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Precision Ball Screw Assemblies

End Bearings And Housings

RA 83 301/07.99

Rexroth
Star

The Product Range Linear Motion Technology

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Deutsche Star GmbH


D-97419 Schweinfurt

REG.-NR.
1617 - 01

Star, Ball Rail and


are trademarks
registered for Deutsche Star GmbH, Germany.

Roller Rail is a trademark of


Deutsche Star Gmbh, Germany.

Precision Ball Screw Assemblies


End Bearings and Housings

Product Overview

General

12

Acceptance Conditions and Tolerance Grades

14

Design Notes

18

Design Calculations

20

Preload and Rigidity

24

Mounting and Lubrication Instructions

26

Dimension Tables / Nuts

30

30
32
34
36
38
40
42

Single nut with flange DIN 69051, Part 5


FEM-E-C
Adjustable-preload single nut DIN 69051, Part 5
SEM-E-C
Single nut with flange
FEM-E-S
Adjustable-preload single nut
SEM-E-S
Cylindrical single nut
ZEM-E-S, ZEM-E-A
Double nut with flange DIN 69051, Part 5
FDM-E-C
Double nut with flange
FDM-E-S

Dimension Tables / Precision-Rolled Screws

44

End Machining Details

46

End Bearings

48

48
50
51

Design Calculations
Design Notes
Mounting Instructions

Dimension Tables / End Bearings

54

54
56
58
60
62

Fixed bearing ZKLF


Fixed bearing ZKLN
Pillow block unit - fixed bearing ZKLN
Floating bearing DIN 625
Pillow block unit - floating bearing DIN 625

Dimension Tables / Nut Housings

64

Design Calculation Form

66

Inquiry / Order Form

67

STAR Precision Ball Screw Assemblies


Product Overview
For nearly 20 years, Precision Ball Screw Assemblies have been
a core product group within the STAR range.
The related standards (DIN 69 051 and ISO 3408), though
relatively young by comparison, are fully supported by STAR:
for every STAR nut with flange in this catalog you will find a
corresponding design with DIN mounting dimensions.
STAR ball screws provide technical designers with diverse solutions for positioning and transport tasks. Moreover, affordable
system design is made easy with
- precision-rolled screws
- preloaded single nuts
- adjustable-preload single nuts (patented)
Affordable precision-rolled screws replace ground-thread
screws in a wide range of application areas.
Preloaded single nuts with optimized ball size selection or
patented adjustable-preload single nuts are much more cost
efficient than conventional double-nut systems.
Single STAR nut units and off-the-shelf precision-rolled screws
guarantee short delivery periods for complete ball screw
assemblies.
STAR offers the following product range:

complete ball screw assemblies


ground-thread or precision-rolled screws combined with any
of the available single or double nuts, with end machining

precision-rolled screws, optional length,


with soft-annealed ends
for end machining by customer

single nuts supplied on mounting arbor


All single nuts in the version with backlash can be
easily mounted by the customer. In addition, the adjustablepreload single nut allows the customer to perform preload
adjustment in-house.

Available from stock

Particularly smooth motion due to the


tangential lift-off of the balls from the
raceway within a single, fully enclosed
ball circuit in the nut
short nut length

Effective sealing

No protruding parts,
nut is easily mounted

High load-carrying capacity


due to large number of recirculating balls

Smooth outer shell, consistently


smooth operation due to internal
ball recirculation system
5

STAR Precision Ball Screw Assemblies


Product Overview
The complete linear motion drive system:
STAR Precision Ball Screw Assemblies with end bearings
and housings.
STAR Precision Ball Screw Assemblies are available with fixed
and floating bearings.
STAR also offers robust pillow block units designed for all types
of applications.
- Easy installation due to the variety of fixture options and
reference edges
- Use of premachined pin holes provides increased mounting
accuracy

Housings for various flanged nuts complete the ready-to-mount


STAR product range.

Available from stock

Low maintenance

Reference edge

High axial load capacity

High rigidity

Low friction

STAR Precision Ball Screw Assemblies


Product Overview
Nuts for precision-rolled and
ground-thread screws
Single nut with flange
DIN 69051, Part 5
FEM-E-C

Page

Lead P
30

2.5

10

16

20

25

32

40

8
Adjustable-preload single
nut DIN 69051, Part 5
SEM-E-C

12
16

32

Single nut with flange


FEM-E-S
34

Adjustable-preload
single nut SEM-E-S

Diameter d0

20
25
32
40
50
63
36
80
100
Cylindrical single nut
ZEM-E-S, ZEM-E-A

125
38
Other versions available upon request to suit special requirements
(e.g. other standards).

Double nut with flange


DIN 69051, Part 5
FDM-E-C

Lead P
40

2.5

10

16

20

25

32

40

8
Double nut with flange
FDM-E-S

12
16

42

20

Diameter d0

25
32
40
50
63
80
100
125

Other versions available upon request to suit special requirements


(e.g. other standards).

Precision Screws

Page

Precision-rolled screw
(available from stock)

44

d0 x P
8x2.5
12x5
16x5, 10, 16

Tolerance grades

T5, T7, T9,


(P5)

20x5, 20
25x5, 10, 25
32x5, 10, 20, 32

14

Acceptance conditions

40x5, 10, 20, 40


50x5, 10, 20, 40
63x10, 20, 40
80x10, 20
1500 2500 3500
1800

5600

7500

Maximum length in mm
standard, available from stock
available upon request

d0 x P

Ground-thread screws
(made to order)

16x5
20x5
25x5, 10

Tolerance grades

T1, T3, T5
P1, P3, P5

32x5, 10
40x5, 10
50x5, 10, 20

Acceptance conditions

14

63x10, 20
80x10, 20
100x10, 20
125x10, 20
1000 1500 3000
1200

5000 6000

8000

Maximum length in mm
standard, available from stock
available upon request

End machining details


2.5
46

10

16

20

25

32

40

8
12
16

d0

20
25
32
40

STAR Precision Ball Screw Assemblies


Product Overview
End bearings and Housings

Page

Fixed bearing ZKLF


54

Diameter d0

Lead P
2.5

10

2.5

10

16

20

25

32

40

25

32

40

20
25
32
40

Fixed bearing ZKLN


56

Lead P
8
58

Floating bearing DIN 625


60

Diameter d0

Pillow block unit


- fixed bearing ZKLN

12
16
20
25
32

Pillow block unit


- floating bearing
DIN 625

10

40
62

16

20

Housings for flanged nuts

Page

Lead P

Nut housings
2.5

64

10

16

20

25

32

40

16

Diameter d0

20
25
32
40
50
63
80

11

STAR Precision Ball Screw Assemblies


General
DIN 69 051 Part 1 defines
a ball screw as follows:

An assembly comprising a ball screw


shaft and ball nut, which is capable of
converting rotary motion to linear motion

Advantages over the


Acme screw drive

The mechanical efficiency of an Acme


screw drive is a maximum of 50%,
whereas a ball screw can reach a
mechanical efficiency of up to 98%
higher life expectancy due to
negligible wear during operation
less drive power required

and vice versa. The rolling elements of


the assembly are balls.

no stick-slip effect
more precise positioning
higher travel speed
less heat-up

Due to their high mechanical


efficiency, ball screws in principle
are not self-locking and can
backdrive.

100

Efficiency (%)

90

05

80

Ball screw

0.0

70

1
0.0

60
50
40
30

0.2

0.3

Acme screw

20
10
0
0

Lead angle ()

12

Fields of application

Ball screw assemblies have been successfully implemented worldwide in the


following areas:
Reactor technology

Machine tool engineering


General mechanical engineering

- refueling machines

- paper-processing machines

- control rod drive mechanisms

- packaging machines

Aircraft industry

- printing machines

- aircraft landing flaps

- plastics processing machines

- airport technology

- handling machines (robots)

- telescopic hoist spindles for


loading equipment

- drawing machines
- lifting units (e.g. car jacks)
- valve actuators
Steel industry

In STAR linear motion


systems

Medical engineering
- X-ray apparatus

- smelting plants

- radiotherapy devices

- slab lifting plants

- hospital beds

Automobile industry

Semaphore technology

- steering gears

- signal arm movements

Ball Rail Table

Linear Module

Linear Motion Slide

13

STAR Precision Ball Screw Assemblies


Acceptance Conditions and Tolerance Grades
P

Ball screw with ground-thread or rolled precision screw


l1
le

lu

le
l0

c
up
ep

ep

2 p

(Standard: c = 0)

300

300p

l 0

in accordance with DIN 69051, Part 3


and ISO 3408-3
Many values are significantly more
accurate than those defined in
DIN 69051, Part 3 and ISO 3408-3

Permissible travel deviation

up

2rad

lu
>

315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000

315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
6300

ep (m)
Tolerance grade
1
3
5
6
7
8
9
10
11
13
15
18
22
26
32
-

12
13
15
16
18
21
24
29
35
41
50
62
76
-

23
25
27
30
35
40
46
54
65
77
93
115
140
170

up (m)
Tolerance grade
1
3
5

6
6
7
7
8
9
10
11
13
15
17
21
-

12
12
13
14
16
17
19
22
25
29
34
41
49
-

23
25
26
29
31
35
39
44
51
59
69
82
99
119

For STAR Precision Ball Screw Assemblies the following values apply in all cases for P and T

2p (m)
Tolerance grade

300p (m)
Tolerance grade

14

12

23

52

130

10

10

l0

Ball screw with ground-thread or rolled precision screw

nominal travel

l1

thread length

l0

travel deviation

lu

useful travel

le

excess travel

travel compensation for useful


travel, defined by user
(standard: c = 0)

ep

tolerance for actual mean


travel deviation

up

permissible travel variation


within useful travel lu

300p =

permissible travel deviation


within 300 mm travel

2p

permissible travel variation


within 1 revolution

l1
le

l0
le

lu
300p

Symbol definitions
(excerpt):

ep
ep

l0

c=0

300

Subindices:
0

nominal

permissible

actual

ep (m)
Tolerance grade
1

Lead
P

2.5
5
10
16
20
25
32
40

9
Star supplies T-type ball screws
with more accurate values than
those defined in DIN 69051 Part 3
and ISO 3408-3 (tolerance reduced
by half).

Minimum number of measurements


within 300 mm (measuring interval)
and permissible excess travel

Min. no. of measurements for


tolerance grades
1

Excess
travel
lemax
(mm)

30
15
10
8
5
4
3
-

20
10
5
5
5
4
3
2

10
6
3
3
3
3
2
1

5
3
1
1
1
1
1
1

5
3
1
1
1
1
1
1

10
20
40
50
60
70
80
100

15

STAR Precision Ball Screw Assemblies


Acceptance Conditions and Tolerance Grades
Run-outs and location
deviations

d0

based on DIN 69051, Part 3 and


ISO 3408-3

t5p in m for l5
for
tolerance grade
1 3 5
7; 9

l5

above up to
l5

t5p AA

l5

l5

d0

Radial run-out t5 of the outer diameter of the ball screw shaft over
the length l5 used to determine the
straightness in relation to AA

6
12
25
50
100

2 d0

12
25
50
100
200

80
160
315
630
1250

20 25 32

40

2 d0

l1

l5

l1/d0

above up to

t 5 max

t 5p

40
60
80

Radial run-out t6 of the bearing


diameter in relation to AA for l6 l

t6p AA

Bearing Seat

d0

Where l6 > l, then

2 d0
l6

Coaxial deviation t7 of the journal


diameter of the ball screw shaft in
relation to the bearing diameter
for l7 l

2 d0

Bearing Seat

d0

t7p C

Where l7 > l, then

Bearing Seat

16

40 50 64
60 75 96
100 125 160
160 200 256

Ref.
length

d0
above up to

6
20
50
125

20
50
125
200

80
125
200
315

Nominal
diameter

Ref.
length

d0
above up to

20
50
125
200

80
125
200
315

d0

above
6
63
125

d0
up to
63
125
200

80
120
200
320

t6p in m
for
l6 l
tolerance grade
1
3
5; 7; 9
10
12
16
-

12
16
20
25

20
25
25
25

t7p in m
for l7 l
for
tolerance grade
1
3
5; 7; 9
5
5
6
-

5
5
6
8

6
6
7
12

t8p in m
for
tolerance grade

Nominal
diameter

t8p C

Axial runout t8 of the shaft (bearing)


face of the ball screw shaft in
relation to the bearing diameter

l7

40
60
80
100

Nominal
diameter

6
20
50
125

t5max in m
for l1 4l5
tolerance grade
5
7; 9

l5

5; 7; 9

3
4
-

4
5
6

5
6
8

Axial runout t9 of the ball nut


location face in relation to A and A
(for preloaded ball nuts only)

t9p in m
for
tolerance grade

Flange
diameter

t9p AA

D2

d0

D2
F

A
2 d0

Radial runout t10 of the outer diameter D1 of the ball nut in relation
to A and A (for preloaded and
rotating ball nuts only)
(fix screw against rotation)

2 d0

above

up to

5; 7; 9

16
32
63
125
250

32
63
125
250
500

10
12
16
20
-

12
16
20
25
32

16
20
25
32
40

t10p in m
for
tolerance grade

Outer
diameter

t10p AA

d0

D1

fixed

A
2 d0

2 d0

Permissible deviation Tprp for the


dynamic preload drag torque Tpr0
(for preloaded ball nuts only).

D1
ber
bis

5; 7; 9

16
32
63
125
250

10
12
16
20
-

12
16
20
25
32

16
20
25
32
40

32
63
125
250
500

above

up to

for lu/d0 40 and


lu 4000 mm
Tprp in % of Tpr0
for
tolerance grade
1
3
5
7; 9

0.2
0.4
0.6
1.0
2.5
6.3

0.4
0.6
1.0
2.5
6.3
10.0

35
25
25
20
15
-

F; Ft
Tpr0
(Nm)

Force sensor

r
without seals

Tpr = F r

with seals

Tt = F t r

Tpr0

Tpra

Tprp

Tprp

Tpra

40
35
30
30

above

up to

0.2
0.4
0.6
1.0
2.5
6.3

0.4
0.6
1.0
2.5
6.3
10.0

40
33
30
25
20
-

50
40
35
30
25
20

60
45
40
35
30
25

45
40
35
35

above

up to

for lu/d0 > 60 or


lu > 4000 mm
Tprp in % of Tpr0
for
tolerance grade
1
3
5
7; 9

0.6
1.0
2.5
6.3

0.6
1.0
2.5
6.3
10.0

Tpr0
(Nm)

lu - L n
Travel

lu - Ln = useful travel minus length


of ball nut

50
40
35
30
25
20

for lu/d0 60 and


lu 4000 mm
Tprp in % of Tpr0
for
tolerance grade
1
3
5
7; 9

Tpr0
(Nm)

dynamic preloaded
drag torque
lu - L n

40
40
30
25
20
15

not yet determined


40
45
50
35
40
45
30
35
40
25
30
35

17

STAR Precision Ball Screw Assemblies


Design Notes
Selection Criteria

The following factors should be considered in the selection of the ball screw
required for a given application:
-

degree of accuracy required


(lead deviation)

permissible clearance or desired


preload

in-service load conditions

service life

critical speed

buckling load

rigidity

in order for us to provide you with a


customized solution, installation
drawings or sketches of the nut and
screw environment should be
enclosed with your inquiry;
no special bearings are required for
ball screws; bearings used for conventional screws are suitable. At least
one bearing must be able to take up
axial thrust forces. Where high rigidity
is required, we recommend the use
of combined radial and thrust
bearings;
the end machining will be done
according to customer specifications.
The diameter of the bearing seats
should correspond to the recommended dimensions for end bearings.
A drawing should be enclosed with
the inquiry. Star standard end machining options with the matching
bearings are also available.

The following points should be taken


into consideration when selecting a ball
screw assembly that is to be both costefficient and optimally designed:
the lead is a decisive factor for the
load-carrying capacity (depending
on the maximum possible ball diameter) and the drive moment;

radial and eccentric forces relative to


the screw must be avoided as they
have a negative effect on the life and
proper function of the ball screw.

the calculation of the service life


should be based on average loads
and average speeds, not on maximum values;

Inquiry / Order Form

In order to help us find the ball screw


that best suits your application, please
complete the inquiry/order form at the
back of this catalog.

