Mod 7 Maint Pract B1

12/11/2013
Mod 7 Maint Pract B1

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Contents
1. SAFETY PRECAUTIONS..........................................................................1
1.1 compressed gas................................................................................1
1.1.1 Purpose of The Gases........................................................1
1.1.2 Gas Cylinder Identification..................................................1
1.1.3 Safety Precautions.............................................................3
1.1.4 Charging Rigs ...................................................................3
1.1.5 Cascade Charging..............................................................3
1.1.6 Before Use Checks.............................................................3
1.1.7 Aircraft Compressed Gas Charging ...................................4
1.1.8 Aircraft Gas Charging Valves.............................................4
1.1.9 Typical Gas Charging Precautions.....................................5
1.2 electric shock....................................................................................5
1.3 fire precautions.................................................................................6

1.3.1 Classification of Fires..........................................................6
1.3.2 Fire Extinguishing Agents...................................................6
1.3.3 Fire Extinguisher Identification............................................7
1.3.4 General Precautions...........................................................8
1.3.5 Procedure On discovering a fire in the Work-Place............9
1.3.6 Action to be Taken in the Event of Engine Fires.................9
1.3.7 Action to be Taken in the Event of Brake Fires...................9
1.4 the need for safety............................................................................9
1.5 working around aircraft......................................................................10
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2. WORKSHOP PRACTICES........................................................................1
2.1 care & use of tools............................................................................1
2.2
2.3
2.4
2.5
use of materials.................................................................................1
dimensions........................................................................................2
ALLOWANCES & Tolerance.............................................................3
calibration of tools & equipment........................................................3
3. TOOLS......................................................................................................1
3.1 common hand tools...........................................................................1
3.1.1 Marking Out Tools..............................................................13
3.2 common power tools.........................................................................19
3.2.1 Electric Hand Drills.............................................................19
3.2.2 Pneumatic Tools.................................................................19
3.2.3 Care of Air Operated Tools & Safety Precautions...............23
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3.3 precision measuring tools.................................................................24

3.3.1 Micrometers........................................................................24
3.3.2 Using Micrometers..............................................................26
3.3.3 Vernier Measuring Instruments...........................................27
LUBRICATION.......................................................................................31
3.3.4 Purpose..............................................................................31
3.3.5 Oil 31
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3.3.5 Oil 31
3.3.6 Greases..............................................................................31
3.3.7 Limitation of Oils and Greases............................................31
3.3.8 Lubrication Charts..............................................................32
4. ENGINEERING DRAWING.......................................................................1
4.1 drawing types....................................................................................1
4.1.1 NOTES ON DRAWING.......................................................4
msnarayana9550694669
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4.2 symbols.............................................................................................4
Maintenance Practices B1 by COBC
Aircraft
Previous |
Page 1
4.2.1 Welding Symbols................................................................5

4.2.2 Surface Finish.....................................................................6
4.2.3 Standard Conventions........................................................7
Abbreviations..............................................................................9
4.3 dimensions........................................................................................9
4.3.1 Leader, Projection & Dimensioning Lines...........................11
4.3.2 Redundant Dimensions......................................................11
4.3.3 Holes & Radii......................................................................12
4.3.4 Angles & Chamfers.............................................................12
4.4 tolerance.........................................................................................13
4.4.1 Limits and Tolerances.........................................................13
4.4.2 Geometric Tolerance..........................................................13
4.4.3 Indicators of Geometric Tolerance......................................14
4.5 projections........................................................................................14
4.5.1 Orthographic Projection......................................................14
4.5.2 Pictorial Projections............................................................16
4.6 title block information........................................................................17
4.6.1 Borders & Frames..............................................................17
4.6.2 Amendment to Drawings....................................................17
4.7 micro-film & micrO-fiche....................................................................18
4.8 computerised presentations..............................................................18
4.9 ata 100 specification.........................................................................19
4.10 aeronautical standards....................................................................25
4.11 wiring diagrams...............................................................................25
4.12 schematic diagrams........................................................................25
5. FITS & CLEARANCES..............................................................................27
5.1 Sizes of Holes...................................................................................27
5.2 Classes of Fit....................................................................................27
5.2.1 Clearance Fit......................................................................27
5.2.2 Interference Fit...................................................................27
5.2.3 Transition Fit.......................................................................28
5.3 common systems of fits & clearances...............................................28
5.3.1 Shaft and Hole Basis..........................................................28
5.3.2 Unilateral and Bi-lateral......................................................29
5.3.3 Limit System.......................................................................29
6. AIRCRAFT WEIGHT & BALANCE...........................................................1
6.1 purpose.............................................................................................1
6.2 jar ops requirements.........................................................................1
6.3 principles of weight and balance.......................................................1

6.4 definitions..........................................................................................2
6.5 weight and centre of gravity schedule...............................................3
6.6 principles of aircraft weight and balance...........................................4
6.7 preparation for weighing....................................................................6
6.8 weighing on aircraft jacks..................................................................6
6.9 standard mean chord (s.m.c.)...........................................................8
6.10 changes in basic weight..................................................................8
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6.10 changes in basic weight..................................................................8

6.11 examples of alterations to basic weight...........................................9
6.12 loading of aircraft............................................................................10
6.13 documentation................................................................................12
7. AIRCRAFT HANDLING & STORAGE.......................................................1
Page 2
7.1 taxiing / towing & associated Safety Precautions..............................1

