Anda di halaman 1dari 80

LASER PRINTER ML-1200 Series

ML-1210 / ML-1250 / ML-1220M

SERVICE
LASER PRINTER

Manual

CONTENTS

1. Precautions 2. Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. Block Diagram 7. Connection Diagram

This service manual is also provided on the web, the ITSELF system Samsung Electronics Co., Ltd. http://itself.sec.samsung.co.kr

Samsung Electronics Co.,Ltd. October. 2001 Printed in Korea. VERSION NO. : 2.03 CODE : JC-0051A

This manual is stated and provided for service description.


All rights reserved. Any parts of the information in this manual are prohibited from free duplication, use or translation without prior written approval except in cases allowed by the Copyright Act. Specifications are subject to change without prior notice.

Samsung Electronics Digital Printing CS Group


Copyright (c) 2001. 5.

Precautions

1. Precautions
Please read the following carefully to prevent any accidents and not to damage the unit during service.

1-1 Safety Precautions


1. Safety Precautions There are some electric or machinery parts with safety related property. If the parts replaced are different from the original, the safety may not function. Even if the part could allow higher voltage than that of the part used, do not replace it and use a regular product clarified in specifications. 2. Be careful not to leave a switch, a cover or a safety device out when reinstalling or assembling the product after repair. 3. Replacing Precautions Do not change or add parts as you like. You cannot benefit from such a remodeled product at your will during the term of guarantee. 4. You must replace overheated or damaged parts or cords with regular products. Please solve the problem causing any damage or overheating and troubles beforehand.
Especially mind the safety on the part with this mark. You must use regular parts described in specifications for the parts inflammable and where the current can be flown. Otherwise any hazard such as an electric shock or a fire could occur.
LASER STATEMENT (LASERTURVALLISUUS)
WARNING : NEVER OPERATE AND SERVICE THE PRINTER WITH THE PROTECTIVE COVER REMOVED FROM LASER/SCANNER ASSEMBLY. THE REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN DAMAGE YOUR EYES.

Class 1 laser product Luokan 1 laserlaite Klass 1 laser apparat Allonpituus 770-795nm Teho 0.3mW0.03mW

CAUTION VORSICHT

INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEOFFNET. NIGHT DEM STRAHL AUSSETZEN.

ATTENTION

REYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE. EXPOSITION DANGERUSE AU FAISCEAU. RADIAZIONE LASER INVISIBLE IN CASO DI APERTURA. EVITARE LESPOSIZONE LA FASCIO. REDIACION LASER INVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO.

ATTENZIONE PRECAUCION

CAUTION : Avoid exposure to invisible laser radiation when the


development unit is not installed.

1-2 Precautions on Disassembly and Reassembly


Very careful precautions should be taken when replacing parts. Before replacing, please check cables because you cannot put the cables that you removed for replacing parts into the proper place if you would not make sure of where they were connected and in which condition. Please do the following before disassembling for a repair or replacement of parts. 7. When disassembling, assembling, also observe small components are located in place. 8. If you uncover and turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the LSU window with clean paper.

Releasing Plastic Latches


1. Pull out paper cassette, printer cartridge installed. Especially careful not to be scratched by the surface of developer or not to expose them to light. 2. Turn the power switch off. 3. Take out the power plug, printer cable from the printer. 4. Use only the same type of part as original when replacing parts. 5. Do not force to open or fasten plastic material components. 6. Be careful that small parts such as screws should not get in the printer. Many of parts are held in place with plastic latches. The latches break easily : release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.

Samsung Electronics

1-1

Precautions

1-3 Tools for Troubleshooting


The following tools are recommended for safe and smooth troubleshooting described in this service manual.

1 DCU(Diagnostic Control Unit)

Standard: Test equipment to diagnose the Laser printer supplied by Samsung Electronics.

4 Driver

Standard: "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).

5 Pinset 2

Standard: For general home use, small type.

DVM(Digital Volt Meter)


Standard: Indicates more than 3 digits.
Ground

6 Cotton Swab

Standard: For general home use, for medical service.

Equipments a IPA(Isopropyl 7 Cleaning Alcohol)dry cloth or a soft stuff neutral detergent.

3 Electronic Scale

8 Software(Driver) installation CD ROM

Standard: Equipment to check the weight of consumables(toner cartridge) supplied by Samsung Electronics. (The gram unit can be measured.)

Note

Mind your hands not to be touched when you disassemble and reassemble PBA ASS'Y, such as the main board, SMPS, HVPS.

1-2

Samsung Electronics

Specifications

2. Specifications
ML-1210 (ML-1220M) Engine Speed Resolution FROP(Fist Power On Time) Warm-Up Time Power Consumption Dimension Weight Controller Processor Memory Emulation Interface OS Support N/W Paper Input Output Manual Media Type Type Life Cartridge Pick up Roller Feed Roller Transfer Roller Fuser User interface Key & LED LCD Toner Save Reprint 600 x 600 dpi Under 12.5 sec 30 sec 25W (Print), 10W (Sleep) 329 x 355 x 231 mm (13 x 14 x 9.1) Max 6.5Kg (With Toner Cartridge) Jupiter 366MHz 8MB Equivalent SmartGDI Windows 95/98/2000/Me/NT, Linux(Radhat 6.0), iMac(Mac OS 8.0) External 150 sheets 100 sheets 1 sheet A4, Letter. Legal, Executive, B5, A5, Folio, 7 3/4(Monarch), #10, DL, C5, C6, B5 Toner Single Cartridge 2,500 sheets 2,500 (Initial : 1,000) 60,000 60,000 60,000 40,000 3Key, 4LEDs No YES YES 61200 66MHz 4MB PCL6 12ppm 1200 x 600 dpi ML-1250

IEEE1284, USB (ML-1220M : USB ONLY)

Samsung Electronics

2-1

Disassembly and Reassembly

3. Disassembly and Reassembly


3-1 Cover Assembly
3-1-1 Front Cover
1. Pull the both side of the cover to open. 4. Remove a screw of the front cover PCB and remove the connector, then remove the cover.

2. Remove a screw and remove the stopper that holds the printer cover.

3-1-2 Other Covers


1. Before you remove other covers, you should remove the Front cover in advance. 2. Rear Cover : Remove the cover in the direction of a . 3. Top Cover : Remove the cover in the direction of b . 4. Side Cover L, R : Remove the cover in the direction of c .

3. Loosen the right lower part of the cover, then push the cover in the direction of arrow to loosen the left lower part.

Samsung Electronics

3-1

Disassembly and Reassembly

3-2 LED Panel PBA


1. Before you remove other covers, you should remove. Front Cover (see [3-1 Main Cover]) 3. Remove two screws, and remove LED panel.

2. Remove two screws of PCB cover, and widen the hooks( a b c ) to remove.

4. Remove PCB from the PCB cover.

3-3 LSU(Laser Scanning Unit)


1. Before you remove LSU, you should remove front cover, rear cover and top cover. Main Cover (see [3-1 Main Cover]) 3. Remove two connectors from the LSU, then remove the LSU.

2. Remove three screws securing the LSU.

3-2

Samsung Electronics

Disassembly and Reassembly

3-4 Transfer Roller


1. Open the front cover.

2. Use a proper tool("-" type screwdriver) to pull the one end of the roller slightly, then take it out.

3-5 Motor Assembly


1. Before you remove the motor assembly, you should remove: Main Cover (see [3-1 Main Cover]) Shield Engine Assembly

2. Remove five screws securing the motor assembly and remove a connector from engine board(Engine board and SMPS board are integrated), then take the motor assembly out.

Samsung Electronics

3-3

Disassembly and Reassembly

3-6 HVPS Board


1. Before you remove HVPS board, you should remove: Main Cover (see [3-1 Main Cover])

2. Remove four screws and a connector from HVPS board, then take the board out.
When you reassemble the HVPS board, make sure that five terminals should be put in place. Terminal

Note

3-7 Fuser Assembly


1. Before remove fuser assembly, you should remove: Main Cover (see [3-1 Main Cover]) 3. Remove two screws and unplug a fuser assembly harness. Then use a " - " screwdriver to unlatch the fuser assembly to remove.

2. Remove two ground screws and a connector as illustrated.

3-4

Samsung Electronics

Disassembly and Reassembly

3-8 Thermostat and Halogen Lamp


1. Remove a screw from the fuser assembly and remove the thermostat cover, then remove two screws securing the thermostat. 3. Take the halogen lamp out from the Heat Roller.

Note

When you reassemble the halogen lamp, handle it with care as it is fragile.

2. Remove two screws from the fuser assembly, and take the Heat Roller out.

Samsung Electronics

3-5

Disassembly and Reassembly

3-9 SMPS Board


1. Before you remove the SMPS board, you should remove: Main Cover (see [3-1 Main Cover]) 3. Unplug connectors from the main board and connectors from SMPS, then remove the SMPS. Remove four screws from SMPS and remove the SMPS board.

2. Remove screws in the order of a b then remove the shield engine assembly.

Note

The Engine board and SMPS board are integrated in a body.

3-6

Samsung Electronics

Disassembly and Reassembly

3-10 Main Board and Sensor Board


1. Before you remove the main board, you should remove: Main Cover (see [3-1 Main Cover]) SMPS board (see [3-9 SMPS Board]) 3. Release four snap-fits securing the insulator engine board and then remove the insulator.

2. Remove two screws from the main board and unplug all of connectors, then remove the board.

Main Bd

4. Release four snap-fits securing the sensor board and then remove the sensor board.

Samsung Electronics

3-7

Troubleshooting

4. Troubleshooting
4-1 How to use DCU 4-1-1 DCU Setup ......................................Page(4-2) 4-1-2 Code ................................................Page(4-2) 4-1-3 Self Diagnostic Mode......................Page(4-3) 4-1-4 Self Test Button ................................Page(4-4) 4-1-5 Paper Path Layout ...........................Page(4-4) 4-4 The cause and solution of the malfunction 4-4-1 All LEDs blinking (Fuser Error)........Page(4-16) 4-4-2 All LEDs blinking (SCAN ERROR) .Page(4-16) 4-4-3 Not function of the gear of the fuser due to melting away.....................................Page(4-17) 4-4-4 Paper Empty.....................................Page(4-17) 4-4-5 Paper Empty without indication.......Page(4-17) 4-4-6 Cover Open ......................................Page(4-18) 4-2 The cause and solution of Bad image 4-2-1 Vertical Black Line and Band ..........Page(4-5) 4-2-2 Vertical White Line ...........................Page(4-5) 4-2-3 Horizontal Black Band .....................Page(4-6) 4-2-4 Black/White Spot..............................Page(4-6) 4-2-5 Light Image.......................................Page(4-7) 4-2-6 Dark Image or a Black.....................Page(4-7) 4-2-7 Uneven Density................................Page(4-8) 4-2-8 Background ......................................Page(4-8) 4-2-9 Ghost (1)...........................................Page(4-9) 4-2-10 Ghost (2)..........................................Page(4-9) 4-2-11 Ghost (3) ..........................................Page(4-10) 4-2-12 Ghost (4) .........................................Page(4-10) 4-2-13 Satins on the Face of Page............Page(4-10) 4-2-14 Satins on Back of Page..................Page(4-11) 4-2-15 Blank Page Print out (1) .................Page(4-11) 4-2-16 Blank Page Print out (2) .................Page(4-11) 4-6 The cause and solutions of bad environment of the software 4-6-1 The printer is not working (1)...........Page(4-25) 4-3 The cause and solution of the bad discharge 4-3-1 Wrong Print Position .......................Page(4-12) 4-3-2 JAM 0...............................................Page(4-12) 4-3-3 JAM 1...............................................Page(4-13) 4-3-4 JAM 2...............................................Page(4-13) 4-3-5 Multi-Feeding...................................Page(4-14) 4-3-6 Paper rolled in the fuser .................Page(4-14) 4-3-7 OPC .................................................Page(4-15) 4-6-2 The printer is not working (2) .........Page(4-26) 4-6-3 Abnormal Printing.............................Page(4-27) 4-6-4 SPOOL Error ...................................Page(4-28) 4-5 Toner Cartridge Service 4-5-1 Precautions on Safe-keeping of Toner Cartridge ..........................................................Page(4-21) 4-5-2 Service for the Life of Toner Cartridge ..........................................................Page(4-21) 4-5-3 Service for Judgement of Inferior Expendables and the Standard of Guarantee .....Page(4-21) 4-5-4 Signs and Measures at Poor toner cartridge ..........................................................Page(4-22) 4-4-7 No lamp on when the cover is open ...........................................................Page(4-18) 4-4-8 Defective motor operation ...............Page(4-19) 4-4-9 No Power..........................................Page(4-19) 4-4-10 Vertical Line Getting Curved .........Page(4-20)

Samsung Electronics

4-1

Troubleshooting

4-1 How to use DCU


4-1-1 DCU Setup
You can examine the malfunction of the printer. To perform DCU, open the front discharge cover and leave the connect the harness wire(10 pin/4 pin) to the CN10(4 pin) of the Main control board.