Please mark any questions that you are


unable to answer as well as those
values that you would like us to define.

STAR Screw
Nominal diameter ..........................................................
Lead
right-hand
left-hand .................................

d0 =__________ mm
P =__________ mm

STAR Nut
FEM-E-C

ZEM-E-A

SEM-E-C

FDM-E-C

FEM-E-S

ZEM-E-S

SEM-E-S

FDM-E-S

with
backlash

with
preload

Sa
m
pl
e

Part number 1 5

Mounting direction of nut:


Mounting

D1 (or in the case of ZEM-E-A/S, lube port) facing drive end


facing non-drive end

STAR Screw

Tolerance grade
(see Page 14/15)

P1
P3
P5

T1
T3
T5
T7
T9

300p
300p
^
= 300p
^
= 300p
^
= 300p
^
=

^
=

=
=
=
=
=

6m
12m
23m
52m
130m

Total length ..................................................................... L


=_______ mm
Threaded length .............................................................. L1
=_______ mm
Machining of screw ends ..................... ends not machined
(Read bearing
ends annealed LG1 / LG2 _____ / _____ mm
recommendations carefully!)
to customer specs(drawing required)
to STAR specs (page 46/47)
Type of drive end.................................. for fixed bearing
for floating bearing
Type of non-drive end........................... for fixed bearing
for floating bearing

STAR End bearings

1 5 9
1 5 9

STAR Housing for flanged nut ............ Part no.

1 5 0 6 -

............. Part no./Drive end


............ Part no./Non-drive end

18

Material, Hardness

Our standard ball screw assemblies are


made of high-quality, heat-treatable
steel, carbon chrome alloy steels or
case-hardened steels. The screw and
nut raceways have a minimum Rockwell

hardness of HRC 58. Ball screw assemblies made of corrosion-resistant steel


(DIN 17230, EN 10088) are also available
upon request. Unless otherwise specified,
the screw ends are not hardened.

Sealing

Ball screws are precision assemblies


that require protection against contamination. Flat protective covers and
bellows type dust boots are particularly
suitable for this purpose. As there are
many applications in which these
methods do not provide sufficient protection, we have developed a wiper-type
seal which, due to the extremely low

friction between the lip edges and the


screw, ensures an optimal sealing effect
without noticeably reducing the high
efficiency of the assembly. We have
therefore included these seals as standard features of our ball screw assemblies. At the request of the customer,
these seals can also be omitted.

Permissible Operating
Temperatures

Ball screws are suitable for continuous


operation at temperatures of -20 to
+100C

Load-Carrying Capacities
and Service Life

In accordance with DIN 69 051 Part 4


and ISO 3408 - 4 (P5).

Basic static load rating C0

The static load rating is an axial, concentrically acting force that induces a permanent deformation of 0.0001 x the ball

diameter between the ball and the ball


raceway.

Basic dynamic load rating C

The dynamic load rating is an axial,


concentrically acting force of constant
magnitude and direction under which

a representative sample of identical ball


screws can achieve a nominal life of one
million revolutions.

Service Life

The nominal life is expressed by the


number of revolutions (or number of
operating hours at constant speed) that
will be attained or exceeded by 90% of a
representative sample of identical ball

screws before the first signs of material


fatigue become evident. The nominal life
is designated as L or Lh, depending on
whether it is specified in revolutions or
hours.

Critical Speed and Buckling


Load

The critical speed and buckling load can


be checked using the corresponding
charts. For precise calculations see
formula 12

CharacteristicSpeed d0n

STAR ball screws can be operated at


very high speeds due to their internal ball
recirculation system. The recommended
limit is:
d0 n 100 000
d0 = nominal diameter
n = speed

(mm)
(rpm)

19

STAR Precision Ball Screw Assemblies


Design Calculations
Upon request, we can perform all
calculations to your specifications.
(See Design Calculation Form)

Average Speed and


Average Load

- where the speed fluctuates, the


average speed nm is calculated
as follows:

Where speed and load fluctuate, the


service life must be calculated using the
averages Fm and nm.

- where the load fluctuates and the


speed is constant, the average load
Fm is calculated as follows:

nm = average speed

(rpm)

q = discrete time step

(%)

Fm = average load

q = discrete time step

- where both the load and the speed


fluctuate, the average load Fm is
calculated as follows:

(N)
(%)

Fm = average load
3

(N)

q = discrete time step (%)


nm = average speed (rpm)

Nominal Life
L (service life in revolutions)
4

Lh (service life in hours)

L = service life
(revolutions)
Fm = average
load (N)
C = dynamic load
rating (N)

Lh = service life
L = service life
nm = average speed

(h)
(revolutions)
(rpm)

Machine operating hours

Machine service life = Lh

Ball screw operating hours

Drive Torque and Drive


Power
Drive torque Mta
for conversion of rotary motion into
linear motion:
Transmitted torque Mte
or conversion of linear motion into
rotary motion:

10

(Nm)
Mta = drive torque
Mte = transmitted torque
(Nm)
F = operating load
(N)
P = lead
(mm)
= mech. efficiency (approx. 0.9)
= mech. efficiency (approx. 0.8)

The dynamic drag torque must be taken into account for preloaded nuts.
Drive power Pa
11

20

Pa = drive power
Mta = drive torque
n = speed

(kW)
(Nm)
(rpm)

Calculation Example

Proposed ball screw: 63 x 10

Service life
Operating conditions

F1 = 50 000 N
F2 = 25 000 N
F3 = 8 000 N
F4 = 2 000 N

at
at
at
at

n1
n2
n3
n4

=
10 rpm
=
30 rpm
=
100 rpm
= 1 000 rpm

for q1
for q2
for q3
for q4

=
=
=
=

6% of the duty cycle


22% of the duty cycle
47% of the duty cycle
25% of the duty cycle
100%
The service life of the machine should be 40,000 operating hours with the ball
screw operating 60% of the time.

Calculation procedure
Average speed nm

rpm

Average load Fm for variable load


and variable speed

Required service life L


(revolutions)

The life L can be calculated by transposing the formulas

and

as follows:

L = Lh nm 60
Lh = Machine operating hours

Ball screw operating hours


Machine operating hours

Lh = 40 000 60 = 24 000h
100
L = 24 000 304 60
L = 437 760 000 revolutions
Basic dynamic load rating C
5

Result and selection

The ball screw can now be selected from the Dimension Tables:
e.g. ball screw, size 63 x 10 R x 6-6, with preloaded single nut with flange,
basic dynamic load rating C = 88 800 N, part no. 1512-6-4003.

Cross check
Life L of the selected ball screw in
revolutions

L 1042 106 revolutions


Life Lh in hours
7

hours

The life of the selected ball screw


assembly is thus greater than the
required service life of 24,000 hours
(including operating hours). A smaller
ball screw could therefore be selected.

21

STAR Precision Ball Screw Assemblies


Design Calculations
Critical Speed

The critical speed depends on the diameter of the screw, the type of end fixity
and the free length ln. No allowance may
be made for guidance by a nut without

Example:

Screw diameter
Length ln
End fixity type II

preload. The operating speed should


not reach more than 80% of the critical
speed. The characteristic speed is to
be taken into account: (see Page 19)

= 63 mm
= 2.4 m
(fixed - supported)

According to the graph, the critical


speed is 1850 rpm.
The permissible operating speed is thus
1850 rpm x 0.8 = 1480 rpm.

The maximum operating speed in our


calculation example of n4 = 1000 rpm
is therefore below the permissible
operating speed.

3000

2000

1000

3000

800
2000

3000

600
500

2000

125

3000

400

100

300
80

800
1000

200

600

50

800

63

500

1000
40

400

600
800
500

100
90

300
400

25

600

32

Critical speed nk (rpm)

1000
2000

80

500

70
20

200

300

60

400

16

50
300

200

12

(rpm)

13

nkper = 0.8 nk (rpm)

40
12

100
200

30

90

80
70
100

20

fixed

fixed

fixed

floating

ln

22

0.3

End fixity

II

III

IV

fnk value

27.4

18.9

12.1

4.3

0.4

0.5

0.6

0.8

Length ln (m)

free

fixed

floating

floating

0.2

l1

nk
nkper
fnk
d2
ln
l1

=
=
=
=

critical speed (rpm)


permissible operating speed (rpm)
corrector value determined by bearing
root diameter (mm),
see Dimension Tables
= critical length (mm) for preloaded nut systems
= threaded length (mm)

Where ln = l1 for non-preloaded nut systems

9 10

Permissible axial load on


screw (buckling load)

The permissible axial load on the screw


depends on the diameter of the screw,
the type of end fixity and the effective
free (unsupported) length lk.
A safety factor of 2 should be taken
into consideration when determining the
permissible axial load.

125x10
3000

125x20
100x10

2000

Example:
Screw diameter
lead
length lk
End fixity type II

= 63 mm
= 10 mm
= 2.4 m
(fixed - supported)

According to the graph, the theoretically


permissible axial load is 360 kN.
A permissible axial load on the screw of
360 kN : 2 = 180 kN is achieved when
applying the safety factor 2. This therefore lies above the maximum operating
load of F1 = 50 kN used in our
calculation example.

axial load on screw Fk (kN)

100x20
80x10
80x20

1000

63x10

800

63x20 - 63x40
600
50x5

500

50x10
50x20 - 50x40

400

40x5

300

40x10 - 40x20
40x40
200

32x5 - 32x10
32x20 - 32x32
25x5 - 25x10

100
90
80
70

25x25
20x5

60
20x20

50

16x5 - 16x10

40

14
30

15

16x16

20

kper

10
9
8
7

Fk

= theoretically permissible axial


load on screw
Fkper = permissible axial load during
operation
fFk
= corrector value determined
by bearing
d2
= root diameter (mm),
see Dimension Tables
lk
= unsupported threaded
length (mm)

IV

10.2

III

20.4

II

40.6

8x2.5

6
5
4
3

1.0
0.9
0.8
0.7
0.6

f Fk value End fixity (as on Page 22)


2.6

12x5

0.5
0.1
0.1

0.2

0.2

lk

0.2

0.3

0.3

0.4

0.3

0.4

0.5 0.6

0.2

0.3

0.4

0.5 0.6

0.5 0.6

0.8

0.8

0.4 0.5 0.6


0.8

0.8

1
2

2
3

3
5

4
7

7 8 9 10

8 9 10

8 9 10

8 9 10

FK
Length lk (m)

23

STAR Precision Ball Screw Assemblies


Preload and Rigidity

In addition to single nuts with reduced


backlash, STAR supplies preloaded or
adjustable-preload nut systems.

The graph illustrates that preloaded nut


systems have a significantly lower spring
deflection than a single nut without
preload.

Axial deflection

Nut System Preload


single nut
without preload

Adjustable-preload
nut systems
Axial load

Double nut

Tensioning two nuts against each other


eliminates the inherent backlash of the
ball screw, increases rigidity and thus
improves positioning accuracy.
As excessive preload can cause a reduction in service life, we recommend
that it not be more than 1/3 of the
average operating load. If the customer
does not specify a certain preload, we
will preload the nut system with approx.
10% of the basic dynamic load rating.

Adjustable-preload single nut

The adjustable-preload single nut allows


cost-efficient design techniques to be
implemented in a large number of applications. The radial clearance and preload
are adjusted radially via a slot approx.
0.1 mm wide (see also: Mounting
Instructions).
The maximum preload is approx. 5%
of the basic dynamic load rating. The
dynamic drag torque corresponds to
that of a double-nut system with a
preload of approx. 13% of the basic
dynamic load rating.

Preloaded single nut

Single nuts can be preloaded with


approx. 5% of the basic dynamic load
rating by means of optimized ball size
selection.

The rigidity of these three types of STAR nut systems is approximately the same, as the adjustable-preload
single nut and the preloaded single nut have a much more compact design, and are thus only half as long as
a double-nut system (please also note the information given under Overall Rigidity).

24

Overall Rigidity

The rigidity of a ball screw is also influenced


by all adjoining parts such as bearings,
housing bores, nut housings etc.

Overall axial rigidity Rtot of the


ball screw

The overall axial rigidity is comprised of


the component rigidity of the bearing
RaL, the screw RS and the nut unit Rnu
and is calculated according to the
following formula:

R = axial rigidity

(N/m)

RaL = see Dimension Tables /


End Bearings and Housings

16

Rigidity of the bearing RaL

The rigidity of the bearings corresponds


to the values found in the bearing
manufacturers catalog. The rigidity of
our bearing assemblies can be found
in the tables.

Rigidity of the screw RS

The rigidity of the screw depends on the


type of bearing used.

Please note that in most cases the


rigidity RS of the screw will be significantly lower than the rigidity Rnu of
the nut unit. In an assembly with a
diameter of 40 x 10, for example, the
rigidity Rnu of the nut unit is 2 to 3
times higher than the rigidity RS of a
screw with a length of 500 mm.

1. Ball screw shaft is fixed at one end.

lS1 = distance between bearing


and nut

17

lS1

d0

See Dimension Tables for rigidity values.

d0 = nominal diameter
DW = ball diameter

(mm)
(mm)

2. Ball screw shaft is fixed at both ends.


lS = distance between bearing
and bearing
lS2 = distance between bearing
and nut

18

The lowest screw rigidity occurs at the


center of the screw ( lS2 = lS/2 ),
and thus equals:
lS2

Rigidity in the area of the


nut unit Rnu

19

The rigidity in the area of the nut unit is


calculated according to DIN 69051 (P1).

lS

See Dimension Tables for rigidity values.

25

STAR Precision Ball Screw Assemblies


Mounting and Lubrication Instructions
Nut Mounting
- adjustable-preload single nut
- double nut

- single nut with reduced backlash


- adjustable preload single nut

These models are supplied with premounted nut units. The nut unit and
screw may not be disassembled.
Please consult us first, should this become necessary for any reason.

The nut unit may only be mounted using


a mounting arbor. The outer diameter of
the arbor should be approx. 0.1 mm
smaller than the root diameter of the
screw. In most cases, the transport
arbor on which the nuts are delivered
may be used to mount the nut. The end
of the screw thread must be chamfered
in order to prevent damage to the seal
and the internal components of the nut
unit.
The nut is to be mounted as follows:
Remove the rubber ring from one end of
the mounting arbor.

Push the mounting arbor with nut until it


engages with the end of the thread.
The arbor must make contact without
axial clearance.
Carefully turn the nut unit onto the
thread, applying only light axial
pressure.

Do not remove the mounting arbor until


the entire nut unit is seated on the
screw thread.
Proceed in the reverse order when
removing the nut from the screw. Take
particular care not to damage the nut,
screw or internal components, as this
could result in the premature failure of
the ball screw assembly.

26

Mounting instructions are supplied as


standard along with every unit.

Setting the radial clearance


or preload of adjustablepreload single nuts

Using the adjusting bolt, reduce the


clearance of the nut mounted on the
screw until the corresponding dynamic
drag torque Tpr0 specified in the table has
been attained (ball screw lightly oiled).

Measuring gauge
e.g. spring gauge

F=Tpr0 /r
r

Adjusting
bolt

D1

Check this torque along the entire length


of the thread; if the torque exceeds the
value specified in the table at any point
along the thread, adjust accordingly.

Once the torque has been properly


adjusted, the centering diameter D 1 must
correspond to the values specified in the
table. Cover the head of the bolt with a
protective cap.
Tpr0 = dynamic preload drag torque
FV = 0.05 C (5% of the dyn. load
rating), measured without seals.
See Acceptance Conditions
and Tolerance Grades for
permissible deviations.

TRD = dynamic drag torque of


the 2 seals

Tta

= overall dynamic drag torque

Tta

= Tpr0 + TRD

See Page 17 for tolerances.

