All contents in this manual are copyrighted by Topcon. All rights reserved. The information contained herein may not be used, accessed, copied, stored, displayed, sold, modified, published or distributed, or otherwise reproduced without express written consent from Topcon.
Table of Contents
Preface............................................................................ 1-1
Introduction. .................................................................... 2-1 Using this Manual. .......................................................... 3-1 Overview of Hiper-AG GPS receiver............................. 4-1
Required Components. ......................................................................... 6-1 Configuration....................................................................................... 6-2 Mounting Location. .............................................................................. 6-2 Using the Hiper-AG RTK Mobile Base Station.................................. 6-2 Topcon Hiper-AG unit......................................................................... 6-3
A3524 Rev 1.1
PG-A1 RTK GPS Antenna with Ground Plane. ................................... 6-4 Power Connection................................................................................ 6-5 UHF Colinear Antenna........................................................................ 6-6 Lightning Arrestor. ............................................................................... 6-7 Enhancing GPS and Radio performance. ............................................. 6-8 Self-Amalgamating Tape....................................................................6-11 UHF Colinear Antenna cable - RG213...............................................6-11
Chapter 7
Configuring Topcon Hiper-AG RTK Base Station (Fixed and Mobile). ..................................................................... 7-1
Setup Program. ..................................................................................... 7-2 Single Base Station Setup.................................................................... 7-6 Add Position to List............................................................................. 7-9 Recalling Base Station Position from List......................................... 7-10 Multi-Base Station Setup....................................................................7-11
ii
www.topconpa.com
Preface
This manual has been developed to provide you with the information necessary to operate and maintain this Topcon Precision Agriculture (TPA) product. Proper service and use is important for the safe and reliable operation of the product. The sections provided in this manual include information necessary for the safe and correct operation, care, and troubleshooting of this product. The benefits this product provides can be greatly influenced by your knowledge of the products described in this manual.
NOTICE
NOTICE
Please read these Terms and Conditions carefully. Terms and Conditions General APPLICATION - You accept these Terms and Conditions by purchasing the product from Topcon Precision Agriculture (TPA) or from one of TPAs product dealers. COPYRIGHT - All information contained in this manual is the intellectual property of, and copyrighted material of TPA. All rights are reserved. You may not use, access, copy, store, display, create derivative works of, sell, modify, publish, distribute, or allow any third parties access to, any graphics, content, information or data in this manual without TPAs express written consent and may only use such information for the care and operation of your product. The information and data in this manual are a valuable asset of TPA and are developed by the expenditure of considerable work, time and money, and are the result or original selection, coordination and arrangement by TPA.
A3524 Rev 1.1
1-1
TRADEMARKS ZYNX, PRO STEER, EAGLE, KEE Technologies, Topcon, Topcon Positioning Systems and Topcon Precision Agriculture are trademarks or registered trademarks of the Topcon Group of companies. Microsoft and Windows are trademarks or registered trademarks in the United States and/or other countries of Microsoft Corporation. Product and company names mentioned herein may be trademarks of their respective owners. WEBSITE and OTHER STATEMENTS - No statement contained at the website of TPA or any other Topcon Group company or in any other advertisements or TPA literature or made by an employee or independent contractor of TPA modifies these Terms and Conditions (Including the software licence, warranty and limitation of liability). IMPORTANT: SAFETY - Improper use of the product can lead to death or injury to persons, damage to property and/or malfunction of the product. The product should only be repaired by authorized TPA service centres. You should closely review the safety warnings and directions as to the proper use of the product in this manual and at all times comply with the same. Limited Warranty Electronic and Mechanical Components -TPA warrants that the electronic components manufactured by TPA shall be free of defects in materials and workmanship for a period of one year from the original date of shipment to the dealer. TPA warrants that all valves, hoses, cables and mechanical parts manufactured by TPA shall be free of defects in materials and workmanship for a period of 12 months from the date of sale. RetUrn and Repair - During the respective warranty periods, any of the above items found defective may be shipped to TPA for repair. TPA will promptly repair the defective item at no charge, and ship it back to you. You must pay the shipping and
1-2
www.topconpa.com