4-1-2 Code
Connect DCU to the printer and turn the power on. It show 7 LED on the panel and each code tells the function of the printer.

Normal Code
While printing or warming up, it indicate the position of the paper 61 00-05 20 30 40 50 69 Warm up Ready(kind of paper) Print Start Feed Sensor On Feed Sensor off Paper Out Sleep Mode The printer is on, the cover is open or close. The printer is ready, the paper is detected when the first paper is printed. 00: Legal , 01: Letter , 02: A4 , 03: EXEC , 04: B5 , 05: Folio The engine controller received the print order from the video controller. The paper is passing out of the Feed Sensor. The paper has passed out of the Feed Sensor. The paper has passed out of Exit Sensor. The fuser power turned off to minimize the power consumption.

Error Code
When detecting the malfunction, the printing is stopped to indicate error code. 60, 62, 68 Fuser Error The error in the fuser occurred. There is a short circuit in the thermistor and the thermostat while printing, Low Temperature Error occurs. 60: Open Fuser Error 62: Low Heat Error 68: Over Heat Error The Printer Cover is open or Toner Cartridge not installed. No paper in the paper cassette. The front part of paper is jammed between pickup unit and Feed sensor. The front part of paper is jammed between the Discharge sensor and Feed sensor. The front part of paper is jammed just after passing through the discharge sensor. LSU Scanner Motor not ready or Hsync signal not output.

64 70 71 72 73 95

Cover Open No Paper Paper Jam 0 Paper Jam 1 Paper Jam 2 LSU Not Ready

4-2

Samsung Electronics

Troubleshooting

4-1-3 Self Diagnostic Mode


If Error code occurs due to malfunction of the printer, perform Self Diagnostic Mode to solve the problem. The printer works only in the self-test mode to solve the malfunction problem. To enter the self-test mode, turn the power on pressing the buttons of [Down], [Shift] and [Stop] at the same time. Release the button within 2 or 3 seconds if 78 shows in the DCU. If 00 shows in the DCU, press the button [Up] or [Shift] to select the self+test , and press the button of [Enter] to operate. To stop, press the button of [shift] and [Enter] together.

00 01 02 03 04

Main Motor Operating System Only the main motor is in operation. Main High Voltage On(THV-) -1550 voltage output by MHV terminal. Transfer High Voltage(-)On(THV-) -1300 voltage output by MHV terminal. Transfer High Voltage (+)Reference on (THV +) 1300 voltage output by MHV terminal. Caution : High voltage probe should be used. DEV/supply High Voltage : DEV/Supply High Voltage Test. The left one of the three LEDs in the self-test panel is on when DEV high voltage Supply high voltage output by each HV terminal. Press the [Up] button to switch the voltage. The middle and right one of the three LEDs are on and -530 voltage output by DEV HV terminal. Caution : High voltage probe should be used. Caution : High voltage probe should be used. Caution : High voltage probe should be used.

05

LSU Operating System The scanning motor of LSU is in operation, the right LED of the three buttons on. Press the [Up] button to Check LD. LD is functioning and the middle button is on. If the LD is normal, all LEDs are on.

06 07

Pickup clutch on The Solenoid in the printer is in operation. To stop the operation, Press the button [shift] and [Enter] together. Pempty/PWIDTH/New CRU Sensor Test : Pempty/PWIDTH.HEW CRU sensor test. If activate the Actuator of the PEMPTY/PWIDTH Sensor, the left and right of the three LEDs are on. If you install new toner Cartridge in this mode, the right LED is on.

08 09 10

Feed & Exit Sensor Test Test the Feed sensor and Discharge sensor in the same way as '06'. Cover Open Sensor Test The same way as code '06'. Fuser Test If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to READY Mode. If the [Up] button pressed, the middle LED is on and temperature of the fuser is up to Printing Mode. If you press the button once more, the left LED is on and temperature of the fuser is up to overheat Mode.

11

Hot Burn Test If the [enter] button pressed, the printer is continuously printing without detection. Turn the power off to stop operation.

12.

Cleaning Mode Print Mode Print the paper to clean the OPC Drum in the Cartridge.

Samsung Electronics

4-3

Troubleshooting

13.

THV(+) TRIGGER. ALL HV All high voltage output by each HV terminal and LSU and the fan is in operation. In this mode, electronic resistance of transfer roller and high voltage is detected. If no toner cartridge in the printer, output of THV is +199V ~ + 2100V.

14. 15.

PTL Test Indicates the PTL LED. Fan Test Indicates the function of the fan.

4-1-4 Self Test Button


If the Self-Test button pressed, vertical lines are printed. Turn the power on while pressing this button, '89' shows in the DCU and the printer is warming up. After warming-up the printer is in READY Mode, and '88' shows in the DCU. In this mode, without any detection, the printer begins printing(trial printing and data from the PC). It is convenient to use this mode when the engine malfunction is detected in the control board.

4-1-5 Paper Path Layout

RE CO RD ED PAP ER (10 0S HE ETS )

MANUA L 1 SHE ET

FACE DOWN

LSU

KNOCK UP

EXIT 2

PICK UP

CARTRIDGE
CR

FUSER H R/L FACE UP

DR OPC SR

IDLE FEED EMPTY SEN

TR

PTL EXIT 1 Pr R/L EXIT SENSOR


SHIELD

FEED SEN SENSOR BOARD

MAIN BOARD SMPS


SHIELD

4-4

Samsung Electronics

REC ORD ED

PAP ER (150 SHE ETS )

Troubleshooting

4-2 The cause and solution of Bad image


4-2-1 Vertical Black Line and Band
Description 1. Straight thin black vertical line occurs in the printing. 2. Dark black vertical band occur in the printing. Check and Cause 1. Damaged develop roller in the Developer or deformed Doctor-blade. Solution 1. If causes 1 and 2 occur in the developer cartridge, replace the developer and try to print out. 2. Replace the transfer roller if occurred as No. 3.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

2. Scratched surface of the discharge roller in the developer, or heavily accumulated foreign matters between the discharge roller and fur transfer roller/ charge roller. 3. Partly depression or deformation on the surface of the transfer roller.

4-2-2 Vertical White Line


Description White vertical voids in the image.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause 1. Foreign matter stuck onto the window of internal lenses of LSU mirror.

Solution 1. Foreign matter stuck onto the window : Clean the LSU window with recommended cleaner(IPA) Clean the window with a clean cotton swab. 2. Foreign matter in the LSU : Open the cover of LSU and clean with a cotton swab on the surface of the reflex mirror.

2. Foreign matter or toner particles between the developer roller and blade. (In case the life of the developer has been expired, white lines occur in front of the image.) 3. It may occur when Burr and foreign substances are on the window of the developer frame. 4. If the fuser is defective, voids occur periodically at the top of a black image.

3. No 3. : Remove the foreign matter and burr of the exposure window.

4. No. 4. : Open the front cover and check ribs that corresponds to the position of the voids. Remove if found. 5. If the problems are not solved, check to see if the weight of the developer is below 670g. If so, replace the developer cartridge.

Samsung Electronics

4-5

Troubleshooting

4-2-3 Horizontal Black Band


Description 1. Dark or blurry horizontal stripes occur in the printing periodically. (They may not occur periodically.) Check and Cause 1. Bad contacts of the voltage terminals to developer. Solution 1. Clean each voltage terminal of the Charge, Supply, Develop and Transfer roller. (remove the toner particles and paper particles) 2. Clean the right Gear that has relatively small gap of the teeth in the OPC.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

2. The rollers of developer may be stained. Charge roller = 37 mm Supply roller = 27 mm Develop roller = 32 mm Transfer roller = 47 mm

3. If the malfunction persists, replace the developer.

4-2-4 Black/White Spot


Description 1. Dark or blurry black spots occur periodically in the printing. 2. White spots occur periodically in the printing. Check and Cause 1. If dark or blurry black spots occur periodically, the rollers in the Developer may be contaminated with foreign matte or paper particles. ( Charge roller : 37 mm interval OPC drum : 75mm interval) 2. If faded areas or voids occur in a black image at intervals of 75 mm, or black spots occur elsewhere, the OPC drum surface is damaged. 3. If a black image is partially broken, the transfer voltage is abnormal or the transfer roller's life has expired. Solution 1. Run OPC cleaning Mode Print and run the Self-test 2 or 3 times.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

2. In case of 75mm interval unremovable in 1, cleanly remove foreign substances stuck on the OPC location equivalent to black spots and white spots with a dry duster. 3. The transfer roller guarantees 50,000 sheets printing. If the roller's life is expired, replace it. 4. In case of 37mm interval unremovable in 1, take measures as to replace the developer cartridge and try to print out. 5. Clean the inside of the set against the paper particles and foreign matter in order not to cause the trouble.

4-6

Samsung Electronics

Troubleshooting

4-2-5 Light Image


Description The printed image is light, with no ghost.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause 1. Develop roller is stained when the toner of developer cartridge is almost consumed. 2. Ambient temperature is below than 10C.

Solution 1. Check if the Toner Save mode is off.

2. Replace the developer cartridge and try to print out. 3. Wait 30 minutes after printer is powered on before you start printing.

3. Bad contact caused by the toner stains between the high voltage terminal in the HVPS and the one in the set. 4. Abnormal output from the HVPS. (Run self-test and check 1~4)

4. Clean up the contaminated area by the toner.

5. Replace the HVPS if the problems are not solved by the above four directions. ( Service parts : Figure 11, Chapter 5)

4-2-6 Dark Image or a Black


Description The printed image is dark.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause 1. No charge voltage in the engine board. ( Perform DCU diagnostic code 01) 2. Charge voltage is not turned on due to the bad contacts between power supply in the side of the Developer and charge terminal of HVPS.

Solution 1. Clean the high voltage charge terminal.

