General Overview of the Infrastructures for a large Mining Project in Panama Cobre Panama Project
TABLE OF CONTENT
Project History Project Overview Port Infrastructure Main project infrastructures: General Plan Design and construction challenges Tailings Management Facility Port Facility Dams Concluding remarks Acknowledgements
1998, Document was submitted to Direccin General de Recursos Minerales (DGRM) and accepted as the official Feasibility Study to satisfy concession law requirements
1997 The Petaquilla (Mina de Cobre Panam) concession rights granted to Minera Petaquilla, S.A., now Minera Panam, S.A. (MPSA), under Panamanian Law No. 9. 2008 Inmet acquired Petaquilla Copper Ltd., and Inmet Teck Comincos remaining share in MPSA, taking Inmet to a 100% interest in MPSA. 2007 Draft Interim FEED Report (AMEC, 2008) commenced, to bring the Mina de Cobre Panam project (then known as the Petaquilla project) to full feasibility level
FEED Study issued April 2010 followed on from the Draft Interim FEED Report.
Basic engineering commences November 2011ESIA Work commenced in 2008. ESIA approval granted by ANAM Dec 2011
Drill Programs
Since 1968 a total of 307,075 m have been drilled in 1577 holes define the resource and characterize ground conditions
Total tonnes scheduled to be mined 3,681 Mt Total tonnes scheduled to be milled 2,319 Mt
Metallurgical test work - conventional flow sheet of crushing, grinding, differential flotation. LOM total of 27.289 M dmt Cu cons @ 28% Cu, containing
PROJECT LOCATION
PROJECT
Panamerican Highway
Project Infrastructure
Port Site
Power Plant
There are distinct and separate construction areas all projects within their own right.
Port Marine development and logistics infrastructure Port Concentrate dewatering infrastructure 300 MW power plant Process plant site and ancillary infrastructure Botija pit prestrip and development Tailings management facility and associated infrastructure 230 kV overhead power line & Llano Sanchez Substation Coast Road and pipelines. Eastern Infrastructure
Project Overview
Existing Infrastructure
1,2,3
Four major ports: 3 Colon (1,2,3) 1 - Panam City (4) Punta Rincn 90 km Port of Colon by sea
4
Road Panamerican highway: Project is 215km by road from Panama City via Penonome on existing road infrastructure. Existing 46km gravel road Llano Grande to Site being upgraded. 230 kV Power National Power Grid parallels the Panamerican highway
Cobre Panama
10
Environmental issues
High Rainfall 4500 5000 mm/y Saprolitic soils Ave depth 22 m Stringent enforcement of BMP to manage erosion and sediment control Difficult access helicopter only . Saprolite Profile
Saprolite oxidized (0-40 m) Residual soil (<1 m)
Water table
11
Stringent commitments to managing the rescue and relocation of flora and fauna Stringent Project and ESIA commitments relating to Flora and Fauna rescue and relocation Partnering arrangements with prestigious institutions Smithsonian Tropical Research Institute (STRI) Missouri Botanical Gardens Kew gardens and other international experts to identify SoC and rescue and relocation protocols. Clearing rates of up to 4 ha will be required to achieve project development
12
C1002A Port Site Earthworks, 6.6 / 0.3 C1002B Port Off-Shore, 0.0 / 0.33 C9007 Aggregate Supply (Port), 1.3 / 0.0
(Million m3)
2) C9007 Quantity shown only for overburden removal. 3) Quantities calculated by JVP as of January 12, 2012
C1004A Eastern Access Road, 0.6 / 0.5 C1004B Coast Access Road, 3.3 / 5.1 C1010A Tailings Dam Mass Earthworks, 2.7 / 8.7
Backfilling:
General Rip Rap
Total Earthworks: 104.4 million m3 (Incl. Owners Pre-strip) Concrete: 160,000 m3(not including Power Plant)
Port
Punta Rincon area is currently assessable only by sea or helicopter Facilities to be established include Port Marine development and logistics infrastructure Port Concentrate dewatering infrastructure 300 MW power plant Construction will need to be serviced from sea (Colon) until road constructed to Mine. Construction camp for up to 4000.