handling charges in respect of the same. Calibration or components, labour and travel expenses incurred for in-field removal and replacement of components are not covered in this warranty policy. Damage to components due to negligence, abuse or improper use, maintenance, modification or repair is NOT covered under this warranty. Warranty Disclaimer - Other than for the above warranties or warranties in an appendix or a warranty card accompanying the product, this manual and the product are provided as is. There are no other warranties and to the extent allowed by law TPA excludes all implied terms, conditions and warranties in respect of the manual and the product (including any implied warranty or merchantability or fitness for any particular use or purpose). Liability Limit and Indemnity - TPA and its dealers, agents and representatives shall not be liable for technical or editorial errors or omissions contained herein or for special, indirect, economic, incidental or consequential damages resulting from the furnishing, performance or use of this material or the product (including where TPA has been advised of the possibility of such damage). Such disclaimed damages include but are not limited to loss of time, loss or destruction of data, loss of profit, savings or revenue or loss of or damage to the product. In addition, TPA is not responsible or liable for damages or costs incurred in connection with obtaining substitute products or software, claims by others, inconvenience, or any other costs. In any event, TPAs liability to you or any other person for any claim, loss or damage (in contract, tort or on any other basis) will be limited (in TPAs option) to either (a) the replacement or repair of the product, or (b) payment of the cost of replacing or repairing the product. You indemnify and hold TPA harmless against any claim, action, damage, loss, liability or cost (including legal fees) which TPA incurs arising from (a) your operation, use and/ or maintenance of the product other that in accordance with the
A3524 Rev 1.1
1-3
terms set out in this manual, or (b) your negligence or wrongful act or omission in respect of the product. Other These Terms and Conditions may be amended, modified, superseded or cancelled, at any time by TPA. These Terms and Conditions will be governed by, and construed in accordance with: - the laws of South Australia if the product is sold and supplied to you in Australia (in which case the courts of South Australia or the Federal Court of Australia (Adelaide Registry) have exclusive jurisdiction in respect of any claim or dispute); or - the laws of the State of California if the product is sold and supplied to you outside of Australia. All information, illustrations, and applications contained herein are based on the latest available information at the time of publication. TPA reserves the right to make product changes at any time without notice. If any part of these Terms and Conditions would be unenforceable, the provision must be read down to the extent necessary to avoid that result, and if the provision cannot be read down to that extent, it must be severed without affecting the validity and enforceability of the remainder of these Terms and Conditions. Comments, suggestions, and questions about TPA products are welcomed. Contact your local TPA representative or a representative at our corporate facility. Topcon Precision Agriculture 14 Park Way Mawson Lakes, South Australia 5095. Phone: +61 8 8203 3300 Fax: +61 8 8203 3399
1-4
www.topconpa.com
Service Information Service assistance can be provided by contacting your local TPA Authorized Dealer or by calling the Topcon Precision Agriculture Service Centre. Phone: +61 8 8203 3300 Fax: +61 8 8203 3399 8.30am to 5pm (Adelaide Local Time), Monday through Friday.
1-5
Manual Conventions
This Manual uses the following conventions: File>Exit ~ Click/tap/press the File menu, then click/tap/press Exit. Enter ~ Click/tap/press the button or key labelled Enter. Supplementary information that can help you configure, maintain, or set up a system. Supplementary information that can have an effect on system operation, system performance, measurements & personal safety. Notification that an action has the potential to adversely effect system operation, system performance, data integrity, or personal health. Notification that an action will result in systems damage, loss of data, loss of warranty, or personal injury. UNDER NO CIRCUMSTANCES SHOULD THIS ACTION BE PERFORMED.
TIP
NOTICE
1-6
www.topconpa.com
Introduction
Introduction
The purpose of this manual is to facilitate the installation and commissioning of the Hiper-AG GPS system available from Topcon Precision Agriculture. This manual will cover how to setup your Hiper-AG unit as a fixed or mobile base station. Fixed base stations generally have better range than a mobile base station. Mobile base stations on the other hand can be transported easily to different fields that may not be within the range of the fixed base station. This manual is divided into chapters, with each chapter detailing a separate piece of equipment. This manual also assists dealers and end-users in troubleshooting.
2-1
Notes:
2-2
www.topconpa.com
3-1
Notes:
3-2
www.topconpa.com
Overview of Hiper-AG
GPS receiver
Reset button Power ON/ OFF button
USB Port (not used) Battery (BATT) Modem/ Receive or Transmit (RX) External Power (PWR) Port
Status (STAT) Data Record (REC) Function (FN) button Serial Ports
Functions Power ON/OFF buttonTo power the Hiper-AG ON or OFF hold down the Power button for 2 seconds GPS Status LEDThis light indicates what satellites are available to the GPS at the current time 1. Each green flash represents a visible GPS satellite
4-1
2. Each red flash of the STAT light indicates that a Glonass (Russian) satellite is visible Serial PortsTransmits data to the console Reset ButtonUsed for soft resets of the GMS. Do not use the RESET button unless instructed to by a properly trained technician Battery Status LEDThis light flashes approximately every 4 seconds when the unit is switched ON. This light indicates the battery condition 1. Green flashes indicate that the battery is in good condition 2. Orange flashes indicate that the battery is in a satisfactory condition 3. Red flashes indicate that the battery is in a poor condition RXThis light flashes every second when receiving GPS corrections.
