Spare Part Sealing Kit for SpeedCoat Control Modules

Rebuild Manual P/N 7169831_01 - English Issued 04/12

NORDSON ENGINEERING GMBH D LNEBURG D GERMANY

Note This document is for products with the following P/N:

7173117

Order number P/N = Order number for Nordson products

Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2012. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. E 2012 All rights reserved. - Translation of Original Document Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, BuildAPart, CanWorks, Century, CF, CleanSleeve, CleanSpray, ColoronDemand, ColorMax, Control Coat, Coolwave, CrossCut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, DuraScreen, Durasystem, Easy Coat, Easymove Plus, Ecodry, EconoCoat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETIstylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, FlexiSpray, FlexOCoat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heliflow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, IsoFlo, iTRAX, JR, KB30, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, MicroSet, Millenium, Mini Squirt, MoistCure, Mountaingate, MultiScan, Nordson, Optimum, Package of Values, PatternView, PermaFlo, PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, ProFlo, ProLink, ProMeter, ProStream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, SmartCoat, Solder Plus, Spectrum, SpeedCoat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, SureMax, Sure Wrap, TelaTherm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra, UniScan, UpTime, uTAH, Value Plastics, Vantage, Veritec, VersaBlue, VersaCoat, VersaDrum, VersaPail, VersaScreen, VersaSpray, VP Quick Fit, Walcom, Watermark, When you expect more. are registered trademarks - - of Nordson Corporation. Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, AutoFlo, AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, CycloKinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, ENordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus, GNet, GSite, Get Green With Blue, Gluie, InkDot, IntelliJet, iON, IsoFlex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, NexJet, OmniScan, OptiMix, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue, PURJet, PurTech, Quad Cure, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista, WebCure, YESTECH, 2 Rings (Design) are trademarks - T - of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

P/N 7169831_01

E 2012 Nordson Corporation

Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Disassembling and Cleaning the Control Module

F1 F1 1 3 NOTE: When repairs have been performed, the control module is no longer considered new. A repaired control module will not have the same long service life as a new control module. Nordson cannot provide a guarantee for the repaired control module. 1. Before beginning repairs, check that the spare parts kit is complete (Refer to Parts List). Have all tools, cleaning agents and lubricants needed for repair work ready. 2. Release the two screws F1 and extract the control module from the application head. 3. 8 9 10 11 11 Release the two screws F2 and remove the cylinder lid (3); replace the muffler (4).

5 7

4 6

4. Brace the hexagonal head of the nozzle stem (21) in a vice or a collet chuck. 5. Unscrew the hexagonal nut (5). 6. Extract the control piston (7) with a pin-type face wrench (Refer to Required Tools). Extract the spring (9).

12 F2 13 14 15 16 17 13 8 18 F2

7. Extract the nozzle stem. 8. Clamp the cylinder (12) in a vice or similar device and unscrew the socket block (15). Check the cylinder contact surfaces for wear; replace cylinder if necessary. 9. Detach the socket block (15) and nozzle insert (19). Hold the socket block with the mandrel. Release the socket block using a sickle wrench and detach. 10. Extract the socket block from the cylinder. 11. Remove the shaft seals (13) and guiding washer (18) from the socket block (15). 12. Remove all Orings and seals. CAUTION: Use only a suitable tool to detach the shaft seals (13). Ensure that the cylinder contact surfaces (12) are not damaged during disassembly. Scratches will cause leakage! The cylinder must then be replaced. The shaft seals (13) are damaged during disassembly and must be replaced. 13. Clean the nozzle insert (19) and nozzle stem (21) in a bath. CAUTION: Always follow the manufacturer's instructions when using cleaning agents! Read the Manufacturer's Safety Data Sheet (MSDS) and product information concerning the cleaning agent thoroughly.

19 20

21

Fig. 1

Control module

NOTE: Nordson can not offer any information on cleaning agents; every type of adhesive requires a different cleaning agent. Consult the manufacturer or the data sheet for the adhesive used.

E 2012 Nordson Corporation

P/N 7169831_01

2 Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Replacing Shaft Seals

CAUTION: The guiding washer (1) may be attached only by using a special assembly tool (T) (Refer to Required Tools). Use the bracing plate (P) for assembly. 1. Lubricate the guiding washer and the shaft seals (13) thoroughly before assembly. Also lubricate the contact surfaces of the assembly tool well (Refer to Processing Materials).

18

15 P

13

Fig. 2 Inserting guiding washer and shaft seals

2. Insert the socket block (15) in the bracing plate (P) such that the larger diameter (M 16 x 1) is on top. 3. Place the centering sleeve (Z) on the socket block. 4. Insert a new guiding washer (18) in the socket block with the aid of the assembly tool (T). 5. Use a finger to insert a new guiding washer (13) in the socket block. The shaft seal will lock into place. 6. Turn the socket block around and insert the second shaft seal.

P/N 7169831_01

E 2012 Nordson Corporation

Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Assembling Control Module

1 2 1. Lubricate all new shaped seals and grooves before assembling (Refer to Processing Materials). 2. Replace the form seals. Look in the cylinder lid to see which seals it is intended to accommodate.

