Section 1
Asset Management
THIS IS AN UNCONTROLLED DOCUMENT, THE READER MUST CONFIRM ITS VALIDITY BEFORE USE
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Table of Contents
1 2 3 4 5 Scope ................................................................................................................................5 References .......................................................................................................................6 Definitions ........................................................................................................................7 Introduction .....................................................................................................................9 Design Information ....................................................................................................... 10 5.1 5.2 5.3 5.4 6 GeneralPractice .................................................................................................... 10 Riskassessment..................................................................................................... 10 Earthing................................................................................................................. 10 DesignData ........................................................................................................... 10
Clearances ............................................................................................................. 12
6.2.1 6.2.2 General ................................................................................................................................... 12 Tree Clearances ................................................................................................................... 13
LowVoltageSupports............................................................................................ 13 Augering................................................................................................................ 13 Foundations .......................................................................................................... 13 Stays...................................................................................................................... 14 GeneralbackfillingandCompaction ..................................................................... 14 InLineConnections ............................................................................................... 15 ConnectionstotheBundle .................................................................................... 15
6.9.1 6.9.2 6.9.3 General ................................................................................................................................... 15 Limit on Number of Connections to the Bundle .......................................................... 15 Disconnections from the bundle ..................................................................................... 15 August 2012
Openpoints........................................................................................................... 15
6.10.1 General ................................................................................................................................. 15
6.15 6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23 6.24 6.25
AppendixEReferenceListofallMaterialsforthisspecification ......................... 61 AppendixFDesignDataforConductorABC,4x120mm2 .................................... 66 AppendixGDesignDataforConductor,ABC,4x95mm2 .................................... 71 AppendixHDesignDataforConductor,ABC,2x95mm2 .................................... 76 AppendixIDesignDataforConductor,ABC,4x35mm2 ..................................... 81 AppendixJDesignDataforConductor,ABC,2x35mm2 ..................................... 86 AppendixKServiceSpans ................................................................................... 91 AppendixLUnstayedSupports .......................................................................... 93 AppendixMStaybaseandangleconversiontable ............................................. 95 Fulllistoftables .................................................................................................... 96 Fulllistoffigures ................................................................................................... 98
Revision Record
Issue 1.0 1.1 1.2 Date 26/08/2010 11/03/2011 17/08/2012 Prepared by Andy Horstead John Lowe Lee Strachan Details New document Document rebranded Reviewed for Publication on G81 Website
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1 Scope
This specification details the design and construction requirements for all new types of Low Voltage (LV) Aerial Bundled Conductor (ABC) lines and services, operating in the range up to and including 1kV. LV ABC structures can be considered as one of three distinct types for design and construction purposes: 1. LV ABC distribution networks supported on wood poles. 2. LV ABC service connections (excludes terminations within property). 3. LV ABC pole-mounted equipment. ABC conductors comprising the following number of cores and cross-sectional areas are used in the above lines: 4. Conductor, ABC, 2x35mm2. 5. Conductor, ABC, 2x95mm2. 6. Conductor, ABC, 4x35mm2. 7. Conductor, ABC, 4x95mm2. 8. Conductor, ABC, 4x120mm2. These conductors are specified in more detail in EAS 00-0001and BS 7870-5.
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2 References
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. Standard Number BS 1990 BS EN ISO 9001 BS EN ISO 14001 UKPN EDS-06 0016 ENA TS 43-12 ENA TS 43-13 ENA TS 43-14 BS 7870-5 Standard Description Wood pole for overhead lines (power and telecommunications lines) Quality Management Systems Requirements Environmental Management Systems Specification with guidance for use LV Networks Earthing Design Insulated Aerial Bundled Conductors erection requirements of low voltage overhead distribution systems Aerial Bundled Conductors (ABC) insulated with cross-linked polyethylene for low voltage overhead distribution systems Conductor fittings and associated apparatus for use with LV aerial bundled conductors Low Voltage Aerial Bundled Conductors
Overhead line Construction Manual 2010 Safety signs and labelling of equipment UK Power Networks' Materials List (Overhead Lines)
March 2011
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3 Definitions
ABC CNE UKPN UK Power Networks DMS EDS ENA TS FoS GA JC,s IPC Manufacturer NI PME SJI XLPE Aerial Bundled Conductor Combined Neutral Earth UK Power Networks UK Power Networks Document Management System Engineering Design Standard Energy Networks Association Technical Specification Factor of Safety General Arrangement Job Cards Insulation Piercing Connector An organisation supplying equipment for use on networks owned by UK Power Networks Not Illustrated (i.e. item numbers on Figures). Protective Multiple Earthing Specific Job Instructions Cross-linked Polyethylene
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4 Introduction
The body of this specification covers general design and construction requirements. How to construct and maintain ABC is detailed in a separate manual known as the Overhead Line Construction Manual. Appendix A to Appendix C of this document comprises General Arrangement (GA) drawings with associated lists of materials for LV ABC structures as follows: 1. Appendix A comprises GAs for LV ABC distribution networks supported on wood poles. (Note that inside and outside angles are not as defined in ENA TS 43-12.) 2. Appendix B comprises GAs for LV ABC service connections, followed by a GA summarising ABC and CNE service spans 3. Appendix C comprises GAs for LV ABC pole-mounted equipment. Each list of materials identifies the components included in the associated GA and which supplementary items are needed to complete that structure. Variations within each GA for different conductors are covered by different columns in the associated list of materials. Note that the lists of materials for the connections and plant shown in Appendix B and Appendix C do not include the materials for the associated GA structure; many combinations are possible and it is not practical to cover every possible structure/connection variation here. (Refer to Appendix A for approved GA structures and materials.) Appendix E Reference List of all Materials for this specification comprises a reference list of all materials used within this specification. Appendixes F to M are tables of design data for this specification: one Appendix for each ABC type.
This specification fits into the overall design and construction process as outlined by the following process summary: (a) Carry out a risk assessment. (b) Generate a proposal taking into account the risk assessment. (c) Generate a proposal for a new line. (d) Choose a proposed route and a line survey carried out. (e) Plot pole positions, heights, clearances, and develop a line profile. (Note that the development of a line profile will require some data and parameters from Appendix F and subsequent Appendices.) (f) Compile a list of materials using the GAs and supplementary items identified in this specification (Appendix A, Appendix B, Appendix C and appropriate ES and/or ENA TS). The GAs and supplementary items shall be selected and used in accordance with the design and construction information given below and the data given in subsequent Appendices.
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Design Information
5.1 General Practice
Lines shall be designed using the GAs and supplementary items from Appendix A, Appendix B, Appendix C and the data from Appendix F to M, etc. The following information shall be taken into account during the design process.
A risk assessment shall be carried out at the commencement of the design work to identify the site specific safety hazards. The design shall incorporate mitigation measures to control the risks, identified in the risk assessment, associated with the construction, operation and maintenance of the proposed overhead line and its suitability compared with an underground cable solution.
5.3 Earthing
System earthing shall meet the requirements of the current UK Power Networks LV Network Earthing Design Manual EDS 06 0016 . To provide a PME network the connection from the neutral of the bundle to the earth electrode(s) shall be installed and connected in accordance with the drawings given in Appendix D. (The PME connections are split across two drawings, because all pole mounted equipment GAs incorporate connections from bundle neutral to neutral/earth as mandatory requirements.)
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6 Construction Information
6.1 General Practice
Construction practices shall be in accordance with the UK Power Networks Overhead Line Construction Manual. For reference, ABC phases and neutral shall be identified by the number of ribs on the insulation as follows: Phase L1: 1 rib. Phase L2: 2 ribs. Phase L3: 3 ribs. Neutral: fully ribbed. (Note that this applies whenever ABC is used; e.g. when neutral is run down the pole for connection to the neutral/earth connection.)
6.1.1
Supports
All fittings supporting the ABC system shall provide an insulating barrier rated at 1000V between the core insulation and the mechanical attachment. The ABC shall be attached in such a manner that it cannot make contact with any metalwork or stays. The maximum pole height for a service or service line shall be 9 metres. Weak links will be used on all poles except for the following: 1. Terminal poles 2. Section poles or 3. Either side of a road crossing.
6.2 Clearances
6.2.1 General
Clearances from external objects and structures (e.g. buildings, trees and roads) shall comply with ENA TS 43-12 In-line construction clearances shall comply with those specified in the specific job instructions detailed in the Overhead Line Construction Manual. In addition to the above, the following rules shall be followed: March 2011 1. Wherever possible, ABC conductors shall not pass directly over buildings and roofs. 2. Wherever it is necessary to over sail a building or roof, the relevant span shall not contain any in-line connections. 3. Where ABC is attached to a building which has a thatched roof, the attachment shall be a minimum of 0.5m from the thatched roof. 4. Once terminated, ABC shall be converted to concentric cable or insulated and sheathed (mechanically protected) cable within 0.5m of the point of attachment to a
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6.2.2
Tree Clearances
Where an ABC system is erected through trees, the following points shall be considered: 1. For additional information regarding overhead line clearances, refer to ENA TS 43-12. 2. Risks of the ABC being abraded by trees. 3. Sag variations and conductor swing due to the effects of the wind. 4. The effect of wind and snow loading on trees or branches bearing onto the ABC. 5. The danger of trees providing climbing access. 6. The amount of tree cutting required for ABC compared with conventional open wire systems can be significantly reduced. However, the XLPE insulation is susceptible to abrasion and shall not be allowed to come into contact with tree trunks, mature branches or heavy outer growth, under any circumstances. 7. Clearances through trees shall take account of maximum and minimum conductor sags, conductor swing and the anticipated tree growth rate and cutting periods.
