elongation (%) 42 35 42 Ferrite Number 10 8 9

DEPOSIT COMPOSITION (1)


Blue Max Subarc Wire/Flux Combination S308/308L / Blue Max 2000 S309/309L / Blue Max 2000 S316/316L / Blue Max 2000 %C 0.015 0.026 0.017 %Mn 1.52 1.71 1.36 %P 0.022 0.022 0.019 %S 0.012 0.009 0.012 %Si 0.63 0.59 0.58 %Cr 18.83 23.58 18.04 %Ni 9.67 13.35 11.50 %Mo 0.13 0.09 2.14 Ferrite Number 9.3 8.4 9.7

(1) There are no AWS requirements for SAW stainless steel deposits.

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Blue Max 3000

Stainless Steel Submerged Arc Flux


Blue Max 3000 is a chromium alloyed flux for strip cladding where ferrite content of at least 4 FN is desired with 309L strip on carbon steel in one layer.

Advantage Lincoln
Overlays made using the strip cladding process results in wide, smooth beads. Low dilution into the base material being surfaced. Achieves high alloy and low carbon content deposit even in the first layer of cladding. High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1C

Mechanical Properties
Mechanical properties are not measured on cladding deposits.

Typical Applications
Austenitic stainless strips including EQ308, EQ309, EQ347 and EQ309Cb. Low carbon steels including EQ308L, EQ309L and EQ316L.

DIAMETERS/PACKAGING
44 lb. (20 kg) Hermetically Sealed Pail ED029474

Product Blue Max 3000

DEPOSIT COMPOSITION (1)


Ferrite Number 14 5 9

%C AWS Strip Requirements, EQ309L 0.03 max. 0.01 0.06 0.02

%Mn 1.0 - 2.5 1.8 0.9 0.9

%Si 0.30 - 0.65 0.35 0.90 1.10

%Cr 23.0 -25.0 23.8 21.0 23.2

%Ni 12.0 - 14.0 13.7 12.1 13.6

%Mo 0.75 max. 0.10 0.10 0.10

Strip Composition One Layer Cladding on A516-70 Second Layer Cladding

(1) There are no AWS requirements for SAW stainless steel deposits. Deposit composition depends strongly upon dilution, especially on single

layer welds.

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Blue Max 4000

Stainless Steel Submerged Arc Flux


Blue Max 4000 is a neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes.

Advantage Lincoln
Little penetration into the base metal, which results in high alloy and low carbon content, even in the first layer of cladding. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1C

Mechanical Properties Typical Applications


For strip cladding using the electroslag process. Mechanical properties are not measured on cladding deposits.

DIAMETERS/PACKAGING
44 lb. (20 kg) Hermetically Sealed Pail ED025014

Product Blue Max 4000

DEPOSIT COMPOSITION (1)


Ferrite Number 18 4-9

%C AWS Strip Requirements, EQ309L 0.03 max. 0.01 0.03 - 0.04

%Mn 1.0 - 2.5 1.7 1.3 - 1.4

%Si 0.30 - 0.65 0.35 0.50

%Cr 23.0 -25.0 23.9 19.9 - 21.9

%Ni 12.0 - 14.0 12.8 10.9 - 12.5

%Mo 0.75 max. 0.10 0.10

Strip Composition One Layer Cladding on A516-70

(1) There are no AWS requirements for SAW stainless steel deposits. Deposit composition depends strongly upon dilution, especially on single

layer welds.

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Lincolnweld ST-100

Stainless Steel Submerged Arc Flux


Lincolnweld ST-100 is an alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit.

Advantage Lincoln
Formulated to compensate for the chromium in the wire that is not recovered in the weld deposit. Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal. Good performance on seamer applications. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
1G

1F

2F

Mechanical Properties
Mechanical properties are not measured on cladding deposits.

Typical Applications
General submerged arc welding of common austenitic stainless steels such as 304, 304L, 316, 316L, 309 and 347.

DIAMETERS/PACKAGING
Product Lincolnweld ST-100 50 lb. (22.3 kg) Foil Bag ED027867 600 Lb. (272 kg) Steel Drum ED012924

MECHANICAL PROPERTIES
Blue Max Subarc Wire Flux Combination S308/308L / ST-100 S309/309L / ST-100 S316/316L / ST-100 Yield Strength psi (MPa) 59,000 (407) 60,000 (414) 60,000 (414) Tensile Strength psi (MPa) 87,000 (600) 85,000 (586) 85,000 (586) Elongation (%) 38 37 40 Ferrite Number 10 14 10

DEPOSIT COMPOSITION (1)


Wire Composition / Deposit Composition Blue Max S308/308L Groove Weld Blue Max S309/309L Groove Weld Blue Max S316/316L Groove Weld %C 0.01 0.02 0.02 0.03 0.02 0.02 %Mn 1.9 2.1 2.1 2.3 1.7 1.7 %Si 0.50 0.70 0.40 0.60 0.45 0.65 %Cr 19.6 19.6 23.8 24.1 19.0 18.8 %Ni 9.8 9.7 13.7 13.6 11.9 11.8 %Mo 0.10 0.10 0.10 0.10 2.20 2.20

(1) There are no AWS requirements for SAW stainless steel deposits. Results shown are typical wire compositions for the Blue Max subarc wires listed, and typical weld deposit composition for 1 groove welds on matching plate.