Fig. 3

Preparing Nozzle Stem

1. Apply activator (Refer to Processing Materials) to the nozzle stem thread and allow the solvent contained in the activator to air for 15 minutes. 2. Brace the hexagonal head of the nozzle stem (21) in a vice or a collet chuck. 3. Slide the mounting sleeve (M, Fig. 4) onto the nozzle stem thread. The sleeve protects the contact surfaces and the shaft seals from damage (Refer to Required Aids). M

Fig. 4

Nozzle stem with mounting sleeve (M)

Preparing and Assembling Nozzle Insert

1. Lubricate the nozzle insert Orings and grooves (Refer to Processing Materials). 2. Press the Orings into the nozzle insert grooves. 3. Place the PTFE washer on a level, clean surface and click the nozzle insert straight into the PTFE washer. 4. Assemble the nozzle insert and the socket block along with the cylinder and then slide over the nozzle stem (21). CAUTION: Do not damage the shaft seals (13). 5. Remove the mounting sleeve (M, Fig. 4) from the nozzle stem thread. 6. Slide the spring (9, Fig. 1) onto the nozzle stem (21).
Fig. 5 Nozzle insert with O-rings

E 2012 Nordson Corporation

P/N 7169831_01

4 Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Assembling Control Module

(contd.)

7. Screw the control piston (7) onto the nozzle stem (21) until it sits firmly in the cylinder (12). Then unscrew revolution. 8. Apply a drop of screw retention adhesive (Refer to Processing Materials) to the nozzle stem thread. 9. Brace the control piston (7) with a pin-type face wrench to prevent it from slipping. Fasten the hexagonal nut M3 (5) and tighten with a torque wrench (1.2 Nm).

Fig. 6

NOTE: The nut (5) distributes the screw retention adhesive along the part of the thread that is used. 10. Check the dimension 0.3 "0.1 mm (0.012 "0.0004 inch); adjust if necessary and check again. 11. Remove excess screw retention adhesive. NOTE: The screw retention adhesive must be allowed to dry at room temperature for 24 hours. 12. Put the cylinder lid (3) in place and screw (F2) it onto the cylinder (12).

P/N 7169831_01

E 2012 Nordson Corporation

Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Installing Control Module

The control module is a high precision, valuable part. Handle very carefully! 1. Apply high temperature grease (Refer to Processing Materials) (arrows, Figure 7):

S To the O-rings S To the screw threads S Under the screw heads.

2. Insert the new control module carefully, taking care not to tilt it. NOTE: When the control module is slid into the body, the two O-rings cause some resistance that must be overcome. When the white washer on the cylindrical part with the detection holes is on the body, the control module has been slid in far enough. 3. Screw in the screws (F1) alternately and secure by hand. 4. Set the torque wrench to 2.7 Nm and tighten the screws.
Fig. 7

5. Reconnect air and electrical connection. NOTE: Observe the voltage stated on the ID plate of the solenoid valve.

E 2012 Nordson Corporation

P/N 7169831_01

6 Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Processing Materials
Designation High temperature grease Order number Use Apply to O-rings and threads NOTE: The grease should not be mixed with other lubricants. Oily/greasy parts must be cleaned before application. Apply to threads. Prepares the metal surface for the screw retention adhesive. Apply to threads P/N 787468 P/N 789772

S S S

Can Tube

10 g 250 g

P/N 394769 P/N 783959

Activator Loctite 7471 Bottle 500 ml P/N 219186

Screw retention adhesive Loctite 241

S S

Tube Bottle

10 ml 50 ml

Required Tools
Designation Assembly tool kit Torque screwdriver with socket wrench Order number 7173120 --Use Assembly/disassembly of socket block Assembly/disassembly of control piston

Required Aids
Designation Vice or collet chuck Order number --Use Braces the nozzle stem during assembly of the control module.

Screws Used
Number
F1 F2

Designation
Allan head cap screw, M4 x 55, DIN912, stainless Allan head cap screw, M3 x 25, DIN912, stainless

P/N
423855 259434

P/N 7169831_01

E 2012 Nordson Corporation

Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

Spare parts
Sealing kit
22 2 5

4 1

8 6 10 11 11 13 14 13 17 18 16 Pos.
1 2 4 5 6 8 10 11 13 14 16 17 18 20 22 23

20

P/N
7173117 ---------------------------------------------394769

Designation
Spare parts kit, (rebuild), SC control module S Gasket for fast switch valve (Booster) S Seal, solenoid valve, insulation plate S Silencer M5 x 3.9, L = 8.8, SK = 8 S Hexagon nut, M3 DIN 934-5.8, turned steel S Oring, 16 x 2 S Oring, 11 x 1.5 S Oring, 21 x 1 S Oring, 5 x 1.5 S TurconVarisealM, D4, inside seal S Oring, 17 x 1.5, Viton S Sealing ring, D24, d20, t = 1, PTFE, white S Oring, 9 x 1.5, Viton S Washer, Da 6.5, Di 4, H 1.5, S.C. S Oring 7 x 1.5 S Oring, Sensor-plug, 3.5 x 1.5, Viton S High temperature grease, GLS 595/N2 can: 10 g

Quantity
1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1

Notes
A B

NS

NOTE A: For control module SC, 24 V, booster, P/N 7162040, 7162080 B: For control module SC, 24/48 V, ES 70, P/N 7162060, 7162090 NS: Not shown

E 2012 Nordson Corporation

P/N 7169831_01

8 Spare Part Sealing Kit for SpeedCoat Control Modules, Generation II

P/N 7169831_01

E 2012 Nordson Corporation