6.4 Augering
Augering the pole hole is the preferred method when the ground is suitable. After pole erection, the remaining hole shall be backfilled with suitable material based on soil condition. If there is a risk of movement due to poor soil conditions then a suitable cement mixture shall be used.
6.5 Foundations
Un-stayed angle poles shall be installed 0.5m deeper than the planting depth given in the Appendices to this specification. (Care shall be taken when planning un-stayed angle poles, particularly near walls.)
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6.6 Stays
Only the following types of stay are suitable for lines designed to this specification:
Screw-in (Heavy)
Concrete blocks: Light 500 x 300 x 90mm Heavy 640 x 430 x 140mm
Refer to tables for staying arrangements. Heavy duty stay plates are useful for structures of restricted height: the overall distance between the fixing at the top of the pole and the stay insulator is less than that of an equivalent pole-top make-off. The distance of the stay-base from the pole-base are given in Appendix F J using angles in degrees from 0o to 45o measured between the pole and stay. This information is then supported by a further table 42 provided in Appendix M which gives the spread in metres between the stay and the pole at ground level.
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Any poles erected in the highway (excluding grass verges) shall be backfilled with suitable material with reference to NRSWA requirements.
Compression fittings shall be used for all tension and in line non-tension connections. (Under no circumstances shall IPCs) be used to make in-line connections.)
6.9.2
6.9.3
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 15
Figure 3: ABC Stay Arrangement, Make-Off (Restricted Height or Auxiliary Pole-Mounted Equipment) Figure 4: ABC Stay Arrangement, Stay Plate (Restricted Height, Auxiliary Pole-Mounted Equipment or Live Line Working) Figure 5: Figure 6: Figure 7: Figure 8: Figure 9: Figure 10: ABC Intermediate GA (Inside Angle up to 60o Line Deviation) ABC Intermediate GA (Outside Angle up to 30o Line Deviation) ABC Angle Section GA (up to 20o Line Deviation) ABC Angle Section GA (20o to 90o Line Deviation) ABC Terminal GA ABC Tee-off Intermediate GA
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OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 17
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Figure 1:
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OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 19
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Stores No
1 2
Staples, wire [NI] ** Stay marker [NI] *** Pole-top make-off, 7/4.00mm Guy grip dead-end, 7/4.00mm
3 4
Insulator, stay, LV, ENA TS type 1, 110kN MFL Stay wire, 7/4.00mm, 1150 grade
Steelwork, thimble, stay, type 1 Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 Anchor, stay, screw-in, 8", single helix Anchor, stay, screw-in, 10", single helix Anchor, stay, screw-in, 10", twin helix Anchor, stay, screw-in, 12", single helix Anchor, stay, screw-in, 14", single helix Staples, wire [NI] ** Stay marker [NI] ***
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Figure 3: ABC Stay Arrangement, Make-Off (Restricted Height or Auxiliary Pole-Mounted Equipment)
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Component
(Manufacturers references are available in UKPN EAS 00-0001)
Pole-top make-off, 7/3.25mm Stay wire splice, 7/3.25mm Stay wire, 7/3.25mm, 1150 grade Guy grip dead-end, 7/3.25mm
Stores No
08237U or 08244Y 09356P 08316A or 13816S 09532A or 08233F or 08245J 08910M 09924P 0944D and/or 0944T TBA 13818M 08237U or 08244Y 09357Y 08315Q or 13817C 09354U, 09532A, 08233F or 08245J 08911W 09924P 09735S 09447X 08719K 08720F 08725E 08721Q 08730P TBA 13818M
5 6 7&8 1 2 3
Insulator, stay, LV, ENA TS type 1, 110kN MFL Steelwork, thimble, stay, type 1 Anchor, stay, load lock Staples, wire [NI] ** Stay marker [NI] *** Pole-top make-off, 7/4.00mm Stay wire splice, 7/4.00mm Stay wire, 7/4.00mm, 1150 grade
Insulator, stay, LV, ENA TS type 1, 110kN MFL Steelwork, thimble, stay, type 1 Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 Anchor, stay, screw-in, 8", single helix Anchor, stay, screw-in, 10", single helix Anchor, stay, screw-in, 10", twin helix Anchor, stay, screw-in, 12", single helix Anchor, stay, screw-in, 14", single helix Staples, wire [NI] ** Stay marker [NI] ***
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Figure 4: ABC Stay Arrangement, Stay Plate (Restricted Height, Auxiliary Pole-Mounted Equipment or Live Line Working)
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Component
(Manufacturers references are available in UKPN EAS 00-0001)
Steelwork, stay plate, heavy duty Bolt, M20, length 260mm, c/w hex full nut [NI] Washer, square curved, M20 [NI] Guy grip dead-end, 7/3.25mm
Stores No
TBA 13370X 13803U 09532A or 08233F or 08245J 09924P 08316A or 13816S 08910M 0944D and/or 0944T 13818M TBA 13370X 13803U 09354U, 09532A, 08233F or 08245J 09924P 08315Q or 13817C 08911W 09735S 09447X 08719K 08720F 08725E 08721Q 08730P 13818M
3 4 5 6&7 1 2
Steelwork, thimble, stay, type 1 Stay wire, 7/3.25mm, 1150 grade Insulator, stay, LV, ENA TS type 1, 110kN MFL Anchor, stay, load lock Stay marker [NI] ** Steelwork, stay plate, heavy duty Bolt, M20, length 260mm, c/w hex full nut [NI] Washer, square curved, M20 [NI] Guy grip dead-end, 7/4.00mm
3 4
Insulator, stay, LV, ENA TS type 1, 110kN MFL Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 Anchor, stay, screw-in, 8", single helix Anchor, stay, screw-in, 10", single helix Anchor, stay, screw-in, 10", twin helix Anchor, stay, screw-in, 12", single helix Anchor, stay, screw-in, 14", single helix Stay marker [NI] **
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Figure 5:
Alternativearrangementshowing weaklink
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Materials for Figure 5: ABC Intermediate GA (Inside Angle up to 60o Line Deviation)
Conductor
ABC, 2x35mm ABC, 2x95mm ABC, 4x35mm ABC, 4x95mm
2 2 2 2
ABC, 4x120mm
Ref no
Component
(Manufacturers references are available in UKPN EAS 000001)
Nut, M20, open-ended hook, ABC Conductor fitting, clamp, suspension, ABC, 2/4x35mm Conductor fitting, clamp, suspension, ABC, 2x95mm Conductor fitting, clamp, suspension, ABC, 4x95mm
2 2 2 2
Stores No
1 2 2 2 2 3 4 5
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
Conductor fitting, clamp, suspension, ABC, 4x120mm Washer, square curved, M20 Bolt, M20 Wood pole Notice, danger of death [NI]
* Select from specification identified in previous column. ** The adjacent drawing is for Illustration purposes to show position for the weak link if required as per 6.1.1Supports
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Figure 6:
Alternativearrangementshowing weaklink
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Materials for Figure 6: ABC Intermediate GA (Outside Angle up to 30o Line Deviation)
Conductor
ABC, 2x35mm ABC, 2x95mm ABC, 4x35mm ABC, 4x95mm
2 2 2 2 2
ABC, 4x120mm
Ref No
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Steelwork, hook outrigger, pole, ABC Conductor fitting, clamp, suspension, ABC, 2/4x35mm Conductor fitting, clamp, suspension, ABC, 2x95mm Conductor fitting, clamp, suspension, ABC, 4x95mm
2 2 2 2
Stores No
1 2 2 2 2 3 4 5
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
1 1 1 1 1 1
Conductor fitting, clamp, suspension, ABC, 4x120mm Washer, square curved, M20 Bolt, M20, 320mm Wood pole Notice, danger of death [NI]
* Select from specification identified in previous column. ** The adjacent drawing is for Illustration purposes to show position for the weak link if required as per 6.1.1Supports
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Figure 7:
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Materials for Figure 7: ABC Angle Section GA (up to 20o Line Deviation)
Conductor
ABC, 2x35mm ABC, 2x95mm ABC, 4x35mm ABC, 4x95mm
2 2 2 2 2
ABC, 4x120mm
Ref No
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, clamp, anchor, 2x35mm Conductor fitting, clamp, anchor, 2x95mm Conductor fitting, clamp, anchor, 4x35mm Conductor fitting, clamp, anchor, 4x95mm
2 2 2 2 2
Stores No
1 1 1 1 1 2 3 3 3
08857H 08858S 08859C 08860X 08861H 08052X 08740X 08743C 08744M 08302C 08057W * 20010P
2 1 4 2 1 1 1
2 1 4 2 1 1 1
2 1 4 2 1 1 1
2 1 2 2 1 1 1
2 1 2 2 1 1 1
Conductor fitting, compression non tension, ABC, 2 35mm Conductor fitting, compression non tension, ABC, 2 95mm Conductor fitting, compression non tension, ABC, 2 120mm Washer, square curved, M20 Nut, eye, M20 Wood pole Notice, danger of death (wood poles) [NI]
4 5 6
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Figure 8:
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Materials for Figure 8: ABC Angle Section GA (20o to 90o Line Deviation)
Conductor
ABC, 2x35mm ABC, 2x95mm ABC, 4x35mm ABC, 4x95mm
2 2 2 2 2
ABC, 4x120mm
Ref No
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, clamp, anchor, 2x35mm Conductor fitting, clamp, anchor, 2x95mm Conductor fitting, clamp, anchor, 4x35mm Conductor fitting, clamp, anchor, 4x95mm
2 2 2 2 2
Stores No
1 1 1 1 1 2 3 4
2 2 2 1 1
2 2 2 1 1
2 2 2 1 1
2 2 2 1 1
2 2 2 1 1
Conductor fitting, clamp, anchor, 4x120mm Bolt, eye, M20, 300mm Washer, square curved, M20 Wood pole Notice, danger of death (wood poles) [NI]
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Figure 9:
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ABC, 4x120mm
Ref No
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, clamp, anchor, 2x35mm Conductor fitting, clamp, anchor, 2x95mm Conductor fitting, clamp, anchor, 4x35mm Conductor fitting, clamp, anchor, 4x95mm
2 2 2 2 2
Stores No
1 1 1 1 1 2 3 4 5
2 1 4 2 1 1
2 1 4 2 1 1
2 1 4 2 1 1
2 1 2 2 1 1
2 1 2 2 1 1
Conductor fitting, clamp, anchor, 4x120mm Bolt, eye, M20, 300mm Conductor fitting, cap, end, ABC Washer, square curved, M20 Wood pole Notice, danger of death (wood poles) [NI]
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Figure 10:
Note This drawing illustrates connections for a 120mm2 ABC. For connections of 95mm2 and below refer to the material lists.
