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Kimo Kigaz 100 Combustion Gas Analyzer

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Table of contents
ANALYSER 1. Introduction..........................................................................................................................................7 1.1. Analyser description.....................................................................................................................7 1.1.1. Overview of the analyser......................................................................................................7 1.1.2. Presentation of the keypad and screen................................................................................8 1.1.3. Connections of the analyser.................................................................................................8 1.2. ain features...............................................................................................................................! 1.3. "echnical features......................................................................................................................12 2. #afety instructions.............................................................................................................................13 3. Perfor$ a co$%ustion analysis.........................................................................................................1& 3.1. Prepare the instru$ent %efore the analysis...............................................................................1& 3.2. Perfor$ an analysis...................................................................................................................1& 3.3. Assi'n the analysis to a custo$er ............................................................................................1& 3.&. Print the analysis results............................................................................................................1& &. #et the different para$eters of the analyser.....................................................................................1( &.1. #et the instru$ent......................................................................................................................1( &.1.1. #et the screen.....................................................................................................................1( &.1.2. #et the auto)e*tinction........................................................................................................1( &.1.3. Chan'e the lan'ua'e.........................................................................................................1( &.1.&. odify date and ti$e..........................................................................................................1( &.1.(. #et the printin' of tickets....................................................................................................1+ &.1.+. Activate or deactivate the visual help.................................................................................1+ &.2. #et the co$%usti%le ..................................................................................................................1+ &.2.1. odify a co$%usti%le..........................................................................................................1+ &.2.2. Add a co$%usti%le..............................................................................................................17 &.2.3. ,elete a co$%usti%le..........................................................................................................17 &.3. #et the alar$s- $easure$ent units and CO protection ...........................................................17 &.3.1. #et the alar$s.....................................................................................................................18 &.3.2. #et the $easure$ent units.................................................................................................18 &.3.3. #et the CO protection threshold.........................................................................................18 &.&. #et the references......................................................................................................................18 &.(. #et the duration of auto.ero and pur'e ti$e.............................................................................1! &.+. #et the operators ......................................................................................................................1! &.+.1. Add an operator..................................................................................................................1! &.+.2. odify the operator na$e...................................................................................................1! &.+.3. ,elete an operator..............................................................................................................1! &.7. /eset the 0actory settin's of the analyser................................................................................1! &.7.1. 1nits and values of $easure$ent settin's of the factory settin's.....................................22 (. ana'e custo$ers............................................................................................................................21 (.1. Create a custo$er.....................................................................................................................21 (.2. odify a custo$er......................................................................................................................21 (.3. ,elete a custo$er......................................................................................................................21 +. ana'e %oilers..................................................................................................................................22 +.1. Create a %oiler...........................................................................................................................22 +.2. odify a %oiler............................................................................................................................22 +.3. ,elete a %oiler............................................................................................................................22 7. ana'e the inspections....................................................................................................................23 7.1. 3et to inspections......................................................................................................................23 7.2. Create an inspection..................................................................................................................23 7.3. ,elete an inspection..................................................................................................................23 8. Perfor$ a control of 'as flow............................................................................................................2& 8.1. Perfor$ a $easure$ent of theoretical flow...............................................................................2& 8.2. Perfor$ a $easure$ent of real flow.........................................................................................2& 8.3. /esults interpretation.................................................................................................................2(

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!. Perfor$ a 'as network leak test.......................................................................................................2+ !.1. Perfor$ the test.........................................................................................................................2+ !.2. 4ink the $easure$ent to a custo$er........................................................................................2+ !.3. Print the $easure$ent on the ticket..........................................................................................2+ 12. Perfor$ a draft $easure$ent.........................................................................................................27 12.1. Perfor$ the $easure$ent.......................................................................................................27 12.2. 4ink the $easure$ent to a custo$er......................................................................................27 12.3. Print the $easure$ent on the ticket........................................................................................27 11. Perfor$ a $easure$ent of a$%ient CO2.......................................................................................28 11.1. Perfor$ the $easure$ent.......................................................................................................28 11.2. 4ink the $easure$ent to a custo$er.......................................................................................28 11.3. Print the $easure$ent on the ticket........................................................................................28 12. Perfor$ a $easure$ent of $a* CO...............................................................................................2! 12.1. Perfor$ the $easure$ent.......................................................................................................2! 12.2. 4ink the $easure$ent to a custo$er......................................................................................2! 12.3. Print the $easure$ent on the ticket........................................................................................2! 13. Perfor$ so$e te$perature $easure$ents....................................................................................32 13.1. Perfor$ a $easure$ent of a$%ient te$perature...................................................................32 13.2. Perfor$ a $easure$ent of flue 'as te$perature....................................................................32 13.3. Perfor$ an a$%ient te$perature $easure$ent with the internal sensor...............................32 13.&. 4ink the $easure$ents to a custo$er....................................................................................32 13.(. Print the $easure$ent on the ticket........................................................................................32 1&. Perfor$ a $easure$ent of opacity.................................................................................................31 1&.1. Perfor$ the $easure$ent.......................................................................................................31 1&.2. 5nter the inde*es in the analyser............................................................................................31 1&.3. 4ink the inde* to a custo$er....................................................................................................31 1&.&. Print the inde* on the ticket.....................................................................................................31 1(. Perfor$ a $easure$ent of ionisation current.................................................................................32 1(.1. Perfor$ the $easure$ent.......................................................................................................32 1(.2. 4ink the $easure$ent to a custo$er......................................................................................32 1(.3. Print the $easure$ent on the ticket........................................................................................32 1+. Perfor$ a $easure$ent with a Pitot tu%e.......................................................................................33 1+.1. 4ink the $easure$ent to a custo$er......................................................................................33 1+.2. Print the $easure$ent on the ticket........................................................................................33 17. 3et to infor$ation a%out the analyser.............................................................................................3( 18. aintenance of the analyser...........................................................................................................3+ 18.1. 4ife)ti$e of the sensors...........................................................................................................3+ 18.2. /eplace the sensors................................................................................................................3+ 18.3. /eplace the %attery..................................................................................................................37 18.&. /eplace the paper roll of the printer........................................................................................38 18.(. /eplace the %attery..................................................................................................................38 1!. Calculations of the different para$eters.........................................................................................3! 1!.1. CO conversion.........................................................................................................................3! 1!.2. Calculation of flue 'as velocity................................................................................................3! LIGAZ SOFTWARE 1. Introduction........................................................................................................................................&1 2. #oftware installation..........................................................................................................................&1 2.1. /eco$$ended $ini$u$ confi'uration.....................................................................................&1 2.2. Installation..................................................................................................................................&1 3. #tart with the software.......................................................................................................................&2 3.1. eanin' and functions of the $enus %ar 617.............................................................................&2 3.2. eanin' and functions of tool %ar %uttons 627...........................................................................&3 &. 1nload inspections............................................................................................................................&& (. 1se the different data%ases..............................................................................................................&( (.1. 1se the custo$er data%ase.......................................................................................................&(

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(.2. 1se the %oilers data%ase...........................................................................................................&+ (.3. "otal data%ase............................................................................................................................&7 (.&. #et the data%ase........................................................................................................................&7 (.(. #ave while usin'........................................................................................................................&7 (.+. I$port a data%ase......................................................................................................................&7 +. #et the analyser................................................................................................................................&8 +.1. Chan'e the co$%usti%les..........................................................................................................&8 +.2. Chan'e the references..............................................................................................................&8 +.3. ana'e the operators................................................................................................................&8 +.&. Chan'e date and ti$e................................................................................................................&8 +.(. #ensors state.............................................................................................................................&! +.+. 8attery level...............................................................................................................................&! +.7. #et printin's...............................................................................................................................&! +.8. Access to infor$ation a%out the instru$ent and update the instru$ent...................................&! +.8.1. Access to infor$ation a%out the instru$ent.......................................................................&! +.8.2. 1pdate the instru$ent........................................................................................................&! a7 "he Internet connection is not protected %y a pro*y............................................................&! %7 "he Internet connection is protected %y a pro*y..................................................................&! +.8.3. Install a 3rd lan'ua'e.........................................................................................................(2 +.8.&. #end a report of the device to the After)#ales #ervice......................................................(2 +.!. 8ack to factory para$eters........................................................................................................(2 7. Options..............................................................................................................................................(1 7.1. Interface.....................................................................................................................................(1 7.2. 5$ail..........................................................................................................................................(1 7.3. 1ser infor$ation.........................................................................................................................(1 7.&. Chan'e the lan'ua'e.................................................................................................................(1

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1. Introduction
1.1. Analyser descri tion
KIGAZ 100 is a flue gas analyser with two interchangeable sensors (O2 and CO-H2). Its main features are the following : Sensors protection by stopping the pump with adjustable thresholds ustomers management 1! combustibles pre"programme with possibility of adding up to ! # Go of memory $he analyser is supplied in a transport bag% with a magnetic protecti&e co&er% a flue gas probe and its water trap% a 'i"Ion battery and its charger% 'IGAZ software% a (S) cable and a calibration certificate* This gas analyser is designed to control parameters of flue gas in exhaust duct of heating units. t can not be used in a permanently way and!or used as an alarm system.

