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APPARATUS
500 KN Shimadzu Universal Testing Steel Ruler
Machine Vernier Caliper
Batty’s Extensometer (LC = Weighing Balance and Weights
1/20000”) Meter Rod
Spring Divider
RELATED THEORY
Manufacturing of Steel
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Hot Rolling
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The stress-strain diagram consists of four stages during the whole process i.e. Elastic Yielding
Hardening and Necking stages respectively. From yielding stage some permanent plastic
deformation occurs. About 90% of the engineering problems only concern with the elastic
deformation in structural members and mechanical components. Only 10% of engineering work
concerns plastic and other nonlinear stage (e.g. metal forming).
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corresponding to Y.P is known as the yield strength of the material which is represented in Ksi.
Which gives the grade of the steel is also known as Proof Stress.
TENSILE/ULTIMATE STRENGTH
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Maximum or highest ordinate (Stress) on the stress-strain diagram is called as the tensile or
ultimate strength of the sample. It is commonly considered as the maximum strength of the
material.
RAPTURE/FRACTURE/BREAKING STRENGTH
Rapture strength or Breaking strength is the stress at the failure. Rapture strength is always less
than the ultimate strength. For brittle material, the ultimate and rupture strength are almost
the same.
NECKING
Localized decrease in cross sectional area of the sample after the ultimate strength is called
Necking. This continues up to rupture/failure.
Due to necking (cup and cone formation) the cross sectional area is reduces and hence actual
rupture strength can be obtained by dividing the rupture load with actual rupture area. So, the
point of actual rupture strength will obviously be higher that the rupture strength on the stress
strain diagram because the rupture area is less than the original cross sectional area of sample.
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RESIDUAL STRAIN
When Material is loaded beyond the elstic limit then
after unloading the material does not come back to its
origional position and there is a permanent set in the
specimen, which is called Residual Strain.
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SPECIFIC STRENGTH
Ratio of ultimate/tensile strength to the specific weight (weight per unit volume) is called
specific strength. (Units: Length)
SPECIFIC MODULUS
Ration of Modulus of Elasticity/Young’s Modulus to the specific weight is called as specific
modulus. (Units: Length)
ELASTICITY
The ability of material to regain its original shape and size after the removal of load is known as
elasticity. The elastic strain is reversible change in the dimensions of body.
PLASTICITY
The property of material by virtue of which it retains the shape given to it, is known as
plasticity. Plastic strain is deformation or change in dimensions which is irreversible and
remains in after the load has been removed.
Ductile Materials
Any material that can be subjected to
large strains before it rupture is called a
ductile materials, e.g. mild steel.
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MEASUREMENT OF DUCTILITY
Ductility is a quantity, subjective property of a material. In general, measurements of ductility
are of interest in three ways:
The conventional measures of ductility that are obtained from the tension test are the strain at
fracture (usually called elongation) and the reduction of area at fracture. Both of these
properties are obtained after fracture by putting the specimen back together and taking
measurement of length and cross sectional area.
Because a appreciable fracture of the plastic deformation will be concentrate in the necked
region of the tension specimen, the value of rupture strain (elongation) will depend on the
gauge length over which the measurement was taken. The smaller the gauge length the greater
will be the contribution to the overall elongation from the necked region and the higher will be
the value of rupture strain. Therefore, when reporting values of percentage elongation, the
gauge length L0 always should be given.
PERCENTAGE ELONGATION
“The change in length per unit original length expressed in percentage”
𝐿𝑂 − 𝐿𝑓
% 𝐸𝑙𝑜𝑛𝑔𝑎𝑡𝑖𝑜𝑛 = 𝑋 100, 𝑤𝑒𝑟𝑒 𝐿𝑂 = 𝑂𝑟𝑖𝑔𝑖𝑛𝑎𝑙 𝐿𝑒𝑛𝑔𝑡, 𝐿𝑓 = 𝐹𝑖𝑛𝑎𝑙 𝐿𝑒𝑛𝑔𝑡
𝐿𝑂
𝐴𝑂 − 𝐴𝑓
% 𝑅𝑒𝑑𝑢𝑐𝑡𝑖𝑜𝑛 𝑖𝑛 𝑋. 𝐴𝑟𝑒𝑎 = 𝑋 100, 𝑤𝑒𝑟𝑒 𝐴𝑂 = 𝑂𝑟𝑖𝑔𝑖𝑛𝑎𝑙 𝐴𝑟𝑒𝑎, 𝐴𝑓 = 𝐹𝑖𝑛𝑎𝑙 𝐴𝑟𝑒𝑎
𝐴𝑂
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Whereas, the materials having a relatively small tensile strain up to the point of rupture are called as
brittle materials, e.g Cast Iron, Concrete, etc.
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In order to calculate diameter, we will use the relation𝜌 = 𝑚/𝑉, where rho is 7.850 g/m3.