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ABC, 4x120mm
Ref No
1 1 1 1 2 3 3 3 4 4 4 4 4 5 6 7
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, clamp, suspension, ABC, 2/4x35mm Conductor fitting, clamp, suspension, ABC, 2x95mm Conductor fitting, clamp, suspension, ABC, 4x95mm
2 2 2 2
Stores No
08865W 08866G 08867R 08868B 09375W 1 1 5 2 1 1 1 1 1 1 5 2 1 1 1 1 1 1 5 2 1 1 1 1 1 1 3 2 1 1 1 1 1 1 3 2 1 1 1 1
Conductor fitting, clamp, suspension, ABC, 4x120mm Nut, M20, open-ended hook, ABC
Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 95mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 120mm ,double bolt Conductor fitting, clamp, anchor, 2x35mm Conductor fitting, clamp, anchor, 2x95mm Conductor fitting, clamp, anchor, 4x35mm Conductor fitting, clamp, anchor, 4x95mm
2 2 2 2 2 2 2
08845E 08846P 08848J 08857H 08858S 08859C 08860X 08861H 08052X 08302C * 20010P
Conductor fitting, clamp, anchor, 4x120mm Bolt, eye, M20, 300mm Washer, square curved, M20 Wood pole Notice, danger of death (wood poles) [NI]
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OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 37
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March 2011
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Figure 11:
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 39
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Note This drawing illustrates connections for 95mm2 ABC and below. For connections of 120mm2 and below refer to the material lists.
ABC, 4x120mm
Ref No
1 2 2 2 3 4 4 4
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, cap, end, ABC Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 2 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 2 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 2 35mm , double bolt Steelwork, hook bolt, pole, ABC Conductor fitting, clamp, anchor, 4x35mm Conductor fitting, clamp, anchor, 4x95mm
2 2 2 2 2 2
Stores No
4 5 1 1
4 5 1 1 -
4 5 1 1 -
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Figure 12:
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Note This drawing illustrates connections for 95mm2 ABC and below. For connections of 120mm2 refer to the material lists.
Ref No
1 2 2 2 3 4 5 6 7
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, cap, end, ABC Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 35mm , double bolt Conductor fitting, non-tension, ABC tailed out fitting to match CNE Cable termination, break-out kit, 2-core Cable, CNE, 1-phase Conductor fitting, helical dead end, CNE, 1-phase Insulator, coach screw, service
2 2 2 2 2 2
Stores No
Conductor
CNE, 3-phase, 35mm
2
Ref No
1 2 2 2 3 4 5 6 7
Component
Conductor fitting, cap, end, ABC Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 35mm , double bolt Conductor fitting, non-tension, ABC tailed out fitting to match CNE Cable termination, break-out kit, 4-core Cable, CNE, 3-phase Conductor fitting, helical dead end, CNE, 3-phase Insulator, coach screw, service
2 2 2 2 2 2
Stores No
08885P 08845E 08847Y TBA * 02805T 02806D 05177J 08243P 08927P 4 5** 5** 5** 4 1 L* 1 1
March 2011
Supplementary components needed to complete the structure for 3ph and single 1ph services
8 9 Cleat, stand-off, plastic, ABC Cable tie TBA TBA As reqd As reqd
L* Length as required. * Select from specification identified in previous column. ** Select to fit ABC.
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Figure 13:
Note This drawing illustrates connections for 95mm2 ABC and below. For connections of 120mm2 refer to the material lists.
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Ref No
1 1 1 1 1 2 2 2 2 2 2 3 4 4 4 5 6
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor, ABC, 2x35mm Conductor, ABC, 2x95mm Conductor, ABC, 4x35mm Conductor, ABC, 4x95mm
2 2 2 2 2 2 2
Stores No
06200R 06202L 06205Q 06207K 06208U 08845E 08847Y 08846P 08848J 08848J 08848J 08881A
2
Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 95mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 35mm , double bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 95mm , double bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 120mm , double bolt Conductor fitting, cap, end, ABC Conductor fitting, non-tension, ABC, 35mm tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 95mm tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 120mm tail 400mm long transformed insulated wire Insulator, coach screw, service Conductor fitting, helical dead end
2 2 2 2 2 2 2 2 2 2 2 2
* * * 08927P *
March 2011
L* Length as required. * Select to fit insulated wire from specification identified in previous column. ** Select to fit ABC (5 required for three phase; 3 required for single phase). *** Select to fit ABC and insulated wire from specification identified in previous column (4 required for three phase; 2 required for single phase).
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Figure 14:
Note This drawing illustrates connections for 95mm2 ABC and below. For connections of 120mm2 refer to the material lists. Lamp, control gear and tails are the property of the local Street Lighting Authority
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Ref No
1 2 2 2 3 4 5 6 7 7
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, cap, end, ABC Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 35mm , double bolt Conductor, ABC, 2x35mm
2 2 2 2 2 2 2 2 2
Stores No
2 * * * L* 2 1 L* 1 1
Conductor fitting, compression non tension, ABC, 35mm Al 16mm Cable termination, break-out kit, 2-core Cable, Concentric, 1-phase, 4mm or 16mm Service box cut-out (diamond) Cut-Out Street Lighting PME 25 Amp
2
March 2011
Page 46
Figure 15:
Figure 16:
Service Clearances August 2012 Minimum Clearance (m) 4.0 4.3 3.5 3.5
Along the line of hedgerows, fences and boundary walls etc. Domestic driveways with an access width of 2.5 m or less which is defined by gateposts, hedges or other fixed features. Between buildings where there is no vehicular access. Normal Ground
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 47
March 2011
Page 48
Figure 17:
Note This drawing illustrates connections for 120mm2 ABC. For connections of 95mm2 and below refer to the material lists. Please ensure that ABC droppers (Ref No 3) are adequately cleated to the pole as above drawing is for illustration purposes only.
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 49
August 2012
Ref No
1 2 2 3 4 5
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, cap, end, ABC Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 2 95mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 2 95mm , double bolt Conductor, ABC, 4x50mm or 95mm (line to distribution box) Conductor, ABC, 4x50mm or 95mm (line to distribution box) Distribution box, overhead, 3-phase
2 2 2 2 2 2
Stores No
08881A 08846P 08848J 06207K 06207K 08360K 8 8 8 L* L* 2
L* Length as required.
March 2011
Page 50
Figure 18:
Note This drawing illustrates connections for 120mm2 ABC. For connections of 95mm2 and below refer to the material lists. Please ensure that ABC droppers (Ref No 3) are adequately cleated to the pole as above drawing is for illustration purposes only.
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 51
August 2012
ABC, 4x120mm
Ref No
1 1 1 2 2 2 3 4 4 4
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 2 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 2 95mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 2 120mm , double bolt Conductor fitting, compression full tension, ABC, 35mm Conductor fitting, compression full tension, ABC, 95mm
2 2 2 2 2 2
Stores No
08845E 08846P 08848J 08740X 08743C 08744M 12050D
2 2 2 2 2
2 1 3 1 1
2 1 3 1 1
2 1 3 1 1
Conductor fitting, compression full tension, ABC, 120mm Fuse unit, pole mounted, LV ABC
Conductor fitting, compression non tension, ABC, 35mm Cu, 16mm Conductor fitting, compression non tension, ABC, 95mm Cu, 16mm
2
Conductor fitting, compression non tension, ABC, 120mm Cu, 16mm Earthing components *
March 2011
Page 52
Figure 19:
Note This drawing illustrates connections for 120mm2 ABC. For connections of 95mm2 and below refer to the material lists. Please ensure that ABC droppers (Ref No 3) are adequately cleated to the pole as above drawing is for illustration purposes only.
