JOB SAFETY ANALYSIS

Contractor Name: Sub-Tier Contractor Name: Prepared By: Project: Location (e.g., building, area, etc.): Work Scope/Description: Excavate to a depth greater than five feet Specific Work Location(s): Name Contractor Contact Person(s): Alcoa SPA: Plant Emergency No.: Prejob Walkthrough Conducted: Yes 1. Hazardous Waste Operations 2. Confined Space 3. Hot Work 4. Roof Work 5. Fall Hazards (> 6 ft) 6. Excavation/Trenching 7. Scaffolds / Ladders 8. Aerial Lifts 9. Heavy Equipment 10. Lock and Tag 11. Site/Vehicle Traffic 12. 13. 14. 15. Electrical Hazards Asbestos Work Lead Work Hazardous Materials/MSDS 16. Respiratory Hazards No Yes No Yes No KNOWN OR POTENTIAL HAZARDS Reference 29 CFR 1910.120 ASP.653.3010 ASP.653.2308 ASP.653.2321 ASP.653.2001 ASP.653.2311 ASP.653.2302/2303 ASP.653.2205 ASP.653.2200 Series ASP.653.2315 ASP.653.1005/.2300 ASP.653.2309/.2310 ASP.653.3001 ASP.653.3005 ASP.653.2100/.3007 ASP.653.3008 17. Noise Exposure 18. Temperature Extremes 19. Hoisting & Rigging 20. Ergonomics: Repetitive Motion / Awkward Positions / Same Position (s) 21. Biological 22. Insects / Varmints / Vermin 23. Signs and Barricades 24. Location Specific Emergency Response Plan 25. Air Effluent Discharges 26. Water/Liquid Effluent Discharges 27. Fatality Prevention 28. Associated w/Significant Environmental Aspects? = Requires formal/special training = Requires a permit/form/report Primary/Phone # Project No.: Project Plant Location:

Date:

Contract/PO No.:

Secondary/Phone #

Reference ASP.653.3002 ASP.653.3000 /.3003 ASP.653.2202 ASP.653.3011 ASP.653.2102 ASP.653.2102 ASP.653.2300

ASP.653.1007 ASP.653.4003 ASP.653.4004 ASP.653.1400 ASP.653.4000 Series

= Requires certification or Competent/Qualified Person

SPECIFIC HAZARD ANALYSIS AND SAFE WORK REQUIREMENTS Known and/or potential hazards are further evaluated, and specific measures are identified on subsequent pages. This discussion must include identification of the work activity, the specific hazards present, and the safe work requirements/controls (including a hazards assessment for PPE) to be used to alleviate/control the hazard(s). MINIMUM DRESS/PPE REQUIREMENTS: hard hats, safety glasses, electrical hazard-rated metatarsal boots with hard toes, and long pants and shirt with sleeves made of 100% cotton or wool (or cotton/blend). REVIEW KNOWN AND/OR POTENTIAL HAZARDS ARE FURTHER EVALUATED, AND SPECIFIC CONTROL MEASURES ARE IDENTIFIED ON SUBSEQUENT PAGES Project Engineer Contractor Supervision Date Date Alcoa Single Point Accountable (Optional) Date Date

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Project: Contract/P.O./Release No.:

Work Activity
Excavations requires a competent person be appointed. This competent person is responsible for proper execution of the excavation process. (ASP.653.2311) Complete all site required forms and notifications. Obtain prints and notify utilities companies or owners of intended excavation. Use "Call Before You Dig" agency or provide for alternative methods of underground obstruction location. This process must be as positive as feasible. Area scanning or hand probing and hand digging until utilities are visibly located is required. All underground utilities and obstructions should be surface marked per standard marking codes listed in ASP.653.2311.

Hazards Present

Required Safety Measures/PPE

1. Locating underground utilities and obstructions prior to digging

Slips trips and falls walking in general area of intended excavation.

Review general terrain and identified surface conditions. Look for ruts, larges rocks and uneven terrain. If focus on instrument distracts excessivly from attension to terrain, have an assistant help spot various hazards in area. If lifting or pushing scanning instruments of heavier weights, get help with movements to avoid strains. Review general terrain and identified surface conditions. Look for ruts, larges rocks and uneven terrain. Avoid excessive force attempting to penetrate deeper with rods. Wear leather gloves to avoid blisters and other hand injuries.

A. Scanning with electronic equipment.

Trips and falls, strain from lifting heavy instruments.

B. Probing with metal tipped fiberglass rods.

Slips trips and falls walking in general area of intended excavation.

Back strains, hand injury from probing rod

2. Mobilizing digging equipment. (9) Heavy Equipment - competent person required

Struck by mobile equipment

All workers are to wear reflective traffic vests as appropriate. The competent person is responsible for determining need. Barricade work area and permit only excavation personnel in the area. Restrict outside vehicular traffic in the job site. Use flaggers and a specific traffic route if necessary.

Struck by site vehicles. (11) Site Vehicle Traffic

Reminder: visually confirm proper clearances from electrical lines in the area.

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Project: Contract/P.O./Release No.:

Work Activity
3. Dig trench. (6) Begin digging.