Size

Tpr0

TRD

d0 x P x Dw - i

(Nm)

approx.
(Nm)

8
12
16
16
16
16
20
20
20
25
25
25
25
32
32
32
32
32
32
40
40
40
40
40
50
50
50
50
50
50
63
63
63
63
63
80
80
80

0.01
0.04
0.10
0.08
0.05
0.08
0.15
0.09
0.14
0.21
0.21
0.13
0.19
0.36
0.53
0.22
0.33
0.22
0.32
0.61
1.04
0.79
0.53
0.77
0.83
2.07
1.25
1.97
0.83
1.21
2.91
1.74
2.75
1.21
1.75
4.51
7.11
10.93

0.015
0.03
0.08
0.08
0.08
0.08
0.10
0.12
0.12
0.12
0.15
0.20
0.20
0.25
0.25
0.25
0.25
0.25
0.25
0.40
0.40
0.40
0.40
0.40
0.50
0.60
0.60
0.60
0.60
0.60
0.70
1.20
1.20
1.20
1.20
1.40
2.20
2.20

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2.5R x 1.588 - 3
5R x 2.5 - 3
5R x 3 - 4
10R x 3 - 3
16R x 3 - 2
16R x 3 - 3
5R x 3 - 4
20R x 3.5 - 2
20R x 3.5 - 3
5R x 3 - 4
10R x 3 - 4
25R x 3.5 - 2
25R x 3.5 - 3
5R x 3.5 - 4
10R x 3.969 - 5
20R x 3.969 - 2
20R x 3.969 - 3
32R x 3.969 - 2
32R x 3.969 - 3
5R x 3.5 - 5
10R x 6 - 4
20R x 6 - 3
40R x 6 - 2
40R x 6 - 3
5R x 3.5 - 5
10R x 6 - 6
20R x 6.5 - 3
20R x 6.5 - 5
40R x 6.5 - 2
40R x 6.5 - 3
10R x 6 - 6
20R x 6.5 - 3
20R x 6.5 - 5
40R x 6.5 - 2
40R x 6.5 - 3
10R x 6.5 - 6
20R x 9 - 6
20R x 12.7 - 6

Centering D1 after adjustment (mm)


SEM-E-C
max.
min.

27.975
27.975
27.978
27.978
35.970
35.973
35.973
39.970
39.970
39.973
39.973
49.970
49.970
49.973
49.973
49.973
49.973
62.966
62.966
62.969
62.969
62.969
74.966
74.966
74.969
74.969
74.969
74.969
89.961
94.964
94.964
94.964
94.964
104.961
124.959
124.959

27.940
27.940
27.950
27.950
35.935
35.945
35.945
39.935
39.935
39.945
39.945
49.935
49.935
49.945
49.945
49.945
49.945
62.931
62.931
62.941
62.941
62.941
74.931
74.931
74.941
74.941
74.941
74.941
89.926
94.936
94.936
94.936
94.936
104.926
124.931
124.931

SEM-E-S
max.
min.
15.978
23.975
27.975
27.975
32.973
32.973
32.970
37.973
37.973
37.970
37.970
47.973
47.973
47.970
47.970
55.969
55.969
55.969
55.969
55.966
62.966
62.969
71.969
71.969
67.966
71.966
84.964
84.964
84.964
84.964
84.961
94.964
94.964
94.964
94.964
104.961
124.959
124.959

15.953
23.940
27.940
27.940
32.945
32.945
32.935
37.945
37.945
37.935
37.935
47.945
47.945
47.935
47.935
55.941
55.941
55.941
55.941
55.931
62.931
62.941
71.941
71.941
67.931
71.931
84.936
84.936
84.936
84.936
84.926
94.936
94.936
94.936
94.936
104.926
124.931
124.931

27

STAR Precision Ball Screw Assemblies


Mounting and Lubrication Instructions
Inserting the wiper-type seal

Position the nut on the screw as


illustrated in the diagram. Insert the
wiper so that its projection is in the
recess and press it in until it snaps into
the groove. While turning the nut on the
screw, watch the wiper lip carefully and
straighten it if necessary by applying
pressure to the end surface. Ensure that
the lip is not damaged.

5 - 10 mm

Be careful not to run the nut past the end of the screw thread.

Storage

Ball screw assemblies are high-quality


systems that must be treated with due
care. In order to prevent damage and
contamination, the elements should not
be removed from the protective wrapping
until immediately before installation.

Installation in the Machine

It is not normally necessary to remove


the preservative coating before
installation.
- If the ball screw is contaminated it
must first be cleaned (see Cleaning)
and reoiled.
- Push the nut unit into the mounting
bore, taking care to avoid any
impacts or misalignment.
- Tighten the mounting bolts using a
torque wrench if necessary. See table
for the tightening torque that corresponds to the bolt strength class.

Tolerances

28

Observe the correct tolerances when


installing the nut (see Nut Housings).

Once they have been removed from the


packaging, they must be set down on
V-shaped cradles.

Bolt
diameter
(mm)

M 3
M 4
M
M
M
M
M

6
8
10
12
16

Tightening torque (Nm)


strength class
to DIN ISO 898:
8.8

10.9

1.3
2.7

1.8
3.8

9.5
23
46
80
195

13
32
64
110
275

12.9
2.1
4.6
16
39
77
135
330

The standard lubrication practices that


apply to antifriction bearings also apply
to ball screws. Either oil or grease may
be used as a lubricant.
Lubricant loss is, however, greater than
that of antifriction bearings due to the

axial motion between the screw and the


nut. In most cases, the initial supply
of grease will not last for the entire
service life of the assembly. Graphite
and MoS2 additives must not be used.

Oil lubrication

The influence of the temperature on the


performance of the ball screw is very
significant, as thermal expansion interferes with the positioning accuracy of
the assembly. One of the advantages of
oil lubrication is the minimized heat
build-up of the ball screw, particularly
at high speeds. As a rule, commercially

available petroleum base oils used for


antifriction bearings are suitable. The
necessary viscosity depends on the
speed, temperature and load conditions
of the respective application (see DIN
51501, 51517, 51519 and GfT Worksheet 3).

Grease lubrication

The advantage of grease lubrication is


that the ball screw can run for 500 to
1000 hours on one supply of grease.
As a result, a lubricating system is not
required in many cases.
The amount of grease used should fill
the pockets to approximately half of
their capacity. All commercially available

antifriction-bearing lubricating greases


may be used. Do not mix different
varieties together. Ball screws subjected
to normal loads should be lubricated
with a KP2K antifriction bearing lubricating grease as specified in DIN 51825.
Read the lubricant manufacturer specifications carefully!

Cleaning

Various cleaning agents can be used to


degrease and wash the assembly:
- aqueous cleaning agents
- organic cleaning agents

Lubrication
Before the ball screw is put into
operation, a lubricant must be
applied to the nut via the lube hole.

Do not use trichloroethylene!


Immediately after cleaning,
thoroughly dry all parts, then
apply a preservative coating
or anti-corrosion oil.
In all cases, take care to observe the
appropriate legal regulations (environmental protection, health and safety at
work, etc.) as well as the specifications
for the cleaning agent (e.g. handling).

29

STAR Precision Ball Screw Assemblies


Single Nut with Flange FEM-E-C
Mounting dimensions
to DIN 69 051, Part 5
Flange type C
Nut version:
with reduced backlash or preloaded by
means of optimized ball size selection

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d 0 x P x Dw - i
16
16
16
20
20
25
25
25
32
32
32
32
40
40
40
40
50
50
50
50
63
63
63
80
80
80
100
100
125
125

30

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

5
10
16
5
20
5
10
25
5
10
20
32
5
10
20
40
5
10
20
40
10
20
40
10
20
20
10
20
10
20

R x 3-4
R x 3-3
R x 3-3
R x 3-4
R x 3.5-3
R x 3-4
R x 3-4
R x 3.5-3
R x 3.5-4
R x 3.969-5
R x 3.969-3
R x 3.969-3
R x 3.5-5
R x 6-4
R x 6-3
R x 6-3
R x 3.5-5
R x 6-6
R x 6.5-5
R x 6.5-3
R x 6-6
R x 6.5-5
R x 6.5-3
R x 6.5-6
R x 12.7-6
R x 9-6
R x 6.5-6
R x 12.7-6
R x 6.5-6
R x 12.7-6

1502-0-1085
1502-0-4065
1502-0-6065
1502-1-1065
1502-1-7065
1502-2-1065
1502-2-4065
1502-2-8065
1502-3-1065
1502-3-4086
1502-3-7065
1502-3-9065
1502-4-1066
1502-4-4065
1502-4-7065
1502-4-9065
1502-5-1066
1502-5-4066
1502-5-7086
1502-5-9065
1502-6-4066
1502-6-7086
1502-6-9065
1502-7-4066
1502-7-7066
1502-7-7086
1502-8-4066
1502-8-7066
1502-9-4066
1502-9-7066

Load ratings
dyn.
stat.

Rigidity
Nut

Screw

C
(N)

C0
(N)

Rnu
(N/m)

RS1
(N/m/m)

12300
9600
9200
14300
13300
15900
15800
14600
21500
31700
19600
19400
29100
50000
37800
36900
32100
79700
75700
46500
88800
83900
53300
108400
262700
170900
119500
295100
130600
326500

16100
12300
11900
21600
18800
27200
27000
23200
40000
58200
33600
34000
64300
86300
62800
62200
81500
166500
149600
85900
214200
190300
114000
291700
534200
403900
371900
686400
468700
870400

350
280
260
440
340
510
540
404
610
834
500
500
880
840
640
620
1010
1450
1300
770
1690
1550
960
1950
2320
2330
2200
2760
2390
3180

32
32
32
53
52
86
86
84
144
141
141
141
232
211
211
211
373
345
340
340
569
563
563
938
832
894
1501
1366
2391
2220

Mass moment of
inertia of screw
JS
(kgcm2/m)
0.29
0.29
0.29
0.79
0.74
2.11
2.33
2.04
5.67
6.14
6.14
5.89
14.90
12.57
12.57
12.57
38.52
33.66
32.15
32.15
91.51
88.28
88.28
246.00
193.20
237.20
631.80
521.90
1606.00
1380.00

d0 32

D7

L 3/2

L9

D1

90

22.5

D5

L3 L 4

d0 40

D7

L9

d0

d1

d2

90
30

30

First angle projection

Dimensions (mm)

d1
15.0
15.0
15.0
19.0
19.3
24.0
24.0
24.0
31.0
31.0
31.0
31.0
39.0
38.0
38.0
38.0
49.0
48.0
48.0
48.0
61.0
61.0
61.0
78.0
76.0
77.0
98.0
96.0
123.0
121.0

d2
12.9
12.9
12.9
16.9
16.7
21.9
21.9
21.4
28.4
27.9
27.9
27.9
36.4
33.8
33.8
33.8
46.4
43.8
43.3
43.3
56.8
56.3
56.3
73.3
67.0
70.8
93.4
87.1
118.0
112.0

D1
g6

D5

28
28
28
36
36
40
40
40
50
50
50
50
63
63
63
63
75
75
75
75
90
95
95
105
125
125
125
150
150
170

48
48
48
58
58
62
62
62
80
80
80
80
93
93
93
93
110
110
110
110
125
135
135
145
165
165
165
202
202
222

D6
38
38
38
47
47
51
51
51
65
65
65
65
78
78
78
78
93
93
93
93
108
115
115
125
145
145
145
176
176
196

Holes
n
D7
(number)
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

5.5
5.5
5.5
6.5
6.5
6.5
6.5
6.5
9
9
9
9
9
9
9
9
11
11
11
11
11
13.5
13.5
13.5
13.5
13.5
13.5
17.5
17.5
17.5

L
35
45
61
45
77
45
64
95
48
77
84
120
54
70
88
142
54
90
132
149
90
132
149
95
170
160
95
170
95
170

Max.
backlash
L3
12
12
12
12
12
12
12
12
13
13
13
13
15
15
15
15
15
18
18
18
22
22
22
22
25
25
25
30
25
40

L4
10
18
20
10
25
10
16
30
10
16
25
40
10
16
25
45
10
16
25
45
16
25
45
16
25
25
16
25
16
25

L9
44
44
44
51
51
55
55
55
71
71
71
71
81.5
81.5
81.5
81.5
97.5
97.5
97.5
97.5
110
117.5
117.5
127.5
147.5
147.5
147.5
178.5
178.5
198.5

Weight
Screw
Nut

S
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1

(mm)

(kg/m)

(kg)

0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.07
0.07
0.07
0.04
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.12
0.09
0.06
0.11
0.06
0.11

1.26
1.26
1.27
2.06
1.98
3.33
3.44
3.16
5.50
5.71
5.33
5.49
8.84
8.21
8.21
8.21
14.20
13.40
12.70
12.70
21.80
21.00
21.00
35.70
32.40
32.40
56.90
52.70
90.40
85.10

0.18
0.21
0.26
0.33
0.49
0.36
0.47
0.63
0.62
0.84
0.90
1.21
1.03
1.19
1.44
2.16
1.39
2.14
2.73
3.04
2.56
4.51
5.04
3.4
10.2
9.95
4.4
14.3
5.65
16.1

31

STAR Precision Ball Screw Assemblies


Adjustable-Preload Single Nut SEM-E-C
Mounting dimensions
to DIN 69 051, Part 5
Flange type C

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d 0 x P x Dw - i
16
16
16
20
20
25
25
25
32
32
32
32
40
40
40
40
50
50
50
50
63
63
63
80
80
80

32

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

5
10
16
5
20
5
10
25
5
10
20
32
5
10
20
40
5
10
20
40
10
20
40
10
20
20

R x 3-4
R x 3-3
R x 3-3
R x 3-4
R x 3.5-3
R x 3-4
R x 3-4
R x 3.5-3
R x 3.5-4
R x 3.969-5
R x 3.969-3
R x 3.969-3
R x 3.5-5
R x 6-4
R x 6-3
R x 6-3
R x 3.5-5
R x 6-6
R x 6.5-5
R x 6.5-3
R x 6-6
R x 6.5-5
R x 6.5-3
R x 6.5-6
R x 9-6
R x 12.7- 6

1512-0-1075
1512-0-4055
1512-0-6055
1512-1-1055
1512-1-7055
1512-2-1055
1512-2-4055
1512-2-8055
1512-3-1055
1512-3-4075
1512-3-7055
1512-3-9055
1512-4-1055
1512-4-4055
1512-4-7055
1512-4-9055
1512-5-1055
1512-5-4055
1512-5-7076
1512-5-9055
1512-6-4055
1512-6-7076
1512-6-9055
1512-7-4055
1512-7-7075
1512-7-7055

Load ratings
dyn.
stat.