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 53
August 2012
Materials for Figure 19: ABC Intermediate with Cable Termination and LV Fuses GA
Conductor
ABC, 2x95mm ABC, 4x95mm
2 2 2
ABC, 4x120mm
Ref No
1 1 2 3 3 3 4 5 6 6 7
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 2 95mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 2 95mm , double bolt Conductor fitting, cap, end, ABC Conductor, ABC, 2x95mm (main to fuse) Conductor, ABC, 4x95mm (main to fuse) Conductor, ABC, 4x120mm (main to fuse) Cable guard, LV ABC Conductor fitting, compression non tension, ABC, 95mm Cu, 16mm Conductor fitting, compression full tension, ABC, 95mm
2 2 2 2 2 2 2 2 2 2
Stores No
08846P TBA 08881A 06202L 06207K 06208U 08172X TBA 08743C TBA 12050D ** 7 5 L* 1 1 1 3 1 5 5 L* 1 1 1 3 1 5 3 L* 1 1 1 1 1
Conductor fitting, compression full tension, ABC, 120mm ABC, 95mm Fuse unit, pole mounted, LV ABC Earthing components **
March 2011
Page 54
Figure 20:
Note This drawing illustrates connections for 120mm2 ABC. For connections of 95mm2 and below refer to the material lists. Please ensure that ABC droppers are adequately cleated to the pole as above drawing is for illustration purposes only.
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 55
August 2012
Materials for Figure 20: ABC Terminal with Cable Termination and LV Fuses GA
Conductor
ABC, 2x95mm ABC, 4x95mm
2 2 2
ABC, 4x120mm
Ref No
1 2 3 4 4 5 5 6
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Fuse unit, pole mounted, LV ABC Cable guard, LV ABC Conductor fitting, compression non tension, ABC, 95mm Cu, 16mm Conductor fitting, compression full tension, ABC, 95mm
2 2 2 2 2
Stores No
12050D 08172X TBA 08743C TBA 08846P 088485 08881A ** 3 1 1 1 2 1 1 3 1 1 1 2 1 1 1 1 1 1 2 1 1
Conductor fitting, compression full tension, ABC, 120mm ABC, 95mm Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 2 95mm single bolt Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 2 95mm , double bolt Conductor fitting, cap, end, ABC Earthing components **
2 2
March 2011
Page 56
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 57
August 2012
Figure 21:
Materials for Figure 21: ABC Earthing ABC Bundle to Neutral/Earth Bracket
Conductor
ABC, 2x35mm ABC, 2x95mm ABC, 4x35mm ABC, 4x95mm
2 2 2 2 2
ABC, 4x120mm
Ref No
1 2 2 2 3 4
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, cap, end, ABC Conductor fitting, insulating piercing connector, ABC, 35mm 2 ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 95mm 2 ABC, 35mm , single bolt Conductor fitting, insulating piercing connector, ABC, 120mm 2 ABC, 35mm , double bolt
2 2 2 2
Stores No
1 2 1 L* 1
1 2 1 L* 1
1 2 1 L* 1
1 2 1 L* 1
1 2 1 L* 1
March 2011
Conductor fitting, non-tension, ABC, 35mm tail 400mm long 2 transformed Cu, bare, 16mm Cable, Cu, 16mm , green/yellow insulated earth wire Earthing components *
2
Page 58
Figure 22:
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 59
August 2012
Materials for Figure 22: ABC Earthing Neutral/Earth Bracket to Earth Electrodes
ABC, all
Ref No
1 2 3 4
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Cable, Cu, 16mm , green/yellow insulated earth wire Cable guard Earth electrode Cable, Cu, 16mm , bare earth wire
2 2
Stores No
05280G 08172X 02463T TBA 6m 1 As reqd As reqd
L* Length as required. * Select from specification identified in previous column. ** For use with earth electrode as required.
March 2011
Page 60
Stores No
08052X TBA Various Various TBA TBA 05280G 08172X 02805T 02806D 02805T 02806D 06200R
GA Figure Ref
Figure 7, Figure 8, Figure 9 & Figure 10 Figure 4, Figure 5, & Figure 6 Figure 12 Figure 12 Figure 14 Figure 21 Figure 21 & Figure 22 Figure 19, Figure 20 & Figure 22 Figure 12 Figure 14 Figure 12 Figure 13 Figure 14
06202L
Figure 13 Figure 19
2 2
06205Q 06207K
2
Figure 13 Figure 13, Figure 17 & Figure 19 Figure 13 & Figure 19 Figure 9, Figure 11, Figure 13, Figure 14, Figure 17 Figure 19, Figure 20 & Figure 21 Figure 12 Figure 7, Figure 8, Figure 9 & Figure 10 Figure 7, Figure 8, Figure 9 & Figure 10 Figure 7, Figure 8, Figure 9 & Figure 10 Figure 7, Figure 8, Figure 9 & Figure 10 Figure 7, Figure 8, Figure 9 & Figure 10 Figure 4 Figure 6 & Figure 10 Figure 5 Figure 6 & Figure 10
06208U 08881A
Conductor fitting, cap, end, ABC Conductor fitting, clamp, anchor, 2x35mm Conductor fitting, clamp, anchor, 2x95mm Conductor fitting, clamp, anchor, 4x35mm Conductor fitting, clamp, anchor, 4x95mm
2
08861H
2 2
Conductor fitting, clamp, suspension, ABC, 2/4x35mm Conductor fitting, clamp, suspension, ABC, 2/4x35mm Conductor fitting, clamp, suspension, ABC, 2x95mm Conductor fitting, clamp, suspension, ABC, 2x95mm
2 2
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 61
August 2012
Reference List of all Materials for this specification (supplementary components are included at the end of this list)
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, clamp, suspension, ABC, 4x95mm Conductor fitting, clamp, suspension, ABC, 4x95mm
2 2 2 2
Stores No
08374H 08867R 08367D 08868B
GA Figure Ref
Figure 5 Figure 6 & Figure 10 Figure 5 Figure 6 & Figure 10 Figure 7 & Figure 18 Figure 7, Figure 18, Figure 19 & Figure 20 Figure 7 & Figure 18 Figure 7 & Figure 18 Figure 7 & Figure 18 Figure 14, Figure 18 & Figure 21 Figure 14, Figure 18 & Figure 21
Conductor fitting, clamp, suspension, ABC, 4x120mm Conductor fitting, clamp, suspension, ABC, 4x120mm
Conductor fitting, compression full tension, ABC, 35mm Conductor fitting, compression full tension, ABC, 95mm
2 2
08740X 08743C
2 2 2
Conductor fitting, compression full tension, ABC, 120mm ABC, 95mm Conductor fitting, compression non tension, ABC, 35mm
2 2
Conductor fitting, compression non tension, ABC, 35mm 2 Al, 16mm Conductor fitting, compression non tension, ABC, 35mm Cu, 16mm Conductor fitting, compression non tension, ABC, 95mm
2 2 2 2
Figure 14 Figure 16 to Figure 18 to Figure 22 Figure 3 Figure 16 to Figure 18 Figure 23 Figure 10 Figure 9 Figure 9 Figure 6 to 11 Figure 17 Figure 18 Figure 23 Figure 8 to Figure 11 Figure 23 Figure 6 Figure 7 Figure 10 Figure 14 to Figure 22 Figure 8 to Figure 11 Figure 23
2 2 2
08744M TBA
Conductor fitting, compression non tension, Cu, 16mm Conductor fitting, helical dead end Conductor fitting, helical dead end, CNE, 1-phase Conductor fitting, helical dead end, CNE, 3-phase
Conductor fitting, insulating piercing connector, ABC, 35mm ABC, 35mm , single bolt
08845E
Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 35mm , single bolt
08847Y
March 2011
Conductor fitting, insulating piercing connector, ABC, 95mm ABC, 95mm , single bolt
08846P
Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 35mm , double bolt
08848J
Page 62
Reference List of all Materials for this specification (supplementary components are included at the end of this list)
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 95mm , double bolt
2 2
Stores No
08848J
GA Figure Ref
Figure 10 Figure 14 Figure 15 Figure 19 to Figure 22 Figure 6 Figure 7 Figure 10 Figure 16 to Figure 18 Figure 9 Figure 23 Figure 10 Figure 10 Figure 16 Figure 10 Figure 16 Figure 9 Figure 14 Figure 15 Figure 24 Figure 24 Figure 24 Figure 17 Figure 21 Figure 22 Figure 9 Figure 10 Figure 5 to Figure 10
Conductor fitting, insulating piercing connector, ABC, 120mm ABC, 120mm , double bolt
08848J
Conductor fitting, non-tension, ABC tailed out fitting to match CNE Conductor fitting, non-tension, ABC, 35mm tail 400mm long transformed Cu, 2 bare, 16mm Conductor fitting, non-tension, ABC, 35mm tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 95mm tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 95mm tail 400mm long transformed Cu 2 70mm Conductor fitting, non-tension, ABC, 120mm tail 400mm long transformed insulated wire Conductor fitting, non-tension, ABC, 120mm tail 400mm long transformed Cu 2 100mm Conductor fitting, non-tension, ABC tailed out fitting to match CNE Distribution box, overhead, 3-phase Earth electrode Earth electrode, coupling Earth electrode, clamp Fuse unit, pole mounted, LV ABC
2 2 2 2 2 2
TBA 08765P TBA TBA 087715 TBA TBA Various 08360K TBA TBA TBA 12050D
08927P 20010P
Nut, eye, M20 Nut, M20, open-ended hook, ABC Steelwork, hook bolt, pole, ABC Steelwork, hook outrigger, pole, ABC Washer, square curved, M20
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 63
August 2012
Figure 3 Figure 7
Reference List of all Materials for this specification (supplementary components are included at the end of this list)
Component
(Manufacturers references are available in UKPN EAS 00-0001)
Wood pole
Stores No
Various
GA Figure Ref
Figure 1 to Figure 7
TBA TBA
09385F Various
Stays Anchor, stay rod, type 2 Concrete stay block, 640 x 430 x 140 Anchor, stay, screw-in, 8", single helix (Various sizes) Anchor, stay, load lock 09735S 08719K 0944D and/or 0944T 13370X Figure 2 to Figure 4 Figure 2 to Figure 4 Figure 2 to Figure 4
Figure 4
09532A or 08233F or 08245J 09354U, 09532A, 08233F or 08245J 08911W 08237U or 08244Y 08237U or 08244Y 08316A or 13816S 09924P
Figure 2 to Figure 4
Figure 2 to Figure 4
Insulator, stay, LV, ENA TS type 1, 110kN MFL Pole-top make-off, 7/3.25mm Pole-top make-off, 7/4.00mm Stay wire, 7/3.25mm, 1150 grade Steelwork, thimble, stay, type 1 Staples, wire Stay marker Steelwork, stay plate, heavy duty
Figure 2 to Figure 4 Figure 2 to Figure 4 Figure 2 to Figure 4 Figure 2 to Figure 4 Figure 2 to Figure 4 Figure 2 to Figure 4
March 2011
13818M TBA
Page 64
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 65
August 2012
Recommended Span = 50m. A maximum span of 90m is allowed. A FoS value of 2.5 is used on stays, wind-span, foundation and single pole strut loading capabilities.
