NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

Description of skill The competition is to reflect the traditional, current and emerging technologies used in the electrical installation contracting industry. The competitors are to complete test projects designed for typical commercial or domestic electrical installations. Competency and scope of work The Competition is a demonstration and assessment of the competencies associated with this skill. The test project consists of practical work only. Competency specification Competitors must be competent in the use of necessary and appropriate techniques to complete the modules. These competencies include: o Measuring and marking of installation materials and equipment o Measuring and installing equipment and pipes o Manual bending of pipes o Sawing, drilling and de-burring o Working with and assembling materials made from metal and plastic o Wiring and connecting switches, control devices and consumer appliances o Modification and addition to installations and/or circuits to alter the function (instructions to be presented graphically i.e. no text) Theoretical knowledge is required but not tested explicitly The theoretical knowledge is limited to that necessary to carry out the practical work the programming of electronic and electromechanical components (programmable relay/smart relay, programmable logic controllers), reading drawings, sketches and schematic diagrams. Practical work The competitor must be able to demonstrate a range of skills in the installation of electrical equipment, wiring systems and structured cabling systems. The competitor must be able to carry out all required inspection, testing and commissioning for all relevant modules. When the test project is completed, it must be tested by the competitor and the results submitted in writing.

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

The test project will consist of the following modules: Module A Domestic and/or commercial installation

o 6 hours maximum o Competitors use these instructions to design the installation using materials from their own. o Materials (conduit, cable ducts, and cables) are provided by the committee. Components of must be brought and prepared themselves by competitors. o If a programmable device is included in the installation, the competitor must bring the device with them. o It is up to the competitor to choose which systems he prefers to use. o The program itself is not part of the marking; only requested function will be marked as per Instructions circulated. Instructions for module A o Competitors must design a circuit that will meet the project specifications using materials and equipment from their homelands. o Competitors must carry all equipment necessary to build the project. o Competitors who choose to use a programmable device, it must bring your own (programmable device) or a laptop with the appropriate software. o All equipment for this module must be in condition "like new". o Pre-programming, pre-cable, pre-bent, pre-assembly, pre-cut (a certain length), etc. not allowed. Note : Organizer will provide materials that be informed at Module A Material List only. Module B Control circuit installation o 6 hours maximum. o Material provided by the committee. o Specific components (marked "*)" in the list of materials) must be brought and prepared themselves by competitors. o Drawings to be circulated 1 months prior to the competition.

LKS TK. NASIONAL XXI 2013 JAKARTA

NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

General instructions for all modules Test specifications: o Insulation resistance The minimum resistance between any current carrying conductors and any other conductors or earth may not be less than 1 M, tested at a voltage of 500 V DC with an insulation resistance tester. o Earth continuity resistance The maximum resistance between the main incoming earth terminal and any point on the installation required to be earthed may not be more than 0.5 . o Polarity phase pin socket outlet located on the left or clockwise from the grounding pin. Instructions for competitors o Test project module B competitors must work in accordance with drawings and technical requirements o Competitors must perform checking the materials and components. They can request a replacement 10 minutes before the start of the competition if there is anything wrong. o All technical terms and descriptions used in the test project must be in accordance with SNI/PUIL 2000 standards and terms, if applicable. o All dimensions must be from specific reference lines (datum lines). o Cable and conduit measurements are to the centre of the cable/conduit. o Duct and equipment measurements are to the centre or edge of the duct/equipment. o Bend for PVC and metal conduit, standard radius cannot be less than six times the external diameter of the conduit. Bend radius for standard cable cannot be less than three times the cable diameter. o Dimensional tolerance 2 mm for the dimensions of length 0 to 500 mm and 5 mm for the dimensions of length over 500 mm in length. o During the competition, competitors must read the drawing itself. Not allowed to talk to each other. o Prohibited connect the power source to the project without the approval of experts. o When the work is completed, competitors must clean up the environment prior to commissioning.