Nut

Rigidity
Screw

Mass moment of
inertia of screw

C
(N)

C0
(N)

Rnu
(N/m)

RS1
(N/m/m)

JS
(kgcm2/m)

12300
9600
9200
14300
13300
15900
15800
14600
21500
31700
19600
19400
29100
50000
37800
36900
32100
79700
75700
46500
88800
83900
53300
108400
170900
262700

16100
12300
11900
21600
18800
27200
27000
23200
40000
58200
33600
34000
64300
86300
62800
62200
81500
166500
149600
85900
214200
190300
114000
291700
403900
534200

350
280
260
440
340
510
540
404
610
834
500
500
880
840
640
620
1010
1450
1300
770
1690
1550
960
1950
2330
2320

32
32
32
53
52
86
86
84
144
141
141
141
232
211
211
211
373
345
340
340
569
563
563
938
894
832

0.29
0.29
0.33
0.79
0.74
2.11
2.33
2.04
5.67
6.14
6.14
5.59
14.90
12.57
12.57
12.57
38.52
33.66
32.15
32.15
91.51
88.28
88.28
246.00
237.20
193.20

d0 32

D7
L6

L5

L9

90

D1

+0.7

D1

22.5

D5

S
D

L3

L4

L
d0 40

D7

L9

30

d0

d1

d2

90

30
D

First angle projection


Dimensions (mm)

d1
15
15
15
19
19.3
24
24
24
31
31
31
31
39
38
38
38
49
48
48
48
61
61
61
78
77
76

d2
12.9
12.9
12.9
16.9
16.7
21.9
21.9
21.4
28.4
27.9
27.9
27.9
36.4
33.8
33.8
33.8
46.4
43.8
43.3
43.3
56.8
56.3
56.3
73.3
70.8
67.0

D1
f9

D5

28
28
28
36
36
40
40
40
50
50
50
50
63
63
63
63
75
75
75
75
90
95
95
105
125
125

48
48
48
58
58
62
62
62
80
80
80
80
93
93
93
93
110
110
110
110
125
135
135
145
165
165

D6
38
38
38
47
47
51
51
51
65
65
65
65
78
78
78
78
93
93
93
93
108
115
115
125
145
145

Holes
n
D7
(number)
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8

5.5
5.5
5.5
6.5
6.5
6.5
6.5
6.5
9
9
9
9
9
9
9
9
11
11
11
11
11
13.5
13.5
13.5
13.5
13.5

L
35
45
61
45
77
45
64
95
48
77
84
120
54
70
88
142
54
90
132
149
90
132
149
95
160
170

Weight
Screw
Nut
L3
15
15
15
15
20
20
20
25
20
20
20
20
25
25
25
40
25
30
30
30
30
30
30
30
50
50

L4
10
15
20
10
25
10
16
30
10
16
25
40
10
16
25
45
10
16
25
45
16
25
45
16
25
25

L5
10
15
23
15
28.5
12.5
22
35
14
28.5
32
50
14.5
22.5
31.5
51
14.5
30
51
59.5
30
51
59.5
32.5
55
60

L6
7.1
11
10
7.1
12.5
9.6
10
14
9.5
12.5
12.5
12.5
12
11.8
16
25
12
14.1
20
18
14
20
18
14
23.5
23.7

L9
44
44
44
51
51
55
55
55
71
71
71
71
81.5
81.5
81.5
81.5
97.5
97.5
97.5
97.5
110
117.5
117.5
127.5
147.5
147.5

S
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1

(kg/m)

(kg)

1.26
1.26
1.27
2.06
1.98
3.33
3.44
3.16
5.50
5.71
5.33
5.49
8.84
8.21
8.21
8.21
14.20
13.40
12.70
12.70
21.80
21.00
21.00
5.70
32.40
32.40

0.19
0.22
0.29
0.35
0.56
0.43
0.54
0.77
0.74
0.97
1.04
1.34
1.25
1.39
1.55
2.69
1.67
2.46
3.08
3.39
2.83
4.86
5.36
3.73
10.88
13.50

33

STAR Precision Ball Screw Assemblies


Single Nut with Flange FEM-E-S
STAR Mounting dimensions

Nut version:
with reduced backlash or preloaded by
means of optimized ball size selection

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d0 x P x Dw - i

34

8
12
16
16
16
20
20
25
25
25
32
32
32
32
40
40
40
40
50
50
50
50
63
63
63
80
80
80
100
100
125
125

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2.5 R x 1.588-3
5 R x 2.5-3
5 R x 3-4
10 R x 3-3
16 R x 3-2
5 R x 3-4
20 R x 3.5-2
5 R x 3-4
10 R x 3-4
25 R x 3.5-2
5 R x 3.5-4
10 R x 3.969-5
20 R x 3.969-2
32 R x 3.969-2
5 R x 3.5-5
10 R x 6-4
20 R x 6-3
40 R x 6 -2
5 R x 3.5-5
10 R x 6-6
20 R x 6.5-3
40 R x 6.5-2
10 R x 6-6
20 R x 6.5-3
40 R x 6.5-2
10 R x 6.5-6
20 R x 12.7-6
20 R x 9-6
10 R x 6.5-6
20 R x 12.7-6
10 R x 6.5-6
20 R x 12.7-6

1532-2-3003
1532-4-6013
1512-0-1013
1512-0-4003
1512-0-6013
1512-1-1003
1512-1-7013
1512-2-1003
1512-2-4003
1512-2-8013
1512-3-1003
1512-3-4013
1512-3-7013
1512-3-9013
1512-4-1003
1512-4-4003
1512-4-7003
1512-4-9013
1512-5-1003
1512-5-4003
1512-5-7013
1512-5-9013
1512-6-4003
1512-6-7013
1512-6-9013
1512-7-4003
1512-7-7003
1512-7-7013
1502-8-4002
1502-8-7002
1502-9-4002
1502-9-7002

Load ratings
dyn.
stat.

Nut

Rigidity
Screw

Mass moment of
inertia of screw

C
(N)

C0
(N)

Rnu
(N/m)

RS1
(N/m/m)

JS
(kgcm2/m)

2900
6500
12300
9600
6200
14300
9100
15900
15800
10100
21500
31700
13500
13300
29100
50000
37800
25400
32100
79700
47900
32000
88800
53200
36900
108400
262700
170900
119500
295100
130600
326500

3100
7500
16100
12300
7600
21600
12100
27200
27000
15000
40000
58200
21700
22000
64300
86300
62800
40300
81500
166500
87000
55700
214200
112100
74300
291700
534200
403900
371900
686400
468700
870400

140
210
350
280
171
440
220
510
540
260
610
834
330
330
880
840
640
410
1010
1450
780
510
1690
930
640
1950
2320
2330
2200
2760
2390
3180

8
17
32
32
32
53
52
86
86
84
144
141
141
141
232
211
211
211
373
345
340
340
569
563
563
938
832
894
1501
1366
2391
2220

0.02
0.09
0.29
0.29
0.33
0.79
0.74
2.11
2.33
2.04
5.67
6.14
6.14
5.59
14.90
12.57
12.57
12.57
38.52
33.66
32.15
32.15
91.51
88.28
88.28
246.00
193.20
237.20
631.80
521.90
1606.00
1380.00

L 3/2

4x

90

6x

60

8x4

D5

D1

D6

L3

L4

D7

D7

D7

L 3/2
10x

L5

36

L3

L4

D6

d0

d1

For sizes:
16 X 16
20 X 20
25 X 25
32 X 32
40 X 40

d2

D1

D1

+0.7

First angle projection

Dimensions (mm)

d1
7.5
11.2
15.0
15.0
15.0
19.0
19.3
24.0
24.0
24.0
31.0
31.0
31.0
31.0
39.0
38.0
38.0
38.0
49.0
48.0
48.0
48.0
61.0
61.0
61.0
78.0
76.0
77.0
98.0
96.0
123.0
121.0

d2
6.3
9.4
12.9
12.9
12.9
16.9
16.7
21.9
21.9
21.4
28.4
27.9
27.9
27.9
36.4
33.8
33.8
33.8
46.4
43.8
43.3
43.3
56.8
56.3
56.3
73.3
67.0
70.8
93.4
87.1
118.0
112.0

D1
g6

D5

16
24
28
28
33
33
38
38
38
48
48
48
56
56
56
63
63
72
68
72
85
85
85
95
95
105
125
125
125
145
150
170

30
40
53
53
58
58
63
63
63
73
73
73
80
80
80
95
95
110
98
110
125
125
125
140
140
150
180
180
180
200
210
230

D6
23
32
40
40
45
45
50
50
50
60
60
60
68
68
68
78
78
90
82
90
105
105
105
118
118
125
152
152
152
172
180
200

Holes
n
D7
(number)
6
6
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
10

3.4
4.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
9
9
11
9
11
11
11
11
14
14
14
18
18
18
18
18
18

L
16
28
35
45
45
45
57
45
64
70
48
77
64
88
54
70
88
102
54
90
92
109
90
92
109
95
170
160
95
170
95
170

L3
8
12
12
12
15
12
20
12
12
25
13
13
15
20
15
15
15
40
15
18
22
22
22
22
22
22
25
25
25
30
30
40

L4
8
10
10
16
15
10
18.5
10
16
22.5
10
16
25
34
10
16
25
31
10
16
25
45
16
25
45
16
25
25
16
25
16
25

L5
15
18.5
22.5
34
31
-

D7

Angle

Max.
backlash

()

(mm)

(kg/m)

(kg)

30
30
45
45
30
30
30
30
30
42
30
30
30
30
30
30
30
41
30
30
30
30
30
30
30
30
22.5
22.5
22.5
22.5
22.5
18

0.02
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.07
0.07
0.07
0.04
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.12
0.09
0.06
0.11
0.06
0.11

0.32
0.70
1.26
1.26
1.27
2.06
1.98
3.33
3.44
3.16
5.50
5.71
5.33
5.49
8.84
8.21
8.21
8.21
14.20
13.40
12.70
12.70
21.80
21.00
21.00
35.70
32.40
32.40
56.90
56.90
90.40
85.10

0.05
0.12
0.23
0.25
0.39
0.30
0.60
0.35
0.44
1.09
0.54
0.72
1.02
1.3
0.71
1.29
1.54
3.59
1.02
2.02
3.40
3.87
2.62
3.71
4.21
3.78
11.00
10.80
5.46
14.50
7.49
19.00

Weight
Screw
Nut

S
3.9
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1

35

STAR Precision Ball Screw Assemblies


Adjustable-Preload Single Nut SEM-E-S
STAR Mounting dimensions

Also available with left-hand thread in


some versions

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d 0 x P x Dw - i

36

8
12
16
16
16
20
20
25
25
25
32
32
32
32
32
40
40
40
40
40
40
50
50
50
50
63
63
63
80
80
80

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2.5 R x 1.588-3
5 R x 2.5-3
5 R x 3-4
10 R x 3-3
16 R x 3-2
5 R x 3-4
20 R x 3.5-2
5 R x 3-4
10 R x 3-4
25 R x 3.5-2
5 R x 3.5-4
5 L x 3.5-4
10 R x 3.969-5
20 R x 3.969-2
32 R x 3.969-2
5 R x 3.5-5
5 L x 3.5-5
10 R x 6-4
10 L x 6-4
20 R x 6-3
40 R x 6-2
5 R x 3.5-5
10 R x 6-6
20 R x 6.5-3
40 R x 6.5-2
10 R x 6-6
20 R x 6.5-3
40 R x 6.5-2
10 R x 6.5-6
20 R x 9-6
20 R x 12.7-6

1532-2-3004
1532-4-6014
1512-0-1014
1512-0-4004
1512-0-6014
1512-1-1004
1512-1-7014
1512-2-1004
1512-2-4004
1512-2-8014
1512-3-1004
1552-3-1004
1512-3-4014
1512-3-7014
1512-3-9014
1512-4-1004
1552-4-1004
1512-4-4004
1552-4-4004
1512-4-7004
1512-4-9014
1512-5-1004
1512-5-4004
1512-5-7014
1512-5-9014
1512-6-4004
1512-6-7014
1512-6-9014
1512-7-4004
1512-7-7014
1512-7-7004

Load rating
dyn.
stat.

Nut

Rigidity
Screw

Mass moment of
inertia of screw

C
(N)

C0
(N)

Rnu
(N/m)

RS1
(N/m/m)

JS
(kgcm2/m)

2900
6500
12300
9600
6200
14300
9100
15900
15800
10100
21500
21500
31700
13500
13300
29100
29100
50000
50000
37800
25400
32100
79700
47900
32000
88800
53200
36900
108400
170900
262700

3100
7500
16100
12300
7600
21600
12100
27200
27000
15000
40000
40000
58200
21700
22000
64300
64300
86300
86300
62800
40300
81500
166500
87000
55700
214200
112100
74300
291700
403900
534200

140
210
350
280
171
440
220
510
540
260
610
610
834
330
330
880
880
840
840
640
410
1010
1450
780
510
1690
930
640
1950
2330
2320

8
17
32
32
32
53
52
86
86
84
144
144
141
141
141
232
232
211
211
211
211
373
345
340
340
569
563
563
938
894
832

0.02
0.09
0.29
0.29
0.33
0.79
0.74
2.11
2.33
2.04
5.67
5.67
6.14
6.14
5.89
14.90
14.90
12.57
12.57
12.57
12.57
38.52
33.66
32.15
32.15
91.51
88.28
88.28
246.00
237.20
193.20

right-hand thread

left-hand thread

L 3/2

+0.7

60

D1

D1

D5

L5

60

D6

D6

D7

D7

L3

L4

D7

3.4

d0

d1

d2

Version for 8 x 2.5

First angle projection

Angle

Dimensions (mm)

d1
7.5
11.2
15
15
15
19
19.3
24
24
24
31
31
31
31
31
39
39
38
38
38
38
49
48
48
48
61
61
61
78
77
76

d2
6.2
9.4
12.9
12.9
12.9
16.9
16.7
21.9
21.9
21.4
28.4
28.4
27.9
27.9
27.9
36.4
36.4
33.8
33.8
33.8
33.8
46.4
43.8
43.3
43.3
56.8
56.3
56.3
73.3
70.8
67.0

D1
f9

D5

16
24
28
28
33
33
38
38
38
48
48
48
48
56
56
56
56
63
63
63
72
68
72
85
85
85
95
95
105
125
125

30
40
53
53
58
58
63
63
63
73
73
73
73
80
80
80
80
95
95
95
110
98
110
125
125
125
140
140
150
180
180

D6
23
32
40
40
45
45
50
50
50
60
60
60
60
68
68
68
68
78
78
78
90
82
90
105
105
105
118
118
125
152
152

Holes
n
D7
(number)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

3.4
4.5
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
6.6
9.0
9.0
9.0
11.0
9.0
11.0
11.0
11.0
11.0
14.0
14.0
14.0
18.0
18.0

L
16
28
35
45
45
45
57
45
64
70
48
48
77
64
88
54
54
70
70
88
102
54
90
92
109
90
92
109
95
160
170

L3
13
12
15
15
15
15
20
20
20
25
20
20
20
20
20
20
20
25
25
25
40
25
30
30
30
30
30
30
30
50
50

L4
3
8
10
15
15
10
18.5
10
16
22.5
10
16
28.5
22
34
10
10
16
16
25
31
10
16
25
39.5
16
25
39.5
16
25
25

L5
3
8
10
15
15
15
18.5
12.5
22
22.5
14
14
28.5
22
34
17
17
22.5
22.5
31.5
31
14.5
30
31
39.5
30
31
39.5
32.5
55
60

S
3.9
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1

Weight
Screw
Nut

()

(kg/m)

(kg)

90
35
37
270
40
34
30
30
30
42
31
31
282
30
30
25
25
33
33
270
41
23
29
270
30
25
260
20
23
30
30

0.32
0.70
1.26
1.26
1.27
2.06
1.98
3.33
3.44
3.16
5.50
5.50
5.71
5.33
5.49
8.84
8.84
8.21
8.21
8.21
8.21
14.20
13.40
12.70
12.70
21.80
21.00
21.00
35.70
32.40
32.40

0.06
0.11
0.23
0.25
0.42
0.33
0.63
0.44
0.52
1.13
0.63
0.63
0.87
1.13
1.44
0.87
0.87
1.52
1.52
1.77
3.77
1.23
2.44
3.94
4.42
2.94
4.44
4.94
4.19
13.79
13.30

37

STAR Precision Ball Screw Assemblies


Cylindrical Single Nut ZEM-E-S and ZEM-E-A*)
STAR Mounting dimensions
In some cases, the outer diameter has
been based on the centering diameter
to DIN 69 051.
Nut version:
with reduced backlash or preloaded by
means of optimized ball size selection

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d 0 x P x Dw - i
8
12
16
16
16
20
20
25
25
25
25
32
32
32
32
32
32
40
40
40
40
40
50
50
50
63

38

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
X
x
x

2.5 R x 1.588-3
5 R x 2.5-3
5 R x 3-4
10 R x 3-3
16 R x 3-2
5 R x 3-4
20 R x 3.5-2
5 R x 3-4
10 R x 3-4
25 R x 3.5-2
25 R x 3.5-3*)
5 R x 3.5-4
10 R x 3.969-5
20 R x 3.969-2
20 R x 3.969-3*)
32 R x 3.969-2
32 R x 3.969-3*)
5 R x 3.5-5
10 R x 6-4
20 R x 6-3
40 R x 6-2
40 R x 6-3*)
5 R x 3.5-5
10 R X 6-6
20 R x 6.5-3
10 R x 6-6

1532-2-3002
1532-4-6012
1512-0-1012
1512-0-4002
1512-0-6012
1512-1-1002
1512-1-7012
1512-2-1002
1512-2-4002
1512-2-8012
1512-2-8052
1512-3-1002
1512-3-4012
1512-3-7012
1512-3-7052
1512-3-9012
1512-3-9052
1512-4-1002
1512-4-4002
1512-4-7002
1512-4-9012
1512-4-9052
1512-5-1002
1512-5-4002
1512-5-7012
1512-6-4002

Load ratings
dyn.
stat.
C
(N)

C0
(N)

2900
6500
12300
9600
6200
14300
9100
15900
15800
10100
14100
21500
31700
13500
19200
13300
19000
29100
50000
37800
25400
37100
32100
79700
47900
88800

3100
7500
16100
12300
7600
21600
12100
27200
27000
15000
22300
40000
58200
21700
32800
22000
33100
64300
86300
62800
40300
62500
81500
166500
87000
214200