In Line Structures Drawing No Refer to Figure 5 to Figure 7 Support Type Intermediate or Section Support Class Medium Medium Medium Stout Support Size <12m 12m only >12m Any Max Span 90m 83m 90m 90m Existing Based on medium 9m 10m 11m 12m 13m Angle Structures Drawing No Support Type Support Class Support Size Max Line Deviation Min Stay Angle Heavy 1 x 40o 1 x 20o 1 x 45o 1 x 45o 1 x 40o 1 x 25o 1 x 45o 1 x 40o 1 x 25o 1 x 45o 1 x 30o 2 x 20o Light 1 x 40o 1 x 25o 1 x 45o 1 x 45o 1 x 40o 2 x 20o 1 x 45o 1 x 40o 2 x 25o 1 x 45o 2 x 30o 2 x 25o Max Span 87m 78m 69m 62m 55m
Ref to 6.6 Stays Refer to Figure 5 to Figure 8 Intermediate Angle Intermediate Heavy Angle Medium Stout Medium Medium Stout Stout Medium Stout Stout Medium Stout Stout Any <14m Any <11m Any <12m <11m Any <12m 9m only <14m 9m only 30 30o 45o 60o 60o 60o 60o 60o 60o 90o 90o 90o
o
90m 90m 90m 90m 90m 90m 90m 90m 90m 90m 90m 90m
Section Angle
Terminal Structures Drawing No Refer to Figure 9 & Figure 10 Support Type Support Class Medium Stout Stout Support Size Min Stay Angle Heavy <11m Any <12m 1 x 45 1 x 45o 2 x 30o
o
March 2011
Page 66
120 mm 4 core LV ABC 380N/mm wind 4.75mm radial ice EDS limit (1000/2.62) x conductor mass at 10C basic span 50m
Temp (C) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 793.9 714.2 657.4 610.7 571.7 538.7 510.4 485.9 464.4 445.3 428.3 413.1 399.3 386.7 375.2 364.7 354.9 345.9 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.06 20 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.19 0.19 0.20 0.21 0.21 0.22 0.23 0.23 Design Sag (m) for Span Length (m) 30 0.23 0.25 0.27 0.29 0.31 0.33 0.35 0.37 0.39 0.40 0.42 0.44 0.45 0.47 0.48 0.49 0.51 0.52 40 0.40 0.45 0.49 0.52 0.56 0.59 0.63 0.66 0.69 0.72 0.75 0.77 0.80 0.83 0.85 0.88 0.90 0.93 50 0.63 0.70 0.76 0.82 0.87 0.93 0.98 1.03 1.08 1.12 1.17 1.21 1.25 1.29 1.33 1.37 1.41 1.45 60 0.91 1.01 1.10 1.18 1.26 1.34 1.41 1.48 1.55 1.62 1.68 1.74 1.80 1.86 1.92 1.97 2.03 2.08 70 1.23 1.37 1.49 1.60 1.71 1.82 1.92 2.02 2.11 2.20 2.29 2.37 2.45 2.53 2.61 2.69 2.76 2.83 80 1.61 1.79 1.95 2.10 2.24 2.38 2.51 2.63 2.76 2.87 2.99 3.10 3.21 3.31 3.41 3.51 3.61 3.70 90 2.04 2.27 2.46 2.65 2.83 3.01 3.17 3.33 3.49 3.64 3.78 3.92 4.06 4.19 4.32 4.44 4.56 4.68
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 67
August 2012
Lengt h (m)
9 10 11 12 13 14 9 10 11 12 13 14
Grade
Medium Medium Medium Medium Medium Medium Stout Stout Stout Stout Stout Stout
Maximum angle of line deviation for stated stay type and angle of stay slope
Angle of stay slope 20 25 30 35 40 45 Grade 1150 1 x 7/3.25 27 37 47 56 66 75 Grade 1150 2 x 7/3.25 63 90 90 90 90 90 Grade 1150 1 x 7/4.00 51 68 86 90 90 90 Grade 1150 2 x 7/4.00 90 90 90 90 90 90
March 2011
Page 68
Table 10: Conductor, ABC, 4 x 120mm2: Single Pole Strut Loading (Level Conditions)
Line Angle (Degrees) 20 Level Conditions 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 2439 3240 4037 4829 5614 6390 7157 7912 8655 9383 10096 10792 11469 12127 12764 13379 13971 14539 15081 2031 2657 3279 3897 4509 5116 5714 6303 6883 7451 8008 8551 9080 9593 10090 10571 11033 11476 11899 25
30
35
40
45
1752 2257 2760 3259 3754 4243 4727 5203 5671 6130 6579 7018 7445 7860 8262 8649 9022 9380 9722
1547 1963 2378 2789 3197 3601 3999 4392 4778 5156 5527 5889 6241 6583 6914 7234 7541 7836 8118
1387 1735 2080 2424 2764 3101 3434 3761 4083 4399 4708 5010 5304 5589 5866 6133 6389 6636 6871
1257 1549 1839 2127 2413 2696 2975 3250 3520 3785 4044 4297 4544 4784 5015 5239 5455 5661 5859
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 69
August 2012
30
35
40
45
March 2011
Page 70
Recommended Span = 50m. A maximum span of 90m is allowed. A FOS value of 2.5 is used on stays, wind span, foundation and single pole strut loading capabilities.