LKS TK. NASIONAL XXI 2013 JAKARTA

NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

Personal Protective Equipment (PPE)

Competition Name : Electrical Installation
Gloves-leather Eye Protection Gloves-rubber Welding Mask Safety Shoes

Dust Mask

Respirator

Hearing Protection

VIP Service Technicians Jury Competitors

Legend: Y = Yes required R = Recommended

Y Y Y Y

Y Y Y Y

Y Y Y Y

Evaluation and scoring A B C D E F G Safety Commissioning Function Measurements Installation Equipment Installation of Wireways Wiring Termination Total Score Score Score Score Score Score Score Score 10 20 25 5 10 20 10 100

LKS TK. NASIONAL XXI 2013 JAKARTA

Protective Clothing

Hard Hat

NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

Proposed time table Time Date I

Preparation/ Information Coffee break Familiarization Lunch Familiarization Coffee break

II
Project Start Module A Coffee break Be continue Lunch Project Finished Coffee break

III
Project Start Module B Coffee break Be continue Lunch Project Finished Coffee break

IV
Assessment Coffee break Assessment Finished Lunch Ranking Coffee break Closing

08.00-10.00 10.00-10.15 10.15-12.00 12.00-13.00 13.00-15.30 15.30-15.45 15.45-16.30

LIST OF ELECTRICAL MEASSUREMENT TOOLS For 1 Competitor Trade : Electrical Installation (Must be brought and provided by the competitors)

No.
1 2

Tools
Multimeter Insulation Tester

Specification
Digital Multimeter c/w Ohm meter, Volt meter, Milliampere Meter, Ampere Meter, Continuity tester. Digital or Manual Insulation tester standard

Quantity
1 unit 1 set

LKS TK. NASIONAL XXI 2013 JAKARTA

NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

WORK PLEACE MATERIAL LIST For 1 Competitor Trade : Electrical Installation (Provided by the organizers)

No. 1 2 3

Materials Plywood Square wood Nails

Specification 18 x 1200 x 2400 mm 5 x 5 x 400 cm 3 Inch 2 Inch 4 x 2.5 mm2 1 phase (3 pin) 3 phase (5 pin) 1 phase 4A 3 phase 10A Adjust requirements Wood Table (LWH) 100x70x80 cm Standard

Quantity 2,5 sheets 4 pieces 0,5 kg 0,5 kg 5 meters 1 unit 1 unit 1 piece 1 piece 1 piece 1 unit 1 pack

4 5 6 7 8 9

NYM Cable Socket Outlet / Terminal MCB MCB Box Work Table Cable Clamp for NYM Cable

LKS TK. NASIONAL XXI 2013 JAKARTA

NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

LIST OF TOOLS For 1 Competitor Trade : Electrical Installation (Provided by the organizers except those marked *)

No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Tools
Screwdriver (Minus) Screwdriver (Plus) Adjustable or Set ring pass Hammer Universal Vice / Pipe Vice Hack saw frame with blade PVC Bending Spring Cutting Pliers Combination Pliers Wire Stripper Crimping Tools Universal Cable Knife Drill Bits Hole Saw or Steps Drill Flat file Round file Meter Roll Electric Hand Drill Machine Heater gun Cordless Drill Tool Box Work Table Chair Basket Step Leader Metal Bending Pipe

Specification
3 mm s/d 6 mm 3 mm s/d 6 mm Suitable for Hexagon set Screw M5 0,3 Kg Standard 24 TPI 20 mm Standard Standard Standard 1,5 mm s/d 4 mm Medium size 3 mm s/d 10 mm 20 mm s/d 24 mm 3 x 150 mm 3 x 150 mm 3 meter Drill chuck 10mm, 0-2500 rpm, 350W, 220 V 50 Hz. 220V/50Hz/1800 Watt Rechargeable Battery 9,6 V,1,5 AH, 400-10.000 rpm Standard Wood Table (LWH) 100x70x80 cm Standard 40 x 40 x 60 cm H 150 cm Stand Bending Pipe for Metal conduit 20 mm