Hazards Present
Striking underground utilities or other significant obstructions.

Required Safety Measures/PPE

Observe marked locations of underground utilities if marked. Excavate by hand when within five (5) feet in any direction of known underground obstructions. NOTE: Follow attached matrix to determine exact methods of safe excation according to extent of utility location. 1. Hand digging not required. May machine excavate. 2. Hand digging not required (upon verification) Machine digging per competent person evaluation and JSA/STA. 3.Hand digging required to visually establish location. Machine digging per competent person evaluation and JSA/STA. 4. Hand digging required to visually establish location. Machine digging allowed after visual location based upon JSA/STA. 5. Hand digging required when within 5 ft. of utility. Machine digging allowed within two feet after visual identification and deenergized based upon competent person evaluation and JSA/STA.

1. Non-energized obstruction e.g. foundation, rock 2. Abandoned utilities / process lines. Verification required. [ Unless verified, must be treated as energized ] 3. Active utilities e.g. storm water lines, sanitary lines

4. Electrical duct bank

5. Active, energized utilities. e.g. air, gas, steam, process line, electrical (conduit and direct bury cable)

Excavate trench to proper depth.

Cave ins from unsupported sides of trench

After reaching a depth of five feet, a certified and inspected trench box shall be in place in the excavation prior to anyone working in the trench. The trench box must rest within two feet of the bottom of the trench. All work shall be performed within the confines of the protective shield (trench box). All access and egress to and from the trench shall also be accomplished within the confines of the trench box. Ladders used for access must be tied off. At no time will anyone be permitted to be in an unprotected area of the excavation. The competent person shall inspect the installation of the protective barrier and the conditions of the trench prior to enterg and daily before each shift thereafter or after a rain storm. Any water accumulation in the trench shall be kept at a minimum by portable pumps. Competent person shall monitor the water level and determine when safe limits have been exceeded. Barricade the swing radius of the excavator to prevent struck by or crushed between injuries at the rear of the equipment. Spoil pile shall be placed at least two feet from the edge of the trench. Operator shall place spoils as far back from the edge as possible and slope the pile away from the excavation. Site traffic shall be prohibited from entering the S-AF-059 19 Aug excavation area. If traffic can not be kept a 04 significant distance from the site, flaggers, Jersey barriers or stop logs shall be placed to prevent approach.

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Project: Contract/P.O./Release No.:

Work Activity

Hazards Present
Falling into eight foot depth trench

Required Safety Measures/PPE

Anyone working within six feet of the edge of the trench if exposed to a fall >6 ft. Protection from falling into trench must be provided. At a minimum, barricades shall be erected six feet from the edge of the trench. Anyone within the six foot boundary must be protected. Methods of fall protection can be: OSHA approved railing or fall restraint by tethering workers so that they cannot approach the trench close enough to fall in. Attachment must only be withstand four times the anticipated load a person would exert walking to the trench or leaning to see in. The trench must be barricaded with substantial, highly visible methods when left unattended. Provide a walkway or bridge with standard guardrails if employees must cross over the excavation

5. Noise exposure

Hearing loss from constant exposure to sound levels above 85 db. Need for trench rescue or EMS

Wear ear plugs whenever close to operating heavy equipment. Call plant emergency number for all emergency response needs. Plant protection is coverage for trench rescue, they must be contacted daily to advise of trenching activities. All chemicals brought on site must have a MSDS readily accessable to all workers on the job. Workers must be trained on the hazards and how to protect against them. Hard hat, ANSI Z87.1 approved safety glasses, steel toed safety boots, long trousers and shirts with a minimum five inch sleeve.

Site emergency response

6. Hazardous chemicals

Chemical burns, poisoning, dermatitus and other injuries from exposure.

7. General PPE requirements.

8. Fatality prevention

Fatality Prevention: While performing all construction activities, personnel could be struck by falling objects, moving crane loads, vehicle and mobile equipment traffic, fall from heights, electrocution, drowning, loss of oxygen in confined space causing fatal injuries.

Workers are instructed to be aware of their surroundings. Report any and all concerns to their immediate supervisor. Workers are trained to recognize hazards and coordinate the use of administrative controls, engineering controls, PPE, or evaluate another way to perform the task which will lesson or eliminate the hazards and potential for fatality. All conmtractors have received Alcoa Fatality Prevention Orientation. Thoroughly review all JSA's, STA's and associated work plans with all crew members.

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Project: Contract/P.O./Release No.:

Work Activity

Hazards Present

Required Safety Measures/PPE

S-AF-059 19 Aug 04

PREJOB SAFETY PLANNING SIGNOFF

I have read the attached Prejob plan, (and attachments) and understand the hazards and controls associated with this job. Job Safety Analysis JSA review Energized Electrical Work Permit Hoisting & Rigging Prelift Lock/Tag/Verify Other (specify): Company Name: Project Number: Date ID No. (optional) Task Specific JSA review Fall Protection Work Plan Confined Space Pre-Entry Meeting Employee Safety and Health Orientation Respiratory/Lead work plan Lead Compliance Plan

Project Location: Name (Print) Signature

Person Conducting Briefing Print Name Title Signature

S-AF-073 21 Jun 07