1.1.1. O!er!ie" of t#e analyser

Integrated printer

+andle Screen

)ac2lighted 2eypad 1ater trap ,i0ing cone ,lue gas probe

Single connector for flue gas probe -$cK.gas/ and draft

Introduction

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1.1.$. %resentation of t#e &ey ad and screen

+ome screen ,unction 2eys 5sc button (p button 'eft button 8ight button 3K button 3n43ff button

7own button 1.1.'. (onnections of t#e analyser

1 connection for e0ternal probe -6t100 temperature%***/

,lue gas connection

'ight of battery charging 6ower supply

(S) connection

Gas output

$1 thermocouple connection Top "iew

6" pressure connection 6. pressure connection #ottom "iew $ide "iew

Introduction

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actoolsupply.com 1.$. )ain feat*res


$creen )ac2lighted 9*!:: grey scale screen* It allows to display measured parameters in a more comfortable format for the operator* $han2s to the ;oom function -3K 2ey/% you can &iew on the screen the measured &alue in increased characters* %rinter $he paper of the instrument is a thermal paper with a 10"year guarantee* It has an easy replacement system of the paper -5asyload/* In addition% printing is fast* #attery charger $he instrument is supplied 1#<% 9*=!A power adapter to load the internal batteries* $he current loading is indicated by a battery symbol on the top left of the screen* $he red '57 on the right side of the gas analyser stays on until the battery loading is completed* &lue gas suction pump $he pump% inside the gas analyser% is a diaphragm pump with a motor energi;ed in direct current directly by the instrument in a way to get an optimal suction of flue gases* &lue gas probe 6robe in stainless steel with an o&ermoulded handle in plastic% with a standard length of 1! cm -others lengths are a&ailable as option% please see the technical datasheet for 2iga;/ with a fi0ing cone to maintain the contact tip in the duct* Interchangeable% it has a '57 allowing to light the dar2 areas* $he probe is connected to the instrument by a neoprene tube of #*!0 meters* 'easurement sensors $he analyser uses electrochemical sensors to measure the o0ygen and the carbon mono0ide -compensated in + # hydrogen/* Temperature sensors ,lue gas temperature is measured with a thermocouple integrated in the contact tip* $he connection to the analyser is made than2s to a single male connector compensated in temperature* K thermocouple -nic2el"nic2el chromium/ allows continuous measurements up to (2)*+C* $he instrument has a >$ thermoresistance for the measurement of internal temperature ? this sensor is also used for the measurement of ambient temperature* If a temperature control of the combusti&e air must be performed directly by the supply duct -room sealed boiler/% a 6t100 temperature probe -ref : SA61!06/ will be used* It is recommended to perform this measurement to ma2e the efficiency calculation of the installation more accurately* $upply input of flue gases and ,!- pressure $he analyser has a single connector allowing the connection of a flue gas probe* Types of combustibles $he analyser is supplied with a memori;ation of technical data which characteri;e the 1! most 2nown combustibles* It is also possible to add ! combustibles and their corresponding features* Calibration certificate $he analyser is calibrated by comparison with standard of metrology laboratories% which are periodically certified closed to laboratories 2nown at the international le&el* 5ach analyser is supplied with its calibration certificate in which% for e&ery parameters% are indicated the nominal &alue% the one measured% the admitted error limits and the found error* -'C compatibility $he analyser complies with n@#00A410B45 directi&e on electromagnetic compatibility* 7ocument a&ailable on reCuest*
Introduction

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.ater trap $he water trap is placed on the tube that lin2s the flue gas probe to the Kiga; 1!0* $he measured gases go through the filtering element allowing the reco&ery of condensates -liCuid one or solid one/* $he filtering element is placed 1! cm from the analyser and is di&ided into # parts : one reco&ers the liCuid particles* the other contains a filter that stops the smallest particles in suspension and a&oid them to reach the electro" chemical sensors ondensates are e&acuated by opening the plug*
&or a better measurement8 the water trap must be in "ertical position. -mpty and clean the mater trap after use.

hec2 that both ends are well clipped to ensure a good waterproofness

In case of water presence% do not forget to empty it after each use

'ower plug

CO protection $he analyser is eCuipped with the 3 protection function that allows to a&oid high concentrations of 3 that could damage the analyser and the sensors* $he 3 measurement is stopped when it e0ceeds a threshold defined by the user* Customers management $he analyser allows to record customers% theirs respecti&e boilers and inspections* 3nce the features of customers and boilers are completed in the analyser% the operator can easily assign the different measured &alues to a customer and his boiler* $hese data can then printed and4or transferred to a computer than2s to 'iga; software* Opacity index measurement (optional) It is possible to fill in the analyser with opacity inde0 &alues measured according to the )acharach scale* $he analyser will calculate the a&erage and results will be printed on the tic2et* $his measurement must be performed with an opacity pump which is a&ailable as an accessory -ref : 6D3/* /as networ0 lea0 testing (optional) It is possible to chec2 the tightness of an installation* ,or this control% use the pressure sensor used for the draft measurement of the shaft* 'easured "alues O2 1 percentage of o0ygen in flue gases CO 1 concentration of 3 in flue gases Tf 1 flue gases temperature Ta 1 combusti&e air temperature Calculated "alues 1 2 1 3ir -xcess 1 connection between the &olume of combusti&e air and the reCuested &olume necessary for a combustion in stoichiometric conditions* CO2 1 percentage of carbon dio0ide in flue gases 4T 1 difference between the flue gases temperature and the combusti&e air temperature 5s 1 percentage of waste heat throughout the shaft 6s 1 7ower efficiency (or sensible) 1 this the burner efficiency calculated according to the 5>!09=E standard disposals* $his is a ratio between the con&entional heating power end the burner heating power* Among the combustion losses% only the sensible heat lost with the flue gases is ta2en into account% neglecting the radiation losses and incomplete combustion losses* $his &alue is referred to '+< -'ower +eating <alue/ and can not be higher than 100F* $he sensible efficiency &alue is to be compared with the minimum efficiency stated for the heating systems performances*
Introduction

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6t 1 Higher efficiency (or total) 1 is the sum of sensible efficiency and the additional efficiency deri&ing from the reco&ery of water &apour condensation contained in the flue gases* 1hen it s greater than sensible efficiency% then condensation is ta2ing place* It is referred to '+< -'ower +eating <alue/ and can e0ceed 100F* $he '+< is calculated by an algorithm de&eloped by Kimo and its &alue must be considered as indicati&e* CO (O2) 1 oncentration of 3 in flue gases in mg4m 9* It is calculated according to 3# reference &alue indicated in the analyser -see page 1B/*

Introduction

11

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actoolsupply.com 1.'. Tec#nical feat*res


%arameter O2 CO (with H2 compensation) &lue gas temperature 3mbient temperature 3mbient temperature <ewpoint temperature <H. temperature <ifferential pressure <raft $ensor 5lectrochemical 'easuring scale ,rom 0F to #1F 9esolution 0*1F &ol* 1 ppm G0*#F &ol* ,rom 0 to #00 ppm : G10 ppm ,rom #01 to #000 ppm : G!F of measured &alue ,rom #001 to B000 ppm : G10F of measured &alue G1 @ G0*!@ G0*9F of measured &alue G0*#!@ 90 s 3ccuracy: T;* response time 90 s 90 s

5lectrochemical ,rom 0 to B000 ppm K thermocouple Internal >$ 6t100 -149 7in e0ternal probe/ alculatedHH $cK -e0ternal probe/ 6ie;oelectric ,rom "100 to .1#!0@ ,rom "#0 to .1#0@ ,rom "!0 to .#!0@ ,rom 0 to .EE@ td ,rom "#00 to .1900 @ ,rom "#0 000 to .#0 000 6a

0*1@ 0*1@ 0*1@ 0%1@ 0*1@ 1 6a

A! s

G1 @ ,rom "#0 000 to "=!1 6a : G-"0*!F of measured &alue .A*! 6a/ ,rom =!0 to "I1 6a : G-"0*EF of measured &alue .1*! 6a/ ,rom "I0 to I0 6a : G# 6a ,rom I1 to =!0 6a : G-0*EF of measured &alue .1*! 6a/ ,rom =!1 to #0 000 6a : G-0*!F of measured &alue . A*! 6a/

7oses &lue gas "elocity -xcess air (2) 7ower efficiency (6s) Higher efficiency (6t) (condensation)

alculatedHH alculatedHH alculatedHH alculatedHH 50ternal instrument

,rom 0 to 100F ,rom 1 to E%EE ,rom 0 to 100F ,rom 0 to 1#0F ,rom 0 to E

0*1F 0*01 0*1 F 0*F

*All accuracies indicated in this document were stated in laboratory conditions and can be guaranteed for measurements carried out in the same conditions, or carried out with required compensation. **Calculation is made based on the measured values by the analyser.