2. Check the state of the connector which connects the engine board and HVPS.

3. Replace the HVPS if not solved by the above direction 1 and 2.

Samsung Electronics

4-7

Troubleshooting

4-2-7 Uneven Density


Description Print density is uneven between left and right.

Check and Cause 1. The pressure force on the left and right springs of the transfer roller is not even, the springs are damaged, the transfer roller is improperly installed, or the transfer roller bushing or holder is damaged. 2. The toner level is not even on the developer roller due to the bad blade.

Solution 1. Replace both the left and right Spring Holder.

2. Occur in the developer cartridge, replace the developer and try to print out.

4-2-8 Background
Description Light dark background appears in whole area of the printing.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause 1. Recycled recording paper has been used.

Solution 1. B/S is not guaranteed when using recycled paper.

2. The life of the Developer has expired. (The weight at the expiration of the developer's life: 800 20g) 3. The up-to-down movement of the transfer roller is swift? 4. The HVPS is normal? (Perform DCU diagnostic code 01~04)

2. Replace the Developer that has expired.

3. Clean the busing part of the transfer roller.

4. Replace the Developer if not solved by the above direction 1~3.

4-8

Samsung Electronics

Troubleshooting

4-2-9 Ghost (1)


Description Ghost occurs at 75 mm intervals of the OPC drum in the whole printing.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause 1. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the electrode of the Developer. 2. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the one in the HVPS board. 3. The life of developer is expired.
75mm 75mm

Solution 1. Clean the terminals when contaminated by toner particles.

2. Occur in the developer cartridge, replace the developer and try to print out.

3. Replace the engine board if not solved by the above directions 1-2. (Service Parts : Figure 9 , chapter 5) 4. If not solved by the direction 3, check the transfer roller lifetime and replace it. (Service Parts : Figure 8-2 , chapter 5) 5. Wait about 1 hour after power on before using printer.

4. Transfer roller lifetime(50,000 sheets) has expired.

5. Abnormal low temperature(below 10C).

4-2-10 Ghost (2)


Description Ghost occurs at 75 mm intervals of the OPC drum in the whole printing. (When printing on card stock or transparencies using manual feeder) Check and Cause When printing on card stock thicker than normal paper or transparencies such as OHP, higher transfer voltage is required. Solution Select 'Thick Mode' on paper type menu from the software application and after using returning to the original mode is recommended.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Samsung Electronics

4-9

Troubleshooting

4-2-11 Ghost (3)


Description White ghost occurs in the black image printing at 32mm intervals.

Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer

Check and Cause 1. The life of the developer may be expired.


32mm

Solution 1. Occur in the developer cartridge, replace the developer and try to print out. 2. Check the approved voltage of the supply roller and contact of the terminal and adjust if necessary.

2. The abnormal voltage and bad contact of the terminal of the supply roller roller.

4-2-12 Ghost (4)


Description Ghost occurs at 47mm intervals.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause The temperature of the fuser is maintained high.


47mm

Solution 1. Disassemble the fuser and remove the contaminated toner particles on the roller and clean the foreign matter between Thermistor and Heat roller. ( Caution: can be deformed)

4-2-13 Satins on the Face of Page


Description The background on the face of the printed page is stained.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause 1. Toner leakage due to improperly sealed developer. 2. If the transfer roller is contaminated, satins on the face of page will occur.

Solution 1. Replace the developer cartridge.

2. If the transfer roller is contaminated, run PC Cleaning Mode Print 2 or 3 times. And perform Self-Test 2 or 3 times to remove contamination.

4-10

Samsung Electronics

Troubleshooting

4-2-14 Satins on Back of Page


Description The back of the page is stained at 47mm intervals.

Digital Digital Pri Digital Printer Digital Printer Digital Printer

Check and Cause 1. Transfer roller is contaminated.

Solution 1. Perform the OPC Cleaning Mode Print 2 or 3 times. Run Self-Test to remove the contamination of the transfer roller. 2. Replace the transfer roller if contaminated severely. 3. Disassemble the fuser and clean the H/R(Heat Roller) and P/R(Pressure roller). And check the area between H/R and Thermistor. If contaminated, clean the area not to be deformed.

2. Pressure roller is contaminated.

4-2-15 Blank Page Print out (1)


Description Blank page is printed.

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

Check and Cause Bad ground contacts in OPC and/or developer.

Solution Remove contamination of the terminals of the developer and the unit.

4-2-16 Blank Page Print out (2)


Description 1. Blank page is printed. 2. One or several blank pages are printed. 3. When the printer turns on, several blank pages print. Check and Cause 1. Bad ground contacts in OPC and/or developer. 2. Abnormal solenoid. Solution 1. Remove contamination of the terminals of the developer. 2. Perform the engine self test using DCU to check if the Solenoid is normal.(refer to code 06) 3. If not solved by the above directions 1-2, Replace the engine board. (Service Parts : Figure 9 , chapter 5) 4. Turn the power off, delete the data of PC and try printing again.

Samsung Electronics

4-11

Troubleshooting

4-3 The cause and solution of the bad discharge


4-3-1 Wrong Print Position
Printing begins at wrong position on the paper.

Description

Check and Cause Wrong sense time caused by defective feed sensor actuator.

Solution Replace the defective actuator (Service Parts : Figure 8-16 , chapter 5)

4-3-2 JAM 0
Description 1. Paper is not exited from the cassette. 2. Jam-0 occurs if the paper feeds into the printer. Check and Cause 1. Check the Solenoid by using DCU diagnostic mode 06.
LSU
EXIT 2 PICK UP CARTRIDGE FEED SEN EXIT 1 EXIT SENSOR

Solution 1. Replace the solenoid. (Service Parts : Figure 8-11 , chapter 5)

2. Check if the pad is loose due to bad sealing of the side-pad.

2. Replace the side-pad Assembly L or R, if necessary. (Service Parts : Figure 8-13 , 8-14, chapter 5) 3. Clean with soft cloth dampened with IPA(Isopropyl Alcohol) or water.

JAM 0

3. Check the surface of the roller-pickup for foreign matter.

4. If continuous clusters occur, check whether the assembly slot between shaft-pickup and housing-pickup become open or is broken away. 5. If the paper feeds into the printer rand Jam 0 occurs, perform DCU to check feed-sensor of the sensor board.

4. Replace the Housing-Pickup and/or Shaft-Pickup. (Service Parts : Figure 8-135, 8-12, chapter 5)

4-12

Samsung Electronics

Troubleshooting

4-3-3

JAM 1
1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed. Check and Cause 1. If the recording paper is jammed in front of or inside the fuser. (Perform DCU diagnostic code of)
PICK UP CARTRIDGE FEED SEN FEED

Description

Solution 1. Replace the SMPS. (Service Parts : Figure 10, chapter 5)

LSU
EXIT 2

EXIT 1 EXIT SENSOR

JAM 1

2. If the recording paper is stuck in the discharge roller and the fuser just after passing through the ActuatorFeed, Feed Actuator may be defective.

2. Reassemble the Actuator-Feed and Spring-Actuator if the returning is bad.

4-3-4 JAM 2
Description 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed. Check and Cause 1. If the paper is completely fed out of the printer, but Jam 2 occurs : Exit sensor is defective. After the paper is completely discharged, actuator Exit should return to the original position to shut the photo-sensor. Sometimes it takes longer hour than it should and does not return. Solution 1. Check if the exit sensor actuator is defective. Check if the actuator exit is unformed (Check if the lever part is unformed in shape). Check whether burrs occur in the assembly part of the actuator exit or not and if the actuator is smoothly operated. Check if foreign matters and wire get caught in the actuator exit's operation. 2. If the paper is stuck in the fuser : disassemble the fuser and remove the jammed paper, and clean the surface of the pressure roller with dry gauze.

LSU
EXIT 2 CARTRIDGE FEED SEN EXIT 1 EXIT SENSOR PICK UP

JAM 2

2. If the paper is rolled in the Fuser Roller: This occurs when a Guide claw is broken away or transformed. It occurs when the Spring of a Guide claw is broken away or transformed. It occurs when the Heat-Roller or Pressure-Roller is seriously contaminated with the toner. 3. Paper is accordion in the fuser.

3. Remove the jammed paper after disassembling the fuser : Clean the surface of the pressure roller with dry gauze. Remove the toner particles stained on the rib. Check the assemblage and performance of the exit.

Samsung Electronics

4-13

Troubleshooting

4-3-5 Multi-Feeding
Description Multiple sheets of paper are fed at once.

Check and Cause 1. Solenoid malfunction(the solenoid does not work properly): Perform DCU mode : solenoid check 06. 2. Pad-Friction is contaminated with foreign matter.(oil...)

Solution 1. Replace the solenoid if necessary. (Service Parts : Figure 13, chapter 5) 2. Clean the pad friction with soft clothe dampened with IPA(Isopropyl Alcohol). 3. Use the smooth paper.

3. The face of paper is blended.

4-3-6 Paper rolled in the fuser


Description If contaminated at intervals of 57mm on the back of a paper.

Check and Cause 1. Contamination of the pressure roller. (Background, Hot off set)

Solution 1. Disassemble the fuser, clean the area between the Heat-roller and Thermistor and remove the foreign matter of the pressure roller. 2. If background appears badly in the printing, fix it by referring to the solutions for background. (See 4-2-8 Background)

4-14

Samsung Electronics

Troubleshooting

4-3-7

OPC
Paper is rolled up in the OPC.

Description

Check and Cause 1. Paper is too much thin. 2. The face of paper is curled.

Solution 1. Recommend to use normal paper. 2. How to remove the rolled paper in the OPC. Remove the paper while turning the OPC against the ongoing direction. Clean fingerprints on the OPC softly with soft cloth dampened with IPA(Isopropyl Alcohol) or tissue.

Samsung Electronics

4-15

Troubleshooting

4-4 The cause and solution of the malfunction


4-4-1 All LEDs blinking (Fuser Error)
Description 1. All the lamps on the operator panel blink. 2. Gear of the fuser does not work and breaks away melt away. When printing, motor breaks away from its place due to defective fuser gear. Check and Cause 1. Check if the thermostat, AC wire and Heat Lamp is open. 2. Check if the thermistor sensor is in place. Solution 1. If the thermostat is open replace the fuser and check following items. 2. If the thermistor sensor device is located deep in the sponge, replace the fuser. 3. Check if the circuit of overheat mode works properly. 4. Run DCU mode : Perform DCU diagnostic code 10.

3. Check if the heat lamp works properly. 4. Check if the overheat circuit works properly. 5. The fuser gear is defective due to melting away.

4-4-2 All LEDs blinking (Scan Error)


Description 1. All lamps on the operator panel blink.

Check and Cause DCU Mode : Perform DCU diagnostic code 05. If the DCU error code 95 is displayed, replace LSU.

Solution Replace LSU. (Service Parts : Figure 13, chapter 5)

If you cannot solve the problem after you replace LSU, replace the main board.

4-16

Samsung Electronics

Troubleshooting

4-4-3 Not function of the gear of the fuser due to melting away
Description The motor breaks away from its place due to gear melting away.

Check and Cause DCU Mode : Check if the Error States '60' '62' '68' occur. Check the operation of Fuser Erasing Lamp On/Off with the Error Code Check -10-.

Solution 1. Replace the Fuser. (Service Parts : Figure 8-4, Chapter 5) 2. Replace the Main Control board. (Service Parts : Figure 9, Chapter 5)

4-4-4 Paper Empty


Description The paper lamp on the operator panel is on even when paper is loaded in the cassette.

