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Medium Voltage IGBT Drives HIVECTOL - HVI - E

Hitachi MV Drives Manufactured in India

Medium Voltage Multi - Level Drives


HIVECTOL - HVI - E
The Hitachi Medium Voltage Multi - Level Drives HIVECTOL - HVI - E series is designed and manufactured in India by Hitachi Hi-Rel Power Electronics Pvt. Ltd. (HHPE) a Hitachi Group Company offering contemporary Japanese technology. It brings reliable products supported by quality, manufacturing processes & culture from Hitachi. Local manufacturing facility ensures long term technical services and spares support.

The Product Lineup


Motor Vol.[v]

HIVECTOL - HVI - E service HIVECTOL - HVI - conventional service


830 ~ 9,790 750 ~ 8,900 500~ 5,870 6 kV Class 450~ 5,340 310~3,700 360 ~ 2,930 3 kV Class 4 kV Class 10 kV Class

11,000 10,000 6,600 6000 4,160 3,300 3,000 2,400 300

330 ~ 2,670 360 ~ 2,130 500 1,500 2 kV Class 3,000


(Higher ratings on request)

5,000

10,000 [kVA]

Meets IEEE - 519 - 1992 Best for High Torque Best for Energy Saving

High Efficiency High Performance High Reliability

Machine Friendly Easy to Install Easy to Operate and Service

Features
High Efficiency High efficiency of the inverter. Multi-level control output voltage and current are very close to sinusoidal wave. No input and output harmonic filters required. Sensor Less Vector Control By the sensor less vector control, accuracy of speed control is 0.5% and also constant torque control is possible. Synchronous motor (SM) can operated without speed sensor and flux sensor. (Existing SM can also operated.) High Reliability The automatic restart function maintains continuous operation in the case of instantaneous power failure up to 2 seconds. Existing motor can be operated since output wave form is near to sine wave. Inrush current is very small by the pre-charging function. Voltage fluctuation does not affect the inverter. Cost Reduction Output transformer is not necessary because the IGBT inverter is multiple connected with IGBT unit in series and output medium voltage for driven motor directly. The IGBT inverter operates the existing motor as reuse.

Machine friendly, Lower parts count enhances reliability


Inverter Cell is composed of a diode converter and IGBT inverter. Each inverter cell is fed from a separate secondary winding of the isolation transformer. These inverter cells are connected in series and are operated in multiplexed mode.
Inverter cell Diode converter Isolation Transformer Inveretr section U1 U2 U9

IGBT inverter V1 V2 V9 IM

Power supply 6.6 kV ~ 2kV-11kW

W1

W2

W9

E Pre-charge Supply

Resistor Precharging cuircuit

External Precharging
Control Unit PWM
(Pulse width modulation)

Control cabinet

Hitachi uses its Patented external pre-charging circuit and pre-charging is done by separate power supply. The other method is to use a pre-charging circuit with each Cell Inverter. Comparing between the two pre-charging methods, the external pre-charging method is very simple and reduces the parts count. This reduces input inrush current, eliminates need for special switchgear & cable.

Line - side current distortion content

IEEE - 519 - 1992 Guideline


6

Suggested by Japan METI

3
th

The phase shifted multi-winding transformer reduces current harmonics to the power supply well below the levels permitted under IEEE 519-1992 guidelines.
THD (up to 49 = 1.27%)

HIVECTOL - HVI - E

3.3 kV-49th Harmonics 3.57% 6.6 kV-49th Harmonics 1.27% 11 kV-49th Harmonics 0.87%

0 2 3 4 5 7 11 13 17 19 23 25 29 31 35 37 41 43 47 49

(For 6.6kV Drive)

Output wave form

Output Voltage

Output Current

Multiplexed mode operation generates stepped voltage output which approximates sine waveforms. This allows the direct inverter to be used not only with new inverter motors, but also with existing standard motors as well.

Output waveform are very smooth resulting in reduction of electrical and mechanical stresses of the motor.

Best fit for high torque application


For high torque application such as rubber mixers, extruders, and agitators, Hitachi uses a method that controls the output voltage buy adjusting current flux component using measurement of overload current. Smooth torque control over operating speed range and high torque at the startup is achieved with sensor-less vector control by using calculated required current for torque and excitation for the given load. A sensor-less vector control scheme needs no speed feedback device (speed sensor) and it improves system reliability and maintainability.
200 % Overload at Operation Start
Speed Instruction

Speed FB

U phase current FB

Overload Torque

Automatic restart upon instantaneous power failure

In case of instantaneous power failure up to 2 seconds, the automatic restart function maintains continuous operation. The coasting motor can be reaccelerated to the reference speed automatically.

State-of-the-art technology and high performance

+6 100% output +5 +4 Switching Level 80% output +3 +2 50% output +1 0 -1

Patented circuit of VFD periodically rotates switching level of each cell so that the stresses of all cells are leveled. This ensures equal heat dissipation. It helps to bring high reliability. Hitachi transmission scheme of the switching signal can easily achieve this rotation.

Bumpless transfer from VFD to bypass or vice - versa.

VFD

Routine checkup and maintenance services possible without taking shut down.

Axial vibration prevention


Hitachi has developed a real-time simulator, which simulates the physical control system in real time. The simulation models cover the main circuits of the drive motor and driven load. For example, axial vibrations happen to be generated by resonant frequency from the load. Prior to shipment of the drives for such applications, we evaluate the resonance effect to prevent axial vibration. This real-time simulator works not only to improve reliability, but also to shorten the commissioning period on site.
Real-time Simulator

Controller unit
Simulation model Electrical signal
Inverter Motor

Torque ripple frequency

Machine

Axial vibration Damage to machine

Easy to install
Minimum installation area
Front Access Maintenance Reduced front maintenance space as minimum 1,400 mm. Separated Transformer Installation Outdoor oil-immersed type transformer or indoor dry type transformer is possible to install separately with inverter pannel. Line-up Arrangement Back to wall installation and back to back installation is possible.