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Lincoln ER308/308L, ER309/309L, ER316/316L


Stainless Steel Cut Length Consumables
(AWS ER308/308L, ER309/309L, ER316/316L)
Lincoln ER308/308L is designed for joining type 304 and 304L stainless steels and other common austenitic stainless steels referred to as "18-8" steels. Lincoln ER309/309L is designed for joining stainless steels to carbon steels or low alloy steels. Lincoln ER316/316L is designed for joining extra low carbon molybdenum bearing austenitic stainless steels, such as type 316 and 316L.

Advantage Lincoln
36 lengths are coined on both ends with the alloy grade, for positive indentification, even if the rod is cut in half. Compositions are controlled to produce consistent ferrite levels for maximum crack resistance. ISO 9001 and 14001 certified manufactured to standards for environmental and quality management systems.

Welding Positions
2F
2G
3G

1F

1G

3F

Typical Applications
ER308/308L use on 304L and other 18-8 stainless steels. ER309/309L use on 309 stainless steel and joining carbon steel or low alloy steel to stainless. ER316/316L use on 316L stainless steels.

4F

4G

5G

6G

Conformance
AWS A5.9-93: ER308, ER308L ER309, ER309L ER316, ER316L ASME SFA-5.9: ER308, ER308L ER309, ER309L ER316, ER316L

DIAMETERS/PACKAGING
Product, Diameter mm (in.) ER308/308L 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) ER309/309L 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) ER316/316L 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 1 Lb. (0.5 kg) Tube (10 Lb. Master) ED025410 ED025413 ED025416 5 Lb. (2.3 kg) Tube (20 Lb. Master)

10 Lb. (4.5 kg) Carton ED025412 ED025415 ED025418

50 Lb. (22.7 kg) Carton ED026655 ED026656 ED026657

ED025419 ED025422 ED025425

ED025421 ED025424 ED025427

ED026658 ED026659 ED026660

ED025428 ED025431 ED025434

ED025860 ED025861 ED025862

ED025430 ED025433 ED025436

ED026661 ED026662 ED026663

WIRE COMPOSITION - Per AWS A5.9-93


Requirements / Wire AWS ER308/308L Lincoln ER308/308L AWS ER309/309L Lincoln ER309/309L AWS ER316/316L Lincoln ER316/316L %C 0.03(1) max. 0.02 0.03(2) max. 0.02 0.03(3) max. 0.02 %Mn 1.0 - 2.5 1.8 1.0 - 2.5 1.8 1.0 - 25 1.8 %Si 0.30 - 0.65 0.50 0.30 - 0.65 0.50 0.30 - 0.65 0.50 %Cr 19.5 - 22.0 20.1 23.0 - 25.0 23.9 18.0 - 20.0 19.0 %Ni 9.0 - 11.0 9.8 12.0 - 14.0 13.0 11.0 - 14.0 11.9 %Mo 0.75 max. 0.10 0.75 max, 0.10 2.0 - 2.0 2.2 Ferrite Number 15 15 10

(1) Requirements for ER308 is 0.08% max. carbon. (2) Requirements for ER309 is 0.12% max. carbon. (3) Requirements for ER316 is 0.08% max. carbon.

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AGENCY APPROVALS(1)
Product Name Red Baron 308L MR Red Baron 308/308L-V MR Red Baron 308/308H MR Red Baron 309/309L MR Red Baron 309/309L-V MR Red Baron 310 MR Red Baron 316/316L MR Red Baron 347 MR AWS/ASME E308L-16 E308-15, E308L-15 E308-16, E308H-16 E309-16, E309L-16 E309-15, E309L-15 E310-16 E316-16, E316L-16 E347 -16 E316-16, E316L-16 E347 -16 ABS Grade E308L-16 E308-15, E308L-15 E308-16 E309-16, E309L-16 E309-15, E309L-15 E310-16 E316-16, E316L-16 MIL-316-16, MIL-316L-16 MIL-347 -16 E308-16, E308H-16 E309-16, E309L-16 MIL-308-16 MIL-309-16, MIL-309L-16 CWB/CSA Grade E308L-16 Military
(2)

