Remarks on ``Some Criteria for the In Situ Combustion of Crude Oil''
H. R. Bailey and B. K. Larkin
Citation: Journal of Applied Physics 31, 1123 (1960); doi: 10.1063/1.1735760 View online: http://dx.doi.org/10.1063/1.1735760 View Table of Contents: http://scitation.aip.org/content/aip/journal/jap/31/6?ver=pdfcov Published by the AIP Publishing
[This article is copyrighted as indicated in the article. Reuse of AIP content is subject to the terms at: http://scitation.aip.org/termsconditions. Downloaded to ] IP: 177.20.130.9 On: Tue, 10 Dec 2013 18:35:01 LETTERS TO THE EDITOR 1123 filled by injected gas which does not cross the boundary, the rate at which gas does cross the boundary representing the heat front is given by Vol-tpV/. Assume the same temperature To at both inlet and outlet ends of the system, and .::\.'>0 to satisfy Cooper- man's second criterion; with Po and y having the same meaning as in footnote reference 1, the expression H = (Vgl- tpvj)ypgT o '::\" (4) represents the excess heat per unit time carried into the system by the reactants over and above the heat carried away by the reaction products, because of the difference in heat capacities. The change in heat capacity being caused by the chemical reaction, it occurs at the zone boundary. But Eq. (4) is equivalent to Eq. (60), footnote reference 1, in the adiabatic case; thus, Cooperman's work must assume implicitly that the change in heat capacity at the boundary is the only mechanism of heat release, and that the heat generated by the combustion reaction itself is zero or negligible. This is also apparent from the fact that Eq. (57), footnote reference 1, which Cooperman claims to connect the heat generated with the flux of air, contains only specific heats and inlet and outlet temperatures, but not the heat of combustion either for fuel or for oxygen. Note also that according to Cooperman, if his second condition is not satisfied and n/m=3.05, there would be no heat flux and no release of heat although the reaction Eq. (50), footnote reference 1, would still be going on. The magnitude of the error involved is readily seen from a numerical example: with n/m=6, y=0.21 (injection of air, complete oxygen utiliza- tion), To=600oR= 140F. and the same specific heats as in the foregoing, Eq. (4) yields only 0.6 Btu/std cu ft of air passing through the "combustion" zone, while the heat of combustion for air, with petroleum fuels, is on the order of 100 Btu/std cu ft. 4. Consider a segment extending, both upstream and down- stream of the front, far enough so that the temperature is substan- tially equal to To and the temperature gradient is negligible. This segment has, in steady state, a constant heat conten't and any heat generated must be removed by the sensible heat of the flowing fluids. This is possible in Cooperman's theory because he assumes a rate of heat generation based on the heat carrying capacity of the flowing fluids; but if we are to take into account the much larger amounts of heat generated by the combustion reaction in a real system, the heat capacities of the flowing fluids become grossly inadequate to remove all the heat generated at any reasonable temperature level. Hence, the assumption of steady state in a linear system with real combustion cannot be justified. 1 P. Cooperman, J. App!. Phys. 30, 1376 (1959). 2 A. L. Benham and F. H. Poettmann, Trans. A.I.M.E. 213, 406 (1958). 'W. L. Martin, J. D. Alexander, and J. N. Dew, Trans. A.I.M.E. 213, 28 (1958). Remarks on "Some Criteria for the In Situ Combustion of Crude Oil" H. R. BAILEY AND B. K. LARKIN The Ohio Oil Research'Center, Littleton, Colorado (Received October 12, 1959; revised manuscript received February 1, 1960) I Na recent paperl by P. Cooperman, the following three criteria for in situ combustion of crude oil are obtained: (i) A hydro- dynamic condition-that the oil saturation So must be greater than a certain constant times the water saturation (Inequality 38, footnote reference 1); (ii) A condition based on thermal and chemical considerations-that the carbon-hydrogen mole ratio of the burning hydrocarbon must exceed 3.05 (Inequality 51; foot- note reference 1); and (iii) A thermal condition-that the gas velocity behind the moving combustion front must exceed a certain minimum (Inequality 60, footnote reference 1.) As pointed out in footnote reference 1, the in situ combustion process consists of a combination of thermal, hydrodynamic, and chemical processes, Any model of these processes must include many simplifications in order that the resulting equations be amenable to solution. Criteria (ii) and (iii) are not in agreement with experimental results and it is the purpose of this letter to show where the model considered in footnote reference 1 is not realistic and to indicate criteria which can be obtained from a more realistic model. In particular, the steady-state temperature behind the moving combustion front is of the form
and from Eqs. (18) and (22) of footnote reference 1 we have {31 = (1-q,)PrCrVt+q,V/Po,COI-VgIPgICgl' The notation used in this letter is the same as footnote reference 1 and, where needed, the units are lb, ft, hr, btu, and OF. It can be shown 2 ,3 that for typical combustion conditions