Quantity
1 set 1 set 1 set 1 piece 1 set 1 set 1 piece 1 piece 1 piece 1 piece 1 piece 1 piece 1 set 1 set 1 piece 1 piece 1 piece 1 unit 1 unit 1 unit 1 unit 1 unit 1 piece 1 piece 1 unit 1 unit 1 set

Remark *) *) *) *) *) *) *) *) *) *) *) *) *) *) *) *) *) *) *) *) *)

PPE (personal protective Standard equipment) Note : *) Must be brought by the competitors

*)

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

MODULE A MATERIAL LIST For 1 Competitor Trade : Electrical Installation

(Provided by the organizers)

No.
1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17

Materials
PVC Conduit Metal Conduit Cable Clamp for Non Armored Cable PVC Pipe Clamp Metal Pipe Clamp Flexible PVC Conduit PVC Adaptor Metal Adaptor Cable gland 3 Core Non Armored Cable 4 Core Non Armored Cable Electric Wire Electric Wire Electric Wire Electric Wire Electric Wire

Specification
PVC Conduit 20mm x 4m, Clipsal Metal Conduit 20mm (EMT E19) Accordance with the requirements PVC half saddle 20 mm Metal half saddle 20 mm Flexible PVC Conduit 20 mm PVC adaptor 20 mm Metal Adaptor 20 mm Cable gland PG 13,5 mm NYM 3 x 1,5 mm2 NYM 3 x 1,5 mm2 NYA (Red) 1,5 mm2 NYA (Yellow) 1,5 mm2 NYA (Black) 1,5 mm2 NYA (Blue) 1,5 mm2 NYA (Green-Yellow) 2,5 mm2

Quantity
1 pieces 2 meters 1 pack 20 pieces 10 pieces 2 meters 8 pieces 4 pieces 2 pieces 5 meters 3 meters 10 meters 10 meters 10 meters 10 meters 5 meters

Remark

LKS TK. NASIONAL XXI 2013 JAKARTA

NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

MODULE B MATERIAL LIST For 1 Competitor Trade : Electrical Installation (Commercial Wiring) (Provided by the organizers except those marked *) No.
1 2 3 4

Materials
Panel Box PVC Conduit PVC Cable Duct Metal Conduit

Specification
Dimension, 150 x 400 x 500 mm PVC Conduit 20mm x 4m, Clipsal PVC Wiring Duct 40X40x2900mm Metal Conduit 20mm (EMT E19) Newlec Medium duty Cable Tray 100 mm Newlec 90o Tray Support Brakets Newlec Medium duty Adjustable Bend 100 mm Galvaizing Hexagon set srew and nut M5x20 mm ELCB 3 phase 25 A IA=30mA, 220-240V MCB 1 phase 4 A MCB 3 phase 16 A MC 3 Pole Main Contact + 2 NO, 2 NC AC 230 V 50 Hz TOR 0,5 25 A Shuko 5 pin 16A 3 N PE XALB334 XAL-B334 schneider switch (Forward Stop- Reverse) XAL B Empty Control Station 1 hole 22 mm Set LED Pilot Light Head and Block , Round; Size 22 mm; 230 V 50 Hz (Red) Set LED Pilot Light Head, and Block Round; Size 22 mm; 230 V 50 Hz(Green) Set LED Pilot Light Head, and Block, Round; Size 22 mm; 230

Quantity
1 unit 1 pieces 1 pieces 2 meter

Remark

Mandatory

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Metal Cable Tray Tray Support Brakets Adjustable Bend Hexagon Set Srew and Nut ELCB/RCCD Circuit Breaker Circuit Breaker Magnetic Contactor Thermal Overload Relay Tree Phase Socket Outlet 3 Station Push buttom and Box Empty Control Station Pilot Light Red Pilot Light Green Pilot Light Yellow