MIL-308L-16

Blue Max
308/308L AC-DC 309/309L AC-DC 316/316L AC-DC 347 AC-DC 2100 FC-308L FC-309L FC-316L FCP-308L FCP-309L FCP-316L MIG 308LSi MIG 309LSi MIG 316LSi S308/308L S309/309L S316/316L Outershield MC409 & MC409W
(1) (2)

E308-17, E308L-17 E309-17, E309L-17 E316-17, E316L-17 E347 -17 E308LT0-1, E308LT0-4, E308T0-1, E308T0-4 E309LT0-1, E309LT0-4, E309T0-1, E309T0-4 E316LT0-1, E316LT0-4, E316T0-1, E316T0-4 E308LT1-1, E308LT1-4, E308T1-1, E308T1-4 E309LT1-1, E309LT1-4, E309T1-1, E309T1-4 E316LT1-1, E316LT1-4, E316T1-1, E316T1-4 ER308Si, ER308LSi ER309Si, ER309LSi ER316Si, ER316LSi ER308, ER308L ER309, ER309L ER316, ER316L EC409 E308LT0-1, E308LT0-4, E308T0-1, E308T0-4 E309LT0-1, E309LT0-4, E309T0-1, E309T0-4 E316LT0-1, E316LT0-4, E316T0-1, E316T0-4 E308LT1-1, E308LT1-4, E308T1-1, E308T1-4 E309LT1-1, E309LT1-4, E309T1-1, E309T1-4 E316LT1-1, E316LT1-4, E316T1-1, E316T1-4 ER308Si, ER308LSi ER309Si, ER309LSi ER316Si, ER316LSi ER308, ER308L ER309, ER309L ER316, ER316L

Approvals are updated periodically. Consult your local Lincoln district office for the latest Approval/Grade revision. Military classifications require lot controlled special orders.

CHARACTERISTICS OF STAINLESS STEEL COATED ELECTRODES(1)


Electrode Name AWS A5.4-81 Class AWS A5.4-92 Class Metal Transfer Spatter Drag Technique Slag Removal Surface Ripple Cleanup Horizontal Fillet Vertical-Down Fillet Vertical-Up Ability Crack Resistance Moisture Resistance Porosity Resistance
(1)

Red Baron 308L MR E308L-16 E308L-16 near spray low yes very easy fine little nearly flat no good good exceptional very good

Blue Max 308/308L AC-DC E308-16, E308L-16 E308-17, E308L-17 spray very low yes very easy very fine very little concave no fair good with ferrite fair fair

Red Baron 308/308L-V MR E308-15, E308L-15 E308-15, E308L-15 near spray low yes easy fine little convex concave fair good with ferrite fair fair

Lincoln Electric produces four distinct stainless steel electrode coating types, each with its own distinct welding characteristics. The welding characteristics are the same for all alloy types with the same coating type. These characteristics are listed for 308 and 308L alloy types as examples.

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Packaging Types
Lincoln Electrics extensive line of stainless steel and high alloy products are available in a wide variety of packaging options.

Sahara ReadyPak Submerged Arc Wire and Flux

Plastic Spools

Accu-Trak Drums Easy Open Cans Cut Length Tubes

T E S T R E S U LT S Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application.

C U S T O M E R A S S I S TA N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customers particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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LINCOLN NORTH AMERICA