*) Outer diameter corresponds to DIN 69 051, Part 5, model code ZEM-E-A

Nut

Rigidity
Screw

Mass moment of
inertia of screw

Rnu
(N/m)

RS1
(N/m/m)

JS
(kgcm2/m)

8
17
32
32
32
53
52
86
86
84
84
144
141
141
141
141
141
232
211
211
211
211
373
345
340
569

0.02
0.09
0.29
0.29
0.33
0.79
0.74
2.11
2.33
2.04
2.04
5.67
6.14
6.14
6.14
5.89
5.89
14.90
12.57
12.57
12.57
12.57
38.52
33.66
32.15
91.51

140
210
350
280
171
440
220
510
540
260
375
610
834
330
475
330
470
880
840
640
410
585
1010
1450
780
1690

L6

L4

D1

d4

t1

L7

d0

d1

d2

First angle projection

Dimensions (mm)

d1
7.5
11.2
15.0
15.0
15.0
19.0
19.3
24.0
24.0
24.0
24.0
31.0
31.0
31.0
31.0
31.0
31.0
39.0
38.0
38.0
38.0
38.0
49.0
48.0
48.0
61.0

d2
6.3
9.4
12.9
12.9
12.9
16.9
16.7
21.9
21.9
21.4
21.4
28.4
27.9
27.9
27.9
27.9
27.9
36.4
33.8
33.8
33.8
33.8
46.4
43.8
43.3
56.8

D1
g6
16
24
28
28
33
33
38
38
38
48
40
48
48
56
50
56
50
56
63
63
72
63
68
72
85
85

L
+0.1
16
28
35
45
45
45
64
45
64
80
95
48
77
64
84
88
120
54
70
88
113
142
54
90
92
90

L4
+0.2

L6

6
12
12
16
16
16
20
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
32
32

5
10
14.5
14.5
14.5
14.5
22
14.5
22
30
37.5
14
28.5
22
32
34
50
17
25
34
46.5
61
17
35
30
29

Max.
backlash
L7
3.5
7
9.5
9.5
9.5
9.5
9.5
9.5
9.5
10.5
10.5
9.5
9.5
9.5
9.5
9.5
9.5
9.5
14
14
14
14
9.5
14
14
14

d4
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
5
5
5

Weight
Screw
Nut

b
P9

t1
+0.1

(mm)

(kg/m)

3
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
6
5

1.8
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3.0
3.5
3.5

0.02
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.07
0.07
0.07
0.07
0.04
0.07
0.07
0.07

0.32
0.70
1.26
1.26
1.27
2.06
1.98
3.33
3.44
3.16
3.29
5.50
5.71
5.33
5.63
5.49
5.56
8.84
8.21
8.21
8.21
8.21
14.20
13.40
12.70
21.80

(kg)
0.02
0.06
0.09
0.12
0.20
0.16
0.34
0.19
0.28
0.73
0.50
0.32
0.50
0.74
0.66
1.03
0.97
0.44
0.88
1.13
2.23
1.85
0.62
1.34
2.39
1.59

39

STAR Precision Ball Screw Assemblies


Double Nut with Flange FDM-E-C
Mounting dimensions
to DIN 69 051, Part 5
Flange type C

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d 0 x P x Dw - i
16
20
25
25
32
32
40
40
40
50
50
50
50
63
63
63
80
80
80
100
100
125
125

40

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

5
5
5
10
5
10
5
10
10
5
10
10
20
10
10
20
10
20
20
10
20
10
20

R x 3-4
R x 3-4
R x 3-4
R x 3-4
R x 3.5-4
R x 3.969-5
R x 3.5-5
R x 6-4
R x 6-6
R x 3.5-5
R x 6-4
R x 6-6
R x 6.5-5
R x 6-4
R x 6-6
R x 6.5-5
R x 6.5-6
R x 9-6
R x 12.7-6
R x 6.5-6
R x 12.7-6
R x 6.5-6
R x 12.7-6

1502-0-1075
1502-1-1055
1502-2-1055
1502-2-4055
1502-3-1055
1502-3-4076
1502-4-1056
1502-4-4055
1502-4-4056
1502-5-1056
1502-5-4055
1502-5-4056
1502-5-7076
1502-6-4055
1502-6-4056
1502-6-7076
1502-7-4056
1502-7-7076
1502-7-7056
1502-8-4056
1502-8-7056
1502-9-4056
1502-9-7056

Load ratings
dyn.
stat.

Nut

Rigidity
Screw

Mass moment of
inertia of screw
JS
(kgcm2/m)

C
(N)

C0
(N)

Rnu
(N/m)

RS1
(N/m/m)

12300
14300
15900
15800
21500
31700
29100
50000
72100
32100
55400
79700
75700
61700
88800
83900
108400
170900
262700
119500
295100
130600
326500

16100
21600
27200
27000
40000
58200
64300
86300
132200
81500
109500
166500
149600
140400
214200
190300
291700
403900
534200
371900
686400
468700
870400

350
440
510
540
610
834
880
840
1250
1010
960
1450
1300
1130
1690
1550
1950
2330
2320
2200
2760
2390
3180

32
53
86
86
144
141
232
211
211
373
345
345
340
569
569
563
938
894
832
1501
1366
2391
2220

0.29
0.79
2.11
2.33
5.67
6.14
14.90
12.57
12.57
38.52
33.66
33.66
32.15
91.51
91.51
88.28
246.00
237.20
193.20
631.80
521.90
1606.00
1380.00

d0 32

D7

L 3/2

L9

90

D1

D5

22.5

D1 -0.2

L3

L4
d0 40

D7

L9

d0

d1

d2

90
30

30

First angle projection


Dimensions (mm)

d1
15.0
19.0
24.0
24.0
31.0
31.0
39.0
38.0
38.0
49.0
48.0
48.0
48.0
61.0
61.0
61.0
78.0
77.0
76.0
98.0
96.0
123.0
121.0

d2
12.9
16.9
21.9
21.9
28.4
27.9
36.4
33.8
33.8
46.4
43.8
43.8
43.3
56.8
56.8
56.3
73.3
70.8
67.0
93.4
87.1
118.0
112.0

D1
g6

D5

28
36
40
40
50
50
63
63
63
75
75
75
75
90
90
95
105
125
125
125
150
150
170

48
58
62
62
80
80
93
93
93
110
110
110
110
125
125
135
145
165
165
165
202
202
222

D6
38
47
51
51
65
65
78
78
78
93
93
93
93
108
108
115
125
145
145
145
176
176
196

Holes
n
D7
(number)
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

5.5
6.5
6.5
6.5
9
9
9
9
9
11
11
11
11
11
11
13.5
13.5
13.5
13.5
13.5
17.5
17.5
17.5

Weight
Screw
Nut
L
72
82
82
120
88
144
100
140
180
100
140
180
255
140
180
255
190
320
340
190
340
190
340

L3
12
12
12
12
13
13
15
15
15
15
18
18
18
22
22
22
22
25
25
25
30
25
40

L4
10
10
10
16
10
16
10
16
16
10
16
16
25
16
16
25
16
25
25
16
25
16
25

L9
44
51
55
55
71
71
81.5
81.5
81.5
97.5
97.5
97.5
97.5
110
110
117.5
127.5
147.5
147.5
147.5
178.5
178.5
198.5

S
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1

(kg/m)

(kg)

1.25
2.05
3.33
3.44
5.50
5.71
8.84
8.21
8.21
14.12
13.32
13.32
13.12
21.80
21.80
21.55
35.72
34.95
32.42
56.95
52.74
90.42
85.07

0.29
0.53
0.57
0.77
0.96
1.34
1.68
2.15
2.73
2.25
2.97
3.73
4.93
4.00
4.45
8.21
5.93
17.77
19.40
7.35
24.60
9.38
29.70

41

STAR Precision Ball Screw Assemblies


Double Nut with Flange FDM-E-S
STAR Mounting dimensions

d0

nominal diameter

Lead
(R = right-hand thread,
L = left-hand thread)

DW =

ball diameter

number of ball track turns

Size

Part number

d 0 x P x Dw - i
16
20
25
25
32
32
40
40
40
50
50
50
50
63
63
63
80
80
80
80
100
100
125
125

42

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

5
5
5
10
5
10
5
10
10
5
10
10
20
10
10
20
10
20
20
20
10
20
10
20

R x 3-4
R x 3-4
R x 3-4
R x 3-4
R x 3.5-4
R x 3.969-5
R x 3.5-5
R x 6-4
R x 6-6
R x 3.5-5
R x 6-4
R x 6-6
R x 6.5-5
R x 6-4
R x 6-6
R x 6.5-5
R x 6.5-6
R x 9-4
R x 9-6
R x 12.7-6
R x 6.5-6
R x 12.7-6
R x 6.5-6
R x 12.7-6

1502-0-1033
1502-1-1023
1502-2-1023
1502-2-4023
1502-3-1023
1502-3-4033
1502-4-1023
1502-4-4023
1502-4-4024
1502-5-1023
1502-5-4023
1502-5-4024
1502-5-7034
1502-6-4023
1502-6-4024
1502-6-7034
1502-7-4024
1502-7-7033
1502-7-7034
1502-7-7024
1502-8-4024
1502-8-7024
1502-9-4024
1502-9-7024

Load ratings
dyn.
stat.

Nut

Rigidity
Screw

Mass moment of
inertia of screw
JS
(kgcm2/m)

C
(N)

C0
(N)

Rnu
(N/m)

RS1
(N/m/m)

12300
14300
15900
15800
21500
31700
29100
50000
72100
32100
55400
79700
75700
61700
88800
83900
108400
118600
170900
262700
119500
295100
130600
326500

16100
21600
27200
27000
40000
58200
64300
86300
132200
81500
109500
166500
149600
140400
214200
190300
291700
264200
403900
534200
371900
686400
468700
870400

350
440
510
540
610
834
880
840
1250
1010
960
1450
1300
1130
1690
1550
1950
1550
2330
2320
2200
2760
2390
3180

32
53
86
86
144
141
232
211
211
373
345
345
340
569
569
563
938
894
894
832
1501
1366
2391
2220

0.29
0.79
2.11
2.33
5.67
6.14
14.90
12.57
12.57
38.52
33.66
33.66
32.15
91.51
91.51
88.28
246.00
237.20
237.20
193.20
631.80
521.90
1606.00
1380.00

L 3/2

4x

45

90

6x

60

30
S

D5

D1

D1 -0.2

D6

L3

D7

L4
L

8x4

22.5

D7

10x

36 18
S

D6

d0

d1

d2

D7

D7

First angle projection

Dimensions (mm)

d1
15.0
19.0
24.0
24.0
31.0
31.0
39.0
38.0
38.0
49.0
48.0
48.0
48.0
61.0
61.0
61.0
78.0
77.0
77.0
76.0
98.0
96.0
123.0
121.0

d2
12.9
16.9
21.9
21.9
28.4
27.9
36.4
33.8
33.8
46.4
43.8
43.8
43.3
56.8
56.8
56.3
73.3
70.8
70.8
67.0
93.4
87.1
118.0
112.0

D1
g6

D5

28
33
38
38
48
48
56
63
63
68
72
72
85
85
85
95
105
125
125
125
125
145
150
170

53
58
63
63
73
73
80
95
95
98
110
110
125
125
125
140
150
180
180
180
180
200
210
230

D6
40
45
50
50
60
60
68
78
78
82
90
90
105
105
105
118
125
152
152
152
152
172
180
200

Holes
n
D7
(number)
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
8
8
10

6.6
6.6
6.6
6.6
6.6
6.6
6.6
9
9
9
11
11
11
11
11
14
14
18
18
18
18
18
18
18

Weight
Screw
Nut
L
72
82
82
120
88
146
100
140
180
100
140
180
255
140
180
255
190
240
320
340
190
340
190
340

L3
12
12
12
12
13
13
15
15
15
15
18
18
22
22
22
22
22
25
25
25
25
30
30
40

L4
10
10
10
16
10
16
10
16
16
10
16
16
25
16
16
25
16
25
25
25
16
25
16
25

S
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1

(kg/m)

(kg)

1.26
2.06
3.33
3.44
5.50
5.71
8.84
8.21
8.21
14.20
13.40
13.40
12.70
21.80
21.80
21.00
35.70
32.40
32.40
32.40
56.90
52.70
90.40
85.10

0.33
0.45
0.53
0.70
0.84
1.22
1.13
2.25
2.83
1.60
2.74
3.39
6.71
3.53
4.32
8.65
6.35
14.80
18.60
20.20
8.19
24.50
10.80
31.00

43

STAR Precision Ball Screw Assemblies


Precision-Rolled Screws

The Star precision-rolled screw


presents an affordable alternative
to the conventional ground-thread
screw.

A particular advantage is the possibility


of stocking various sizes and tolerance
grades, as the rolled screws can be
manufactured in advance independently
of any customer order. This ensures
supply at short notice and at an
attractive price.
Star supplies precision-rolled screws
with ends machined to specifications
and the nuts ready-mounted. Alternatively, they can be supplied without end
machining or with annealed ends. In
these cases, the nuts are supplied separately on a mounting arbor.
(see also End Machining Details and
Mounting and Lubrication Instructions)

Precision-rolled Star screws comply


with the acceptance conditions and
tolerance grades defined for T type
screws according to DIN 69 051,
Part 3, or ISO 3408-3.

44

Star screws attain considerably better


values than those required by the DIN
standard; the permissible actual travel
deviation being halved in the precisionrolled screw. In addition, the very linear
lead characteristic of the precision-rolled
screw greatly facilitates travel compensation in machine control systems.

If the screw ends are to be machined by


the customer, the most suitable solution
is to use the screw with a single nut with
backlash or with Stars patented
adjustable-preload single nut.
If Star is to supply screws with readymachined ends, it is also possible to use
a single nut preloaded by optimum ball
size selection or a double nut.