1,5 meter 8 pieces 1 pieces 16 set 1 pieces 1 pieces 1 pieces 2 pieces 2 pieces 1 pieces 1 pieces 5 pieces 2 pieces 2 pieces 1 pieces

*) *) *) *) *)

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Emergency Stop buttom and Box DIN Rell Omega Electric Wire Electric Wire Electric Wire Electric Wire Electric Wire Electric Wire Electric Wire 3 core Flexible Electric Wire Cable Clamp for 3 Core Non Armored Cable PVC Pipe Clamp PVC adaptor Metal Pipe Clamp Cable gland Bold Screw Cable Ties Square Junction Box Terminal Block

V 50 Hz (Yellow) XAL B164 control station Standard C Omega NYA (Red) 2,5mm2 NYA (Yellow) 2,5mm2 NYA (Black) 2,5mm2 NYA (Blue) 2,5mm2 NYA (Green-Yellow) 2,5mm2 NYA (Red) 1,5mm2 NYA (Blue) 1,5mm2 NYMHY 3 x 1,5 mm2 Standard PVC half saddle 20 mm PVC adaptor 20 mm Metal Pipe Clamp 20 mm Cable gland PG 13,5 mm inch & 1 Inch 2,5 mm x 100 mm Junction box (LWD) 120x120x80mm, Weidmuller WDU 2,5 Brown Weidmuller WDU 2,5 Blue Weidmuller WDU 2,5 Green Yellow Weidmuller End Plate Weidmuller Stoper 0,5 HP , 3 ~ 380/600 V 50 Hz, Electric Motor Legrand 12 mm2

1 pieces 1 meters 6 meters 6 meters 6 meters 6 meters 6 meters 15 meters 5 meters 12 meter 1 pack 12 pieces 4 pieces 6 pieces 12 pieces 200 pieces 50 pieces 1 piece 30 pieces 10 pieces 10 pieces 4 pieces 4 pieces 1 pieces 1 pieces

39 40

Electric Motor Terminal Strip

LKS TK. NASIONAL XXI 2013 JAKARTA

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

Works Area Cabine

LKS TK. NASIONAL XXI 2013 JAKARTA

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

LKS TK. NASIONAL XXI 2013 JAKARTA

Lay-out Workshop Competition Area 17 x 30 m2 (for 34 competitors)

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

Module A
Project specifications You have the task to undertake an electrical installation on a property in a remote area of your country. This property has horses and so a gate is required at the main entrance. The only problem with a gate is that every time the owners want to enter or leave the property they need to get out of the car to open and close the gate. They have requested you to design an installation so that once a motion detector detects motion a solenoid opens the solenoid operated gate (this may be represented by a light L1). As soon as the solenoid loses power the gate automatically closes. The owners have also requested to include a driveway light (L2) and a light in the garage (L3). Operation Once motion has been detected the gate (L1), and lights L2 and L3 will come on simultaneously. After 10 sec the gate (L1) will close. Driveway light L2 will remain on for another 10sec. This will give the driver time to get to the house. The light (L3) is to be switched off manually The sub-switchboard is to be installed in the garage, the owner also require a socket outlet to be installed in the garage for the use of portable plug-in appliances in the garage.

The Installation is to be carried out using as a minimum all the equipment listed below: 2 m of metal conduit (including 2 90 degree manually formed bends) 2 m of PVC conduit (including 2 90 degree manually formed bends) 1 m of flexible conduit. 4 m of NYM Cable 1 Distribution Board / Panel box completed with safety protection devices 1 Switched metal socket outlet

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NATIONAL SKILL COMPETITION (LKS) - XXI 2013 VOCATIONAL SENIOR SECONDARY SCHOOL

Module B
Project specifications on the drawings (3 pages)

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