In Line Structures Drawing No Refer to Figure 5 to Figure 7 Support Type Intermediate or Section Support Class Medium Medium Medium Stout Support Size <12m 12m only >12m Any Max Span 90m 88m 90m 90m Existing Based on medium 9m 10m 11m 12m 13m Angle Structures Drawing No Support Type Support Class Support Size Max Line Deviation Min Stay Angle Heavy
Max Span
Light 1 x 35o 1 x 20o 1 x 45o 1 x 45o 1 x 35o 1 x 35o 1 x 45o 1 x 35o 1 x 35o 1 x 45o 1 x 45o 1 x 45o
Ref to 6.6 Stays Refer to Figure 5 to Figure 8 Intermediate Angle Intermediate Heavy Angle Medium Stout Medium Medium Stout Stout Medium Stout Stout Medium Stout Stout Any <14m Any <14m Any <14m <14m Any <14m <11m Any <11m 30 30o 55o 60o 60o 60o 60o 60o 60o 90o 90o 90o 1 x 35o 1 x 20o 1 x 45o 1 x 45o 1 x 30o 1 x 20o 1 x 45o 1 x 30o 1 x 20o 1 x 45o 1 x 45o 2 x 20o 90m 90m 90m 90m 90m 90m 90m 90m 90m 90m 90m 90m
Section Angle
Terminal Structures Drawing No Support Type Support Class Support Size Min Stay Angle Heavy Refer to Figure 9 & Figure 10 Tee off or Terminal Medium Stout Stout <14m Any <14m 1 x 45 1 x 45o 2 x 25o
o
Max Span
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 71
August 2012
95 mm 4 core LV ABC 380N/mm wind 4.75mm radial ice EDS limit (1000/2.62) x conductor mass at 10C basic span 50m
Temp (C) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 644.1 579.8 534.0 496.2 464.6 437.9 414.9 395.0 377.5 362.0 348.2 335.8 324.6 314.4 305.0 296.5 288.5 281.2 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.06 20 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.19 0.19 0.20 0.21 0.21 0.22 0.23 0.23 Design Sag (m) for Span Length (m) 30 0.23 0.25 0.27 0.29 0.31 0.33 0.35 0.37 0.39 0.40 0.42 0.44 0.45 0.47 0.48 0.49 0.51 0.52 40 0.40 0.45 0.49 0.52 0.56 0.59 0.63 0.66 0.69 0.72 0.75 0.77 0.80 0.83 0.85 0.88 0.90 0.92 50 0.63 0.70 0.76 0.82 0.87 0.93 0.98 1.03 1.08 1.12 1.17 1.21 1.25 1.29 1.33 1.37 1.41 1.44 60 0.91 1.01 1.10 1.18 1.26 1.34 1.41 1.48 1.55 1.62 1.68 1.74 1.80 1.86 1.92 1.97 2.03 2.08 70 1.24 1.37 1.49 1.60 1.71 1.82 1.92 2.02 2.11 2.20 2.29 2.37 2.45 2.53 2.61 2.69 2.76 2.83 80 1.61 1.79 1.95 2.10 2.24 2.38 2.51 2.63 2.75 2.87 2.99 3.10 3.20 3.31 3.41 3.51 3.60 3.70 90 2.04 2.27 2.47 2.65 2.83 3.01 3.17 3.33 3.49 3.64 3.78 3.92 4.06 4.19 4.32 4.44 4.56 4.68
March 2011
Page 72
Lengt h (m)
9 10 11 12 13 14 9 10 11 12 13 14
Grade
Medium Medium Medium Medium Medium Medium Stout Stout Stout Stout Stout Stout
Maximum angle of line deviation for stated stay type and angle of stay slope
Angle of stay slope 20 25 30 35 40 45 Grade 1150 1x7/3.25 32 44 56 68 80 90 Grade 1150 2 x 7/3.25 76 90 90 90 90 90 Grade 1150 1x7/4.00 61 82 90 90 90 90 Grade 1150 2x7/4.00 90 90 90 90 90 90
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 73
August 2012
30
35
40
45
March 2011
Page 74
Table 17: Conductor, ABC, 4 x 95mm2: Single Pole Strut Loading (1:10 Downpull Conditions)
Line Angle (Degrees) 20 Downpull 1:10 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 2853 3543 4228 4909 5584 6252 6911 7559 8197 8822 9434 10031 10612 11176 11722 12249 12755 13241 13705 2461 2999 3535 4066 4593 5114 5628 6135 6632 7120 7598 8064 8517 8957 9383 9795 10190 10569 10931 25
30
35
40
45
2193 2628 3060 3489 3915 4336 4751 5160 5562 5956 6342 6718 7084 7440 7784 8116 8436 8742 9034
1996 2354 2710 3064 3415 3762 4105 4442 4773 5098 5416 5727 6029 6322 6606 6879 7143 7395 7636
1842 2141 2439 2734 3027 3316 3602 3883 4160 4431 4696 4955 5207 5452 5689 5917 6137 6348 6549
1717 1968 2218 2466 2711 2954 3194 3430 3662 3890 4112 4330 4541 4746 4945 5137 5321 5498 5667
OHL Design Manual - Section 1 - Aerial Bundled Conductor (ABC) Low Voltage Mains And Services LS BH PW Page 75
August 2012
Recommended Span = 50m. A maximum span of 90m is allowed. A FOS value of 2.5 is used on stays, windspan, foundation and single pole strut loading capabilities.
In Line Structures Drawing No Refer to Figure 5 to Figure 7 Support Type Intermediate or Section Support Class Medium Stout Support Size Any Any Max Span 90m 90m
Angle Structures Drawing No Support Type Support Class Support Size Max Line Deviation Min Stay Angle Heavy 1 x 20o 1 x 20o 1 x 25o 1 x 20o 1 x 25o 1 x 20o 1 x 30o 1 x 20o Light 1 x 20o 1 x 20o 1 x 25o 1 x 20o 1 x 25o 1 x 20o 1 x 30o 1 x 25o Max Span
Ref to 6.6 Stays Refer to Figure 5 to Figure 8 Intermediate Angle Intermediate Heavy Angle Section Angle Medium Stout Medium Stout Medium Stout Medium Stout Any Any Any Any Any Any Any <14m 30o 30o 60o 60o 60o 60o 90o 90o 90m 90m 90m 90m 90m 90m 90m 90m
Terminal Structures Drawing No Refer to Figure 9 & Figure 10 March 2011 Support Type Support Class Medium Stout Support Size Min Stay Angle Heavy Any Any 1 x 30 1 x 25o
o
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95 mm 2 core LV ABC 380N/mm wind 4.75mm radial ice EDS limit (1000/3.86) x conductor mass at 10C basic span 50m
Temp (C) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 190.5 181.7 174.7 168.4 162.8 157.6 152.9 148.6 144.6 140.9 137.5 134.3 131.3 128.5 125.9 123.4 121.1 118.9 0.04 0.04 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.07 0.07 0.07 20 0.17 0.18 0.19 0.19 0.20 0.21 0.21 0.22 0.22 0.23 0.24 0.24 0.25 0.25 0.26 0.26 0.27 0.27 Design Sag (m) for Span Length (m) 30 0.38 0.40 0.42 0.43 0.45 0.46 0.48 0.49 0.51 0.52 0.53 0.54 0.56 0.57 0.58 0.59 0.60 0.62 40 0.68 0.72 0.74 0.77 0.80 0.82 0.85 0.87 0.90 0.92 0.95 0.97 0.99 1.01 1.03 1.05 1.07 1.09 50 1.07 1.12 1.16 1.21 1.25 1.29 1.33 1.37 1.40 1.44 1.48 1.51 1.55 1.58 1.61 1.65 1.68 1.71 60 1.54 1.61 1.67 1.74 1.80 1.86 1.91 1.97 2.02 2.08 2.13 2.18 2.23 2.28 2.32 2.37 2.42 2.46 70 2.09 2.19 2.28 2.36 2.45 2.53 2.60 2.68 2.75 2.82 2.90 2.96 3.03 3.10 3.16 3.23 3.29 3.35 80 2.73 2.86 2.98 3.09 3.19 3.30 3.40 3.50 3.60 3.69 3.78 3.87 3.96 4.05 4.13 4.21 4.30 4.38 90 3.45 3.62 3.77 3.91 4.04 4.18 4.30 4.43 4.55 4.67 4.79 4.90 5.01 5.12 5.23 5.33 5.44 5.54
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Length (m)
9 10 11 12 13 14 9 10 11 12 13 14
Grade
Medium Medium Medium Medium Medium Medium Stout Stout Stout Stout Stout Stout
Maximum angle of line deviation for stated stay type and angle of stay slope
Angle of stay slope 20 25 30 35 40 45 Grade 1150 1x7/3.25 89 90 90 90 90 90 Grade 1150 2 x 7/3.25 90 90 90 90 90 90 Grade 1150 1x7/4.00 90 90 90 90 90 90 Grade 1150 2x7/4.00 90 90 90 90 90 90
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Table 22: Conductor, ABC, 2 x 95mm2: Single Pole Strut Loading (Level Conditions)
Line Angle (Degrees) 20 Level Conditions 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 1687 1998 2307 2614 2917 3216 3511 3801 4086 4364 4635 4900 5156 5405 5645 5876 6097 6308 6509 1372 1615 1857 2096 2333 2566 2797 3023 3245 3462 3674 3880 4081 4275 4462 4642 4815 4980 5137 25
30
35
40
45
1157 1354 1549 1742 1933 2122 2308 2490 2670 2845 3016 3183 3345 3501 3653 3798 3938 4071 4198
999 1161 1322 1481 1639 1794 1947 2098 2246 2391 2532 2669 2803 2932 3056 3176 3291 3401 3506
876 1011 1145 1278 1410 1539 1667 1793 1916 2037 2155 2269 2381 2489 2593 2693 2789 2880 2968
776 889 1002 1113 1224 1333 1440 1545 1649 1750 1849 1945 2039 2129 2216 2300 2381 2458 2531
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Recommended Span = 70m. A maximum span of 70m is allowed. A FOS value of 2.5 is used on stays, windspan, foundation and single pole strut loading capabilities.