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Introduction

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2. Safety instructions

T#e follo"in+ safety instr*ctions #a!e to be strictly obser!ed. Not res ectin+ t#ese safety instr*ctions can lead to a loss of "arranty. The analyser should not to be used in and under water. The analyser should not to be placed near or directly at open fire or heat. The indicated range of temperature of the probe is not to be exceeded8 as the probe and temperature sensor could be destroyed. 3fter measurements8 before pac0ing the analyser8 wait for the probe to be cold. 3s long as it is hot8 the probe could produce in=uries. The exhalations of alcohol li>uids (lubricants8 petrol8 spirit8 "anish...) may damage the sensors of the analyser. Therefore8 it is forbidden to preser"e or use these fluids nearby the analyser. 7oad the battery only with ?imo charger. @se another type of charger can damage the battery and the analyser and can cause electrical shoc0s.

Safety instructions

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3. Perform a combustion analysis


'.1. %re are t#e instr*,ent before t#e analysis
<uring the measurement8 the analyser must be in "ertical position or in horiAontal position. <o not hold the analyser in inclined position. #efore the (st use of the analyser8 a full charge of the battery must be made during (2 hours. -mpty the water trap. n case of any default or damage of the instrument8 ?imo 3fter sales ser"ice shall be contacted. On the bac0 of the analyser8 there is a label with the analyser serial number. This number shall be communicated for e"ery operation (technical operation or re>uest of spare parts).

'.$. %erfor, an analysis


onnect the flue gas probe to the analyser* $urn on the instrument* Home screen is displayed with measurement menu highlighted. 6ress O?* The screen with the different possible measurements is displayed. Remaining time of auto ero and its progress bar are displayed at the bottom of the screen. Go to BCombustionC with up and down arrows* 6ress O?* The screen displays the different combustibles in the analyser. Select the type of used combustible by the boiler with with up and down arrows* 6ress O?* The screen displays values of the different parameters of the analysis.
,lue

6robe
2D

'.'. Assi+n t#e analysis to a c*sto,er


At the end of the analysis% when measurements are constant% it is possible to assign it to a customer recorded in the analyser or to unrecorded customer that should be created* 6ress the function button * The analyser displays the list of recorded customers. Select a customer with up and down arrows then press O? or create a customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the measurement screen of the analyse.

'.-. %rint t#e analysis res*lts


It is possible to print the results on the tic2et : 6ress the function button * Results are printed on the tic!et.

1&

Perform a combustion analysis

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4. Set the different parameters of the analyser


$he B$ettingsC menu allows to set the following parameters : Instrument -screen% printing% auto"e0tinction%***/ ombustibles Deasurements 8eferences -3#% atmospheric pressure and altitude/ Auto";ero 3perators The B$ettingsC part allows to set parameters that can affect the performed measurements. These settings must be made by a >ualified technician.

-.1. Set t#e instr*,ent


-.1.1. Set t#e screen $his part allows to set brightness% contrast and bac2light of the screen from 1 to E* $urn on the instrument* Home screen is displayed with measurement menu highlighted Go to B$ettingsC with up and down arrows then press O?* Go to B nstrumentC then press O?* The screen with the different parameters to set "brightness, contrast and bac!light# is displayed. 6ress O?* The screen with the settings to perform appears. Go to the set to perform with up and down arrows then press O?* The name of the setting appears in blac! on grey bac!ground and the setting value is highlighted. 6ress the left arrow to decrease the brightness% the contrast or the bac0light or press the right arrow to increase it* -.1.$. Set t#e a*to.e/tinction $he auto"e0tinction turn off the analyser automatically after some time of non"use* It is possible to set the auto"e0tinction at 1! 4 90 4 A! 4 I0 4 E0 or 10! minutes or to deacti&ate it* Settings instrument screen is displayed. Go to B3uto-extinctionC with up and down arrows then press O?* Select the reCuired time of auto"e0tinction or BOffC to deacti&ate it with up and down arrows* 6ress O?* -.1.'. (#an+e t#e lan+*a+e It is possible to select the language of the instrument : ,rench or 5nglish Settings instrument screen is displayed. Go to B7anguageC with with up and down arrows then press O?* Select the language with the up and down arrows* 6ress O?* -.1.-. )odify date and ti,e Settings instrument screen is displayed. Go to B<ate!timeC with up and down arrows then press O?* Go to the parameter to modify with left and right arrows -day% month% year% hour% minute or second/* 6ress O?* 6ress up and down arrows to modify the selected parameter* 6ress O?* 8epeat the procedure on another parameter if reCuired* Go to B<ate formatC with up and down arrows then press O?* 1(

Set the different parameters of the analyser

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Select B<ay!'onthC to display the day then the month or B'onth!<ayC to display the month then the day then press O?* Go to BTime &ormatC with up and down arrows then press O?* Select the time format : B(2C or B2DC. $f %& is selected, AM for ante meridiem or PM for post meridiem will be displayed in front of the time. 6ress the BEalidateC function 2ey to Cuit the screen and sa&e the modifications or press -sc to cancel* -.1.0. Set t#e rintin+ of tic&ets Settings instrument screen is displayed. Go to B%rintingC with up and down arrows then press O?* Go to B&ormatC with up and down arrows then press O?* Select the tic2et format : long or short with up and down arrows then press O?* Long format ticket : prints measurement results ' header "operator name, date and time of the inspection, type of instrument and its serial number, address, telephone number. $hort format tic0et 1 prints only the measurement results and the instrument reference* Go to BHeaderC then press O?* The !eyboard appears at the bottom of the screen. Select the letters with the arrows then press O?* 6ress the function 2ey to &alidate the header* The !eyboard disappears. 6ress -sc to bac2 to B$ettings instrumentC screen and &alidate modifications* *

"o go from lower"case 2eyboard to upper"case 2eyboard then to numeric 2eyboard : press the function 2ey $o erase a letter : press the function 2ey * -.1.1. Acti!ate or deacti!ate t#e !is*al #el $he &isual help corresponds to help windows displayed met during a measurement procedure* Settings instrument screen is displayed. Go to BHelpC with up and down arrows* 6ress O? to acti&ate it : OF or to deacti&ate it : O&&*

-.$. Set t#e co,b*stible


1! different combustibles are recorded in the analyser : Sahara 4 ,os >atural gas Groninguen J >atural gas 8ussia J >atural gas 6ropane '6G )utane 'ight oil +ea&y fuel oil annel"coal 'ow &olatile coal o2e gas )iofuel !F 1ood #0F +og fuel #1F 6ellet BF

-.$.1. )odify a co,b*stible 5ach combustible has its own coefficient allowing to calculate loses and efficiencies in the most accurate way* The modification of these coefficients will lead some modifications in combustion analysis results. Only a >ualified technician is authoriAed to modify them. t is still possible to reset the factory parameters pressing or with 7igaA software. (see page D;). Settings menu is displayed. Go to BCombustiblesC with up and down arrows then press O?* 1+
Set the different parameters of the analyser

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Go to the type of of combustible with up and down arrows then press O?* Go to the coefficient to modify with up and down arrows then press O?* The !eyboard appears Select numbers with the arrows and press O? to &alidate* 6ress to &alidate the new coefficient or -sc to cancel* (creen bac!s to the list of combustible. $o erase a number : press function 2ey $o go from lower"case 2eyboard to upper"case 2eyboard then to numeric 2eyboard : press the function 2ey It is also possible to modify the name of a combustible and its type of energy -Solid% liCuid or gas/ : Settings > Combustibles screen is displayed. Go to the combustible to modify with up and down arrows* 6ress the function 2ey * 6ress O? on BFameC line* The !eyboard appears. 5nter the name of the combustible with up and down arrows and press O? to &alidate* 6ress to &alidate the name of the new combustible* 6ress O? on B-nergyC line* Select the type of energy for the combustible : solid% liCuid or gas then press O?* 6ress the function 2ey * (creen bac!s to the list of combustible with the added modifications. -.$.$. Add a co,b*stible It is possible to add up to ! combustibles in the instrument:s memory* Settings > Combustibles screen is displayed. 6ress the function 2ey * )Add combustible screen is displayed. 6ress O?* The !eyboard appears. 5nter the name of the combustible with the arrows and press O? to &alidate* 6ress to &alidate the name of the new combustible* Go to B-nergyC with arrows then press O?* Select B$olidC% B7i>uidC or B/asC with up and down arrows then press O?* 6ress the function 2ey to sa&e the new combustible* (creen bac!s to the list of combustible. The new combustible in well on the list in last position.. *very coefficient of the new combustible are set at +. ,ollow the procedure of modification of combustible coefficients abo&e"mentionned to add them*

-.$.'. 2elete a co,b*stible Settings > Combustibles screen is displayed. Go to the combustible to delete with up and down arrows* 6ress the function 2ey *