17
Coal Yard Power Station Barge Berth Bulk Berth Cons. Storage Filter Plant
19
20
Concentrate received as slurry from Plant to max 230 tpy Dewatered by three pressure filters to nominal 9% moisture. Filtered concentrate transported by conveyor into concentrate storage shed (nominal 100,000 t capacity) for load out to export ships.
21
96km, Llano Sanchez Minesite 4.5 km Minesite Sub Plant 24km Minesite Power Station
Minesite Substation
Plant Site
Line Details
National Grid
Double Circuit Cond. ACM 1024 518 mm2 OPGW 58 mm2 Integral 48 fibre FO for SCADA Construction Land/Helicopter
Coast Road
Road to be constructed to connect the port at Punta Rincn on the Caribbean Sea with the mine/plant site. Approximately 30 km long Designed for the transport of freight and equipment, including all oversized equipment, needed for construction and operation of the mine/plant facilities. Max Gradient 10%, 8m pavement, 1.5 m shoulders Two significant bridges over Rio Uvero and Medio The Road will incorporate pipeline right-of-way for three buried pipelines concentrate, diesel fuel, filtrate water return that will run between the two project sites. Concentrate Pipeline 291 mm dia (8.625) X427.92 mm wall, HDPE liner Diesel Pipeline 114 mm dia X52 Filtrate return line 291 mm dia (8.625) X52
24
Colina camp
Botija camp
Tailings Facility
Saprolite Dump
Colina pit
LG Stkpile
Botija pit
Plant
Colina Crusher
Botija Crusher
Southwest WRSF
kilometres
26
27
28
29
30
31
32
33
140
overall mining rates 100-130 mtpy for 9 yrs peak rates of 140 mtpy yr 10 to 20 about 20 mtpy to stockpile to year 4
120
80
60
40
20
PP-2
Waste
PP-1 65
20 1
Y1 40
24 42
Y2 25
23 58
Y3 35
21 57
Y4 31
22 57
Y5 40
10 56
Y6 52
17 57
Y7 61
7 57
Y8 57
8 57
Y9 54
5 55
Y10 59
1 80
y2630*
46
11 0
27
0 84
5
0 74 73
Process overview
Crushing
2 Gyratory Crushers 60in X 110in, 1,200 kW drive Crushing Rate max 220,000 tpd. P80 75 ~ 125 mm Overland conveyors 2.134 m wide, 4.5 m/s, 10,115 tph 2 SAG mills, 12.2m x 7.3m, 28 MW, P80 4.9 mm 4 Ball mills, 7.9m x 12.8m, 16.5 MW, P80 180 m Rougher flotation, 4 banks of seven 300 m cells Re-grind, two banks of eight 100 m cells, Two stages column cells Molybdenum separation Concentrate pumping and Pipeline to port, 34 km long, 290 mm dia. Pressure filters, concentrate storage facility 100 kt capacity Filtrate return line
Grinding
Flotation
35
36
37
Botija Pit Botija West WRSF & LGO Stockpile Crushing Station Botija South WRSF
38
Botija Pit Truck Shop Botija West WRSF & LGO Stockpile Crushing Station
Process Plant
39
Crusher
Process Plant
655 m
40
Concentrate Thickening
Grinding
Flotation
Moly Plant
Regrind
Mill Workshop
41
Plant Site
North Starter Dam Alignment Starter Dam East Abutment Starter Dam
East Abutmen t
2 km
43
Drain Elevated
44
45
2500 ha 100 m
Total Volume cycloned sand used for downstream wall construction 200 Mt
47
48
Climatic Conditions
Heavy Rainfall
Logistics
Execution Challenges
Seismicity Site readiness - Facilities (e.g. accommodations) Aggregates Lack of skilled in-country construction resources (Local Resource Development Initiative) Labour Productivity