For particularly demanding applications,


customers may, upon request, receive
a test report recording the total lead
deviation. This allows type T5 screws to
be classified according to tolerance
grade P5.
(see Acceptance Conditions and
Tolerance Grades)

L1

L G1

L G2

Size

d0 x P x Dw
8
12
16
16
16
20
20
25
25
25
32
32
32
32
32
40
40
40
40
40
40
50
50
50
50
63
63
63
80
80

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2.5
5
5
10
16
5
20
5
10
25
5
5
10
20
32
5
5
10
10
20
40
5
10
20
40
10
20
40
10
20

Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Lx
Rx
Rx
Rx
Rx
Lx
Rx
Lx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx
Rx

1.588
2.5
3
3
3
3
3.5
3
3
3.5
3.5
3.5
3.969
3.969
3.969
3.5
3.5
6
6
6
6
3.5
6
6.5
6.5
6
6.5
6.5
6.5
9

Tolerance
grade
T5
1531-2-3500
1531-4-6500
1511-0-1500
1511-0-4500
1511-0-6510
1511-1-1500
1511-1-7510
1511-2-1500
1511-2-4500
1511-2-8510
1511-3-1500
1551-3-1500
1511-3-4510
1511-3-7510
1511-3-9510
1511-4-1500
1551-4-1500
1511-4-4500
1551-4-4500
1511-4-7500
1511-4-9510
1511-5-1500
1511-5-4500
1511-5-7510
1511-5-9510
1511-6-4500
1511-6-7510
1511-6-9510
1511-7-4500
1511-7-7510

Part number
Tolerance
grade
T7
1531-2-3700
1531-4-6700
1511-0-1700
1511-0-4700
1511-0-6710
1511-1-1700
1511-1-7710
1511-2-1700
1511-2-4700
1511-2-8710
1511-3-1700
1551-3-1700
1511-3-4710
1511-3-7710
1511-3-9710
1511-4-1700
1551-4-1700
1511-4-4700
1551-4-4700
1511-4-7700
1511-4-9710
1511-5-1700
1511-5-4700
1511-5-7710
1511-5-9710
1511-6-4700
1511-6-7710
1511-6-9710
1511-7-4700
1511-7-7710

Tolerance
grade
T9
1531-2-3900
1531-4-6900
1511-0-1900
1511-0-4900
1511-0-6910
1511-1-1900
1511-1-7910
1511-2-1900
1511-2-4900
1511-2-8910
1511-3-1900
1551-3-1900
1511-3-4910
1511-3-7910
1511-3-9910
1511-4-1900
1551-4-1900
1511-4-4900
1551-4-4900
1511-4-7900
1511-4-9910
1511-5-1900
1511-5-4900
1511-5-7910
1511-5-9910
1511-6-4900
1511-6-7910
1511-6-9910
1511-7-4900
1511-7-7910

d0

= overall length
= threaded length
= length of soft-annealed screw ends

d2

L
L1
LG1/LG2

d1

Please state lengths in the Inquiry / Order Form

Mass
Maximum
moment
length
of inertia stanon
d1
d2
RS1
JS
dard request
(mm) (mm) (N/m/m) (kg/m) (kgcm2/m) (mm) (mm)
Rigidity Weight

7.5
11.2
15
15
15
19
19.3
24
24
24
31
31
31
31
31
39
39
38
38
38
38
49
48
48
48
61
61
61
78
77

6.3
9.4
12.9
12.9
12.9
16.9
16.7
21.9
21.9
21.4
28.4
28.4
27.9
27.9
27.9
36.4
36.4
33.8
33.8
33.8
33.8
46.4
43.8
43.3
43.3
56.8
56.3
56.3
73.3
70.8

8
17
32
32
32
53
52
86
86
84
144
144
141
141
141
232
232
211
211
211
211
373
345
340
340
569
563
563
936
894

0.31
0.70
1.25
1.25
1.30
2.05
2.04
3.33
3.44
3.29
5.50
5.50
5.63
5.63
5.56
8.84
8.84
8.21
8.21
8.21
8.21
14.12
13.32
13.12
13.12
21.80
21.55
21.55
35.72
34.95

0.02
0.09
0.29
0.29
0.33
0.79
0.74
2.11
2.33
2.04
5.67
5.67
6.14
6.14
5.89
14.90
14.90
12.57
12.57
12.57
12.57
38.52
33.66
32.15
32.15
91.51
88.28
88.28
246.0
237.2

1500
3500
1800

2500

5600

5600

7500

45

STAR Precision Ball Screw Assemblies


End Machining Details

Fixed bearing end: angular contact thrust bearing ZKLN or ZKLF

Thread undercut DIN 76 short

15

l3

l2

max. 8

d
d2

d3

d4

12

l1

xlxt
d1

P9

Undercut form F DIN 509

l1
For size 8 x 2.5
Screw-shaft end friction welded
or pressed sleeve for bearing face

Size

d0 x P
8 x 2.5
12 x 5
16 x 5
16 x 10
16 x 16
20 x 5
20 x 20
25 x 5
25 x 10
25 x 25
32 x 5
32 x 10
32 x 20
32 x 32
40 x 5
40 x 10
40 x 20
40 x 40

46

Dimensions (mm)

d
h5

d1

6
6
10
10
10
12
12
17
17
17
20
20
20
20
30
25
25
25

7.5
11.2
15
15
15
19
19.3
24
24
24
31
31
31
31
39
38
38
38

d2
6.3
9.4
12.9
12.9
12.4
16.9
16.7
21.9
21.9
21.4
28.4
27.9
27.9
27.9
36.4
33.8
33.8
33.8

d3
M6x0.5
M6x0.5
M10x1
M10x1
M10x1
M12x1
M12x1
M17x1
M17x1
M17x1
M20x1
M20x1
M20x1
M20x1
M30x1.5
M25x1.5
M25x1.5
M25x1.5

Keyway
to DIN 6885

d4
h7

l1

5
5
8
8
8
10
10
15
15
15
15
15
15
15
25
20
20
20

40
40
50
50
50
60
60
67
67
67
80
80
80
80
93
130
130
130

l2
16
16
20
20
20
25
25
30
30
30
40
40
40
40
50
50
50
50

l3
10
10
12
12
12
12
12
14
14
14
14
14
14
14
18
26
26
26

bP9 x l x t

2x
2x
2x
3x
3x
5x
5x
5x
5x
5x
5x
5x
8x
6x
6x
6x

14
14
14
20
20
25
25
25
28
28
28
28
36
36
36
36

x 1.2
x 1.2
x 1.2
x 1.8
x 1.8
x3
x3
x3
x3
x3
x3
x3
x4
x 3.5
x 3.5
x 3.5

Fixed bearing
Angular contact thrust
bearing with slotted nut
ZKLN
ZKLF
Part no.
Part no.
1590-1-0600
1590-1-0600
1590-1-1000
1590-1-1000
1590-1-1000
1590-1-1200
1590-1-1200
1590-1-1700
1590-1-1700
1590-1-1700
1590-1-2000
1590-1-2000
1590-1-2000
1590-1-2000
1590-1-3000
1590-2-2500
1590-2-2500
1590-2-2500

1590-0-1200
1590-0-1200
1590-0-1700
1590-0-1700
1590-0-1700
1590-0-2000
1590-0-2000
1590-0-2000
1590-0-2000
1590-0-3000
1590-3-2500
1590-3-2500
1590-3-2500

Details
on page 56

Details
on page 54

Pillow block unit


complete
Part no.
1591-1-0600
1591-1-0620
1591-1-1020
1591-1-1020
1591-1-1020
1591-1-1220
1591-1-1220
1591-1-1720
1591-1-1720
1591-1-1720
1591-1-2020
1591-1-2020
1591-1-2020
1591-1-2020
1591-1-3020
1591-2-2500
1591-2-2500
1591-2-2500

Floating bearing end: deep-groove bearing to DIN 625

d6

d2

d1

l5

d5

Turned groove
for retaining ring DIN 471

Undercut form E DIN 509

l6

l4

Size

d0 x P
8x
12 x
16 x
16 x
16 x
20 x
20 x
25 x
25 x
25 x
32 x
32 x
32 x
32 x
40 x
40 x
40 x
40 x

2.5
5
5
10
16
5
20
5
10
25
5
10
20
32
5
10
20
40

Dimensions (mm)

d1
7.5
11.2
15
15
15
19
19.3
24
24
24
31
31
31
31
39
38
38
38

d2
6.3
9.4
12.9
12.9
12.4
16.9
16.7
21.9
21.9
21.4
28.4
27.9
27.9
27.9
36.4
33.8
33.8
33.8

d5
j6
5
6
10
10
10
12
12
17
17
17
20
20
20
20
30
30
30
30

d6
h11

l4

l5

l6
H13

7
8
12
12
12
13
13
15
15
15
18
18
18
18
20
20
20
20

5
6
9
9
9
10
10
12
12
12
14
14
14
14
16
16
16
16

0.7
0.8
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.3
1.3
1.3
1.3
1.6
1.6
1.6
1.6

h12

4.8
5.7
9.6
9.6
9.6
11.5
11.5
16.2
16.2
16.2
19
19
19
19
28.6
28.6
28.6
28.6

Floating bearing
Deep-groove bearing
Pillow block unit
with retaining ring
complete
Part no.
Part no.
1590-6-0500
1590-6-0600
1590-6-1000
1590-6-1000
1590-6-1000
1590-6-1200
1590-6-1200
1590-6-1700
1590-6-1700
1590-6-1700
1590-6-2000
1590-6-2000
1590-6-2000
1590-6-2000
1590-6-3000
1590-6-3000
1590-6-3000
1590-6-3000

1591-6-0500
1591-6-0620
1591-6-1020
1591-6-1020
1591-6-1020
1591-6-1220
1591-6-1220
1591-6-1720
1591-6-1720
1591-6-1720
1591-6-2020
1591-6-2020
1591-6-2020
1591-6-2020
1591-6-3020
1591-6-3010
1591-6-3010
1591-6-3010

Details
on page 60

Details
on page 62

47

STAR Precision Ball Screw Assemblies


End Bearings, Design Calculations
Star supplies complete drive systems
including the required end bearings.
Design calculations for these are performed according to the formulas usually
applied in the antifriction bearing industry.

Resulting and equivalent


bearing loads

The angular contact thrust ball bearings


are preloaded. The chart shows the
resulting axial bearing load Fa as a
function of preload and axial operating
load FaB. If the system is primarily subject to axial operating loads, then F = Fa.

If the radial operating forces are not insignificant, the equivalent bearing loads
are calculated according to formula 20 .

F = X Fr + Y Fa

20

= 60

1.9

0.55

>

0.92

Bearings for ball screw assemblies are


also able to accommodate tilting
moments. As a rule, the moments that
usually occur due to the weight and drive
motion of the screw do not need to be
incorporated in the calculation of the
equivalent bearing load.

Fr = radial bearing load

(N)

Fa = resulting axial bearing load

(N)

(N)

= equivalent bearing load

Internal preload limit and resulting


bearing load

Resulting bearing load Fa (N)

12000
11000

d=25

10000
9000
8000
7000
d = 30

6000
5000
d = 20

4000
3000
2000
1000

d = 17
d = 12

Limits

d = 10
d=6
2000

4000

6000

8000

10000

Operating load FaB (N)

1) ZKL-...2AP

48

1)

10

12000

Average speed and


average bearing load
If the bearing is subject to varying axial
loads over time, the average axial
bearing load can be calculated using
formula 21 .
If the speed varies, apply formula 22 .
In these formulas, the qi values represent
the discrete time steps in %.
If the radial load Frm varies, calculate the
average radial load in the same manner.

Fam

21

Fam = resulting average


axial load
(N)
q = time fraction

22

(%)

nm = average speed (rpm)

Service life and


load safety factor
Nominal life

The nominal life is calculated as follows:

L
23

24

Static load safety factor


C
S0 = 0
F0

= nominal life
in millions of revolutions

Lh = nominal life
in operating hours

(h)

C = dynamic bearing load rating

(N)

= average speed

(rpm)

= equivalent bearing load

(N)

S0 = static load safety factor


25

(106 revolutions)

(-)

C0 = static load rating

(N)

F0 = maximum static load

(N)

The static load safety factor of machine tools


should not be lower than 4.

Friction

The bearing friction torque MRL is primarily dependent on the bearing preload.
The influence of the operating load FaB is
insignificant as long as it does not exceed
the limits at which the bearings have zero
clearance.
The bearing friction torque MRL specified
in the Dimension Tables applies to the
preload generated by means of the slotted nut tightening torque MA. The preloaded bearing has the rigidity RaL. The
bearing preload is selected so as to allow
it to remain effective even at high operating loads and ensure that the bearing
has zero clearance.

26

The bearing friction torque MRL is


measured at a speed of n = 5 rpm.
The friction power loss NRL of the
bearing can be calculated using the
formula 26 .
The various operating speeds ni must be
incorporated in the heat balance as a
function of their time fractions qi.

NRL = friction power

(W)

(rpm)

= speed

MRL = bearing friction torque (Nm)

49

STAR Precision Ball Screw Assemblies


End Bearings, Design Notes
Bearing Design
C

For customer-machined screw ends,


please observe the design notes given
for screw ends and housings.

0.8
A
IT4

0.8

See End Machining Details for Star


screw end designs.

J6

d IT5

IT5 C
1.6

IT3

1.6

IT4 A

Screw end

Accuracy

Series

Housing

Bore
DJ6

Axial
Radial
run-out clearance

Tolerance (m)
Bore

(mm)

(m)

Outer
diameter
50 > 50

10

P5 to
DIN 620 preloaded

+3
-5

-10

> 10

P5 to
preloaded
DIN 620

-10

-11

Width

-250

ZKLN... .2RS PE
ZKLF... .2RS PE

ZKLN... .2RS 2AP


ZKLF... .2RS 2AP

Lubrication

50

25

> 25

2.5

preloaded

Bearings for ball screw assemblies are


lubricated with grease for a lifetime of
reliable service. It should be noted,
however, that grease lubrication does
not facilitate the dissipation of heat in the
bearings. The bearing temperature
should therefore not exceed 50C,
particularly in machine tool applications.
Angular contact thrust ball bearings

-5

-13

-250

-10

-500

series ZKLN, ZKLF are lubricated for life


with grease KPE2K to DIN 51825.
This eliminates all drawbacks associated
with in-service lubrication such as overgreasing or the use of an unsuitable type
of grease.

End Bearings,
Mounting Instructions
Mounting
Angular contact thrust ball bearings
and deep-groove ball bearings

Slotted nut

When mounting angular contact thrust


ball bearings Series ZKLN and ZKLF,
ensure that the mounting forces are only
exerted on the bearing rings.
Never apply mounting forces via the
antifriction bearing elements or the seal
rings!
The two sections of the inner raceway
may not be separated during assembly
or disassembly for any reason.
Tighten mounting screws for screwdown or flange-mounted bearings in
crosswise sequence.
The mounting screws may only be
subject to tension amounting to a
maximum of 70% of their yielding point.
The screw-down (ZKLF) bearings have a
groove on the cylindrical surface of the
outer raceway for disassembly. The
individual bearings of the bearing pair
series ZKLN...2AP and ZKLF...2AP are
marked on the cylindrical surfaces of the
outer raceways (see diagram).

The markings reveal the bearing


sequence. The sealing rings should
face outward after proper assembly.

The bearings are preloaded by tightening


the nuts ZM.
In order to prevent settling phenomena,
we recommend first tightening the
slotted nut by 2 times the tightening
torque MA and then easing the load.
Only then should the slotted nut be
retightened to the specified tightening
torque MA.
The two counter set screws are then
alternately tightened using a hexagon
socket wrench.
The components are disassembled in
the reverse order, i.e., the counter set
screws are to be removed before the
slotted nut.

The slotted nuts can be reused several


times when properly assembled and
disassembled by competent personnel.
The inner raceways of the bearings are
dimensioned in such a way as to achieve
a defined bearing preload sufficient for
most applications when the slotted
nut is tightened (MA in accordance with
Dimension Table).

Outer raceway markings


for paired bearings

51

STAR Precision Ball Screw Assemblies


End Bearings, Mounting
m

Slotted nut

d1

Thread pin

Slotted Nut and Housing


Nut for Fixed Bearing

0.5

45

g
B

0.005 A

First angle projection

MA

tightening torque for slotted nut

FaB

axial fracture load for slotted nut

MAG =

Size

B4

tightening torque for set screw

Slotted nut
Dimensions (mm)

Designation

d0 x P
8 x 2.5 ZM 06
12 x 5
ZM 06
16 x 5
ZM 10
16 x 10
ZM 10
16 x 16
ZM 10
20 x 5
ZM 12
20 x 20
ZM 12
25 x 5
ZM 17
25 x 10
ZM 17
25 x 25
ZM 17
32 x 5
ZM 20
32 x 10
ZM 20
32 x 20
ZM 20
32 x 32
ZM 20
40 x 5
ZM 30
40 x 10 ZMA 25/45
40 x 20 ZMA 25/45
40 x 40 ZMA 25/45

52

D1

D2

Housing nut

Housing nut
Dimensions (mm)

d1

MA
(Nm)

M6 x 0.5
M6 x 0.5
M10 x 1
M10 x 1
M10 x 1
M12 x 1
M12 x 1
M17 x 1
M17 x 1
M17 x 1
M20 x 1
M20 x 1
M20 x 1
M20 x 1
M30 x 1.5
M25 x 1.5
M25 x 1.5
M25 x 1.5

16
16
18
18
18
22
22
28
28
28
32
32
32
32
45
45
45
45

8
8
8
8
8
8
8
10
10
10
10
10
10
10
12
20
20
20

12 4
12 4
14 4
14 4
14 4
18 4
18 4
23 5
23 5
23 5
27 5
27 5
27 5
27 5
40 6
40 10
40 10
40 10

M4
M4
M4
M4
M4
M4
M4
M5
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6

3
3
3
3
3
3
3
4
4
4
4
4
4
4
5
5
5
5

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

11
11
14
14
14
17
17
22.5
22.5
22.5
26
26
26
26
37.5
35
35
35

2.5
2.5
2.5
2.5
2.5
2.5
2.5
3
3
3
3
3
3
3
4
4
4
4

3.5
3.5
3.5
3.5
3.5
3.5
3.5
4
4
4
4
4
4
4
5
5
5
5

2.0
2.0
6.0
6.0
6.0
8.0
8.0
15.0
15.0
15.0
18.0
18.0
18.0
18.0
32.0
25.0
25.0
25.0

FaB
(kN)
17
17
31
31
31
38
38
57
57
57
69
69
69
69
112
211
211
211

Weight
(g)
10
10
10
10
10
15
15
28
28
28
35
35
35
35
75
160
160
160

MAG
(Nm)
2
2
2
2
2
2
2
4
4
4
4
4
4
4
8
8
8
8

- 2.5
- 2.5
- 2.5
- 2.5
- 2.5
- 2.5
- 2.5
- 5
- 5
- 5
- 5
- 5
- 5
- 5
- 10
- 10
- 10
- 10

D1

D2

B4

M26 x 1.5
M26 x 1.5
M36 x 1.5
M36 x 1.5
M36 x 1.5
M45 x 1.5
M45 x 1.5
M50 x 1.5
M50 x 1.5
M50 x 1.5
M55 x 1.5
M55 x 1.5
M55 x 1.5
M55 x 1.5
M65 x 1.5
M62 x 1.5
M62 x 1.5
M62 x 1.5

16.5
16.5
22
22
22
28
28
31
31
31
36
36
36
36
47
43
43
43

8
8
8
8
8
8
8
10
10
10
10
10
10
10
12
10
10
10

Mounting the Housing


Tighten the pillow block mounting
screws in crosswise sequence.