-.'. Set t#e alar,s3 ,eas*re,ent *nits and (O rotection


It is possible to acti&ate an alarm for each measurement parameter* $his alarm can be rising -the alarm of the instrument is acti&ated when the measured &alue e0ceeds the defined threshold/ or falling - the alarm of the instrument is acti&ated when the measured &alue is below the defined threshold/* It is possible to set an alarm for the following parameters : 3#% 3% o amb% 3#% Ks -losses/% L -50cess air/% Mt -lower efficiency/% Ms -higher efficiency/% $f -flue gas temperature/% $a -ambient temperature/% 6r* -6ressure/% N6 -differential pressure/

Set the different parameters of the analyser

17

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actoolsupply.com
-.'.1. Set t#e alar,s Settings menu is displayed. Go to B'easurementC with up and down arrows then press O?* 6ress O? in B3larmsC line* Go to the parameter to modify with up and down arrows then press the function 2ey The edge "rising or falling# and the threshold of the selected parameter are displayed. Go to B-dgeC line with up and down arrows then press O?* Select the type of alarm with left and right arrows : 8ising edge : ,alling edge : 7eacti&ated alarm : 6ress O?* Go to BThresholdC line then press O?* The !eyboard appears. 5nter the alarm threshold &alue with the arrows and press O? to &alidate* <alidate the threshold with the right function 2ey * <alidate the modifications with the function 2ey * 6ress -sc to Cuit the screen* -.'.$. Set t#e ,eas*re,ent *nits It is also possible to select the measurement unit for each measured parameter : Temperature 1 @ % @, %ressure 1 6a% in1g% h6a% mbar% mm+g% mm+#3 CO ! CO2 1 ppm% mg4m9% mg421h% g421h% g4GO% g4m9% F Settings menu is displayed. Go to B'easurementC screen with up and down arrows then press O?* Go to B@nitsC with up and down arrows then press O?* Go to the parameter to modify with up and down arrows then press O?* The list of the available units according the parameter appears. Go to the reCuested unit with up and down arrows then press O?* 6ress -sc to Cuit the screen* -.'.'. Set t#e (O rotection t#res#old $he 3 protection allows to protect the instrument against high concentrations of 3* Abo&e the threshold% the instrument will stop the measurement of 3 but the others measurements will stay possible* $o set this threshold : Settings menu is displayed. Go to B'easurementC screen with up and down arrows then press O?* Go to BCO protectionC with up and down arrows then press O?* 6ress the function 2ey to modify the threshold* 5nter the reCuested threshold then press the function 2ey to &alidate the threshold* 6ress -sc to Cuit the screen*

-.-. Set t#e references


$ettingsG9eferences screen allows to set the features of the measurement en&ironment : 3 # reference% altitude and atmospheric pressure* $hese data are used to calculate the efficiency* These settings must be performed by a >ualified technician.

18

Set the different parameters of the analyser

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actoolsupply.com
Settings screen is displayed. Go to B9eferenceC with up and down arrows then press O?* Select the parameter to modify with up and down arrows then press O?* The !eyboard appears. 5nter the parameter &alue with the arrows then press O? to &alidate* <alidate the parameter &alue with the function 2ey *

-.0. Set t#e d*ration of a*to4ero and *r+e ti,e


$he auto;ero allows the analyser to e0haust ambient fresh air and as a result to put the sensors at 0 ppm* Settings screen is displayed. Go to B3utoAeroC line with up and down arrows then press O?* 6ress O?* The list of available duration appears. Go to the reCuired duration then press O?* 6ress -sc to Cuit the screen*

-.1. Set t#e o erators


It is possible to enter in analyser names of operators who will use the instrument* $he operator who performs an analysis appears on the tic2et -only for the long si;e/* -.1.1. Add an o erator Settings screen is displayed. Go to BOperator H with up and down arrows then press O?* 6ress the function 2ey * The !eyboard appears. 5nter the name with the arrows : press 3K to &alidate* 6ress the function 2ey to &alidate the operator name and to add it in the list* The analyser bac!s to the list of present operators. 6ress -sc to Cuit the screen* -.1.$. )odify t#e o erator na,e Settings screen is displayed. Go to BOperatorC with up and down arrows then press O?* 6ress the function 2ey * The !eyboard appears. Dodify the name with the arrows : press O? to &alidate* 6ress the function 2ey to &alidate the operator name* The analyser bac!s to the list of current operators. 6ress -sc to Cuit the screen* -.1.'. 2elete an o erator Settings screen is displayed. /o to BOperatorC with up and down arrows then press O?* Go to the operator to delete with up and down arrows* 6ress the function 2ey * 6ress -sc to Cuit the screen*

-.5. Reset t#e Factory settin+s of t#e analyser


It is possible to reset set the analyser with its factory settings* Settings screen is displayed. 6ress the function 2ey *
Set the different parameters of the analyser

1!

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actoolsupply.com
A message is displayed and as!s to confirm the return to factory settings. Go to BO?C with the right arrow then press O?* $o cancel this return to factory settings when the B#ac0 to factory settingC message is displayed : 6ress -sc or go to BCancelC with the left arrow then press O?* -.5.1. 6nits and !al*es of ,eas*re,ent settin+s of t#e factory settin+s Temperature 1 @ <raft 1 6a <ifferential pressure 1 mbar CO 1 ppm CO2 1 F

3larm thresholds 1 O2 1 9*0F CO 1 100 ppm CO amb 1 #0 ppm -xcess air (2) 1 1*10 &lue gas temperature (Tf) 1 #!0*0@ 9eferences 1 O2 1 #1*0F 3ltitude 1 B00 m 3tmospheric pressure 1 1019*#! h6a CO protection threshold 1 #000 ppm <uration of autoAero and purge : 1 minute reated operators and combustibles will be deleted* reated customers and boilers and inspections on boilers are not deleted after a return to factory settings*

22

Set the different parameters of the analyser

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5. Manage customers
It is possible to sa&e names and addresses of different customers clients in the analyser* $he performed measurements could be assigned to them* It is possible to create up to 100 customers*

0.1. (reate a c*sto,er


$urn on the analyser* Go to BCustomersC with up and down arrows then O?* 6ress the function 2ey * Add customer screen is displayed. %ress O? on BFameC line* The !eyboard appears. 5nter the customer name with arrows and press O? to &alidate the letters* 6ress the function 2ey * The analyser bac!s to Add customer screen. Go to the 1st line of the address with down arrow then press O?* 5nter the 1st line of the customer:s address with the arrows and press O? to &alidate letters* 6ress the function 2ey * The analyser bac!s to Add customer screen. Go to the #nd line of the address with down arrow then press O?* 5nter the #nd line of the customer:s address with the arrows and press O? to &alidate letters* 6ress the function 2ey * The analyser bac!s to Add customer screen. ontinue for both following lines of the address if necessary* Go to B%honeC line with down arrow then press O?* 5nter customer:s telephone number with the arrows button and press O? to &alidate the letters* 6ress the function 2ey * The analyser bac!s to Customer List screen with the created new customer. 1hen a customer has been created% it is possible to lin2 to this customer one or se&eral boilers* See chapter ! to create% modify and delete a boiler*

0.$. )odify a c*sto,er


Customers screen is displayed. Go to the customer to modify with up and down arrows then press O?* 6ress the function 2ey * ,etails of the customer are displayed. 6ress the function 2ey * Go to the line to modify with up and down arrows then press O?. The !eyboard appears. Da2e the changes* 6ress the function 2ey to &alidate* The analyser bac!s to Customer detail screen. 6ress the function 2ey once all the changes ha&e been made* Customer screen is displayed. Go to the customer to delete with up and down arrows then press O?* 6ress the function 2ey * A message appears as!ing to confirm the deletion of the customer. Go to I-$ then press O? to confirm the deletion of the customer* Go to FO then press O? to cancel* 21

0.'. 2elete a c*sto,er


Manage customers

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actoolsupply.com

6. Manage boilers
A boiler is compulsorily lin2ed to a customer% at least one customer must be created to create a boiler* See chapter A for the creation of a customer* It is possible to lin2 up to 10 boilers per customer*

1.1. (reate a boiler


The list of customers saved in the analyser is displayed. Go to the customer which will be lin2ed to the boiler with up and down arrows then press O?* 6ress the function 2ey * 6ress O? on B'odelC line* The !eyboard appears. 5nter the model of the boiler with the arrows then press O? to &alidate the letters* 6ress to &alidate the model* The analyser bac!s to Add boilers screen. 7o the same for B#randC8 B3ddressC8 B7ocationC and B3ir pulsed burnerC. 6ress 3K on BTightnessC line% select B# TypeC (untight) or BC TypeC (tight) then press O?* 6ress 3K on BCombust.C line% select the type of combustible for the boiler then press 3K* 6ress 3K to tic2 the B3ir pulser burnerC bo0 if the boiler has one* 6ress the function 2ey to sa&e the boiler features* The analyser bac!s to the list of boilers.