Check and Cause 1. Bending or deformation of the actuator of the paper sensor. 2. The function of the sensor board is defective Perform DCU mode: Perform DCU diagnostic code 8.

Solution 1. Replace the defective actuator. (Service Parts : Figure 8-17, Chapter 5) 2. Replace the sensor board. (Service Parts : Figure 8-10, Chapter 5)

4-4-5 Paper Empty without indication


Description The paper lamp on the operator panel does not come on when the paper cassette is empty.

Check and Cause 1. Bending or deformation of the actuator of the paper sensor. 2. The function of the sensor board is defective Perform. DCU mode : Perform DCU diagnostic code 8.

Solution 1. Replace the defective actuator. (Service Parts : Figure 8-17, chapter 5) 2. Replace the sensor board. (Service Parts : Figure 8-10, chapter 5)

Samsung Electronics

4-17

Troubleshooting

4-4-6 Cover Open


Description The ERROR lamp is on even when the print cover is closed.

Check and Cause 1. The hook lever in the top cover may be defective.

Solution 1. Replace the hook lever, if defective. (Service Parts : Figure 1, chapter 5) 2. Check the insertion of the Cover Open Sensor Connect.

2. Check the connector and circuit of the cover switch department in the Main Control board. Perform DCU mode : If Error state '64' occurs, Check the related codes of the Cover Open Error.

3. Replace the Main Control board or Cover Open Sensor. (Service Parts : Figure 9, chapter 5)

Hook Lever

4-4-7 No lamp on when the cover is open


Description The ERROR lamp does not come on even when the printer cover is open

Check and Cause 1. Check the connector(CN8) and circuit of the cover switch department in the Main Control board. Perform DCU mode : If Error state '64' occurs, Check the related codes of the Cover Open Error

Solution 1. Check the insertion of the Cover Open Sensor Connect.

2. Replace the Main Control board or Cover Open Sensor. (Service Parts : Figure 9, chapter 5)

4-18

Samsung Electronics

Troubleshooting

4-4-9 Defective motor operation


Description Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.

Check and Cause 1. Motor harness or sub PCB may be defective.

Solution 1. Check the motor harness, replace it, if defective. (Service Parts : Figure 12, chapter 5) 2. Replace the SMPS, if necessary. (Service Parts : Figure 10, chapter 5)

2. Perform DCU diagnostic code 00 and Check the motor operation.

4-4-10 No Power
Description When system power is turned on, all lamps on the operator panel do not come on.

Check and Cause 1. Check if the power input and SMPS output are normal.

Solution 1. Replace the power supply cord or SMPS. (Service Parts : Figure 10, chapter 5) 2. Replace the control board. (Service Parts : Figure 9, chapter 5)

2. Check the inferiority of LED-Panel on the front-cover if the LED of Panel does not appear after normal warmingup.

3. Replace the LED-panel. (Service Parts : Figure 1-1, chapter 5)

Samsung Electronics

4-19

Troubleshooting

4-4-11 Vertical Line Getting Curved


Description When printing, vertical line gets curved.

Check and Cause 1. If the supply of +24v is unstable in the Main Control board linking with LSU, check drive by DCU Mode: LSU Check -05- LSU Motor on.

Solution 1. Replace LSU. (Service Parts : Figure 13, chapter 5)

2. Replace the Main Control board. (Service Parts : Figure 9, chapter 5)

4-20

Samsung Electronics

Troubleshooting

4-5 Toner Cartridge Service


It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the Samsung Electronic or caused by non-licensed refill production.

4-5-1 Precautions on Safe-keeping of Toner Cartridge


Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.

4-5-2 Service for the Life of Toner Cartridge


If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.

4-5-3 Service for Judgement of Inferior Expendables and the Standard of Guarantee
Please refer to User's Manual or Instructions on Fax/Printer Expendables SVC for the judgement of inferior expendables and the standard of guarantee besides this service manual.

Samsung Electronics

4-21

Troubleshooting

4-5-4 Signs and Measures at Poor toner cartridge


Fault Light image and partially blank image (The life is ended.) Signs The printed image is light or unclean and untidy. Cause & Check Solution 1. All of 1, 2, 3 above(1)The weight of the developer ended: 800g 20g (2)If it become better by shaking, replace with a new developer after 50-100 sheets in the closing state of the life span. 2. In case of 2If it becomes better after cleaning the LSU window, then the developer is normal. (Because of foreign substance on the LSU window, the image has not been printed partly.)

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

1. If the image is light or unclean and untidy printed image Shake the developer and then recheck. Some part of the (1)NG: Check the weight of the image is not printdeveloper ed. (2)OK: Lack of toner, so the life is nearly closed. Periodically a noise 2. Some part of image is not as "tick tick" occurs. printed - Shake the developer and then recheck. (1)NG: Check the weight of the developer and clean the LSU window with a cotton swab, then recheck. (2)OK: Lack of toner, so the life is nearly closed. 3. Periodically a noise as "tick tick" occurs - Measure the cycle and the weight of the developer.

4. White vertical stripes on the whole screen or partly : Check the weight of the developer. Toner Contamination Toner is fallen on the papers periodically. Contaminated with toner on prints partly or over the whole surface. 1. Toner is fallen on the paper periodically. (1)Check the cycle of the falling of the toner. (2)Check the appearance of both ends of the developer OPC drum. 2.The center of the printed matter is contaminated with toner. (1)Check whether foreign substances or toner are stuck to the terminal (contact point) of the developer. (2)Check whether the state of the terminal assembly is normal.

3. In case of 3If the cycle of noise is about 2 seconds, the toner inside the developer has been nearly exhausted.( Purchase and replace with a new developer after using about 200 sheets at the point of occurrence) 4. In case of 3This is a phenomenon caused by lack of toner, so replace with a new developer. 1. If both ends of the OPC drum are contaminated with toner: Check the life of the developer. (In case of less than 820g, the life may be expired.)

2. Check whether it could be recycled.

3. If it cannot be recycled: Replace the developer.

4-22

Samsung Electronics

Troubleshooting

Fault White Black spot

Signs Light or dark black dots on the image occur periodically.

Cause & Check

Solution 1. In case of 1 above Run OPC Cleaning Mode Print 4-5 times repeatedly to remove. Especially check foreign substance on the OPC surface, then remove them with a clean gauze moistened with IPA(Isopropyl Alcohol) not to damage OPC if necessary. Never use usual alcohol. 2. In case of 2 If they are not disappeared by running OPC Cleaning Mode Print 4-5 times. : at intervals of 37mm - Replace the developer. : at intervals of 75mm - Remove foreign substance. : Broken image - Replace the developer according to carelessness. 3. In case of 3 - Exchange the transfer roller because the life of the transfer roller in use has been expired. (Check the transfer voltage and readjust if different.)

Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer

1. If light or dark periodical black dots occur, this is because the developer rollers are contaminated with foreign substance or paper particles. White spots occur in the image period- (1)35mm interval : Charged roller ically. (2)75mm interval : OPC cycle

2. If white spots occur in a black image at intervals of 75mm, or black spots occur elsewhere, the OPC drum is damaged or foreign substance is stuck to the surface.

3. If a black and white or graphic image is partially broken at irregular intervals, the transfer roller's life has been expired or the transfer voltage is abnormal. Recycled product Poor appearance of 1. Poor appearance of the develthe developer. oper. (1)Check the damage to label Unclean and rough and whether different materiprintouts. als are used. (2)Check the appearance of Bad background in parts of the developer, such the image. as frame, hopper.

1. In case of 1 (1)If there is an evidence of disassembling the developer. (2)If materials other than normal parts of the developer are added or substituted.

2. Unclean and rough printouts. (1)Check whether foreign substance or toner are stuck to the terminal (contact point) of the developer. (2)Check whether the state of the terminal assembly is normal.

2. In case of 2 - If there are any abnormals in connection with the situation of 1. (1)It occurs when the developer is recycled over 2 times. (2)If toner nearly being expired are collected to use, it is judged as the recycled developer.

Samsung Electronics

4-23

Troubleshooting

Fault Ghost & Image Contamination

Signs The printed image is too light or dark, or partially contaminated black. Totally contaminatedblack. (Black image printed out) The density of printouts is too dark and ghost occurs.

Cause & Check 1. The printed image is too light or dark, or partially contaminated black. (1)Check whether foreign substance or toner are stuck to the terminal(point of contact) of the developer. (2)Check whether the terminal assembly is normal.

Solution 1. All of 1, 2, 3 above (1)Remove toner and foreign substances adhered to the contact point of the developer. (2)The contact point of the unit facing that of the developer also must be cleaned. (3)If the terminal assembly is unsafe: Fully stick the terminal to or reassemble it after disassembling. Disassemble the side plate and push the terminal to be stuck, then reassemble it. 2. In case of 2 It is a phenomenon when the OPC drum of the developer is not electrically charged. Clean the terminals of the charged roller, then recheck it.

2. Totally contaminated black. (Black image printed out) (1)Check whether foreign substances are stuck to the terminal(point of contact) of the developer and the state of assembly. (Especially check the charged roller terminal.)

3. The printed image is dark and ghost occurs. (1)Check foreign substance attached to the terminal (point of contact) of the developer and the state of assembly. (Especially check the developing roller terminal.)

3. In case of 3 It is a phenomenon as the developing bias voltage of the developer. Clean the terminals of the developing roller, then recheck it.

4-24

Samsung Electronics

Troubleshooting

4-6 The cause and solutions of bad environment of the software


4-6-1 The printer is not working (1)
Description While Power turned on, the printer is not working in the printing mode.

Check and Cause 1. Run Self-Test Mode: Turn the power on while pressing the test printing button for 2 or 3 seconds before printing works.

Solution 1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not work, that means bad functioning of the printer(not because of software). Perform DCU to check the Error Status. 2. Replace the printer cable. If the problems not solved even after the cable replaced, check the amount of the remaining tone. (refer to Toner Cartridge Service 4-5) 3. Check if the connection between PC and printer port is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is properly set up, check in which program the printing is not working. The best way to find out is to open the memo pad to check the function of printing. If it is not working in a certain program, adjust the setup the program requires. Sometimes, the printout is normal within the Windows basic programs, but it's not working in a particular program. In such case, install the new driver again. If not working in the Windows basic program, Check the setup of the port of CMOS is on ECP. And check the address of IRQ 7 and 378

2. Check if the PC and the printer is properly connected and the toner cartridge installed.

3. Printing is nor working in the Windows.

4. Check if the printer cable is directly connected to peripheral devices

4. If the scanner needs to be connected to the printer, first the remove the scanner from the PC to see if the printer is properly working alone.

Samsung Electronics

4-25

Troubleshooting

4-6-2 The printer is not working (2)


Description After receiving the printing order, no response at all or the low speed of printing occurs due to wrong setup of the environment rather than malfunction of the printer itself. Check and Cause 1. Secure more space of the hard disk. Solution 1. Not working with the message 'insufficient printer memory' means hard disk space problem rather than the RAM problem. In this case, provide more space for the hard disk. Secure more space using the disk utilities program. 2. The connection of the cable and printer port is not proper. Check if the connection is properly done and if the parallel port in CMOS is rightly set up.

2. Printing error occurs even if there is enough space in the hard disk.

3. Check the parallel-port-related items in the CMOS Setup.

3. As a printer port, Select ECP or SPP among SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode support 8-bit data transfer, while ECP Mode transfer the 12-bit data.