O1

O3

O2

O4

See table for tightening torque.

The housing nut fixes the entire bearing


unit in the housing.
Use screws and pins to fix the bearing
housing in place.
Mounting screws

Locating pins

Take care to align the screw,


nut assembly, bearings and
guideway precisely with one
another.
Size

d0 x P
8
12
16
16
16
20
20
25
25
25
32
32
32
32
40
40
40
40

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2.5
5
5
10
16
5
20
5
10
25
5
10
20
32
5
10
20
40

O2
DIN 912
(hardened)

O3
Tapered pin
O4
Straight pin
(DIN 6325)

(mm)
8
8
11
11
11
11
11
14
14
14
14
14
14
14
16
16
16
16

Strength class for O1; O2


Nm

O1
DIN 912

M5
M5
M8
M8
M8
M8
M8
M10
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

M5

8.8

5.5

12.9

9.5

20
20
35
35
35
35
35
40
40
40
40
40
40
40
50
50
50
50

M6
M6
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M12
M12
M14
M14
M14
M14

M6
9.5
16

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

16
16
25
25
25
25
25
30
30
30
30
30
30
30
35
35
35
35

4
4
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
10

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

20
20
40
40
40
40
40
50
50
50
50
50
50
50
50
50
50
50

M8

M10

M12

M14

23

46

80

125

39

77

135

215

53

STAR Precision Ball Screw Assemblies


End Bearings, Fixed Bearing ZKLF
Fixed bearing with angular
contact thrust ball bearing
Double-thrust, screw-down,
Series ZKLF... .2RS PE
Double-thrust, screw-down,
paired
Series ZKLF... .2RS2AP
The fixed bearing consists of:
- angular contact thrust ball
bearing ZKLF
- slotted nut ZM...
60 contact angle, preloaded, sealed and
lubricated for life.

Size

Angular contact thrust bearing


incl.
slotted nut

d0 x P
20 x
20 x
25 x
25 x
25 x
32 x
32 x
32 x
32 x
40 x
40 x
40 x
40 x

5
20
5
10
25
5
10
20
32
5
10
20
40

Slotted nut

Part no.

Designation

Designation

1590-0-1200
1590-0-1200
1590-0-1700
1590-0-1700
1590-0-1700
1590-0-2000
1590-0-2000
1590-0-2000
1590-0-2000
1590-0-3000
1590-3-2500
1590-3-2500
1590-3-2500

ZKLF 1255.2RS PE
ZKLF 1255.2RS PE
ZKLF 1762.2RS PE
ZKLF 1762.2RS PE
ZKLF 1762.2RS PE
ZKLF 2068.2RS PE
ZKLF 2068.2RS PE
ZKLF 2068.2RS PE
ZKLF 2068.2RS PE
ZKLF 3080.2RS PE
ZKLF 2575.2RS2AP
ZKLF 2575.2RS2AP
ZKLF 2575.2RS2AP

ZM 12
ZM 12
ZM 17
ZM 17
ZM 17
ZM 20
ZM 20
ZM 20
ZM 20
ZM 30
ZMA 25/45
ZMA 25/45
ZMA 25/45
Details
on page 52

54

Load ratings
dyn.
C
(N)

stat.
C0
(N)

Bearing friction
torque with
sealing disc
MRL
(Nm)

17000
17000
18800
18800
18800
26000
26000
26000
26000
29000
45000
45000
45000

24700
24700
31000
31000
31000
47000
47000
47000
47000
64000
110000
110000
110000

0.16
0.16
0.24
0.24
0.24
0.30
0.30
0.30
0.30
0.50
0.60
0.60
0.60

Rigidity
(axial)

Rigidity
against tilting

RaL
(N/m)

RkL
(Nm/mrad)

375
375
450
450
450
650
650
650
650
850
1300
1300
1300

50
50
80
80
80
140
140
140
140
300
450
450
450

0.6

M6

d3

3
0. .

in

rm

Da

n.
mi

da

ZKLF... .2RS PE

ZKLF... .2RS2AP

First angle projections


M6

0.6

rm

in.

0.

d3

in.

d
da
Da

rm

Dimensions (mm)
Location shoulders
d
12
12
17
17
17
20
20
20
20
30
25
25
25

D
-0.010

B
-0.013

J
-0.25

55
55
62
62
62
68
68
68
68
80
75
75
75

25
25
25
25
25
28
28
28
28
28
56
56
56

42
42
48
48
48
53
53
53
53
63
58
58
58

Da
min. max.
30
30
34
34
34
40
40
40
40
50
45
45
45

33
33
37
37
37
43
43
43
43
53
48
48
48

Weight
complete

da

min.

max.

16
16
23
23
23
25
25
25
25
40
32
32
32

29
29
33
33
33
39
39
39
39
49
44
44
44

17
17
17
17
17
19
19
19
19
19
47
47
47

Holes
n
d3
(number)
3
3
3
3
3
4
4
4
4
6
8
8
8

6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5

t
()
120
120
120
120
120
90
90
90
90
60
45
45
45

(kg)
0.385
0.478

0.645
0.855
1.6
1.6
1.6

55

STAR Precision Ball Screw Assemblies


End Bearings, Fixed Bearing ZKLN
Fixed bearing with angular
contact thrust ball bearing
Double-thrust,
Series ZKLN... .2RS PE
Double-thrust, paired,
Series ZKLN... .2RS2AP
The fixed bearing consists of:
- angular contact thrust ball
bearing ZKLN
- slotted nut ZM...

60 contact angle, preloaded,


sealed and lubricated for life.

Size

Angular contact thrust bearing


incl.
slotted nut

d0 x P
8 x 2.5
12 x 5
16 x 5
16 x 10
16 x 16
20 x 5
20 x 20
25 x 5
25 x 10
25 x 25
32 x 5
32 x 10
32 x 20
32 x 32
40 x 5
40 x 10
40 x 20
40 x 40

Slotted nut

Part no.

Designation

Designation

1590-1-0600
1590-1-0600
1590-1-1000
1590-1-1000
1590-1-1000
1590-1-1200
1590-1-1200
1590-1-1700
1590-1-1700
1590-1-1700
1590-1-2000
1590-1-2000
1590-1-2000
1590-1-2000
1590-1-3000
1590-2-2500
1590-2-2500
1590-2-2500

ZKLN 0624.2RS PE
ZKLN 0624.2RS PE
ZKLN 1034.2RS PE
ZKLN 1034.2RS PE
ZKLN 1034.2RS PE
ZKLN 1242.2RS PE
ZKLN 1242.2RS PE
ZKLN 1747.2RS PE
ZKLN 1747.2RS PE
ZKLN 1747.2RS PE
ZKLN 2052.2RS PE
ZKLN 2052.2RS PE
ZKLN 2052.2RS PE
ZKLN 2052.2RS PE
ZKLN 3062.2RS PE
ZKLN 2557.2RS2AP
ZKLN 2557.2RS2AP
ZKLN 2557.2RS2AP

ZM 06
ZM 06
ZM 10
ZM 10
ZM 10
ZM 12
ZM 12
ZM 17
ZM 17
ZM 17
ZM 20
ZM 20
ZM 20
ZM 20
ZM 30
ZMA 25/45
ZMA 25/45
ZMA 25/45
Details
on page 52

56

Load ratings
dyn.
C
(N)

stat.
C0
(N)

6900
8500
6900
8500
13400 18800
13400 18800
13400 18800
17000 24700
17000 24700
18800 31000
18800 31000
18800 31000
26000 47000
26000 47000
26000 47000
26000 47000
29000 64000
45000 110000
45000 110000
45000 110000

Bearing friction
torque with
sealing disc
MRL
(Nm)
0.04
0.04
0.12
0.12
0.12
0.16
0.16
0.24
0.24
0.24
0.30
0.30
0.30
0.30
0.50
0.60
0.60
0.60

Rigidity
axial

Rigidity
against tilting

RaL
(N/m)

RkL
(Nm/mrad)

200
200
325
325
325
375
375
450
450
450
650
650
650
650
850
1300
1300
1300

8
8
25
25
25
50
50
80
80
80
140
140
140
140
300
450
450
450

ZKLN... .2RS PE

0.

.
in

rm

da

Da

0.

.
in

rm

ZKLN... .2RS2AP

0.

Da

0.

n.

r mi

da

r min

Dimensions (mm)
d
+ 0,003
- 0,005

-0.010

Weight

D
-0.005

6
6
10
10
10

-0.010

-0.011

B
-0.013

-0.25

52
52
52
52
62

15
15
20
20
20
25
25
25
25
25
28
28
28
28
28

24
24
34
34
34
12
12
17
17
17
20
20
20
20
30

Location shoulders
da
Da
-0.5

min.

25

57

56

16
16
25
25
25
30
30
45
34
34
34
40
40
40
40
50
45

25

57

56

45

25

57

42
42
47
47
47

56

max. min.

complete

max.

(kg)
0.04
0.04

19
19
28
28
28
33
33
48
37
37
37
43
43
43
43
53
48

9
9
14
14
14
16
16
32
23
23
23
25
25
25
25
40
32

15
15
24
24
24
29
29
44
33
33
33
39
39
39
39
49
44

48

32

44

0.11

0.84
0.248

0.215
0.465
0.84
0.84

57

STAR Precision Ball Screw Assemblies


End Bearings, Pillow Block Unit - Fixed Bearing ZKLN
Pillow block unit - fixed
bearing with angular
contact thrust ball bearing
ZKLN .2RS PE
ZKLN... .2RS2AP
The pillow block unit consists of:
-

precision pillow block housing with


reference edges on both sides

angular contact thrust ball


bearing ZKLN...

slotted nut with two set screws

housing nut with set screw

Slotted nut is enclosed separately.

Size

Pillow block unit


Part no.

d0 x P

complete

8 x 2.5
12 x 5
16 x 5
16 x 10
16 x 16
20 x 5
20 x 20
25 x 5
25 x 10
25 x 25
32 x 5
32 x 10
32 x 20
32 x 32
40 x 5
40 x 10
40 x 20
40 x 40

1591-1-0600
1591-1-0620
1591-1-1020
1591-1-1020
1591-1-1020
1591-1-1220
1591-1-1220
1591-1-1720
1591-1-1720
1591-1-1720
1591-1-2020
1591-1-2020
1591-1-2020
1591-1-2020
1591-1-3020
1591-2-2500
1591-2-2500
1591-2-2500

Angular contact thrust bearing


Load ratings (axial)
Dimensions
Designation
dyn.
stat.
(mm)
C
C0
d
D
B
(N)
(N)
6900
6000
13400
13400
13400
17000
17000
18800
18800
18800
26000
26000
26000
26000
29000
45000
45000
45000

8500
8500
18800
18800
18800
24700
24700
31000
31000
31000
47000
47000
47000
47000
64000
110000
110000
110000

6
6
10
10
10
12
12
17
17
17
20
20
20
20
30
25
25
25

24
24
34
34
34
42
42
47
47
47
52
52
52
52
62
57
57
57

15
15
20
20
20
25
25
25
25
25
28
28
28
28
28
56
56
56

ZKLN 0624.2RS PE
ZKLN 0624.2RS PE
ZKLN 1034.2RS PE
ZKLN 1034.2RS PE
ZKLN 1034.2RS PE
ZKLN 1242.2RS PE
ZKLN 1242.2RS PE
ZKLN 1747.2RS PE
ZKLN 1747.2RS PE
ZKLN 1747.2RS PE
ZKLN 2052.2RS PE
ZKLN 2052.2RS PE
ZKLN 2052.2RS PE
ZKLN 2052.2RS PE
ZKLN 3062.2RS PE
ZKLN 2557.2RS2AP
ZKLN 2557.2RS2AP
ZKLN 2557.2RS2AP

MA

Slotted nut
Designation

(Nm)
2.0
2.0
6.0
6.0
6.0
8.0
8.0
15.0
15.0
15.0
18.0
18.0
18.0
18.0
32.0
25.0
25.0
25.0

(kg)
ZM 06
ZM 06
ZM 10
ZM 10
ZM 10
ZM 12
ZM 12
ZM 17
ZM 17
ZM 17
ZM 20
ZM 20
ZM 20
ZM 20
ZM 30
ZMA 25/45
ZMA 25/45
ZMA 25/45
Details
on page 52

58

Weight
complete

0.38
0.38
0.87
0.87
0.87
1.12
1.12
1.65
1.65
1.65
1.93
1.93
1.93
1.93
2.64
5.13
5.13
5.13

L3
L2

45

D1

S2

S3

D2

D
H5

H3

H2

H1

S1

D3

H4

ZKLN .2RS PE

B3

B3

B5
B2

B4

2xS 3
P
4 x S /S
1
P

L4

B4

B1

2xM

First angle projections


2

B2

B1

2xS

D1

d
D2

D
D3

B4

B5

ZKLN... .2RS2AP

4 x S /S
1
P

B4

L4

B3

12.5

Dimensions (mm)

M
js7

L2

L3

L4

H1

H2
0.02

H3

H4

H5

B1

B2

B3

B4

B5

S1
H12

S2

S3

D1

D2

D3

31
31
43
43
43
47
47
54
54
54
56
56
56
56
63
63
63
63

36
50
50
50
58
58
64
64
64
68
68
68
68
78
82
82
82

38
38
52
52
52
60
60
66
66
66
70
70
70
70
80
80
80
80

50
50
68
68
68
77
77
88
88
88
92
92
92
92
105
105
105
105

34
41
58
58
58
64
64
72
72
72
77
77
77
77
90
98
98
98

18
22
32
32
32
34
34
39
39
39
42
42
42
42
50
58
58
58

13
13
22
22
22
22
22
27
27
27
27
27
27
27
32
32
32
32

8
10
14
14
14
16
16
18
18
18
19
19
19
19
22
23
23
23

9
9
15
15
15
15
15
18
18
18
18
18
18
18
21
21
21
21

32
32
37
37
37
42
42
46
46
46
49
49
49
49
53
89
89
89

16
16
23
23
23
25
25
29
29
29
29
29
29
29
32
62
62
62

8.5
8.5
8.5
8.5
8.5
8.5
8.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
12.5
20.5
20.5
20.5

8
8
7
7
7
8.5
8.5
8.5
8.5
8.5
10.0
10.0
10.0
10.0
10.5
13.5
13.5
13.5

16
16
18.5
18.5
18.5
21
21
23
23
23
24.5
24.5
24.5
24.5
26.5
44.5
44.5
44.5

6
6
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12

5.3
5.3
8.4
8.4
8.4
8.4
8.4
10.5
10.5
10.5
10.5
10.5
10.5
10.5
12.6
12.6
12.6
12.6

M6
M6
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M12
M12
M14
M14
M14
M14

3.7
3.7
7.7
7.7
7.7
7.7
7.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7
9.7

M26 x 1.5
M26 x 1.5
M36 x 1.5
M36 x 1.5
M36 x 1.5
M45 x 1.5
M45 x 1.5
M50 x 1.5
M50 x 1.5
M50 x 1.5
M55 x 1.5
M55 x 1.5
M55 x 1.5
M55 x 1.5
M65 x 1.5
M62 x 1.5
M62 x 1.5
M62 x 1.5