7.1.1 Moving Methods ..............................................................1
7.2 jacking / chocking securing & associated safety precautions............11
7.2.1 Special Considerations.......................................................11
7.2.2 Aircraft Jacks......................................................................11
7.2.3 Jack Maintenance & General Notes...................................14
7.2.4 AIRCRAFT Jacking Precautions.........................................14
7.2.5 Jacking Procedure..............................................................15
7.2.6 Lowering Aircraft.................................................................15
7.2.7 Trestles...............................................................................16
7.2.8 Lifting Tackle......................................................................16
7.3 parking & securing AIRCRAFT..........................................................17
7.3.1 Securing / Picketing / Mooring............................................18
7.3.2 Typical Small Aircraft Procedure.........................................18
7.4 ground de-icing & anti-icing...............................................................20
7.4.1 Ground De-icing of Aircraft.................................................20
7.4.2 De-Icing and Anti-Icing.......................................................20
7.4.3 Methods of De-Icing...........................................................20
7.4.4 Safety Notes.......................................................................22
7.4.5 Anti-icing.............................................................................22
7.4.6 De-icing Paste....................................................................25
7.4.7 Inspection After De-icing Operations .................................25
7.5 storage..............................................................................................26
7.6 refuelling & defuelling........................................................................29
7.6.1 Refuelling Aircraft...............................................................29
7.6.2 Refuelling Safety Precautions ............................................29
7.6.3 Checking Fuel Contents.....................................................30
7.6.4 typical aircraft FUELLING information (bae 146)................30
7.7 ground supplies.................................................................................40
7.7.1 Electrical.............................................................................40
7.7.2 Hydraulic............................................................................41
7.7.3 Pneumatic..........................................................................41
7.7.4 Effects of Environmental Conditions on Aircraft Handling &
Operation.....................................................................................41
8. INSPECTION & REPAIR TECHNIQUES...................................................1
8.1 corrosion assessment & reprotection................................................1
8.1.1 Preventative Maintenance..................................................1
8.1.2 Corrosion Removal.............................................................1
8.1.3 Corrosion Of Ferrous Metals..............................................2
8.1.4 Highly Stressed Steel Components....................................2
8.1.5 Prevention Of Corrosion ....................................................2
8.1.6 Aluminium and Aluminium Alloys........................................3
8.1.7 Alclad..................................................................................3
8.1.8 Typical Painted Corrosion Treatment Sequence................3
8.1.9 Permanent Anti-Corrosion Treatments...............................4
8.1.10 acid spillage......................................................................5
8.1.11 Alkali Spillage...................................................................5
8.1.12 Mercury Spillage...............................................................5
8.1.13 Identification of Metals......................................................6
8.2 non destructive testing......................................................................7
8.2.1 introduction.........................................................................7
8.2.2 Basic Methods....................................................................7
8.2.3 optical NDT methods..........................................................7
8.2.4 dye penetrant testing..........................................................8
8.2.5 Penetrant Testing...............................................................9
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8.2.5 Penetrant Testing...............................................................9
Page 3
8.2.6 ultra sound testing..............................................................10

8.2.7 eddy current testing............................................................12
8.2.8 magnetic particle testing.....................................................13
8.2.9 radiographic & Misc. testing................................................14
8.2.10 Misc. Techniques..............................................................16
8.3 TYPES OF DEFECT AND visual inspection techniques...................17
8.3.1 Inspection...........................................................................17
8.3.2 What Type of defects..........................................................17
8.4 trouble shooting techniques..............................................................19
8.4.1 Confirmation/identification of the fault.................................19
8.4.2 Fault Finding Techniques...................................................19
8.4.3 On BoarD Maintenance Systems........................................19
8.4.4 Fault Isolation Manual/Trouble Shooting Manual................20
9. ABNORMAL EVENTS...............................................................................1
9.1 Introduction.......................................................................................1
9.2 Types of abnormal occurrence..........................................................1
9.3 Type of damage................................................................................1

9.4 lighting strikes & hirf penetration.......................................................1
9.4.1 Effect of a Lightning strike..................................................2
9.4.2 Inspection...........................................................................2
9.4.3 High Intensity Radiated Fields (HIRF)................................2
9.4.4 Protection Against HIRF.....................................................2
9.5 Typical Manufacturers Information (Boeing 757)...............................3
9.5.1 General Information............................................................3
9.5.2 Basic Protection..................................................................3
9.5.3 Strike Areas........................................................................3
9.5.4 Signs of Damage................................................................3
9.5.5 ExternalComponents..........................................................4
9.5.6 Electrical Components........................................................5
9.5.7 Examination of External Surface.........................................5
9.5.8 Functional Tests.................................................................6
9.5.9 Examination of Internal Components..................................6
9.5.10 Return The Aircraft to Service...........................................7
10. MAINTENANCE PROCEDURES............................................................1
10.1 modification procedures..................................................................1
10.1.1 design modifications.........................................................1
10.2 stores procedures...........................................................................5

10.2.1 Approved Parts.................................................................5
10.2.2 Goods Inward procedure..................................................5
10.2.3 storage conditions............................................................10
10.2.4 batch number....................................................................11
10.2.5 authorised release documents .........................................11
10.2.6 bogus parts.......................................................................12
10.3 Certification/Release Procedures....................................................15
10.3.1 Introduction.......................................................................15
10.3.2 Certificate of Release to Service.......................................15
10.3.3 CRS Statement (What does a signature signify?).............15
10.3.4 What if you are Certifying another persons work?............16
10.4 maintenance planning.....................................................................17
10.4.1 Technical Records............................................................17
10.4.2 Job Number......................................................................17
10.4.3 WORKSHEETS................................................................18
10.4.4 WORKPACKS..................................................................18
10.4.5 Planning...........................................................................18
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