This result is based on material balance considerations and is in good agreement with laboratory results. W is the amount of fuel on a unit volume of rock (fuel density). Typical values for the foregoing parameters are (1-q,)prc r =28, W,<3, q,=0.25 and COl =0,25. By using these values in the two foregoing relations it is seen that (31, must be positive. Since {3, >0, it is clear that Al =0 since otherwise Tl would be unbounded as ...... - 00. Thus the solution behind the front is of the form Tl =B l , a constant. If vertical losses are considered then the temperature does fall behind the combustion front; however, the adiabatic case is a good first approximation. Both criteria (ii) and (iii) of footnote reference 1 are based on the premise that Al?"O. This is explicitly stated in the derivation of criterion (ii) and it is implicitly used in deriving criterion (iii) by assuming that the constant Bl is determined by the boundary temperature at ...... - 00. Since Al =0, the constant Bl is deter- mined by the heat flux supplied at the source. This problem is con- sidered by Jakob 4 for the case of heat flow by conduction from a moving source. The conch sion that Bl is determined by a boundary condition results in a formula, criteria (iii) (Inequality 60, footnote refer- ence 1), for minimum gas velocity which becomes infinite for the case of zero-boundary conditions and this result does not seem reasonable. Criterion (ii)-that the carbon-hydrogen mole ratio n/m must exceed 3.05-is violated by all published experimental results which we have seen. Some known results 6 - 7 are given below in Table I. TABLE1. Experimental values for fuel composition. Type of experiment Laboratory Field Laboratory & field n/m 1.4--2.0 1.2 0.69-1.1 Reference number 5 6 7 Transient solutions including vertiral losses have been obtained 8 ,9 for a conduction model of heat flow. A model including convection effects has also been considered 2 and the steady-state adiabatic (no vertical losses) temperature is given by T-1;/Tm -T.=vj/v/-(J, T-T;/T m-T,=v//v/-(J exp[ - where (J=VgIPglCgI/PmCm, a=k/Pmcm, PmCm = PrCr (1-q,) +PalCalq" T, = ambient temperature, T m = .::\.HW / PmC"" tJ.H =heat of combustion of the fuel in btu/lb and W-the fuel density in lb/eu ft. The assumption that W is a constant in a particular in situ combustion process is bask in our model. W is the fuel density of a coke that is deposited ahead of the combustion front, and it has been shown 6 in tube-run experiments that W is practically a constant for any given experiment. [This article is copyrighted as indicated in the article. Reuse of AIP content is subject to the terms at: http://scitation.aip.org/termsconditions. Downloaded to ] IP: 177.20.130.9 On: Tue, 10 Dec 2013 18:35:01 1124 LETTERS TO THE EDITOR A criterion for the Illllllmum air injection rate required to sustain combustion is given in footnote 2 and 9. These results are based on a transient solution of a radial heat flow model, assuming that a minimum ignition temperature for the fuel is known. Copies of various reports and papers describing this work can be obtained by writing the authors. 1 P. Cooperman, J. App!. Phys. 30, 1376 (1959). 2 H. R. Bailey and B. K. Larkin, IIConduction-convection. in combustion." Presented to an A.I.Ch.E.-S.P.E. SymposIUm on ,n Sttu Combustion, San Francisco, December, 1959. A. L. Benham and F. H. Poetmann, Trans. AIME 213, 46 (1958). M. Jacob, Heat Transfer (John Wiley & Sons, Inc., New York, 1949), Vo!' 1. W. L. Martin, J. D. Alexander, and J. N. Dew, Trans. AIME 213, 28 (1958). C. F. Gates and H. J. Ramey, J. Petro!. Techno!. 10,236-244 (1958). 7 J. T. Moss, P. D. White, and J. S. McNiel, J. Petro!' Techno!. 11, 55-64 (1959). 8 H. J. Ramey, Trans. AIME 216 (1959); AIME paper 1133-G (1958). H. R. Bailey and B. K. Larkin, Trans. AIME 216 (1959); AIME paper 1134-G (1958). Reply to the Letters of Szasz, and Bailey and Larkin PHILIP COOPERMAN University of Pittsburgh, Pittsburgh, Pennsylvania (Received January 12, 1960; revised manuscript received March 7, 1960) B ECAUSE of a lack of reliable evidence on the nature of many of the processes of in situ combustion, theoretical developments must be limited to qualitative rather than quantita- tive results. The two-zone version of my theory had only this restricted goal, as was clearly indicated at the beginning and end of my paper. It would, therefore, be no surprise to learn that some of the criteria (e.g., carbon-hydrogen mole ratio for combusion) had to be modified. However, the point of the paper was not that the G/H ratio had to exceed 3.05, but that it had to exceed some minimum value. Similar statements could be made for the other criteria. There is no point, however, in changing or discarding these criteria unless a sufficient reason is given. In my opinion, no such reason has been presented in the above letters. For example, Szasz's first criticism of the theory is that the criterion specifying a minimum oil saturation for nonzero oil mobility is also satisfied for saturations for which the oil mobility vanishes. Subsequently, he remarks that if oil is to be produced from the reservoir, the mobility must be different from zero, and that this requirement would forestall his criticism. Since the produCtion of oil is the point of in situ combustion, Szasz has answered himself. Secondly, Szasz claims that the experiments of Martin et al., as interpreted by Benham and Poettmann, indicate that the G/H ratio can be smaller than 3.05. This would be no surprise even if the data from these experiments could be accepted, but