16.5
16.5
22
22
22
28
28
31
31
31
36
36
36
36
48
43
43
43

18
18
22
22
22
26
26
32
32
32
36
36
36
36
48
48
48
48

0.1
0.1
0.15
0.15
0.15
0.15
0.15
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2

59

STAR Precision Ball Screw Assemblies


End Bearings, Floating Bearing DIN 625
Floating bearing with
deep-groove ball bearing
The floating bearing consists of:
- deep-groove ball bearing
DIN 625....2RS
- retaining ring DIN 471

Size

d0 x P
8 x 2.5
12 x 5
16 x 5
16 x 10
16 x 16
20 x 5
20 x 20
25 x 5
25 x 10
25 x 25
32 x 5
32 x 10
32 x 20
32 x 32
40 x 5
40 x 10
40 x 20
40 x 40

60

Deep-groove ball bearing to DIN 625


Part no.
Load ratings
Designation
with
dyn.
stat.
retaining ring
C
C0
DIN 625-...
(N)
(N)
1590-6-0500
1590-6-0600
1590-6-1000
1590-6-1000
1590-6-1000
1590-6-1200
1590-6-1200
1590-6-1700
1590-6-1700
1590-6-1700
1590-6-2000
1590-6-2000
1590-6-2000
1590-6-2000
1590-6-3000
1590-6-3000
1590-6-3000
1590-6-3000

1900
2450
6000
6000
6000
6950
6950
9500
9500
9500
12700
12700
12700
12700
19300
19300
19300
19300

590
900
2240
2240
2240
2650
2650
4150
4150
4150
5700
5700
5700
5700
9800
9800
9800
9800

625.2RS
626.2RS
6200.2RS
6200.2RS
6200.2RS
6201.2RS
6201.2RS
6203.2RS
6203.2RS
6203.2RS
6204.2RS
6204.2RS
6204.2RS
6204.2RS
6206.2RS
6206.2RS
6206.2RS
6206.2RS

Retaining
ring
Designation
DIN 471
5x
6x
10 x
10 x
10 x
12 x
12 x
17 x
17 x
17 x
20 x
20 x
20 x
20 x
30 x
30 x
30 x
30 x

0.6
0.7
1
1
1
1
1
1
1
1
1.2
1.2
1.2
1.2
1.5
1.5
1.5
1.5

Dimensions (mm)

Weight
complete
B
(kg)

5
6
10
10
10
12
12
17
17
17
20
20
20
20
30
30
30
30

16
19
30
30
30
32
32
40
40
40
47
47
47
47
62
62
62
62

5
6
9
9
9
10
10
12
12
12
14
14
14
14
16
16
16
16

0.005
0.008
0.03
0,035
0.064

0,106

0,195

61

STAR Precision Ball Screw Assemblies


End Bearings, Pillow Block Unit - Floating Bearing DIN 625
Pillow block unit - floating
bearing with deep-groove
ball bearing DIN 625
The pillow block unit consists of:
- precision pillow block housing with
reference edge on one side
- deep-groove ball bearing
DIN 625....2RS
- retaining ring DIN 471
- cover
All parts are enclosed separately

Size

d0 x P
8 x 2.5
12 x 5
16 x 5
16 x 10
16 x 16
20 x 5
20 x 20
25 x 5
25 x 10
25 x 25
32 x 5
32 x 10
32 x 20
32 x 32
40 x 5
40 x 10
40 x 20
40 x 40

62

Pillow block unit

Part no.
1591-6-0500
1591-6-0620
1591-6-1020
1591-6-1020
1591-6-1020
1591-6-1220
1591-6-1220
1591-6-1720
1591-6-1720
1591-6-1720
1591-6-2020
1591-6-2020
1591-6-2020
1591-6-2020
1591-6-3020
1591-6-3010
1591-6-3010
1591-6-3010

Deep-groove ball bearing to DIN 625


Load ratings
Dimensions (mm)
dyn.
stat.
C
C0
d
D
B
(N)
(N)
1900
2450
6000
6000
6000
6950
6950
9500
9500
9500
12700
12700
12700
12700
19300
19300
19300
19300

590
900
2240
2240
2240
2650
2650
4150
4150
4150
5700
5700
5700
5700
9800
9800
9800
9800

5
6
10
10
10
12
12
17
17
17
20
20
20
20
30
30
30
30

16
19
30
30
30
32
32
40
40
40
47
47
47
47
62
62
62
62

5
6
9
9
9
10
10
12
12
12
14
14
14
14
16
16
16
16

Designation

Retaining ring
Designation

DIN 625-...

DIN 471

Weight
complete

(kg)
625.2RS
626.2RS
6200.2RS
6200.2RS
6200.2RS
6201.2RS
6201.2RS
6203.2RS
6203.2RS
6203.2RS
6204.2RS
6204.2RS
6204.2RS
6204.2RS
6206.2RS
6206.2RS
6206.2RS
6206.2RS

5 x 0.6
6 x 0.7
10 x 1
10 x 1
10 x 1
12 x 1
12 x 1
17 x 1
17 x 1
17 x 1
20 x 1.2
20 x 1.2
20 x 1.2
20 x 1.2
30 x 1.5
30 x 1.5
30 x 1.5
30 x 1.5

0.14
0.18
0.54
0.54
0.54
0.73
0.73
0.96
0.96
0.96
1.24
1.24
1.24
1.24
1.66
1.82
1.82
1.82

L3
L2

B B2

H5

H3

H2

H1

D1

S1

H4

45

BD

S2
M

B1

L1

L4

First angle projection

Pillow block housing


Dimensions (mm)
L1

L2

L3

L4

H1

H2

H3

H4

H5

B1

B2

0.02
62
62
86
86
86
94
94
108
108
108
112
112
112
112
126
126
126
126

36
50
50
50
58
58
64
64
64
68
68
68
68
78
-

38
38
52
52
52
60
60
66
66
66
70
70
70
70
80
80
80
80

50
50
68
68
68
77
77
88
88
88
92
92
92
92
105
105
105
105

34
41
58
58
58
64
64
72
72
72
77
77
77
77
90
98
98
98

18
22
32
32
32
34
34
39
39
39
42
42
42
42
50
58
58
58

Cover

S1

js7
13
13
22
22
22
22
22
27
27
27
27
27
27
27
32
32
32
32

11
11
15
15
15
17
17
19
19
19
20
20
20
20
23
23
23
23

9
9
15
15
15
15
15
18
18
18
18
18
18
18
21
21
21
21

13
15
24
24
24
26
26
28
28
28
34
34
34
34
38
38
38
38

4
4.5
7.5
7.5
7.5
8
8
8
8
8
10
10
10
10
11
11
11
11

31
31
43
43
43
47
47
54
54
54
56
56
56
56
63
63
63
63

6
6
8
8
8
8
8
10
10
10
10
10
10
10
12
12
12
12

5.3
5.3
8.4
8.4
8.4
8.4
8.4
10.5
10.5
10.5
10.5
10.5
10.5
10.5
12.6
12.6
12.6
12.6

S2

D1

H12

J6

M6
M6
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M12
M12
M14
M14
M14
M14

16
19
30
30
30
32
32
40
40
40
47
47
47
47
62
62
62
62

BD
2.6
2.6
3.8
3.8
3.8
3.8
3.8
3.7
3.7
3.7
4.8
4.8
4.8
4.8
4.5
4.5
4.5
4.5

63

STAR Precision Ball Screw Assemblies


Nut Housings for FEM-E-S and SEM-E-S
For ball screw assemblies with
flanged nuts and adjustable-preload
single nuts
(not suitable for DIN versions)

In addition to bolting, the housings


should be locked in place by positive
means (e.g. two pins with a diameter
equal to that of the bolt).
We recommend using bolts with a
strength class of 8.8. See Mounting
for tightening torques.

Material:
Spheroidal graphite cast iron

Size

64

d0 x P

Part no.

Weight
(kg)

16 x 5
16 x 10
16 x 16
20 x 5
20 x 20
25 x 5
25 x 10
25 x 25
32 x 5
32 x 10
32 x 20
32 x 32
40 x 5
40 x 10
40 x 20
40 x 40
50 x 5
50 x 10
50 x 20
50 x 40
63 x 10
80 x 10

1506-0-0010
1506-0-0010
1506-1-0010
1506-1-0010
1506-2-0010
1506-2-0010
1506-2-0010
1506-3-0010
1506-3-0010
1506-3-0010
1506-4-0010
1506-4-0010
1506-4-0010
1506-4-0011
1506-4-0011
1506-5-0011
1506-5-0010
1506-5-0011
1506-6-0010
1506-6-0010
1506-6-0010
1506-7-0010

0.85
0.85
1.05
1.05
1.25
1.25
1.25
1.8
1.8
1.8
2.5
2.5
2.5
3.7
3.7
6.3
4.1
6.3
7.3
7.3
7.3
9.4

S1

H1

D1

S2

T1

T2

D6

E2

E1
B

U (DIN7980)
O
Counterbore DIN 74 - K3m

First angle projection

Dimensions (mm)

D1
H8

D6

A1)

B1)

H
js7

H11)

E1

E2

S1

T1

S2

T2

28
28
33
33
38
38
38
48
48
48
56
56
56
63
63
72
68
72
85
85
85
105

40
40
45
45
50
50
50
60
60
60
68
68
68
78
78
90
82
90
105
105
105
125

40
40
40
40
40
40
40
50
50
50
60
60
60
65
65
80
65
80
80
80
80
80

70
70
75
75
85
85
85
95
95
95
105
105
105
120
120
140
130
140
150
150
150
170

28
28
32
32
34
34
34
38
38
38
42
42
42
50
50
58
52
58
65
65
65
78

55
55
62
62
65
65
65
74.5
74.5
74.5
82
82
82
98
98
113
101
113
128
128
128
153

520.1
520.1
560.1
560.1
630.1
630.1
630.1
720.1
720.1
720.1
820.1
820.1
820.1
930.1
930.1
1080.15
1000.15
1080.15
1210.15
1210.15
1210.15
1400.2

200.1
200.1
200.1
200.1
200.1
200.1
200.1
260.1
260.1
260.1
300.1
300.1
300.1
350.1
350.1
460.15
350.15
460.15
460.15
460.15
460.15
460.15

10
10
10
10
10
10
10
12
12
12
15
15
15
15
15
17
15
17
17
17
17
17

8.4
8.4
8.4
8.4
8.4
8.4
8.4
10.5
10.5
10.5
13
13
13
15
15
17
15
17
17
17
17
17

11
11
11
11
11
11
11
13.5
13.5
13.5
18
18
18
18.5
18.5
21
18.5
21
21
21
21
21

M10
M10
M10
M10
M10
M10
M10
M12
M12
M12
M16
M16
M16
M18
M18
M20
M18
M20
M20
M20
M20
M20

15
15
15
15
15
15
15
15
15
15
20
20
20
25
25
30
30
30
30
30
30
30

4/6 x M6
4/6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M6
6 x M8
6 x M8
6 x M10
6 x M8
6 x M10
6 x M10
6 x M10
6 x M10
6 x M12

10
10
10
10
10
10
10
10
10
10
12
12
12
14
14
18
14
18
18
18
18
20

1) Tolerances to DIN 1685-GTB 16

Hex socket Lock


cap. screw washer
DIN 912
O
U
M8 x 55
M8 x 55
M8 x 65
M8 x 65
M8 x 65
M8 x 65
M8 x 65
M10 x 80
M10 x 80
M10 x 80
M12 x 80
M12 x 80
M12 x 80
M14 x 100
M14 x 100
M16 x 120
M14 x 100
M16 x 120
M16 x 130
M16 x 130
M16 x 130
M16 x 160

8
8
8
8
8
8
8
10
10
10
12
12
12
14
14
16
14
16
16
16
16
16

65

STAR Precision Ball Screw Assemblies


Design Calculation Form
Star Linear Systems

Telephone 704-583-4338
Telefax 704-583-0523

14001 South Lakes Drive


Charlotte, NC 28273
Design Calculation Form
Application:

New design

Revised design

Operating conditions
Loads

[N]

Speeds

[rpm]

Operating time

F1

at n1

for q1

F2

at n2

for q2

F3

at n3

for q3

F4

at n4

for q4

F5

at n5

for q5

F6

at n6

for q6

[%]

Average load

Average speed

Total operating time

Fm

nm

Maximum static load:

100%

Required service life ________________ Operating hours or _____________________________ x 106 ball screw revolutions

Screw end fixity


fixed floating floating

free

Selected:
Total stroke length:
fixed
I

fixed floating fixed


II
III
IV

Installation conditions (enclose drawings/sketches if possible!)

Drawing enclosed

Type of lubrication
Operating temperature:

C - min/max.

Exceptional operating conditions:

Sender

66

OEM

Anwender

Hndler

Company: __________________________________________ Name:

__________________________________________

Address:

__________________________________________ Department:

__________________________________________

__________________________________________ Telephone:

__________________________________________

__________________________________________ Telefax:

__________________________________________

Inquiry / Order Form


Star Linear Systems

Telephone 704-583-4338
Telefax 704-583-0523

14001 South Lakes Drive


Charlotte, NC 28273
STAR Screw
Nominal diameter ................................................................
Lead
right-hand
left-hand ......................................

d0 = _________ mm
P = _________ mm

STAR Nut
FEM-E-C

ZEM-E-A

SEM-E-C

FDM-E-C

FEM-E-S

ZEM-E-S

SEM-E-S

FDM-E-S

with
backlash

with
preload

Part number 1 5

Mounting direction of nut:


Mounting D1 (or in the case of ZEM-E-A/S, lube port) facing drive end
facing non-drive end
STAR Screw
Tolerance grade
(see Page 14/15)

P1
P3
P5

T1
T3
T5
T7
T9

=
=
=
=
=

300 p
300 p
300 p
300 p
300 p

=
=
=
=
=

6 m
12 m
23 m
52 m
130 m

Total length ......................................................................... L


= _______ mm
Threaded length .................................................................. L1
= _______ mm
Machining of screw ends........................ ends not machined
(Read bearing
ends annealed LG1 / LG2 _____ / _____ mm
recommendations carefully!)
to customer specs (drawing required)
to STAR specs (page 46/47)
Type of drive end.................................... for fixed bearing
for floating bearing
Type of non-drive end............................. for fixed bearing
for floating bearing
STAR End bearings

............ Part no./ Drive end


............ Part no./ Non-drive end

STAR Housings for flanged nut


Quantity

................Part no.

1 5 9
1 5 9

1 5 0 6 -

Order for:____ units, _____ per month, ______ per year,

per order, or ____________________

Comments:

Sender

OEM

Anwender

Hndler

Company: __________________________________________ Name:

__________________________________________

Address:

__________________________________________ Department:

__________________________________________

__________________________________________ Telephone:

__________________________________________

__________________________________________ Telefax:

__________________________________________67

Star Products
Rexroth Star offers a complete line of linear motion products...

Ball Rail Systems


RA 82 201

Roller RailsTM
RA 82 301

Linear Bushings
RA 99 004

Precision Ball Screw Assemblies


RA 83 301

Linear Modules
RA 82 401

Compact Modules
RA 82 600

Linear Motion Slides


RA 83 300

Ball Rail Tables


RA 82 510

Super Structure
RA 82 800

Cam Roller Guide


RA 82 100

Special Systems
RA 99 003

Tychoway Linear Roller Bearings


RA 99 001

Ball Transfers
RA 82 910

Tychoway Miniature Ball Rail


RA 99 004

July 1999

Tychoway Linear Roller Slides


RA 99 000

Mini Compact Slides


RA 99 007

STAR, Ball Rail, and


are registered
trademarks of Deutsche Star GmbH,
Schweinfurt, Germany

Star Linear Systems


14001 South Lakes Drive Charlotte, NC 28273
Telephone: (704)583-4338 (800)438-5983 Telefax: (704)583-0523
Internet: http://www.starlinear.com E-mail: info@starlinear.com
RA 83 301/07.99

4.5m-7/99

Copyright
STAR LINEAR SYSTEMS 1998
All rights reseved.
Supersedes all previous issues.
The illustrations and drawings in the
catalog show principles of design or
operation and are for reference only,
subject to alteration without notice.
This catalog or any part thereof may
not be reproduced without our
written permission.

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