𝑚 .578
𝑑= = = 0.01236 𝑚 = 12.36 𝑚𝑚
7.850 𝑋 𝐿 𝑋 𝜋 4 7850 𝑋 .613 𝑋 .7853
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Extensometer/
S.N Load Extension %age Stress
Spring Divider Remarks
o (kN) (mm) Strain (MPa)
reading
1 0 1400 0 0 0
2 5 1402 0.00254 0.005 41.62851
3 10 1404 0.00508 0.01 83.25701
4 15 1408 0.01016 0.02 124.8855
5 20 1412 0.01524 0.03 166.514
6 25 1416 0.02032 0.04 208.1425
7 30 1424 0.03048 0.06 249.771
8 35 1432 0.04064 0.08 291.3996
9 40 1438 0.04826 0.095 333.0281 P.L./E.L.
10 43.5 1510 0.1397 0.275 362.168
11 43.7 1515 0.14605 0.2875 363.8332 Y.P.
12 43.7 1600 0.254 0.5 363.8332
13 43.7 1615 0.27305 0.5375 363.8332
14 43.7 1700 0.381 0.75 363.8332
15 43.7 1800 0.508 1 363.8332
16 43.7 1850 0.5715 1.125 363.8332
17 45 1890 0.6223 1.225 374.6566
18 48 2110 0.9017 1.775 399.6337
19 50 2500 1.397 2.75 416.2851
20 52.5 54 4 7.874016 437.0993
21 61 56 6 11.81102 507.8678
22 65 57 7 13.77953 541.1706
23 67.2 62 12 23.62205 559.4871 U.T.S.
24 63.3 67 17 33.46457 527.0169
25 62.5 70 20 39.37008 520.3563 N.R.S
600
Stress Strain Curve
500
400
stress
300
200
100
0
0 10 20 30 40 50
percentage strain
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Deformed
Sr. no G.L Elongation % elongation
Length
L-R
1 50 70 20 40
2 100 126 26 26
3 150 181 31 20.67
4 200 233 33 16.5
R-L
1 50 68 18 36
2 100 126 26 26
3 150 186 36 24
4 200 244 44 22
G.L. ~ %Elog. L to R
50
40
%age Elong.
30
20
10
Gauge Length
0
0 50 100 150 200 250
G.L. ~ %Elog. R to L
40
30
%age Elong.
20
10
0 Gauge Length
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Results
True Rupture strength = (fracture load/reduced area) = 1076.101 MPa
Modulus of Elasticity =
2
1 1 𝜍𝑃𝑙
Modulus of Resilience = 𝑈𝑟 = 𝜍 𝜖
2 𝑃𝑙 𝑃𝑙
=2 𝐸
= ½(333.02*0.04825/50) = 0.1607 MPa
Modulus of Toughness = area of one box = (5/400)*20 = .25, total boxes= 807, total area = 807*.25 =
20.175 Mpa
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The yield strength of our steel specimen in 363.8332 MPa which is 52769.53 psi. Thus we can
conclude our steel specimen falls in the category of Grade 40 [300]. Steel specimens having
yield strength From 40000 psi to 60000 psi are said to be grade 40 steel. Grade 40 is less brittle
than grade 60 because it has less about of carbon contents which make it comparatively brittle.
The specimen did not break in a proper cup cone manner. This may be due to impurities
present or due to non-uniformity of the specimen. A cup cone manner of the specimen helps us
to predict the homogeneity if a material. If the material is made of standard proportions then it
will break in perfect manner.
More over mild steel is weaker in shear and strong in tension. So it should be noted here that
the cup cone manner is only for mild steel i.e. a material strong in tension and weaker in shear.
So if we see the breaking or fracture pattern of a cast iron then it would be cleared that cast
iron is weak in tension because it does not fracture in a cup cone manner.
The specimen results gives us the value of mass/unit length as 0.8429 kg/m, while the standard
value of it as ASTM-A615/615M 2005, it is 0.994 kg/m. the result gives us value lesser than
standard value. This means that for one meter of length the mass is lesser that that of standard.
So, it shows that the strength of bar will ultimately be lower than the required one as standard
one. Hence it would not be safe to use.
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Percentage reduction of area in specimen is 51% where as in standards it should be less than
that It shows that it has elongate more than it should. This can be due to impurities present in
the material or the non-homogeneity of the material. It has showed larger reduction in area
when the load is applied. From this we can conclude that it can show abnormal behavior in the
structure during any unfavorable circumstances.
True rapture is always greater than the nominal rupture strength of the specimen. In our case
nominal rupture strength is 520.3536MPa, which is obtained by diving the applied load by the
original area of the steel bar, where as we have in our case true rupture strength is 1076 MPa,
which is obtained by diving applied load by the reduced area i.e. average area of cup and cone.
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