4. Reboot the system to print.

4. If the regular font is not printing, the cable or the printer driver may be defective. Turn the PC and printer off, and reboot the system to print again. If not solved, double-click the printer in my computer If the regular fonts are not printed this time again. the cable must be defective so replace the cable with new one.

4-26

Samsung Electronics

Troubleshooting

4-6-3 Abnormal Printing


The printing is not working properly even when the cable has no problem. (even after the cable is replaced) If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup. Check and Cause 1. Set up the parallel port in the CMOS SETUP. Solution 1. Select SPP(Normal) or ECP LPT Port the among ECP, EPP or SPP in the CMOS Setup.

Description

2. Printer Driver Error.

2. Check the printer in My Computer.(to see if the printer driver is compatible to the present driver or delete the old driver, if defective and reinstall the new driver)

3. Error message from insufficient memory. (The printing job sometimes stops or due to insufficient virtual memory, but it actually comes from the insufficient space of the hard disk.)

3. Delete the unnecessary files to secure enough space of the hard disk and start printing job again.

Samsung Electronics

4-27

Troubleshooting

4-6-4 SPOOL Error


To spool which stands for "simultaneous peripheral operations online" a computer document or task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so that it can be printed or otherwise processed at a more convenient time (for example, when a printer is finished printing its current document). Check and Cause 1. Insufficient space of the hard disk in the directory assigned for the basic spool. Solution 1. Delete the unnecessary files to provide more space to start printing job.

Description

2. If the previous printing error not solved.

2. If there are some files with the extension name of ****.jnl, Delete them and Reboot the Windows to restart printing job.

3. When expected to collide with other program.

3. Shut down all other programs except the current one, if possible.

4. When an application program or the printer driver is damaged.

4. Delete the printer driver completely and reinstall it.

5. When some files related to OS are damaged or virus infected.

5 After rebooting the computer, check for viruses, restore the damaged files and reinstall the program to do the printing job.

6. Memory is less than suggested one.

6. Add up enough memory to the PC.

How to delete the data in the spool manager. In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown. Select the document to be deleted and check the delete menu. If you intend to delete the current document being printed, the data being transferred to the printer will be put out and then the document is removed. Before choosing the document, the menu is still inactive. Or put the document out of the list and repeat the routine as in the above or finish the spool manager.

4-28

Samsung Electronics

Exploded Views and Parts List

5. Exploded Views and Parts List


Deal drawings and service parts are declared for the items with higher rate of inferiority and replaceable in the level of service description only. If inferiority occurs, you can replace the parts by the unit declared in deal drawings and service items.

Way to observe Part Code & Description


Part code and Description is quoted and controlled by determined standard. Refer to this determined standard, it will help with ordering Part.

There ar woo kinds of Part code inscription type.


ex ) 2007-007961 ex ) JB96-01268A R-CHIP ELA UNIT-COVER TOP

Type 1 : Controlled by Company : It can be commonly used for all kinds of product SEC produce. Mostly, electronics Parts. Type 2 : Controlled by Division : It is used or one produce. Mostly, Mostly, mechanical Parts.

A/S privately used part : It is only used for A/S . Assy part : Assembled by more than 2 Parts. If necessary part is not A/S Part, Assy part including
necessary par can be used. It is shown in the diagram and drawing of SVC manual. Assy part and A/S privately used Part is distinguished by part Code and Description. The are inscription type 2. It is recognized by Part character and front side of description. DIVISION A/S Private ASSY Part ASSY Part ASSY Part PART CODE **81-****** (JB81-00039A) **75-****** (JB75-00068A) **92-****** (JB92-01131A) **97-****** (JB97-01089A) DESCRIPTION AS-***** (AS-USE) MEC-***** (MEC-CHUTE) PBA ****** (PBA MAIN-CONTROLLER) MEA ****** (MEA UNIT-PULLEY IDLE)

Samsung Electronics

5-1

Exploded Views and Parts List

5-1 Exploded Views and Parts List


Service Parts List
Description ELA UNIT-CVR FRONT PBA SUB-LED PANEL PMO-COVER FRONT CBF HARNESS-FRONT PANEL PMO-COVER PCB PMO-GUIDE STACKER PMO-STOPPER PMO-COVER FRONT, SUB IMAC PMO-STACKER RX PMO-STACKER RX 3 PMO-COVER TOP 4 PMO-COVER REAR 5 PMO-COVER SIDE(L) 6 PMO-COVER SIDE(R) 7 MEC-TRAY(P) MEC-TRAY(P) 8 ELA UNIT-FR LOWER 8-1 PMO-FRAME LOWER 8-2 MEC-ROLLER_TRANSFER 8-3 FAN-DC 8-4 ELA HOU-FUSER ASSY ELA HOU-FUSER ASSY 8-4-1 LAMP-HALOGEN LAMP-HALOGEN 8-4-2 THERMOSTAT 8-5 MEC KNOCKUP-ASSY 8-6 MEC UNIT HOLDER PAD 8-7 PMO-CAP_PAD 8-8 MEC GEAR-PICK UP 8-9 MEC-TERMINAL 8-10 PBA MAIN-SENSOR 8-11 SOLENOID 8-12 MEC-CAM PICK UP 8-13 MEC-SIDE PAD(L) 8-14 MEC-SIDE PAD(R) 8-15 PMO-HOUSING-PICK UP 8-16 PMO-ACTUATOR-EXIT 8-17 PMO-ACTUATOR-FEED 8-18 MEC-PLATE UPPER 8-19 ELA HOU-OPEN SENSOR 8-20 ELA HOU-PTLASSY 8-21 PMO-BUSHING_TR(R) 8-22 PMO-BUSHING_TR(L) 8-23 SPRING-TR, L 8-24 SPRING-TR (300) 8-25 PMO-HOLDER_EXIT 8-26 PMO-COVER PTL 8-27 PMO-BUSHING SHAFT 8-28 MEC-ROLLER FEED 8-29 EMC-HOLDER FEED 8-30 PMO-HOLDER TR 9 PBA MAIN-CONTROLLER GDI PBA MAIN-CONTROLLER PCL PBA MAIN-ML-1220M IMAC(SUB) 10 SMPS-ML-1210 V2 SMPS-ML-1210 V1 11 SMPS-HVPS SMPS-HVPS 12 ELA UNIT-RX DRIVE 12-1 MOTOR-STEP 7.5 13 UNIT-LSU UNIT-LSU No. 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 2
O : Service available X : Service not available

SEC.Code Qty SA * 1 X JC92-01280A 1 O refer to the table 1 O JC39-00112C 1 O JC72-00678A 1 O JC72-00511A 1 O JC72-00519A 1 O JC72-00843A 1 O JC72-00302A 1 O JC72-00302C 1 O JC72-00522A 1 O JC75-00094A 1 O JC72-00523A 1 O JC72-00524A 1 O JC75-00099A 1 O JC75-00099D 1 O * 1 X JC72-00533A 1 O JC75-00129A 1 O 3103-001085 1 O JC81-00424A 1 O JC81-00423A 1 O 4713-001136 1 O 4713-001135 1 O 4712-000001 1 O JC75-00053A 1 O JC97-01486A 1 O JC72-00124A 1 O JC75-00056A 1 O JC75-00049A 5 O JC92-01197A 1 O JC33-00002B 1 O JC75-00072A 1 O JC75-00050B 1 O JC75-00051B 1 O JC72-00109A 1 O JC72-00130A 1 O JC72-00119A 1 O JC75-00111A 1 O JC96-01584A 1 O JC96-02037A 1 O JC72-00101A 1 O JC72-00102A 1 O JC61-00458A 1 O JC61-00024A 1 O JC72-00532A 1 O JC72-00534A 1 O JC72-40849A 1 O JC75-00054A 1 O JC75-00055A 1 O JC72-00100D 1 O JC92-01316D 1 O JC92-01333A 1 O JC92-01316C 1 O JC44-00026A 1 O JC44-00025A 1 O JC44-00024A 1 O JC44-00036A 1 O JC96-02125A 1 O JC31-00005B 1 O JC59-00015A 1 O JC59-00015B 1 O

Remark

PMO-COVER FRONT
ML-1210 ML-1210/XAA ML-1210/XAC ML-1210/XAX ML-1210/XEG JC72-00677A JC72-00677A JC72-00677F JC72-00677A JC72-00677A JC72-00677E JC72-00677A JC72-00677F JC72-00677A JC72-00677G JC72-00677A JC72-00677A JC72-00677V JC72-00677A

ML-1220M ONLY ML-1210,1250 ML-1220M

ML-1210/XEU ML-1210/XEF ML-1210/XET ML-1210/XEC ML-1210/XEO

ML-1210,1250 ML-1220M

ML-1210/XIL ML-1210/XIP ML-1210/XSA ML-1210/XEV ML-1210/XEN

220V 110V 220V 110V 125 / 250V

ML-1250 ML-1250/XAA ML-1250/XAC ML-1250/XEC ML-1250/XEG ML-1250/XEU ML-1250/XEF ML-1250/XET ML-1250/XIL ML-1250/XAX ML-1250/XIP ML-1250/XSA JC72-00677B JC72-00677B JC72-00677M JC72-00677B JC72-00677B JC72-00677L JC72-00677B JC72-00677N JC72-00677B JC72-00677M JC72-00677B

ML-1220M ML-1220M/XEU ML-1220M/XEF ML-1220M/XIL ML-1220M/AC JC72-00841A JC72-00841B JC72-00841C JC72-00841A

ML-1210 ML-1250 ML-1220M 220V 110V ML-1210/1220M ML-1250

ML-1210/1220M ML-1250 Samsung Electronics

5-2

Exploded Views and Parts List

ML -12

/1250 10

ML -

20M 12

13 2 5 8 4 9

1 11 8-26 8-20 1-5 1-2 1-3 1-6 8-15 1-1 1-4 8-4 1-2 1-2 8-4-2 8-16 8-29 8-4-1 8-25 8-17 8-19 8-22 8-23 8-30 8-2

8-18

8-21 8-24 8-13 8-14

8-12

10

8-9

8-5 8-6 8-7 8-1 8-11 8-8 8-3 8-27

8-28 8-10 6

1-7
ML-1210 / ML-1250 ML-1220M

12-1 12

Samsung Electronics

5-3

Exploded Views and Parts List

5-2 Front Assembly

SA

MS

UN

11 2 3 5

ML-1210 / ML-1250

10

SA

MS

UN

4
G

8
ML-1220M

10

6 1 12 9 7

NO 0 1 2 3 4 5 6 7 8 9 10 11 12 13

DESCRIPTION ELA HOU-COVER FRONT ELA HOU-COVER FRONT CBF-HARNESS-PANEL MAIN PMO-COVER FRONT PMO-GUIDE STACKER PMO-DOOR FACE UP PPR-SHEET PAPER GUIDE PMO-KEY A PMO-KEY B PMO-LENS SED PMO-COVER PCB PMO-STOPPER PMO-BRKT PUSH DEVE PBA SUB DISP-PANEL PMO-COVER FRONT, SUB IMAC
SA

MS

UN

13
ML-1210 / ML-1250 ML-1220M

5-4

Samsung Electronics

Exploded Views and Parts List

5-3 Engine/Frame Lower Assembly


2-17

2-14 2-13 3-2 3-2-2 3-2-3 3-2-1 3-2-4 1 3-43 3-44 3-12 3-4 3-5 3-6 2-16 3 2-16-2 2-16-1 3-10-1 3-10 3-41 3-25 3-16 3-45 3-9 3-1 2-1 2-2 2-2-1 2-2-3 2-2-2 2-6 2-5 3-31 3-39 3-30 2-4 3-10-2 2-9-3 3-17 3-6 2-12 2-11 3-15 2-15 2-7 3-3 3-3-1 3-2-3 3-2-1 2-3 2-3-2