Back to wall, back to back and separate transformer arrangement


(unit:mm) Wall Indoor Transformer Wall Inverter
Depth 1,200

(unit:mm) Wall

Minimum Front Space : 1,400

Minimum Front Space : 1,400

3,800 Depth : 1,200 Depth 1,200 5,200 Depth : 1,200

outdoor Transformer Wall

Inverter

Minimum Front Space : 1,400

Wall

User friendly
Easy Analysis Diagnostics and Maintenance The operator touch-screen panel with a large LCD is easy to view and operate. Operator can see various kinds of helpful information such as the operation status and alarm information

100%

200% Ready Operation

50%

100% 52 0% SPEED 50 %
Fault

0%

CURRENT 100 %
Interlock Next

Monitor

Operation Monitoring (Bar Graph)


RELAY INPUT
DI0 DI8 DI1 DI2 DI3 DI4 DI5 DI6 DI7 INTERLOCK MESSAGE ERROR COUNT 1 Heavy Fault
RESET
HEAVY FAULT MESSAGE ERROR COUNT

Over Current

DI9 DI10 DI11 DI12 DI13 DI14 DI15

RELAY OUTPUT
DO0 DO1 DO2 DO3 DO4
Monitor Fault Interlock I/O Monitor Fault Interlock I/O Monitor Fault Interlock Next

I/O Status

Interlock

Malfunction

Specification of HIVECTOL - HVI - E series


No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Standards Other Indication Abnormal cooling fan Charging Speed / Current / etc. Fault Trace back data Cable entrance Output cable length Restart after instantaneous power failure Restart while the motor moving Remote monitoring Protection Control Structure Frequency fluctuation Ambient temperature Cubicle Protection Type Control method Driving method Deceleration Carrier frequency Speed control range Input voltage of cell unit DC voltage of cell unit Accuracy Overload Efficiency Interface Momentary over current Over voltage of DC circuit Power drop for driver board PT CT failure Ground fault Power failure Over load Power supply Rated output current [A] Item Line - up Explanation Capacity [kVA] Output Voltage [v] 2,400 3,000 3,300 4,160 6,000 6,600 10,000 11,000 310 450 500 750 830 43.7 75 700 945 330 360 460 660 730 1,110 1,220 64.2 75 700 945 360 450 500 630 900 1,000 1,510 1,660 87.5 75 700 945 Specifications 530 660 730 920 1,330 1,460 2,220 2,440 128.5 75 700 945 800 1,000 1,100 1,380 2,000 2,200 3,330 3,670 192.8 75 700 945 1,060 1,330 1,460 1,850 2,670 2,930 4,450 4,890 257.1 75 700 945 1,600 2,000 2,200 2,770 4,000 4,400 6,670 7,340 385.6 75 700 945 2,130 2,670 2,930 3,700 5,340 5,870 8,900 9,790 514.2 75 700 945

Output maximum frequence [Hz] Input voltage for cell DC voltage of cell Input voltage Input frequency Power supply for control Pre-charge power supply Voltage fluctuation [V] [V]

Ac2, 400V / 3,000V / 3,300V / 4,160V / 6,000V / 6,600V / 10,000V / 11,000V 50/60 [Hz] Ac100 / 110 / 200 / 220V 1phase (Standard) or DC 100 / 110V (Option) Ac400 / 440V (Standard) AC200 / 220V or other low voltage (Option) 3 phase Within 10% (Working without fault although the output power become lower) Within 5% (Guarantee output power), Supports higher window -30% fluctuation on request. Within 5% 500 C Cubicle type (Oil-immersed transformer as option) IP21 (Higher degrees of protection as option) Medium voltage multi - level IGBT inverter Sensor less vector control / vector control with sensor (Option) 2 quadrant operation Natural deceleration 3.3kHz 1%~100% speed 700V 945V 0.5% at 100% speed without sensor, 0.1% at 100% speed with sensor (Option ) 100% continuous / 125% 60sec / 110% continuous / 110% 60sec Approximately 97% (Including transformer) Analog : 0 ~ 10V 4~20mA (Option: Field network, DeviceNet / Profibus) Detected output AC side Detected DC over voltage of each cell Detected power drop of each cell Comparing drive frequency with voltage / current feed back Detected current flow into earthing resistor Detected at quaternary voltage of multiplex winding transformer HIVECTOL - HVI - E : 125% 60sec HIVECTOL - HVIT - E : 150% 60sec Detected by thermal and MCCB trip Indicate until mail DC voltage to 50V Indication bar chart on graphic panel Indication on graphic panel Read out to the maintenance tool Upper or Bottom 300 mt. - more on request Option (Need UPS power supply) Option Option IEC / JIS / JEC / JEM

(*1) The output rated voltage shall be guaranteed within the above mentioned voltage fluctuation. when the voltage drop over the guaranteed voltage id depend on the transformer impedances and so on. (*2) This specification is designed for-pole standard motors. (*3) DeviceNet is trademark of Open DeviceNet Associate (ODVA), Inc.

Plot No. SM 3 & 4 , Sanand GIDC - II , Industrial Estate, Bol Village, Sanand - 382 110, Gujarat, India. Tel : +91 2717 678777, Fax : +91 2717 678999 Email : contact@hitachi-hirel.com, Web : www.hitachi-hirel.com Branches : Ahmedabad - Bangalore - Chennai - Delhi - Hyderabad - Kolkata - Mumbai - Pune

MVD / 05 /13 / Ver.0 / Spotlight - 079 3002 2324