In Line Structures Drawing No Refer to Figure 5 to Figure 7 Support Type Intermediate or Section Support Class Medium Stout Support Size Any Any Max Span 70m 70m
Angle Structures Drawing No Support Type Support Class Support Size Max Line Deviation Min Stay Angle Heavy 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o Light 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 25o 1 x 20o Max Span
Ref to 6.6 Stays Refer to Figure 5 to Figure 8 Intermediate Angle Intermediate Heavy Angle Section Angle Medium Stout Medium Stout Medium Stout Medium Stout Any Any Any Any Any Any Any Any 30o 30o 60o 60o 60o 60o 90o 90o 70m 70m 70m 70m 70m 70m 70m 70m
Terminal Structures Drawing No Support Type Support Class Medium Stout Support Size Min Stay Angle Heavy Any Any 1 x 20o 1 x 20o Light 1 x 20o 1 x 20o Max Span 70m 70m
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35 mm 4 core LV ABC 380N/mm wind 4.75mm radial ice EDS limit (1000/4.87) x conductor mass at 10C basic span 70m
Temp (C) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 111.0 109.5 108.1 106.9 105.6 104.4 103.3 102.2 101.1 100.0 99.0 98.0 97.1 96.1 95.2 94.4 93.5 92.7 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 20 0.23 0.24 0.24 0.24 0.25 0.25 0.25 0.25 0.26 0.26 0.26 0.27 0.27 0.27 0.27 0.28 0.28 0.28 Design Sag (m) for Span Length (m) 30 0.53 0.53 0.54 0.55 0.55 0.56 0.57 0.57 0.58 0.58 0.59 0.60 0.60 0.61 0.61 0.62 0.63 0.63 40 0.94 0.95 0.96 0.97 0.98 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 50 1.46 1.48 1.50 1.52 1.54 1.56 1.57 1.59 1.61 1.62 1.64 1.66 1.67 1.69 1.71 1.72 1.74 1.75 60 2.11 2.14 2.16 2.19 2.22 2.24 2.27 2.29 2.31 2.34 2.36 2.39 2.41 2.43 2.46 2.48 2.50 2.52 70 2.87 2.91 2.95 2.98 3.02 3.05 3.08 3.12 3.15 3.18 3.22 3.25 3.28 3.31 3.34 3.38 3.41 3.44
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Lengt h (m)
9 10 11 12 13 14 9 10 11 12 13 14
Grade
Medium Medium Medium Medium Medium Medium Stout Stout Stout Stout Stout Stout
Maximum angle of line deviation for stated stay type and angle of stay slope
Angle of stay slope 20 25 30 35 40 45 Grade 1150 1x7/3.25 90 90 90 90 90 90 Grade 1150 2 x 7/3.25 90 90 90 90 90 90 Grade 1150 1x7/4.00 90 90 90 90 90 90 Grade 1150 2x7/4.00 90 90 90 90 90 90
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Table 29: Conductor, ABC, 4 x 35mm2: Single Pole Strut Loading (1:10 Downpull Conditions)
Line Angle (Degrees) 20 Downpull 1:10 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 1650 1866 2081 2293 2503 2710 2914 3114 3310 3502 3688 3870 4046 4217 4381 4539 4690 4834 4970 1368 1537 1705 1871 2034 2196 2355 2511 2664 2814 2960 3101 3239 3372 3500 3623 3741 3853 3960 25
30
35
40
45
1176 1312 1448 1581 1714 1844 1973 2099 2223 2343 2461 2576 2687 2794 2898 2997 3092 3183 3269
1034 1147 1258 1369 1478 1585 1691 1795 1897 1997 2094 2188 2280 2368 2454 2536 2614 2689 2760
924 1018 1111 1203 1294 1384 1472 1559 1644 1727 1808 1887 1963 2037 2109 2177 2242 2305 2364
834 913 991 1069 1145 1220 1294 1367 1439 1508 1576 1643 1707 1769 1828 1886 1941 1993 2043
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Recommended Span = 70m. A maximum span of 70m is allowed. A FOS value of 2.5 is used on stays, windspan, foundation and single pole strut loading capabilities.
In Line Structures Drawing No Refer to Figure 5 to Figure 7 Support Type Intermediate or Section Support Class Medium Stout Support Size Any Any Max Span 70m 70m
Angle Structures Drawing No Support Type Support Class Support Size Max Line Deviation Min Stay Angle Heavy 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o Light 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o 1 x 20o Max Span
Ref to 6.6 Stays Refer to Figure 5 to Figure 8 Intermediate Angle Intermediate Heavy Angle Section Angle Medium Stout Medium Stout Medium Stout Medium Stout Any Any Any Any Any Any Any Any 30 30o 60o 60o 60o 60o 90o 90o
o
Terminal Structures Drawing No Support Type Support Class Medium Stout Support Size Min Stay Angle Heavy Any Any 1 x 20 1 x 20o
o
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35 mm 2 core LV ABC 380N/mm wind 4.75mm radial ice EDS limit (1000/4.87) x conductor mass at 10C basic span 70m
Temp (C) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 55.4 54.6 53.9 53.3 52.7 52.1 51.5 51.0 50.4 49.9 49.4 48.9 48.4 48.0 47.5 47.1 46.7 46.3 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 20 0.23 0.24 0.24 0.24 0.25 0.25 0.25 0.26 0.26 0.26 0.26 0.27 0.27 0.27 0.27 0.28 0.28 0.28 Design Sag (m) for Span Length (m) 30 0.53 0.54 0.54 0.55 0.56 0.56 0.57 0.57 0.58 0.59 0.59 0.60 0.60 0.61 0.62 0.62 0.63 0.63 40 0.94 0.95 0.96 0.98 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 50 1.47 1.49 1.51 1.52 1.54 1.56 1.58 1.59 1.61 1.63 1.64 1.66 1.68 1.69 1.71 1.73 1.74 1.76 60 2.11 2.14 2.17 2.20 2.22 2.25 2.27 2.30 2.32 2.34 2.37 2.39 2.42 2.44 2.46 2.48 2.51 2.53 70 2.88 2.92 2.95 2.99 3.02 3.06 3.09 3.12 3.16 3.19 3.22 3.26 3.29 3.32 3.35 3.38 3.41 3.44
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Lengt h (m)
9 10 11 12 13 14 9 10 11 12 13 14
Grade
Medium Medium Medium Medium Medium Medium Stout Stout Stout Stout Stout Stout
Maximum angle of line deviation for stated stay type and angle of stay slope
Angle of stay slope 20 25 30 35 40 45 Grade 1150 1x7/3.25 90 90 90 90 90 90 Grade 1150 2 x 7/3.25 90 90 90 90 90 90 Grade 1150 1x7/4.00 90 90 90 90 90 90 Grade 1150 2x7/4.00 90 90 90 90 90 90
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Table 34: Conductor, ABC, 2 x 35mm2: Single Pole Strut Loading (Level Conditions)
Line Angle (Degrees) 20 Level Conditions 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 1204 1367 1528 1689 1847 2004 2157 2309 2457 2601 2743 2880 3013 3142 3266 3386 3500 3609 3713 962 1089 1216 1341 1465 1587 1707 1825 1940 2053 2163 2271 2375 2475 2572 2666 2755 2840 2921 25
30
35
40
45
797 900 1002 1103 1203 1301 1398 1494 1587 1678 1767 1854 1938 2019 2098 2173 2245 2314 2379
675 760 844 928 1010 1091 1171 1250 1327 1402 1475 1547 1616 1683 1748 1810 1869 1926 1980
581 651 722 791 860 928 994 1060 1124 1187 1248 1308 1366 1422 1476 1527 1577 1624 1669
504 563 622 681 738 795 851 906 960 1013 1064 1114 1163 1210 1255 1298 1340 1380 1417
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Conductor, ABC, 2 x 35mm2 or 4 x 35mm2 380N/mm wind 4.75mm radial ice MWT limit 132.6 kgf under design conditions basic span 30m
Temp (C) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 * * * * * * * * * * * * * * * * * * 0.16 0.17 0.17 0.17 0.17 0.17 0.17 0.17 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.19 0.19 12.5 0.26 0.26 0.26 0.26 0.26 0.27 0.27 0.27 0.27 0.28 0.28 0.28 0.28 0.28 0.29 0.29 0.29 0.29 Design Sag (m) for Span Length (m) 15 0.37 0.37 0.38 0.38 0.38 0.38 0.39 0.39 0.39 0.40 0.40 0.40 0.41 0.41 0.41 0.41 0.42 0.42 17.5 0.50 0.51 0.51 0.51 0.52 0.52 0.53 0.53 0.54 0.54 0.54 0.55 0.55 0.56 0.56 0.56 0.57 0.57 20 0.65 0.66 0.67 0.67 0.68 0.68 0.69 0.69 0.70 0.71 0.71 0.72 0.72 0.73 0.73 0.74 0.74 0.75 22.5 0.83 0.84 0.84 0.85 0.86 0.87 0.87 0.88 0.89 0.89 0.90 0.91 0.91 0.92 0.93 0.93 0.94 0.95 25 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.09 1.10 1.11 1.12 1.13 1.14 1.14 1.15 1.16 1.17 27.5 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 1.33 1.34 1.35 1.36 1.37 1.38 1.39 1.40 1.41 30 1.47 1.49 1.50 1.51 1.53 1.54 1.55 1.56 1.58 1.59 1.60 1.61 1.62 1.64 1.65 1.66 1.67 1.68
* Note that sags are given for 2-core and 4-core ABC of the same conductor size, therefore tensions are not given above; it is unlikely that a service span will be sagged using a dynamometer.