2-3-1

2-10

2-7-3 2-7-1 2-7-2 2-9 2-9-1 2-9-2 2-9-4 2-8

3-24 3-22 3-23 3-21

3-8 3-7 3-11 3-22 3-23 3-21 3-19 3-13 3-18 3-42 3-33 3-35 3-36 3-37 3-46 3-40 3-32 3-29 3-34 3-26

3-14 3-26

3-20

3-28 3-27

3-38

NO 1 2 2-1 2-2 2-2-1 2-2-2 2-2-3 2-3 2-3-1 2-3-2 2-4 2-5 2-6 2-7 2-7-1 2-7-2 2-7-3 2-8 2-9 2-9-1 2-9-2 2-9-3 2-9-4 2-10 2-11 2-12 2-13 2-14 2-15 2-16

DESCRIPTION SMPS-HVPS ELA HOU-ENGINE ASSY SOLENOID-(APOLLO) MEC-GEAR PICKUP PMO-GEAR_PICKUP,1 PMO-GEAR_PICKUP,2 SPRING-PICKUP,GEAR MEC-CAM PICKUP PMO-CAM_PICKUP PMO-SHAFT_PICKUP PMO-GEAR_FEED PMO-CLUTCH_FEED SPRING-CLUTCH MEC-KNOCKUP ASSY PMO-PLATE_KNOCKUP PMO-CAM-KNOCKUP IPR-BAR_KNOCKUP SPRING-KNOCK UP MEC-HOLDER PAD PMO-HOLDER PAD PMO-HOLDER_PAD RPR-PAD FRICTION SPRING-PAD PMO-CAP_PAD MEC-SIDE PAD(R) MEC-SIDE PAD(L) PMO-GEAR_TRANSFER PPR-SPACER DR MEC-TRANSFER ROLLER MEC-TERMINAL

NO 2-16-1 2-16-2 2-17 S-1 3 3-1 3-2 3-2-1 3-2-2 3-2-3 3-2-4 3-3 3-2-1 3-3-1 3-2-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-10-1 3-10-2 3-11 3-12 3-13 3-14 3-15 3-16

DESCRIPTION TERMINAL SPRING-HV APOLLO PCT-INSULATOR ENG BD SCREW-TAPTITE ELA HOU-FRAME LOWER PMO-FRAME LOWER MEA ETC-HOLDER TR L PMO-HOLDER TR PMO-BUSHING_TR(L) SPRING-TR IPR-PLATE_TR MEA ETC-HOLDER TR R PMO-HOLDER TR PMO-BUSHING_TR(R) SPRING-TR PMO-CAP PLTE GU/DEV R PMO-CAP PLTE GU/DEV L SPRING-GUIDE DEVE PMO-ACTUATOR_EXIT PMO-HOLDER_EXIT PMO-BUSHING_TERMINAL ELA HOU-OPEN SENSOR IPR-BRKT_SENSOR CBF-HARNESS COVER IPR-GUIDE-TR IPR-PLATE-TERMINAL IPR-SAW_PLATE PCT-FILM SAW IPR-EARTH_TRANS IPR-GROUND_GUIDE

NO 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 3-34 3-35 3-36 3-37 3-38 3-39 3-40 3-41 3-42 3-43 3-44 3-45 3-46

DESCRIPTION IPR-GROUND_HVPS IPR-GROUND_FUSER IPR-GROUND_DRIVE CBF HARNESS-OPE GND PMO-HOLDER_PR BEARING-PRESSURE R SPRING-PR MEC-ROLLER_PRESSURE PMO-GUIDE_INPUT RMO-RUBBER_FOOT ELA HOU-FUSER ASSY220V CBF-HARNESS FUSER ELA HOU-MOTOR GND PMO-BUSHING SHAFT FAN-DC PMO-GEAR_83/35 SPRING-FUSER DR PMO-GEAR_FU_IN 47 PMO-GEAR_FU_OUT 47 MEC-ROLLER FEED PBA MAIN-SENSOR EMC-HOLDER FEED CBF HARNESS-MOTOR GND IRP-BRKT FUSER DRV PMO-HINGE FRONT(L) PMO-HINGE FRONT(R) PMO-COVER PTL ELA HOU-PTL PCT-COVER SHEET LAMP PCT-INSULATOR SENSOR BD

Samsung Electronics

5-5

Exploded Views and Parts List

5-4 Fuser Assembly


24 30 29 27 26 28 24 23 25 17

21 0
NO 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14-1 14-2 15 15-1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 S-1 S-2 DESCRIPTION ELA HOU-FUSER ASSY THERMISTOR-NTC THERMOSTAT-150C LAMP-HALOGEN PMO-COVER FUSER PMO-BUSHING H/R, L PMO-BUSHING H/R, R PMO-COVER_THERMOSTAT NPR-ROLLER HEAT IPR-ELECTRODE_PLATE IPR-GROUND_FU PMO-GUIDE CLAW ELECTRODE-WIRE,1 ELECTRODE-WIRE,S MEA ETC-SHAFT EXIT PMO-SHAFT_EXIT(Z15) RMO-RUBBER_EXIT PMO-ROLLER_IDLE EXIT IPR-PIN ROLLER EXIT SPRING-EXIT PMO-GEAR_EXIT_DRV16 PMO-GEAR_EXIT_IDLE PMO-GEAR_FUSER LABEL (R)-CAU_HOT_FU SPRING-EXIT DOWN SPRING-ES, GUIDE CLAW GEAR-EXIT F/DOWN BEARING-EXIT FU L PMO-COVER FUSER F/DOWN PMO-HOLDER_EXIT_DOWN PMO-EXIT_DOWN_L PMO-EXIT_DOWN_S RMO-RUBBER-KICKER MEC-UNIT_EXIT, F_DOWN SCREW TAPTITE SCREW TAPTITE

7 13 9 S-1 2 12 20

15

15-2 15-1 1 14-2

16 S-2 14-1 22 17 11

4 18

10

14 S-1 5 3 8 6 S-1 19

5-6

Samsung Electronics

Exploded Views and Parts List

5-5 Shield Engine Unit Assembly


NO 0 1 1-1 1-2 2 3 S-1 S-2 S-3 DESCRIPTION ELA HOU-SHIELD ENGINE MEC-SHIELD BRKT CONTROLLER IPR-SHIELD ENGINE IPR-BRKT CONTROLLER PCT-INSULATOR SMPS CBF HARNESS-INLET ASSY SCREW-MACHINE SCREW-TAPTITE SCREW-TAPTITE

S-1 S-2

3
S-3

1-1

1-2

Samsung Electronics

5-7

Exploded Views and Parts List

5-6 RX Drive Assembly


NO 0 1 2 3 4 5 6 7 S-7 DESCRIPTION ELA HOU-RX DRIVE MOTOR-STEP PMO-GEAR_71/28 PMO-GEAR_73/22 PMO-GEAR_132/19 IPR-BRKT_MOTOR IPR-BRKT_GEAR CBF-HARNESS_MOTOR SCREW-MACHINE

7 5 4 6 1 2 3 S-7 S-7

5-7 Plate-Upper Unit Assembly


NO 0 1 2 3 3-1 3-2 3-3 4 4-1 4-2 4-3 5 6 S-1 S-9 DESCRIPTION MEC-PLATE UPPER IPR-UPPER-PLATE IPR-PLATE SPRING DEV MEA ETC-ROLLER PICKUP PMO-HOUSING_PICKUP RMO-ROLLER_PICKUP PMO-IDLE_PICKUP MEA ETC-IDLE FEED PMO-HOLDER_PICKUP SPRING-FEED PMO-HOLDER_IDLE,FEED ICT-ROLLER_IDLE,FEED CABLE CLAMP SCREW TAPTITE SCREW TAPTITE

4 4-1 4-2 4-3 3-1 3-3 2 4-2 4-3 2 3-3 3-2 3 4 4-1 1

5-8

Samsung Electronics

Block Diagram

6. Block Diagram
6-1. Block Diagram(GDI)

MAIN
+5V
POWER SWI TCH

USB

PC

IEEE 1284 CABLE

74LVX161284 Line Transcei ver


Power On VOLTAGE Res et DETECT OR

FLASH MEMORY
(0 .5MB)

+24V EXI T SENSOR

SMPS
I N-LET

POWER CORD

SDRAM
(8MB)

MOTOR

Engine

SOLENOIDE FAN

CPU Jupiter3
S3C46M0X Mai n Clock

DEV_FUSE

Crystal 10MHz

LSU
FS781BZB

PANEL B' D
4 LED

Video Osci l lator Clock 44 MHz


MHV MHVPWM OPC GND BIASPWM THVPWM

3 KEY

BUFFER

HVPS B' D

SUPPLY DEV TH V

Samsung Electronics

6-1

Block Diagram

6-2. Block Diagram(PCL)

MAIN
Oscillator 48 MHz USB
+5V
POWER SWITCH

PC

IEEE 1284 CABLE

USB Driver USBN9602-28M

FLASH MEMORY
(2MB)

+24V EXIT SENSOR

SMPS
IN-LET

POWER CORD

VOLTAGE DETECTOR

Power On Reset

SDRAM
( 4 MB)

MOTOR

Engine

SOLENOID FAN DEV_FUSE

CPU
Oscillator 20 MHz Main Clock

Option Up to 68MB

S3C46C0X01

74HCT273 74ACT273 Devided by 74HC406ON Crystal 6.7149 MHz

LSU

PANEL B' D
4 LED 3 KEY

Oscillator 44 MHz

Video Clock

MHV OPC GND

MHVPWM BIASPWM THVPWM

HVPS B' D

SUPPLY DEV TH V

6-2

Samsung Electronics

Connection Diagram

7. Connection Diagram
7-1. Connection Diagram(GDI)

IEEE1284 COMPA TI ABLE CABLE

36 PI N

J1

CN9

1 2 3 4 5 6 7 8 9 10 11

+24V_T +24V GND *PMOTOR +3. 3V EXT_C LK * HSYNC +5V +5V GND * LD_ON VDO +5V GND

1 2 3 4 5 1 2 3 4 5 6

POLYGON MOTOR

LSU
LD DIODE

HOST COMPUTER

USB CABLE

4PI N CONNECTOR f or U SB

CN3 CN13

1 2 3 4 5 6 7 8 9

+5V +5V GND LE D_ERROR LE D_P APE R LE D_D ATA LE D_TONE R *K EY_TON ER *K EY_CAN CE L *K EY_DEM O

1 2 3 4 5 6 7 8 9

LED DISPLAY PANEL

DCU

1 2 3 4

+5V DCU_DATA DCU_CLK +5V GND

1 2 3 4

CN1

SENSOR BOARD

1 2 3 4

+5V *PEMPTY * FEED +5V GND

GDI
1 2 3 4

CN6

1 2

+5V PTL

1 2

PTL LED ARRA Y

CN7

Main Board

COVER SW ITCH

1 2 3

+24V Not Use d +24VS

1 2 3

CN11 CN5

THERMI STOR 2

THERM _A THERM _B

1 2

CN12

HV PS

1 2 3 4 5 6 7 8 9

+24V_T +24V GND THV PW M *THV _EA THVRE AD * M H VP WM BI ASPW M +5V +5V GND

1 2 3 4 5 6 7 8 9

CN8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FU SER ON +24VS * EGMO T _B 1 CLUTCH EGMOT _PHB FA N DE V_FUSE
* EGMOT _A1