when the experimental conditions are considered, it is clear that the data must be viewed with great suspicion. The apparatus used consisted of materials of extremely low thermal conductivities (sand, oil) encased in a tube of high-conductivity material (steel). Elemen- tary calculations show that, under these circumstances, the larger part of the heat flux bypasses the sand-oil mixture and travels through the steel tube. Because of this, the temperature profile and thermal history of the oil differs from what it would otherwise be, and the deviations are in such a direction as to make it appear that successful combustion can be attained at a lower G/H ratio. It should be emphasized that the magnitu.de of the devia- tions from ideal is not reasonably small; under ideal conditions, none of the heat would travel through the tube, but in practice, 60-80% of the total does. The third question raised by Szasz is based on a misinterpreta- tion of Eq. (4) of his letter. Szasz understands this equation as the definition of a heat flux density H, which is the difference in the convected upstream and downstream heat flux densities. However, this is not the case. H is defined in my paper as the heat flux density resu.lting from the combustion itself. By virtue of the first law of thermodynamics, H is the difference (or vector sum) of the total flux densities conveyed by conduction and convection. At the ends of an infinitely long tube, the temperature gradient vanishes, and hence, there is no conducted heat there. Thus the heat of combustion H must be equal to the convected heat at the tube ends. Tbis is the significance of Eq. (4), and in objecting to it, Szasz is opposing the first law. His numerical example stems from the same misconception in that H is given as the heat of combustion, and cannot be calculated by Eq. (4). What is to be calculated is the requisite air flux and the contradic- tion means that Szasz has not used correct values in the right-hand side of Eq. (4). Since his last point also is connected with his misinterpretation, there is no need to discuss it separately. The remarks of Bailey and Larkin are mostly concerned with the discrepancy between the theoretical criteria for combustion and experimental data obtained in tube experiments. In particular, they question the validity of the criterion for the C/H ratio, and cite field and laboratory data in support of their argument. It has already been shown that laboratory data are insufficient for this purpose; field data are even more unsatisfactory because of the many disturbing factors (e.g., inhomogeneities and gravity segregation of fluids), and because of poor instrumentation caused by limited access to the reservoir. Hence, these data do not force any modification of the criteria in question. These writers also make use of the equation 7W VI to show that the quantity {3, must be positive, whereas the G/H criterion depends on it's being negative. However, W, which is the weight of coke per unit volume of rock has been determined by steel tube experiments. Since the formation of coke is obviously dependent'on the thermal history of oil, the values of W used by Bailey and Larkin have not been established, and their argument concerning the other constants of the theory is left resting on an infirm foundation. The temperature equations advanced by Bailey and Larkin offer a clue to the reason for their rejection of the G/H criterion. Their equation for the temperature upstream from the combustion front states that it is constant. This is impossible unless there is a source of heat at the upstream end. In tube experiments, there is usually a heater placed at this end for the purpose of initiating the combustion, but I have seen no paper in which it has been specifically stated that these end heaters are turned off after the initial period. The temperature equation for the region given by Bailey and Larkin is consistent with the experimental condition in which end heaters are permitted to operate after ignition. Under these circumstances, the combustion is not self-sustaining and, as shown in my paper [under Eq. (43)J, the G/H criterion need not be obeyed. From a practical viewpoint, in situ combustion may become commercially practicable only if a supplemental source of heat is used since most crude oils do not have a sufficiently high C/H ratio. The downstream temperature of Bailey and Larkin is identical with the one appearing in the original paper for the upstream temperature. It is clearly invalid if {J, <0 since it would lead to a rising temperature downstream. Furthermore,' it predicts the temperature downstream on the basis of a knowledge of the entering gas upstream, but contains no reference to oil, water, or gas downstream from the combustion front. Such a result seems highly implausible. To summarize, my position is as follows: (1) The criteria developed in the original paper are to be regarded as qualitatively rather than quantitatively valid; (2) However, the experimental data available at present does not provide a basis for modifying or abandoning them; (3) The steady-state theory advanced by Bailey:and_Larkin leads to implausible temperature formulas. [This article is copyrighted as indicated in the article. Reuse of AIP content is subject to the terms at: http://scitation.aip.org/termsconditions. Downloaded to ] IP: 177.20.130.9 On: Tue, 10 Dec 2013 18:35:01