1.$. )odify a boiler


The list of boilers saved in the analyser is displayed. Go to the boiler to modify with up and down arrow then press O?* 6ress the function 2ey * ,etails of the boiler are displayed. 6ress the function 2ey * Go to the line to modify with up and down arrows then press O?* The !eyboard appears. Dade the changes* 6ress the function 2ey to &alidate* The analyser bac!s to Modif boiler screen. 6ress the function 2ey once all the changes ha&e been made*

1.'. 2elete a boiler


The list of boilers saved in the analyser is displayed. Go to the boiler to delete with up and down arrows then press O?* 6ress the function 2ey * A message appears as!ing to confirm the deletion of the boiler. Go to I-$ then press O? to confirm the deletion of the boiler* Go to FO then press O? to cancel*

22

Manage boilers

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7. Manage the inspections


5ach sa&ed inspection is lin2ed to a customer* It is possible to see the details of an inspection% to add one or to delete one* A&ailable inspections in the analyser are the following : combustion% ambient temperature% flue gas temperature% internal temperature% ,low48eturn temperature% dewpoint temperature% draft pressure% differential pressure% flue gas &elocity% 3 ma0% opacity% ambient 3#% ionisation current% lea2 detection% gas networ2 tightness and gas flow* The maximum number of inspection is (* per boilers.

5.1. Get to ins ections


$o find e&ery inspections of a customer and details of this inspection% follow the specified procedure : The list of customers saved in the analyser is displayed. Go to the reCuired customer then press O?* *very boilers lin!ed to this customer are displayed. Go to the reCuired boiler then press O?* *very inspections lin!ed to this customer and boiler are displayed. Go to the reCuired inspection then press O?* ,etails of the inspection are displayed.

5.$. (reate an ins ection


It is possible to create an inspection for specific customer that will be performed later* The list of customer-s inspections is displayed. 6ress the function 2ey to add an inspection* A list of inspections is displayed. Go to the reCuired inspection then press O?* The inspection is added with !ot done mention.

5.'. 2elete an ins ection


$o delete an inspection of a customer : The list of customer-s inspections is displayed. 6ress the function 2ey to delete an inspection* Go to I-$ then press O? to delete the inspection or go to FO then press O? to cancel*

23

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actoolsupply.com

8. Perform a control of gas flow


7.1. %erfor, a ,eas*re,ent of t#eoretical flo"
$urn on the analyser* Go to B%roceduresC menu with up and down arrows then press O?* The analyser as!s to select a customer . go to "# then press "#. The list of customers is displayed. Select the customer then press O?* The list of boilers is displayed. Select the boiler then press O?* Procedure screen is displayed. Go to B/as flowC with up and down arrows then press O?* A message indicating Ste$ % : &'eoretical flo( is displayed. Go to BFextC then press O?. &'eoretical flo( screen is displayed. Specify the power capacity of the boiler in 21 -data on the information plate of the boiler/ : go to each number% press O?% turn the rotati&e button to increment or decrement the number then press O? to &alidate* Da2e the same operation to select the standard : F& or C-* Da2e the same operation to select the gas type : /3J H% /3J #% #@T3F- or %9O%3F-* 6ress the function 2ey to &alidate* A message indicating Ste$ ) : *eal flo( is displayed. The theoretical flow is calculated according to a power capacity in !/ of the boiler, the standard of the boiler "C* or 01 standard#, the gas type "2as H, 2as 3, butane or propane# and according to a coefficient. Table below allows to calculate this flow according to the power capacity . $tandard /3J H ((;-2( mbar) /3J # (2) mbar) #utane %ropane >, 5 6u4K1 0 #%1II 6u4K1 0 1%E#= 6u4K1 0 #%!1E 6u4K1 0 #%#A1 6u4K1 0 0%I!1 6u4K1 0 0%!=E 6u4K1 0 0%BA9 6u4K1 0 0%=!0

7.$. %erfor, a ,eas*re,ent of real flo"


The measurement of the theoretical flow must performed previously. A message indicating Ste$ ) : *eal flo( is displayed. 9ead a gas meter 1 Go to BFextC then press O?* Start inde+ ,L- is displayed. Specify the start flow indicated on the gas meter : go to each number% press O?% press up or down arrow to increment or decrement the number then press O? to &alidate* 6ress the function 2ey to &alidate* A message indicating Ste$ ) : .ait : ) min. and a progress bar are displayed. $otali;er in m9 $otali;er in liters 1ait for # minutes* $t is possible to cancel this measurement . press "#. Go to BFextC then press O? at the end of the # minutes* /nd inde+ ,L- screen is displayed. Specify the end flow indicated on the gas meter : go to each number% press O?% press the up or down arrow to increment or decrement the number then press O? to &alidate* 6ress the function 2ey to &alidate* A message displays the flow measurement result.

2&

Perform a control of gas flow

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actoolsupply.com
1hen the measurement is finished : 6ress O?* The analyser as!s to save the measurement result. Go to I-$ or FO then press O?* The analyser as!s to print the measurement result. Go to I-$ or FO then press O?*

7.'. Res*lts inter retation


$he analyser displays the flow result by the following : O? 1 lower or eCual to 10F 3( 1 between 10*1 and #0F A# : greater than #0F

Perform a control of gas flow

2(

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actoolsupply.com

9. Perform a gas network leak test


$o perform this test% it is necessary to ha&e a gas networ2 lea2 testing 2it* $his 2it is a&ailable as option -ref : K5G/*

8.1. %erfor, t#e test


onnect the different items of the 2it on the networ2 to test -see user manual of the K5G/* $urn on the analyser* Go to B%roceduresC menu with up and down arrows then press O?* The analyser as!s to select a customer and a boiler . go to "# then press "#. The list of customers is displayed. Select the customer then press O?* The list of boiler is displayed. Select the boiler then press O?* Procedures screen is displayed. Go to BFetwor0 tightnessC with up and down arrows then press O?* A message indicating Plug silicone tube on P0 is displayed. 6lug the silicone tube on 6. pressure tap then press O?* A message indicating Pressuri1e to 23 mbar is displayed. 6ressuri;e the networ2 to !0 mbar then press O?* A message indicating Please (ait %3 minutes and a progress bar are displayed. At the end of the %+ minutes, results are displayed . start pressure end pressure possible loss of pressure

8.$. Lin& t#e ,eas*re,ent to a c*sto,er


1hen the measurement has been performed% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e it* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen of draft measurement.

8.'. %rint t#e ,eas*re,ent on t#e tic&et


It is possible to print on the tic2et the networ2 tightness : 6ress the function 2ey * 4alue is printed on the tic!et.

2+

Perform a gas network leak test

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actoolsupply.com

10. Perform a draft measurement


$he draft measurement allows to chec2 if the flue of the boiler correctly clears flue gas caused by the combustion*

19.1. %erfor, t#e ,eas*re,ent


onnect the flue gas probe on the analyser* $urn on the analyser* Go to B'easurementC menu with up and down arrows then press O?* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to B%ressureC with up and down arrows then press O?. Go to B<raft pressureC with up and down arrows then press O?. 5easurement launches and the analyser displays the draft.

19.$. Lin& t#e ,eas*re,ent to a c*sto,er


1hen the measurement has been performed and is stable% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen of draft measurement.

19.'. %rint t#e ,eas*re,ent on t#e tic&et


1hen the measurement is stable% it is possible to print it on the tic2et* 6ress the function 2ey to print it* The value is printed on the tic!et.
Deasurement process of the draft in no;;le output ,lue

6robe
2D

Deasurement process of the draft in no;;le output

6ut the probe of the KIGAZ 100 in the draft hood% going through the front face of the boiler*

6ut the probe of the KIGAZ 100 in the no;;le output% from the beginning of the connecting flue*

6ut the probe of the KIGAZ 100 in the draft hood% going through the side openings of the boiler*

Perform a draft measurement

27

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actoolsupply.com

11. Perform a measurement of ambient CO2


11.1. %erfor, t#e ,eas*re,ent
onnect a 3# probe -a&ailable as option/ on 1 connection on the top of the analyser* $urn on the analyser* Go to B'easurementC menu with up and down arrows then press O?* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to B3mbient CO2C with up and down arrows then press O?* 5easurement launches and the analyser displays the level of ambient C6&.

11.$. Lin& t#e ,eas*re,ent to a c*sto,er


1hen the measurement has been performed% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen of measurement of ambient C6 &.