* NEW_DEVE EGMOT_PHA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SMPS
CN5

FUSER

CN502

SOL ENOID

CN1 CN2 CN3

ENGINE

S TEPPING TOR MO

DEV _FUSE

FAN CN4

ENG I NE + SM PS Unification B' d

Samsung Electronics

7-1

Connection Diagram

7-2. Connection Diagram(PCL)

IEEE1284 COMPATI ABLE CABLE

36 PI N

J1

CN12

1 2 3 4 5 6 7 8 9 10 11

+24V_SLEEP +24V GND PMOTOR * LREADY* EXT_C LK HSYNC * +5V +5V GND LD_ON* VDO +5V GND

1 2 3 4 5 1 2 3 4 5 6

POLYGON MOTOR

LSU
LD DIODE

HOST COMPUTER

USB CABLE

4PI N CONNECTOR f or U SB

CN7 CN5

1 2 3 4 5 6 7 8 9

+5V +5V GND LED_ERROR LED_PAPER LED_DATA LED_TONER KEY_TONER* KEY_CANCEL* KEY_DEMO*

1 2 3 4 5 6 7 8 9

LED DISPLAY PANEL

DCU

1 2 3 4

+5V DCU_DATA DCU_CLK +5V GND

1 2 3 4

CN9

PCL
Main Board
CN6

CN4

1 2

+5V PTL

1 2

PTL LEDARRA Y

SENSOR BOARD

1 2 3 4

+5V PEMPTY * FEED_SENSOR* +5V GND

1 2 3 4

COVER SW ITCH

1 2 3

+24V Not Use d +24VS

1 2 3

CN8 CN3

THERMI STOR

1 2

THERM_A THERM_B

1 2

CN11

HV PS

1 2 3 4 5 6 7 8 9

+24V_SLEEP +24V GND THV PW M THV _EN* THVRE AD M H VP WM* BI ASPW M +5V +5V GND

1 2 3 4 5 6 7 8 9

CN2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FUSER ON +24VS MOTOR B* CLUTCH MOTOR_PB FAN DEV_FUSE MOTOR_A* NEW_DVE* MOTOR_PA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SMPS
CN5

FUSER

CN502

SOL ENOID

CN1 CN2 CN3

ENGINE

S TEPPING TOR MO

DEV_FUSE

FAN CN4

ENG I NE + SM PS Unification B' d

7-2

Samsung Electronics

Repair Manual ML-1200 Series


CONTENTS
1. Block Diagram 2. Connection Diagram 3. Schematic Diagrams

LASER PRINTER

1
MAIN
+5V +24V I N- L ET EXI T SENSOR
POWER SW I TCH

1. Block Diagram

1.1 GDI Block Diagram(ML-1210/ML-1220M)

Samsung Electronics
SMP S
FLASH MEMORY
( 0 .5MB)

USB

PC
SDRAM
( 8MB)

IEEE 12 84 CABLE

74LVX 161284 Li ne Transcei ver


MOTOR

POWER CORD

Po we r On Re s e t

Eng i ne

SOLENOIDE FAN

VOL TAGE DETECT OR

C P U Jupiter3
S3C46M0X Mai n Clock FS781BZB Vi deo Clock Crystal 10MHz

DEV_FUSE

LSU

P ANE L B' D
MHVP WM BI ASPW M THVPWM

Osci l l ator 44 MHz

4 L ED

MHV OPC GND

3 KEY

BUFFER

HV PS B' D

SUPPL Y DEV TH V

BLOCK DIAGRAM

Repair Manual

1-1

1-2

BLOCK DIAGRAM

1.2 PCL Block Diagram(ML-1250)

Repair Manual

MAIN
+5V +24V
IN-LET POWER SWITCH

Oscillator 48 MHz

USB

SMPS

PC
(2MB)

IEEE 12 84 CABLE
EXIT SENSOR

USB Driver USBN9602-28M


FLASH MEMORY

POWER CORD

SDRAM
( 4 MB)

MOTOR

Power On Reset

Eng i ne

SOLENOI D FAN DEV_FUSE

VOLTAGE DETECTOR

CPU
Main Clock

Option Up to 68MB

S3C46C0X01
74ACT273 Devided by 74HC406ON Crystal 6.7149 MHz

Oscillator 20 MHz Video Clock

74HCT273

LSU

P ANE L B' D

Oscillator 44 MHz

4 L ED

MHV OPC GND

3 KEY MHVP WM BI ASPW M THVPWM

HV PS B' D

SUPPL Y DEV TH V

Samsung Electronics

2
DCU
SENSOR BOARD

CONNECTION DIAGRAM

2. Connection Diagram
2.1 GDI Connection Diagram(ML-1210/ML-1220M)

IEEE1284 COMPATI ABLE CABLE

36 PI N

J1

CN9

1 2 3 4 5 6 7 8 9 10 11

+24V_T +24V GND *PMOTOR +3. 3V EXT_C LK * HSYNC +5V +5V GND * LD_ON VDO +5V GND

1 2 3 4 5 1 2 3 4 5 6

POLYGON MOTOR

LSU
LD DIODE

HOST COMPUTER

USB CABLE

4PI N CONNECTOR f or USB

CN3
CN13

1 2 3 4 5 6 7 8 9

+5V +5V GND LE D_ERROR LE D_P APE R LE D_D ATA LE D_TONE R *K EY_TON ER *K EY_CAN CE L *K EY_DEM O

1 2 3 4 5 6 7 8 9

LED DISPLAY PANEL

1 2 3 4

+5V DCU_DATA DCU_CLK +5V GND

1 2 3 4

CN1

GDI
1 2 3 4
+5V *PEMPTY * FEED +5V GND

CN6 2

+5V PTL

1 2

PTL LEDARRAY

1 2 3 4

CN7

Main Board

COVER SWITCH

1 2 3

+24V Not Use d +24VS

1 2 3

CN11 CN5

THERMI STOR 2

THERM _A THERM _B

1 2

CN12

HV PS

1 2 3 4 5 6 7 8 9

+24V_T +24V GND THV PWM *THV _EA THVRE AD * M H VP WM BI ASPW M +5V +5V GND

1 2 3 4 5 6 7 8 9

CN8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FU SER ON +24VS * EGMO T _B 1 CLUTCH EGMOT _PHB FA N DE V_FUSE
* EGMOT _A1

* NEW_DEVE EGMOT_PHA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SMPS
CN5

FUSER

CN502

SOL ENOID

CN1

ENGINE

S TEPPING TOR MO

CN2
CN3

DEV_FUSE

FAN CN4

ENG I NE + SM PS Unification B' d

Repair Manual Samsung Electronics

2-1

CONNECTION DIAGRAM

2-2 PCL Connection Diagram(ML-1250)

IEEE1284 COMPATI ABLE CABLE

36 PI N

J1

CN12

1 2 3 4 5 6 7 8 9 10 11

+24V_SLEEP +24V GND PMOTOR * LREADY* EXT_C LK HSYNC * +5V +5V GND LD_ON* VDO +5V GND

1 2 3 4 5 1 2 3 4 5 6

POLYGON MOTOR

LSU
LD DIODE

HOST COMPUTER

USB CABLE

4PI N CONNECTOR f or U SB

CN7
CN5

1 2 3 4 5 6 7 8 9

+5V +5V GND LED_ERROR LED_PAPER LED_DATA LED_TONER KEY_TONER* KEY_CANCEL* KEY_DEMO*

1 2 3 4 5 6 7 8 9

LED DISPLAY PANEL

DCU

1 2 3 4

+5V DCU_DATA DCU_CLK +5V GND

1 2 3 4

CN9

PCL
Main Board
CN6

CN4

1 2

+5V PTL

1 2

PTL LEDARRAY

SENSOR BOARD

1 2 3 4

+5V PEMPTY * FEED_SENSOR* +5V GND

1 2 3 4

COVER SW ITCH

1 2 3

+24V Not Use d +24VS

1 2 3

CN8 CN3

THERMI STOR 2

THERM_A THERM_B

1 2

CN11

HV PS

1 2 3 4 5 6 7 8 9

+24V_SLEEP +24V GND THV PWM THV _EN* THVRE AD M H VP WM* BI ASPW M +5V +5V GND

1 2 3 4 5 6 7 8 9

CN2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

+5V GND +5V +5V GND +5V +5V GND +5V +24V GND +24V +24V GND +24V +24V GND +24V EXIT +24VS FUSER ON +24VS MOTOR B* CLUTCH MOTOR_PB FAN DEV_FUSE MOTOR_A* NEW_DVE* MOTOR_PA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SMPS
CN5

FUSER

CN502

SOL ENOID

CN1

ENGINE

S TEPPING TOR MO

CN2
CN3

DEV_FUSE

FAN CN4

ENG I NE + SM PS Unification B' d

2-2

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

3. Schematic Diagrams
3.1 GDI Main Circuit Diagram (1/5)

Repair Manual Samsung Electronics

3-1

SCHEMATIC DIAGRAMS

Main Circuit Diagram (2/5)

3-2

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

Main Circuit Diagram (3/5)

Repair Manual Samsung Electronics

3-3

SCHEMATIC DIAGRAMS

Main Circuit Diagram (4/5)

3-4

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

Main Circuit Diagram (5/5)

Repair Manual Samsung Electronics

3-5

SCHEMATIC DIAGRAMS

3.2 PC L Main Circuit Diagram (1/9)

3-6

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (2/9)

Repair Manual Samsung Electronics

3-7

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (3/9)

3-8

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (4/9)

Repair Manual Samsung Electronics

3-9

SCHEMATIC DIAGRAMS

PCL MainCircuit Diagram (5/9)

3-10

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (6/9)

Repair Manual Samsung Electronics

3-11

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (7/9)

3-12

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

PCL Ma in Circuit Diagram (8/9)

Repair Manual Samsung Electronics

3-13

SCHEMATIC DIAGRAMS

PCL Main Circuit Diagram (9/9)

3-14

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

3.3 HVPS Circuit Diagram (1/2)

5V R401 100

18V C402 103 R407 240K

24VS

R422 5.6K

R411 2.2K Q401 A708-Y 3 4 U2-B 7407 R402 56KF R412 2K VR401 50K C408 104 R403 110KF R404 33K

R405 220KF 12 13 D111 1N4148

T401 KAB-006 1 7

C404 3KV 471

D401 4KV

R426 MGR1/2W 100KF MHV R413 MGR1/2W 6MF

+ U1-D KA324

14

MHV-PWM CN1-#6

Q402 D526-Y R408 47K

5 2

6 C405 2KV 680 D402 4KV

C406 3KV 471 R414 MGR1/2W 6MF

R416 MGR1/2W 15MF

4 C401 222 R406 2.2KF D403 1N4148 R409 430 C403 333 R410 1W 3

OPC

ZD401 1W 130V

R417 MGR1/2W 15MF

24VS 5V 18V 1 R501 5.6K BIAS-PWM 1 CN1-#7 U2-A 7407 2 R502 2.2K R505 100KF R506 100KF C503 104 R510 47K

T501 KAB-006 7

D502 4KV

R514 MGR1/2W 15MF

R516 MGR1/2W 50K SUPPLY

R503 100 Q501 A708-Y R507 27K

R508 86.6KF

Q502 D526-Y

5 2

6 C505 2KV 680

C506 3KV 471

ZD501 1W 100V

9 10

+ U1-C KA324

8 R511 47K R512 430

4 R515 MGR1/2W 15MF R519 MGR1/2W 50K

DEV

C501 104 C502 222 R509 12KF

R504 2K VR501 50K

D501 1N4148

C504 333

R513 1W 3

R517 MGR1/2W 15MF

CN1 GIL-S-9P-S2T2-EF 1 2 3 4 5 6 7 8 9 24VS A-GND THV-PWM THV-EA THV-READ MHV-PWM BIAS-PWM 5V D-GND 24VS U3 KA7818 IN GND C1 104 C2 104 OUT + C3 35V 47uF 18V