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Conductor, ABC, 2x95mm2 or 4x95mm2 380N/mm wind 4.75mm radial ice MWT limit 132.6 kgf under design conditions basic span 30m
Temp (oC) -5.6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Tension (kgf) 10 * * * * * * * * * * * * * * * * * * 0.27 0.27 0.27 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.29 0.29 0.29 0.29 12.5 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.44 0.44 0.44 0.44 0.44 0.44 0.44 0.45 0.45 0.45 0.45 Design Sag (m) for Span Length (m) 15 0.61 0.62 0.62 0.62 0.62 0.62 0.63 0.63 0.63 0.63 0.63 0.64 0.64 0.64 0.64 0.64 0.65 0.65 17.5 0.84 0.84 0.84 0.84 0.85 0.85 0.85 0.85 0.86 0.86 0.86 0.87 0.87 0.87 0.87 0.88 0.88 0.88 20 1.09 1.10 1.10 1.10 1.11 1.11 1.11 1.12 1.12 1.12 1.13 1.13 1.13 1.14 1.14 1.14 1.15 1.15 22.5 1.38 1.39 1.39 1.40 1.40 1.40 1.41 1.41 1.42 1.42 1.43 1.43 1.43 1.44 1.44 1.45 1.45 1.46 25 1.71 1.71 1.72 1.72 1.73 1.73 1.74 1.74 1.75 1.75 1.76 1.77 1.77 1.78 1.78 1.79 1.79 1.80 27.5 2.06 2.07 2.08 2.08 2.09 2.10 2.10 2.11 2.12 2.12 2.13 2.14 2.14 2.15 2.16 2.16 2.17 2.17 30 2.46 2.46 2.47 2.48 2.49 2.50 2.50 2.51 2.52 2.53 2.53 2.54 2.55 2.56 2.57 2.57 2.58 2.59
* Note that sags are given for 2-core and 4-core ABC of the same conductor size, therefore tensions are not given above; it is unlikely that a service span will be sagged using a dynamometer.
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Table 38: In-line Support with Service Span Attachments Note: the effect of the unbalanced loading imposed by a single service span attachment has been converted to an equivalent addition to the actual wind loading span of the main line conductor. The addition is shown in the table below. The sum of the actual main line wind loading span and the addition is used to determine the required pole size. The pole is selected from the appropriate main line conductor table. It has been assumed that wind loading affects only the main line conductor; the service span being at right angles to the main the latter then having a MWT based on ice loading with no wind. 4x95mm2 service 4x120mm2 main 4x95mm2 main 4x35mm2 main 2x95mm2 main 2x35mm2 main 50 m 53 m ---4x35mm2 service 41 m 44 m 59 m --2x95mm2 service 26 m 28 m 38 m 39 m -2x35mm2 service 23 m 24 m 33 m 35 m 45 m
Table 39: Angle Support with no Service Span Attachments (Medium Poles) Note: un-stayed angle supports shall have one 1.3m foundation block fitted at 0.5 m below the ground line. Permitted maximum line deviation angles have been calculated based on the worst case wind loading span capability for medium or stout grades of pole, with pole top horizontal loadings due to MWT and line deviation angle converted to an equivalent wind loading span. Maximum angle of line deviation for stated lv abc main line conductor size on Medium poles for wind loading spans: Up to 40m 4x95mm2 and 4x120mm2 4x35mm2 2x95mm2 2x35mm2 7 41m 50m 7 51m 60m 6 61m 70m 5 71m 80m 4 81m 90m 3
31 23 46
29 22 44
27 20 42
25 19 40
** 18 **
** 16 **
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42 32 62
40 31 60
38 29 58
36 28 56
** 26 **
** 25 **
Note: ** - not permitted Table 41: Angle Support with One Service Span Attachment (Medium Poles) Note: un-stayed angle supports shall have one 1.3m foundation block fitted at 0.5 m below the ground line. Permitted maximum line deviation angles have been calculated based on the worst case wind loading span capability for medium or stout grades of pole, with pole top horizontal loadings due to MWT and line deviation angle converted to an equivalent wind loading span. A single service span attachment within the included angle of deviation is assumed. Maximum angle of line deviation with one service span attachment for stated LV ABC main line conductor size on Medium poles for wind loading spans: Up to 40m 4 x 95mm2 and 4 x 120mm2 4 x 35mm2 2 x 95mm2 2 x 35mm2 3 41m 50m 2 51m 60m 2 61m 70m ** 71m 80m ** 81m 90m **
19 18 37
17 16 35
15 15 33
13 13 31
** 12 **
** 11 **
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Table 42: Angle Support with One Service Span Attachments (Stout Poles)
Maximum angle of line deviation with one service span attachment for stated LV ABC main line conductor size on Stout poles for wind loading spans:
41m 50m 6
51m 60m 5
61m 70m 4
71m 80m 3
81m 90m 2
31 26 53
29 25 51
27 24 49
25 22 47
** 21 **
** 19 **
30
35
40
45
Minimum distance from base of pole to stay base (m) 8 9 10 11 12 13 14 2.36 2.72 3.09 3.34 3.71 4.07 4.44 3.03 3.49 3.96 4.29 4.75 5.22 5.68 3.75 4.33 4.90 5.31 5.88 6.46 7.04 4.55 5.25 5.95 6.44 7.14 7.84 8.54 5.46 6.29 7.13 7.71 8.55 9.39 10.23 6.50 7.50 8.50 9.20 10.2 11.2 12.2
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This table is provided to support Appendix G J which gives the angle of the stay mathematically measured from the pole top information required in degrees 0o to 45o from the pole top.
Table 10: Conductor, ABC, 4 x 120mm2: Single Pole Strut Loading (Level Conditions) ..........69 Table 11: Conductor, ABC, 4 x 120mm2: Single Pole Strut Loading (1:10 Downpull Conditions) ...........................................................................................................................................70 Table 12: Conductor, ABC, 4 x 95mm2: Design Data Summary...................................................71 Table 13: Conductor, ABC, 4 x 95mm2: Design Sag/Tension ......................................................72 Table 14: Conductor, ABC, 4 x 95mm2: Pole Data (Ground Good/Average) ..............................73 Table 15: Conductor, ABC, 4 x 95mm2: Single Pole Stay Capability...........................................73 Table 16: Conductor, ABC, 4 x 95mm2: Single Pole Strut Loading (Level Conditions) ............74 Table 17: Conductor, ABC, 4 x 95mm2: Single Pole Strut Loading (1:10 Downpull Conditions)75 Table 18: Conductor, ABC, 2 x 95mm2: Design Data Summary...................................................76 Table 19: Conductor, ABC, 2 x 95mm2: Design Sag/Tension ......................................................77 Table 20: Conductor, ABC, 2 x 95mm2: Pole Data (Ground Good/Average) ..............................78 Table 21: Conductor, ABC, 2 x 95mm2: Single Pole Stay Capability...........................................78 Table 22: Conductor, ABC, 2 x 95mm2: Single Pole Strut Loading (Level Conditions) ............79 Table 23: Conductor, ABC, 2 x 95mm2: Single Pole Strut Loading (1:10 Downpull Conditions)80 Table 24: Conductor, ABC, 4 x 35mm2: Design Data Summary...................................................81 Table 25: Conductor, ABC, 4 x 35mm2: Design Sag/Tension ......................................................82 Table 26: Conductor, ABC, 4 x 35mm2: Pole Data (Ground Good/Average) ..............................83 Table 27: Conductor, ABC, 4 x 35mm2: Single Pole Stay Capability...........................................83 Table 28: Conductor, ABC, 4 x 35mm2: Single Pole Strut Loading (Level Conditions) ............84 Table 29: Conductor, ABC, 4 x 35mm2: Single Pole Strut Loading (1:10 Downpull Conditions)85 Table 30: Conductor, ABC, 2 x 35mm2: Design Data Summary...................................................86 March 2011 Table 31: Conductor, ABC, 2 x 35mm2: Design Sag/Tension ......................................................87 Table 32: Conductor, ABC, 2 x 35mm2: Pole Data (Ground Good/Average) ..............................88 Table 33: Conductor, ABC, 2 x 35mm2: Single Pole Stay Capability...........................................88 Table 34: Conductor, ABC, 2 x 35mm2: Single Pole Strut Loading (Level Conditions) ............89 Table 35: Conductor, ABC, 2 x 35mm2: Single Pole Strut Loading (1:10 Downpull Conditions)90 Table 36: Conductor, ABC, 2 x 35mm2 or 4 x 35mm2 ....................................................................91 Table 37: Conductor, ABC, 2 x 95mm2 or 4x95mm2 ......................................................................92 Table 38: In-line Support with Service Span Attachments...........................................................93
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Table 39: Angle Support with no Service Span Attachments (Medium Poles) ..........................93 Table 40: Angle Support with no Service Span Attachments (Stout Poles)...............................94 Table 41: Angle Support with One Service Span Attachment (Medium Poles)..........................94 Table 43: Stay conversion all conductor sizes..............................................................................95
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