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A PRACTICAL TRAINING REPORT ON RAILWAY MAINTAINANCE BEARING DEPARTMENT AT

NATIONAL ENGINEERING INDUSTRIES LTD. JAIPUR

Submitted To: Mr. Jinesh Kr. Jain Head of Department Department of Mechanical Engineering Government Engineering College Ajmer August 2013

Submitted By: Nagesh Choudhary 10EEAME046

PREFACE

The study of engineering in Rajasthan Technical University makes up perfect in technical knowledge. Engineering should have actually theoretical as well as practically knowledge. Training creates awareness of industrial approach and work culture we were exposed to the real working condition. Industrial training enables a student to open his own small-scale industry after the completion of engineering. I had undergone my FIRST industrial training at NATIONAL ENGINEERING INDUSTRIES LTD., JAIPUR.

ACKNOWLEDGEMENT

Life is a journey and during this journey we explore many places, halt at a few station explore then and gain lots of experience.

My lifes professional journey began with a very renowned places and that is NATIONAL ENGINEERING INDUSTRIES LTD, JAIPUR. I take this opportunity to place on my grateful thanks and sincere gratitude to the organization NEI Ltd. Jaipur for providing me a wonderful chance of working in a prestigious company.

I am very grateful to Mr. thomas (Project Incharge, NBC) for allotting me training in NEI LTD, Jaipur.

I wish to extend my gratitude to Mr. Anchal Arora (Head of Railway Maintenance dept.) for giving me their precious time and input to make this extensive research report. My study could not have been completed if I had not been able to get all the valuable data and reference materials from the company.

Last but not the least I would extend my thanks to all the other members of NEI LTD,JAIPUR for their co-operation during our training days.

And I also give thanks to my all friends, professors and parents who help me in this training period.

CONTENTS
Certificate i

Preface Acknowledgement Contents List of Figures

ii iii iv v

Chapter 1 2 3 4 5 6 7

Content COMPANYS MILESTONES AWARDS AND PRIZES TECHNICAL COLLABORATION MAIN CUSTOMERS NEIS PRODUCT RANGE DEPARTMENT OF N.E.I. STUDY OF DEPARTMENT 7.1 7.2 7.3 7.4 7.5 Ball Bearing Steel Ball Tapered Roller Bearing Railway Bearing Cartridge Tapered Roller Bearing

Page No. 1 2 3 4 9 10 11 11 12 12 12 13 15 16 17

INFORMATION ABOUT THE PRODUCT 8.1 Parts of bearing

DIMENSIONS OF BEARING

10

BEARING MATERIAL 10.1 10.2 Element Amount Raw Material

20 20 20 21 22 23 25 26 27 31 31 31 32 32 33 33 35 36 37

11 12 13 14 15 16 17

DEPARTMENT ALLOTED IN NBC HEAT TREATMENT PROCESS BEARING GRINDING DRESSER FOR GRINDING WHEEL DRESSING BEARING ASSEMBLY TOTAL PRODUCTIVE MAINTENANCE JAPANI- WORD 17.1 17.2 17.3 17.4 17.5 17.6 Seiri Seiton Seiso Seiketsu Shitsuke 5S Benefits

18 19 20

JOB RESPONSIBILITIES DURING TRAINING CONCLUSION REFERENCES

LIST OF FIGURES
S. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Figure Name Figure 4.1: C. K. Birla Group of Companies Figure 5.1 Ball Bearing Figure 5.3 Taper Roller Bearing Figure 5.4 Spherical Roller Bearing Figure 8.1: Parts of Bearing Figure 9.1: Dimensions of Bearing Figure 9.2: Different Types of Bearing Figure 9.3: Roller Bearing Figure 14.1: Single Point Dresser Figure 14.2: Roll Dresser Figure 16.1 : T P M Figure 16.2: Effect of preload or clearance on life and Failure Mode Figure 16.3 : Stress Distribution Figure 16.4: Types of Bearing Page 8 11 12 13 15 17 18 19 25 25 28 28 29 30