SAMSUNG ELECTRONICS

TITLE

SWALLOW-HVPS
JC
DATE 01/01/04

DESIGNED CHECKED APPROVED DRW. NO REF. NO JH.CHO SIZE A4

REV. 1.0
1 OF 2

Repair Manual Samsung Electronics

3-15

SCHEMATIC DIAGRAMS

HVPS Circuit Diagram (2/2)

5V

24VS 18V 1

T201 HVT-2A 7

C206 6KV 471 D204 6KV

C208 6KV 471 D206 6KV D207 6KV

R201 10K THV-PWM CN1-#3 R206 100 13 U2-F 7407 24VS + 12 11 U2-E 7407 10 R205 1K Q203 A708-Y R207 2K R208 30KF C201 103 D201 1N4148 5 6 U1-B KA324 + R215 430 7 R213 2.2K Q204 D526-Y 5 2 6 C205 6KV 101

D205 6KV

C207 6KV 471

C209 6KV 471

4 THV R216 BR1/2W 30MJ R218 MGR1/2W 100KF

R209 110KF

C101 35V 47uF VR201 50K

C202 331

R210 510KF

D202 1N4148

R214 1.2K R212 470K C203 D203 472 1N4148 ZD201 5.6V ZD202 7.5V

5V CN1-#8

C204 473

R217 BR1/2W 200MG

18V R211 1MF R3 1/2W 560 ZD1 5.6V C7 104 R309 2.2K 8 U2-C 7407 R307 33K 18V 24VS D301 1N4148 R308 33K R310 2.2K Q303 D526-Y 4 C4 104
4

18V

THV-EA CN1-#4

Q301 A708-Y

T301 KAB-006 1 7

C307 3KV 471

D304 4KV R315 BR1/2W 30MJ

14

9
7

5 2

6 C306 2KV 680 D303 4KV C308 3KV 471

D-GND

R314 2.2KF R311 100KF VR302 5K C305 333

THV-READ CN1-#5 R316 1KF R317 2KF

1 U1-A KA324
11

+ -

3 2 R302 33K R303 100KF R304 200KF C303 333 R305 5.1KF C302 102 R306 26.1KF

Q302 A708-Y

R301 470K

D302 1N4148 VR301 10K

C304 500V 103

SAMSUNG ELECTRONICS

TITLE

SWALLOW-HVPS
REV. JC
DATE 01/01/04

C301 222

DESIGNED CHECKED APPROVED DRW. NO REF. NO JH.CHO SIZE A4

1.0
2 OF 2

3-16

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

3.4 SMPS Circuit Diagram (110V)

F501
125V 8A

R502
1/2W 560K

LF501
APOLLO12

F502
125V 3A

LF502
APOLLO12

V501
SCK-054

T501
EER2828

R518
22

C522
1KV 102

CN501
TVR 14D 221K TVR 10D 561K
L F.G N

C501
222MAD +

C508
200V 470uF

R505
1W 47K

R517
1W 82

R509
3W 47K

D504
ER1002FCT CN5-7,9,11

224

BD501
FL406

C511 1
103

+24V 1.8A 12
50V 1000uF

TNR501

TNR502 C503

C502

222MAD

C505
104

C520 NP C512 3 D502


UF1010
N24

C521

50V 1000uF

R519
5W 500

C519
104

11

L501
300uH

1W 47K

2KV 221K

R506

CN5-8,10,12

R501
1W 47 FUSIBLE

C504
333 1

GND R514 C514


1KV 102

U502
STRT-G6153 DRAIN VCC 5

CN502
BTA12-600

B501
APOLLO12

ER102

D501

R507
30

22

L502
10uH

GND

OCP

2 1

U501 R503
1/4W 100

FB

D503
SB1040FCT

R512
330

CN5-1,3,5

R515
2.2K-F

C507
104

R508
1W 180 FUSIBLE

R521
150

R520
47K

+5V 1.0A

6 NB 5 R504
68K

10
N5

R511
4.3K

PC501
K1010H

C518
10V 470uF

C517
104 EXIT

C509
2A 223K
KMOC3063

C515
10V

C513 1uF
3

50V 33uF

PC502 R510
1W 0.3

C510

CN5-14 OP501
ITR8406-S

7 1000uF
KA431

R513
1/2W 1.5K

PC501
K1010H

U503

R516
2.2K-F

CN5-2,4,6

C506
222MAD

GND

+5V

+24VS

CN5-13,15
+24VS2 FUSER_ON

NO MARKING RESISTOR 1/4W-J (5%)

50V 47uF

C8

50V 47uF

C3

CN5-16

+24VS CN4

+24V

1N4003

11
VCC VBB

U1 A2918SWH
1A 1B 2A

1N4003

GND

GND

C1
331 CN2 1 2 3 4 FAN

D3

3 2 1
35301-0350

D2

CN1 2 1
35303-0250

EGMOT_PHA EGMOT_PHB +EGMOT_A1 +EGMOT_B1

13 8 14 7

PHASE1 PHASE2 +ENABLE1 +ENABLE2

1 17 2 4

R13
2.2K

Q3
1008-Y

CLUTCH

R12
510

Q1
1008-Y

SENSE1

SENSE2

2B

VREF

RC1

GND

E1

RC2

E2

C2
331 +5V
35303-0450

R2
5.6K

R1
5.6K

12 16 5

15 18 3 6 9

GND

GND

R7 R10 C5
331

R8
2W 0.37 2W 0.37

1.2K

R11
56K

1K

C7
103

R6

1K

C6
103

R5

R15
56K

C4
331

R9
17.4K-F

GND

GND

GND

GND

Repair Manual Samsung Electronics

3-17

SCHEMATIC DIAGRAMS

SMPS Circuit Diagram (220V)

F501
250V 5A

R502
1/2W 560K

LF501
APOLLO12

F502
250V 2A

LF502
APOLLO12

V501
SCK-054

T501
EER2828

R518
22

C522
1KV 102

CN501
TVR 10D 561K

L F.G N

C501
222MAD
224

C508
+
450V 150uF

R505
1W 100K

R517
1W 82

R509
3W 47K

D504
ER1002FCT CN5-7,9,11

BD501
FL406

C511 1
103

12
50V 1000uF

+24V 1.8A C520 C521


50V 1000uF

TNR501

C503

C502
222MAD

C505
104

R519
5W 500

NP C512 3 D502
UF1010

N24

C519
104

11

L501
300uH

1W 100K

1KV 221K

R506

CN5-8,10,12

R501
1W 47 FUSIBLE

C504
333 1

GND R514 C514


1KV 102

U502
STRT-G6153 DRAIN
GND OCP

CN502
2 1

B501
5 APOLLO12
FB 4

D501
ER102

R507
30

22

L502
10uH

U501
BTA12-600

VCC

D503
SB1040FCT

R512
330

CN5-1,3,5

R515
2.2K-F

R503
1/4W 22

C507
104

R508
1W 180 FUSIBLE

R521
150

R520
47K

+5V 1.0A

6 NB R504
22K

10
N5

R511
4.3K

K1010H

PC501 C513 1uF

C518
10V 470uF

C517
104 EXIT

C509
2A 223K

C515
3

KMOC3063

50V 33uF

PC502 R510
1W 0.6

C510

10V 1000uF

CN5-14 OP501
ITR8406-S

KA431

R513
1/2W 1.5K

PC501
K1010H

U503

R516
2.2K-F

CN5-2,4,6

C506
332MAD

GND

+5V

+24VS

CN5-13,15
+24VS2 FUSER_ON

NO MARKING RESISTOR 1/4W-J (5%)

50V 47uF

C8

50V 47uF

C3

CN5-16

+24VS CN4 3 2 1
35301-0350

+24V

11
VCC

5
VBB

U1 A2918SWH

1N4003

GND

GND

1N4003

C1
331
1 17 2 4

D2

CN1 2 1
35303-0250

D3

EGMOT_PHA EGMOT_PHB +EGMOT_A1 +EGMOT_B1

13 8 14 7

CN2 1 2 3 4 FAN

PHASE1 PHASE2 +ENABLE1


SENSE1

1A 1B 2A 2B
SENSE2 VREF RC2 GND E2

R13
2.2K

Q3
1008-Y

CLUTCH

R12
510

Q1
1008-Y

+ENABLE2
RC1 E1

R2
5.6K

R1
5.6K

C2
331 +5V
35303-0450

12 16 5

15 18 3 6 9

GND

R7 R10
56K

R8
2W 0.37

1.2K

C5
331

2W 0.37

R11

1K

C7
103

R6

1K

C6
103

R5

R15
56K

C4
331

R9
17.4K

GND

GND

GND GND

3-18

Repair Manual Samsung Electronics

SCHEMATIC DIAGRAMS

3.5 Panel Circuit Diagram

Repair Manual Samsung Electronics

3-19

This manual is made and described centering around circuit diagram and circuit description needed in the repair center in the form of appendix.

Samsung Electronics Digital Printing CS Group


Copyright (c) 2001. 10

Contents

CONTENTS
1. Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-1)
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-1) 1-2 Precautions on Disassembly and Reassembly . . . . . . . . . . . . . . .page(1-1) 1-3 Tools for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(1-2)

2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(2-1) 3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-1)


3-1 Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-1) 3-2 LED Panel PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-2) 3-3 LSU(Laser Scanning Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-2) 3-4 Transfer Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-3) 3-5 Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-3) 3-6 HVPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-4) 3-7 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-4) 3-8 Thermostat and Halogen Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-5) 3-9 SMPS Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-6) 3-10 Main Board and Sensor Board . . . . . . . . . . . . . . . . . . . . . . . . . . .page(3-7)

4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-1)
4-1 How to use DCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-2) 4-2 The cause and solution of Bad image . . . . . . . . . . . . . . . . . . . . . .page(4-5) 4-3 The cause and solution of the bad discharge. . . . . . . . . . . . . . . . .page(4-12) 4-4 The cause and solution of the malfunction . . . . . . . . . . . . . . . . . . .page(4-16) 4-5 Toner Cartridge Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(4-21) 4-6 The cause and solutions of bad environment of the software . . . .page(4-25)

5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-1)


5-1 Expolded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-2) 5-2 Front Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-4) 5-3 Engine/Frame Lower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-6) 5-4 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-8) 5-5 Shield Engine Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-10) 5-6 RX Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-12) 5-7 Plate-Upper Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(5-14)

6. Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(6-1)


6-1 Block Diagram(GDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(6-1) 6-2 Block Diagram(PCL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(6-2)

7. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(7-1)


7-1 Connection Diagram(GDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(7-1) 7-2 Connection Diagram(PCL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page(7-2)

Samsung Electronics