11.'. %rint t#e ,eas*re,ent on t#e tic&et


1hen the measurement is stable% it is possible to print it on the tic2et* 6ress the function 2ey to print it* The value is printed on the tic!et

28

Perform a measurement of ambient CO2

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12. Perform a measurement of max CO


1$.1. %erfor, t#e ,eas*re,ent
onnect a 3 probe -a&ailable as option/ on 1 connection on the top of the analyser or connect the flue gas probe on the single connector on the bottom of of the analyser* $urn on the analyser* Go to B'easurementC menu with up and down arrows then press O?* m !0 c The analyser performs the auto ero . remaining time and a progress bar display on the cm !0 screen. Go to B'ax COC with the up and down arrows then press O?* 6ress O? to launch the measurement* The measurement is launched, the instrument displays the level of C6 and the level of ma7 C6. /hen the measurement duration is finished, the analyser displays the value of C6 ma7imum during the measurement.

$he default measurement duration is K* s* It is possible to change this duration before starting the measurement : 3n ma0 3 screen% before pressing 3K to start the measurement% press the function 2ey * 4uration screen is displayed. 6ress O?* (se up and down arrows to select the reCuired measurement duration : K* ! D* ! )* s or ( ! 2 ! K ! D ! ) minutes* 6ress O? to &alidate the measurement duration* 6ress -sc to bac2 to the screen of measurement start of ma0 3*

1$.$. Lin& t#e ,eas*re,ent to a c*sto,er


At the end of the measurement% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen of ma7 C6 measurement.

1$.'. %rint t#e ,eas*re,ent on t#e tic&et


At the end of the measurement% it is possible to print it on the tic2et* 6ress the function 2ey to print it* The value is printed on the tic!et

Perform a measurement of max CO

2!

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actoolsupply.com

13. Perform some temperature measurements


1'.1. %erfor, a ,eas*re,ent of a,bient te, erat*re
onnect a probe of 6t100 temperature -a&ailable as option/ on 1 connection on the top of the analyser* $urn on the instrument* Home screen is displayed with measurement menu highlighted. 6ress O?* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to BTemperatureC with up and down arrows then press O?* Go to B3mbient Temp.C with up and down arrows then press O?* The temperature detected by the 8t%++ probe is displayed on the analyser.

1'.$. %erfor, a ,eas*re,ent of fl*e +as te, erat*re


onnect the flue gas probe on the analyser* $urn on the analyser** Home screen is displayed with measurement menu highlighted. 6ress O?* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to BTemperatureC with up and down arrows then press O?* Go to B&lue gas Temp.C with up and down arrows then press O?* The screen displays the flue gas temperature detected by the thermocouple probe of the flue gas probe.

1'.'. %erfor, an a,bient te, erat*re ,eas*re,ent "it# t#e internal sensor
$urn on the instrument* Home screen is displayed with measurement menu highlighted. 6ress O?* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to BTemperatureC with up and down arrows then press O?* Go to B nternal Temp.C with up and down arrows then press 3K* The screen displays the 0TC temperature detected by the analyser.

1'.-. Lin& t#e ,eas*re,ents to a c*sto,er


1hen the measurement has been performed% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen of temperature measurement.

1'.0. %rint t#e ,eas*re,ent on t#e tic&et


At the end of the measurement% it is possible to print it on the tic2et* 6ress the function 2ey to print it* The value is printed on the tic!et.

32

Perform some temperature measurements

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actoolsupply.com

14. Perform a measurement of opacity


It is possible to enter in the analyser from 1 to 9 opacity inde0es performed than2s to opacity pump a&ailable as option* $he opacity inde0 consists of the measurement of solid waste of combustion in the flue with a pump and a filter of measurement* $he filter coloration is compared with a table reference composed by 10 greyed areas numbered from 0 to E*

1-.1. %erfor, t#e ,eas*re,ent


%reliminary operation 1 To a"oid the condensation in the pump8 it is necessary to breathe in . THO@T & 7T-9 fresh air before perform a measurement. 6ut the paper filter in the pump* 6ump out flue gas in the middle of the flue* The necessary gas volume for a measurement of opacity corresponds to about %+ pump aspirations. ompare the filter clogging to the reference table to determine the opacity inde0* Da2e the same operation se&eral times if necessary% replace the filter each time*

1-.$. Enter t#e inde/es in t#e analyser


1hen the measurement of opacity has been performed% enter the opacity inde0es in the analyser : $urn on the analyser* The analyser performs the auto ero . remaining time and a progress bar display on the screen. 6ress O?* Go to B#acharach indexC with up and down arrows* 6ress O?* 6ress O? on P ndex (C line* Increment the inde0 from 0 to E with up and down arrows* 6ress O?* 8epeat the procedure for # and 9 inde0es* The analyser indicates the opacity inde7es average on A5erage line at the bottom of the screen.

1-.'. Lin& t#e inde/ to a c*sto,er


1hen the a&erage has been performed% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with the up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with the up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen about the opacity.

1-.-. %rint t#e inde/ on t#e tic&et


At the end of the measurement% it is possible to print it on the tic2et* 6ress the function 2ey to print it* The value is printed on the tic!et.

Perform a measurement of opacity

31

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actoolsupply.com

15. Perform a measurement of ionisation current


$he measurement of ionisation current allows to chec2 the presence of the flame* In standard operation% the ionisation probe produces a currant of a few QA or a few do;en of QA* In case of lac2 of flame% this current is not present anymore -measurement : 0 QA/% the safety eCuipments of the boiler cut off the power supply*

10.1. %erfor, t#e ,eas*re,ent


onnect a ionisation current probe on 1 connection of the analyser* $urn on the analyser* Home screen is displayed with measurement menu highlighted. 6ress O?* The analyser performs the auto ero . remaining time and a progress bar display on the screen. Go to B onisation currentC with up and down arrows then press O?* onnect the ends of the probe on the boiler* The measured ionisation current is displayed on the analyser. This value must be equal to several do en of 9A.

10.$. Lin& t#e ,eas*re,ent to a c*sto,er


1hen the measurement has been performed%it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with the up and down arrows then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with the up and down arrows then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the screen of ionisation current measurement.

10.'. %rint t#e ,eas*re,ent on t#e tic&et


At the end of the measurement% it is possible to print it on the tic2et* 6ress the function 2ey to print it* The value is printed on the tic!et.

32

Perform a measurement of ionisation current

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16. Perform a measurement with a Pitot tube


The used %itot tube must be a %itot tube type 7 with ? thermocouple connection.
$chema

$otal pressure -6t/ Static pressure -6s/ 7ynamic pressure R 6t"6s

$he 6itot tube must be introduced perpendicularly% in the middle into the duct and parallel to the flow* $he head -ending with an ellipsoidal nose/ must be maintained parallel and facing the flow* $he total pressure -./ catched by the nose% is connected to the %, at the bottom of the analyser* $he static pressure -"/ catched by the holes of the head% is connected to the %- at the bottom of the analyser* $he connection cable of the thermocouple K probe is connected to the $1 thermocouple K inlet of the top of the analyser* f the ? thermocouple is not connected8 no "alue will be displayed. 1hen the connections are made : $urn on the analyser* Go to B'easurementC menu then press 3K* Go to B%ressureC menu then press 3K* Go to B<raught %ress.C then press 3K* The analyser displays the measured values.

11.1. Lin& t#e ,eas*re,ent to a c*sto,er


1hen the measurement has been performed% it is possible to lin2 it to a customer registered in the analyser or to a customer unregistered in the analyser that must be created* 6ress the function 2ey to sa&e* The analyser displays the list of registered customers. Select a customer with the rotati&e button then press O? or create a new customer -see page #1/ then select it* The analyser displays the list of available boilers. Select the boiler with the rotati&e button then press O? or create a boiler -see page ##/ then select it* The analyser bac!s to the measurement screen.

11.$. %rint t#e ,eas*re,ent on t#e tic&et


1hen the measurement is stable% it is possible to print it on the tic2et : 6ress the function 2ey
Perform a measurement with a Pitot tube

to print it* 33

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17. Get to information about the analyser


$he B nformationC menu of the analyser allows to get to se&eral information : type of analyser &ersion of the firmware serial number of the analyser phone and fa0 numbers% email of Kimo Instrument options of the analyser type of sensor% its serial number and its installation date* $o get to this menu : 1rom the home screen . Go to B nformationC menu with up and down arrows then press O?* The information is displayed on the screen. (se the up ans down arrows to go from one screen to the other* 1rom any information screen . 6ress the function 2ey * The analyser displays information about sensors.