DISTRICT SALES OFFICES
U.S.A.
ALABAMA BIRMINGHAM 35124-1156 (205) 988-8232 MOBILE 36582-5209 (251) 443-6524 ALASKA Contact VANCOUVER, WA (360) 693-4712 ARIZONA PHOENIX 85260-1745 (480) 348-2004 ARKANSAS LITTLE ROCK 72032-4371 (501) 764-0480 CALIFORNIA FRESNO 93722-3949 (559) 276-0110 LOS ANGELES 90670-2936 (562) 906-7700 SAN DIEGO 92065-4165 (760) 787-1970 NORTHERN CALIFORNIA 95762-5706 (916) 939-8788 COLORADO DENVER 80112-5115 (303) 792-2418 CONNECTICUT NORTH HAVEN 06238-1090 (860) 742-8887 FLORIDA JACKSONVILLE 32216-4634 (904) 642-3177 MIAMI 33178-1175 (305) 888-3203 ORLANDO 32714-1974 (407) 788-8557 TAMPA 33594 (813) 477-5817 GEORGIA ATLANTA 30076-4914 (770) 475-0955 SAVANNAH 31324-5180 (912) 727-4286 HAWAII Contact LOS ANGELES, CA (562) 906-7700 IDAHO BOISE 83616-6646 (208) 938-2302 ILLINOIS CHICAGO 60527-5629 (630) 920-1500 PEORIA 60527-5629 (630) 920-1500 INDIANA EVANSVILLE 47630 (812) 454-3428 FT. WAYNE 46825-5547 (260) 484-4422 SOUTH BEND 46561-9160 (219) 674-5523 INDIANAPOLIS 46250-5536 (317) 845-8445 IOWA CEDAR RAPIDS 52402-3160 (319) 362-6804 DAVENPORT 52806-1344 (563) 386-6522 DES MOINES 50265-6218 (515) 963-1778 KANSAS KANSAS CITY 66214-1625 (913) 894-0888 WICHITA 67037-9614 (316) 788-7367 KENTUCKY LOUISVILLE 47112-7025 (502) 727-7335 LOUISIANA BATON ROUGE 70808-3150 (225) 922-5151 LAFAYETTE 70507-3126 (337) 886-1090 SHREVEPORT 75692-9313 (318) 518-4099 MARYLAND BALTIMORE 21050-3067 (443) 831-0416 MASSACHUSETTS BOSTON 01701-7726 (508) 788-9353 MICHIGAN DETROIT 48034-4005 (248) 353-9680 FLINT 48439-8728 (810) 695-2627 GRAND RAPIDS 49512-3924 (616) 942-8780 MINNESOTA MINNEAPOLIS 55447-4743 (763) 551-1990 MISSISSIPPI JACKSON 39212-9635 (601) 372-7679 MISSOURI KANSAS CITY (KS) 66214-1625 (913) 894-0888 ST. LOUIS 63045 (314) 291-5877 SPRINGFIELD 65804 (417) 841-2779 MONTANA Contact VANCOUVER, WA (360) 693-4712 NEBRASKA OMAHA 68046-2826 (402) 339-1809 NEW JERSEY EDISON 08837-3939 (732) 225-2000 NEW MEXICO ALBUQUERQUE 87008 (505) 890-6347 NEW YORK ALBANY 12304-4320 (518) 469-8222 BUFFALO 14075-2520 (716) 646-8414 NEW YORK CITY (888) 269-6755 SYRACUSE 13057-9313 (315) 432-0281 NORTH CAROLINA CHARLOTTE 28273-6200 (704) 588-3251 RALEIGH 27604-8456 (919) 303-1972 OHIO AKRON 44236-4680 (330) 342-8009 CINCINNATI 45242-3706 (513) 554-4440 CLEVELAND 44117-2525 (216) 383-2662 COLUMBUS 43221-4073 (614) 488-7913 DAYTON 45458 (937) 885-6964 TOLEDO 43528-9483 (419) 867-7284 OKLAHOMA OKLAHOMA CITY 73139-2432 (405) 616-1751 TULSA 74146-1622 (918) 622-9353 PENNSYLVANIA PHILADELPHIA 19008-4310 (610) 543-9462 PITTSBURGH 15001-4800 (724) 857-2750 HARRISBURG 17104-1422 (717) 213-9163 SOUTH CAROLINA GREENVILLE 29681-4724 (864) 967-4157 COLUMBIA 29209 (803) 783-2851 SOUTH DAKOTA SIOUX FALLS 57108-2609 (605) 339-6522 TENNESSEE KNOXVILLE 37922-1736 (423) 612-1204 MEMPHIS 38119 (901) 683-6260 NASHVILLE 37027 (615) 236-1144 TRI-CITIES 37659-5693 (423) 612-1204 TEXAS DALLAS 76051-7602 (817) 329-9353 HOUSTON 77060-3143 (281) 847-9444 SAN ANTONIO 78133-3502 (830) 964-2421 UTAH MIDVALE 84047-3759 (801) 233-9353 VIRGINIA LEESBURG, VA 20175-3911 Washington, D.C. (703) 904-7735 DANVILLE (434) 489-3222 HAMPTON ROADS 23693-4171 (757) 870-5508 WASHINGTON VANCOUVER 98661-8023 (360) 693-4712 SPOKANE 99005-9637 (509) 468-2770 WASHINGTON DC LEESBURG, VA 20175-3911 (703) 904-7735 WEST VIRGINIA CHARLESTON 25526-8864 (304) 757-9862 WISCONSIN GREEN BAY 54302-1829 (920) 435-1012 MILWAUKEE 53186-0403 (262) 650-9364

CANADA
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LINCOLN INTERNATIONAL HEADQUARTERS


LATIN AMERICA Miami, Florida U.S.A. Phone: (305) 888-3203 EUROPE Barcelona, Spain Phone: 34 91 816 4266 RUSSIA, AFRICA & MIDDLE EAST Cleveland, Ohio U.S.A. Phone: (216) 481-8100 ASIA PACIFIC Singapore Phone: 65 6773 6689 Australia Phone: 61 2 9772 7222

HARRIS CALORIFIC DIVISION


2345 Murphy Blvd., Gainesville, Georgia 30504 U.S.A. Phone: 1-800-241-0804 Fax: (770) 535-0544 Web Site: www.harriscal.com

Stainless Steel C6.10 1/06


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