3&

et to information about the analyser

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18. Maintenance of the analyser


17.1. Life.ti,e of t#e sensors
Sensors are electrochemical type : inside them% in the presence of gas to detect% a chemical reaction occurs that causes an emission of electrical current* $he electric current strength detected by the instrument is con&erted into a corresponding gas concentration* $he life"time of the sensor is strongly lin2ed to the reagent consumption present in the sensor* As their consumption increases% features of the sensor are getting worse until their e0haustion% after which it is necessary to replace it* $o ensure the measurement accuracy% sensors ha&e to be calibrated on Assistance centre Cualified by Kimo* $ensors 3"erage life-time 9e>uired calibration 3# 3"+# # years ,rom # to 9 years Annual Annual

17.$. Re lace t#e sensors


,ollow this procedure to replace an used sensor : &'e anal ser must be turned off. 1 8emo&e the protecti&e co&er* $urn the analyser* (nscrew the sensors co&er with a crosshead screwdri&er* 8emo&e the trap* 7isconnect the ribbon cable of the sensor to replace* 8otate the sensor counter cloc2wise ta2ing care not to bring pressure on the board of the sensor* 8emo&e the sensor* 6ut the new sensor ta2ing care to insert the two jac2et hoo2s of the sensor in their location* 8otate the sensor cloc2wise* 8econnect the ribbon cable of the sensor* 1 ' $
)oard

Oac2et hoo2s

$ensors access

<isconnection of the ribbon cable of the sensor to replace

$ensor rotation

9emo"e the used sensor

Maintenance of the analyser

3(

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0 1

nsertion of a new sensor then rotation of the sensor

Connection of the sensor ribbon cable

Sensors ha&e &ery accurate locations% mar2ed on the analyser with blue numbered circles : O2 sensor is always in ( position CO sensor is always in 2 position

1hen a sensor has been replaced% it is possible to chec2 the proper functioning of this new sensor by going in the B nformationC menu of the analyser* It is normal that a sensor that has just been installed gi&es the following message : BCurrent -rrorC% it is necessary to wait a few time to stabili;e the polari;ation of the sensor* +ere are the stabili;ation times for each sensor : 3# : AB hours 3"+# : AB hours

17.'. Re lace t#e battery


,ollow this procedure to replace the battery : The analyser must be turned off. 8emo&e the protecti&e co&er* $urn the analyser* (nscrew the battery co&er with a crosshead screwdri&er* 8emo&e the battery co&er* 7isconnect the battery* <o not pull the cable8 unplug softly the connector. onnect the new battery*

3+

Maintenance of the analyser

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actoolsupply.com 17.-. Re lace t#e a er roll of t#e rinter


,ollow this procedure to replace the paper roll of the printer : 8aise the upper part of the printer* 6ut the paper roll in the reCuired location* 6ull up slightly on the paper : it must be caught between the upper part and the lower part of the printer* lose the upper part* (ome paper must be out from the slot situated between the lower part and the upper part of the printer part. #oth sides of the paper are different 1 the brightest side is the printed side and must faced the user.

(pper part to raise

6aper location

Introduction of the paper roll

6aper correctly introduced

17.0. Re lace t#e battery


,ollow this procedure to replace the battery : The analyser must be turned off. 8emo&e the protecti&e co&er* $urn the analyser* (nscrew the battery co&er with a crosshead screwdri&er* 8emo&e the battery co&er* 7isconnect the battery* <o not pull the cable8 unplug softly the connector. onnect the new battery*

Maintenance of the analyser

37

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19. Calculations of the different parameters


18.1. (O con!ersion
C6 [ mg ]=C6 [ ppm ] 7%.&:;&& mg 3

C6 2max 21 = C6 2 216 2 4f mg mg ]=C6 [ 3 ] !/h 8C$7+.&<<<<= m 4f g mg ]=C6 [ 3 ] 7+.++% !/h 8C$7+.&<<<<= m 4f g mg ]=C6 [ ] 7+.++% 2> !/h 8C$7+.&<<<<=
3

C6 [

C6 [

C6 [

mg / m mg 216 2ref C6 [ ]=C6 [ 3 ] 7 6 2ref 216 2 m C6 [ 216 2ref ppm ]=C6 [ ppm ] 7 6 2ref 216 2

C6 [ %]=C6 [ ppm ] 7+.+++% C6 [ 1ith : g mg ]=C6 [ 3 ] 7+.++% 3 m m 3#ref a reference &alue selected by the user% this &alue has to be entered in the de&ice in F* 3# o0ygen &alue measured in F* <, the theoretical &olume of flue gas in m9 -gi&en in the table of coefficient/ > < the net calorific &alue in DO -gi&en in the table of coefficient/ 3#ma0 the ma0imum le&el in F in carbon dio0ide of flue gas dry products -gi&en in the table of coefficient/

18.$. (alc*lation of fl*e +as !elocity


4 =!

1ith : 2 : coefficient of the differential pressure item N6 : differential pressure -dynamic pressure/* D<, : mass density of the flue gas -already calculated for the calculation of the higher efficiency/*

28 5 41

38

Calculations of the different parameters

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1. Introduction
'IGAZ software% supplied with the gas analysers of the Kiga; range% allows to set the analyser% to create and gi&e information a customers% boilers and inspections database% to process and download measurement datasets*

2. Software installation
$.1. Reco,,ended ,ini,*, confi+*ration
,or the proper functioning of the software% the following minimum configuration is recommended : Operating system 1 1indows% S6% <IS$A% = Communication port 1 (S) #*0 <E< player 93' memory 1 1 G3 <is0 memory 1 1 G3

$.$. Installation
6ut the 7<7 into the player of the computer* The automatically starts. $f not, go to M com$uter, double?clic! on ,4, drive then on Setu$L67A8 icon. ,ollow the indications of installation*

&2

Software installation

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3. Start with the software


After double"clic2ing on the software launching icon ( 2 on the des2top% the homepage of the software opens :

'.1. )eanin+ and f*nctions of t#e ,en*s bar :1;


&ile #ac0 to homepage 1 reduce all the opened windows $a"e database 1 sa&e the database into the computer mport database 1 import a 'iga; or 'oga; -optional software/ database sa&ed into another computer 5uit 1 close the software <atabase Total 1 opens the total database window - ustomers% boilers and performed inspections/ Customers 1 opens the customers database window #oilers 1 opens the boilers database window <atabase settings 1 opens the sa&ing settings window of the database Connection state ? /3J @nload ? /3J 1 allows to unload data sa&ed in the analyser and the instrument setting $etting 1 allows to set different parameters -auto;ero% combustibles% references***/ Connect de"ice1 allows to ma2e recogni;e the instrument by the computer -B3nalyser connectedC will appear when an analyser is connected and recogni;ed by the software/ Options nterface 1 allows to select the software bac2ground color
Start with the software

&1

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--mail 1 allows to set parameters to send emails @ser 1 information about the user 7anguages 1 allows to select the software language -,rench or 5nglish/ .indows 1 allows to go from one window to another L1 @ser manuals 1 allows to get to software and analyser user manuals Hotline 1 allows to get to the address and fa0 and phone number of the company or send a report to the after sales ser&ice 3bout 1 indicates software &ersion and database &ersion

'.$. )eanin+ and f*nctions of tool bar b*ttons :$;


loses all the opened windows* 3pens the total database window* 3pens the customers database window* 3pens the boilers database window* 3pens the unload window of the analyser* 3pens the settings window of the analyser*

&2

Start with the software

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4. Unload inspections
Inspections stored in the analyser can be unload on the computer : onnect the analyser to the computer than2s to the supplied (S) cable and turn on the analyser* 'aunch 'iga; software* onnect the analyser to the 'IGAZ software clic2ing on B?igaAC menu then clic2 on BConnect de"iceC* The software indicates that conne7ion is successful. lic2 on B?igaAC menu then on B@nload 0igaAC* The software recovers inspections contained in the analyser. This operation can ta!e a few minutes. At the end of the recovery, the following window is displayed .

$ic2 the corresponding bo0es to the inspections to unload on the computer* lic2 on B<ownload selected inspectionsC button* A message indicates that transfer is in progress then the message &ransfer done is displayed . inspections have been well transferred. lic2 on O?. The &otal database window is displayed with the transferred inspections.

!nload inspections

&3

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5. Use the different databases


7atabases are used to gi&e information about features of boilers and customers* 'iga; software allows to reco&er customers and boilers created in the analyser but does not allow to transfer in the analyser customers and boilers created with liga; software* 'aunch the software by double"clic2ing on the icon in the des2top* $hese databases are sa&ed in the hard dis2 of the computer* )efore starting to complete them% it is possible to define the sa&e folder path of databases and the sa&ing repetition* lic2 on B<atabaseC in the menus bar then clic2 on B<atabase settingsC* The opposite window opens. lic2 on B#rowseC to define the location where the databases will be sa&ed* $ic2 then select the repetition of sa&ing for a recurring sa&ing -e&ery hours% e&ery two hours% etc***/ or $ic2 B.hen closing softwareC to select a sa&ing at the software closure*

0.1. 6se t#e c*sto,er database


lic2 on button on the toolbar or clic2 on B<atabaseC menu then on BCustomersC* The following window opens. 1ields are not accessible.

lic2 on B3dd customerC button* 1ields become accessible. ,ill in the different fields* !ame and 9irst name fields are compulsory. lic2 on B$a"e customerC button* This created customer appears below the Add customer button.

&&

!se the different databases

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reated customer

8epeat this procedure to add others customers* lic2 on BCloseC button to close the window or on the B#ac0 to databaseC button to go to the total database*

0.$. 6se t#e boilers database


5ach customer can ha&e se&eral boilers* lic2 on button on the toolbar or clic2 on B<atabaseC menu then on B#oilersC* The following window opens.

5&ery fields -brand% model T/ are inaccessible and B#rowseC button is inacti&e* lic2 on B3dd boilerC button* 1ields become accessible and :ro(se button is active. lic2 on B#rowseC button in front BCustomerC to lin2 the boiler to a customer* ,ill in B'odelC and B#randC fields -compulsory fields/* lic2 on B#rowseC button in front of BCombustibleC and select the type of combustible of the boiler* %@ types de combustible are pre?programmed. $f the type of combustible used by the boiler is not in the list, clic! on Add combustible button, fill in fields, clic! on Sa5e t'is combustible button then clic! Select combustible button. lic2 on B$a"e boilerC button*
!se the different databases

&(

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This created boiler appears below the Add boiler button.

reated boiler

8epeat the procedure to add others boilers* lic2 on BCloseC button to close the window or on B#ac0 to databaseC button to go to the total database*

0.'. Total database


$his database allows to ha&e a global &iew of all customers and their boilers with also the inspections*

0.-. Set t#e database


lic2 on B<atabaseC menu then on B<atabase settingsC* The setting window of the database opens. lic2 on B#rowseC button then define the sa&ing folder* $hen select the repetition% it means the type of automatic sa&ing of the database* Select the sa&ing freCuency of the database : between 1 hour and 90 hours or between 1 day and 90 days* 38 $ic2 B.hen closing softwareC to automatically sa&e at the software closure*

0.0. Sa!e "#ile *sin+


$o guarantee information sa&ing% you shall regularly proceed this way : lic2 on B&ileC menu* lic2 on B$a"e databaseC*

0.1. I, ort a database


1hen opening 'iga; software% to reco&er a database : lic2 on P&ileC menu* lic2 on B mport databaseC* Go to the sa&ing folder of the database% select the database to open then clic2 on 3K*

&+

!se the different databases

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6. Set the analyser


'IGAZ software allows to set the analyser* It is possible to : set the combustibles set the references -3#% Altitude% atmospheric pressure/ set the operators get details about sensors set date and time set the header of printing see the battery le&el get information about the analyser% update it and send report to after"sales ser&ice onnect the analyser to the computer with the supplied (S) cable* onnect the analyser on main power than2s to the supplied adapter to a&oid e0tinguishing of the analyser -low battery/* lic2 on B? /3JC in the menu bar* Go down to B$ettingC then clic2 on the parameter to modify* #67A8 settings window opens. Changing parameters of the analyser has conse>uences on performed measurements and on the analysis calculation. Only a >ualified technician is empowered to change the parameters of the de"ice.

1.1. (#an+e t#e co,b*stibles


$his window allows to change the list of combustibles programmed in the analyser* It also allows to modify features of each combustibles* B#67A8 settings window is open on Combustibles. 7ouble"clic2 on one of the combustible features to modify* 5nter the new &alue for the feature* lic2 on BTransfer combustiblesC button to send modifications to the analyser*

1.$. (#an+e t#e references


$his window allows to modify the 3# reference -o0ygen le&el in which the analyser is used/% altitude -altitude in which the analyser is used/ and atmospheric pressure -pressure in which the analyser is used/* #67A8 settings window is open on *eferences. lic2 on the field to modify* 5nter the new &alue* lic2 on BTransfer referencesC button to send modifications to the analyser*

1.'. )ana+e t#e o erators


$his window allows to add% delete or modify an operator* #67A8 settings window is open on "$erators. 7ouble"clic2 on BFameC column to enter the operator name* lic2 on BTransfer operatorsC button to send modifications to the analyser*

1.-. (#an+e date and ti,e


$his window allows to de sync the analyser time and the computer time* #67A8 settings window is open 4ate;time. lic2 on B$et to local timeC button to adjust analyser time to computer time*

Set the analyser

&7

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actoolsupply.com 1.0. Sensors state


$his window allows to access to sensors features of the connected analyser* $hese features are : type of sensor - 3% >3%***/ state of sensor -connected% not connected***/ serial number of the sensor

1.1. <attery le!el


$his window allows to see the battery le&el of the analysis* $he analyser must turned on and on battery*

1.5. Set rintin+s


$his window allow to enter the A header lines of the tic2et printed by the analyser* #67A8 settings window is open on Printing. 5nter the reCuired te0t in M Header line (8 28 K and D H lines* lic2 on B$end linesC button to send modifications to the analyser*

1.7. Access to infor,ation abo*t t#e instr*,ent and * date t#e instr*,ent
1.7.1. Access to infor,ation abo*t t#e instr*,ent #67A8 settings window is open on 6nformation and gives the following information . 6roduct code : e0 : KIGAZ 100 serial number : e0 : 00*01*#0!= firmware &ersion : e0 : 0*E# )uild : e0 : 1#A= It is possible to gi&e an in&entory number to the de&ice -number selected and gi&en by the user/ : lic2 on B n"entory numberC field and enter the desired number* lic2 on B.riteC button* 1.7.$. 6 date t#e instr*,ent It is also possible to update the firmware of the analyser% it means the internal software that allows to the analyser to wor2 properly* It is also possible to install a 9 rd language* lic2 on ?igaA menu then go to $etting and clic2 on nformation* lic2 on B<e"ice hotlineC at the bottom right of the window* lic2 on B/et the last firmwareC button. The opposite window opens. Two choices are then possible .
a- &'e 6nternet connection is not $rotected b a $ro+

lic2 on BCancelC button on the connection parameters window* A progress bar displays then the available firmware number displays. lic2 B@pdate de"iceC button* The update lasts for a few minutes. $urn off then turn the de&ice* A blac! screen with a progress bar displays "see opposite# then $t turns off itself. $urn on the de&ice then go to B nformationC menu of the analyser to chec2 if the update has been ta2en into account*
b- &'e 6nternet connection is $rotected b a $ro+

Address and serial number of the pro0y% user name and corresponding password must be entered* $o get them into 1indows = : lic2 on B$tartC (() then on BControl panelC (2). In BControl panelC window% clic2 on the up right on B7arge iconsC in BEiew byC (K). lic2 on B nternet OptionsC (D) :the B nternet %ropertiesC window opens* lic2 on BConnectionsC tab ()) then on B73F settingsC button (N) : the B7ocal 3rea Fetwor0 (73F) $ettingsC window opens with the information about the pro0y ser&er (O)* &8
Set the analyser

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'

1 0 5

opy the address and the port in the B3ddressC line of the connection window as follows : 00*00*000*0010000
Address 6ort

5nter the user name and the corresponding password : data entered at the starting of the computer when the user logins* lic2 on BEalidateC button* lic2 on B@pdate de"iceC button* The update lasts for a few minutes. Turn off then turn the device. A blac! screen with a progress bar displays "see opposite# then $t turns off itself. $urn on the de&ice then go to B nformationC menu of the analyser to chec2 if the update has been ta2en into account* 1.7.'. Install a 'rd lan+*a+e Select the language to send in the drop"down list bo0* lic2 on B$end Krd language...C button* 1.7.-. Send a re ort of t#e de!ice to t#e After.Sales Ser!ice lic2 on B$end report to hotlineC button* Aimo after?sales service will receive a report about the general state of the device only readable the after?sales service.

1.8. <ac& to factory ara,eters


It is possible to set the de&ice with the factory parameters* $he BSettings window is open on 6nformation. lic2 on M #ac0 to factory settings H on the bottom left*
Set the analyser

&!

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The device is now set with the factory parameters.

7. Options
5.1. Interface
It is possible to change the window color of the software : lic2 on BOptionsC menu* lic2 on B nterfaceC sub"menu* The opposite window appears. Select the type of design : 3ffice #00=% 3ffice #009 )lue% 3ffice #009 Sil&er% 3ffice #009 Green or 3ffice S6* lic2 on BEalidateC button*

5.$. E,ail
$his option allows to set the email sending parameters in order to send report to the after"sales ser&ice* lic2 on BOptionsC menu* lic2 on B-mailC sub"menu* The opposite window appears. ,ill in the different fields : -mail address of the outgoing mail 1 email address of the sender -p*durandUorange*fr/ 'ail ser"er 1 ser&er address used to send email -e0 : smtp*orange*fr/* 'ail sub=ect. 'ail format 1 plain te0t or html 3d"anced options 1 by clic2ing on this% the email setting window opens and allows to set the SD$6 outgoing ser&er* $his information is deli&ered in the subscription documents of the Internet access pro&ider lic2 on BEalidateC button*

5.'. 6ser infor,ation


$his option allows to gi&e information about the software user* lic2 on BOptionsC menu* lic2 on B@serC sub"menu* The opposite window appears. ,ill in the different fields* lic2 on BEalidateC button*

5.-. (#an+e t#e lan+*a+e


$his option allows to change the interface language* lic2 on BOptionsC menu* lic2 on B7anguagesC sub"menu* Select the language : ,rench or 5nglish

(2

Options

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