4-2
www.topconpa.com
The Hiper-AG RTK Base Station can be used in two different configurations; either as a low-power mobile RTK Base Station or as a high-power permanently fixed RTK Base Station (see Chapter 6).
Required Components
Hiper-AG GPS receiver Power cable Comms cable UHF Portable antenna Mounting tripod
5-1
Serial Ports Communication Cable in Serial Port (connects to X20 consoles COM1 Port)
USB Port
WARNING
Do not plug the External Power cable into the USB port. This will destroy your Hiper-AG receiver.
Use the attached port cover to seal the USB port. This will prevent any accidental plugging of the external power into the USB port. Communication with the X20 console is achieved by plugging the Communication (Comms) cable (Figure 5-1) into either the A or D Ports. The 9 pin (computer) plug on the other end of this cable plugs into the COM1 Port on the back of the X20 console (Figure 5-2 on page 5-2).
5-2
www.topconpa.com
On the back of your Hiper-AG find the port labeled UHF Antenna.
Connect the UHF antenna onto the Hiper-AG unit (Figure 5-4).
5-3
Positioning
The positioning of the Hiper-AG base must be in a clear area that does not have trees, buildings or other obstructions nearby. A 330 (100m) radius is the minimum area required The higher the base is mounted, the better the radio coverage Placing the Hiper-AG in a hollow will reduce the radio range The radio transmission may be regarded as LINE OF SIGHT although sometimes a signal can still be received even when this condition is not satisfied.
Assemble the Hiper-AG unit with the supplied bracket on the tripod (Figure 5-3 on page 5-4).
Hiper-AG unit
Deep-cycle Battery
5-4
www.topconpa.com
Indicator LEDs
If none of the LEDs flash when the unit is powered ON the unit may be in a Zero Power State (normally shipped in this state). To rectify this press the RESET button. If the LEDs still do not flash, the receivers internal battery may be flat. To rectify this plug the external power supply into the PWR socket using the cable supplied with the red-shrouded ODU plug (see Connecting the Power/ Communication cables, page 5-2). There are 4 indicator LEDs on the face of the Hiper-AG.
Figure 5-4. Press and hold the green power button to turn on unit
5-5
Notes:
5-6
www.topconpa.com
Required Components
Hiper-AG GPS receiver Power cable Comms cable UHF Portable antenna
6-1
Configuration
This configuration is designed to be mounted semi-permanently in a weather and vermin-proof structure with an external power supply capable of supplying regulated voltage at maximum power drain.
To GPS Receiver
Mounting Location
The Hiper-AG should be mounted where there is good air circulation and no chance of moisture ingress.
6-2
www.topconpa.com
GPS Fitting
6-3
TNC Connector
The PG-A1 RTK GPS Antenna (Figure 6-4) is connected to the GPS fitting of the Hiper-AG Base (Figure 6-3 on page 6-3) via a 5m cable with threaded TNC connectors at each end. 1. Screw the male TNC connector of the cable to the female TNC connector of the PG-A1 2. Screw the TNC connector on the other end of the adaptor cable to the Hiper-AGs GPS fitting (Figure 6-3)
6-4
www.topconpa.com
Power Connection
A power cable is supplied fo the Hiper-AG unit. The power leads are fitted with 3 amp automotive blade fuses.
CAUTION
CAUTION
Do not change the 3 amp automotive blade fuses to a higher rating as damage to the radio and/or GPS could result.
The power cables are fitted with (12mm) insulated ring terminals for connection to a (user-supplied) battery or other voltage-regulated power source. The recommended battery size is 50 amp/hour and should be a deep cycle type for mobile installations.
CAUTION
CAUTION
Do not power the Hiper-AG unit until the external antenna has been connected.
6-5
Collinear Antenna
U Clamps
Lightning Arrestor
The Collinear Antenna should be situated as high as possible, so that it has unobstructed transmission coverage over buildings and trees. With radio transmissions, height above local terrain is the most important factor limiting range. Usually the antenna is fixed to a customer supplied pole/tower, either freestanding or on the top of farm outbuildings to gain the required height and better line-of-sight.
6-6
www.topconpa.com
Lightning Arrestor
Connects to RG213 antenna cable from PA-6 amplifier Connects to the bottom of the UHF Collinear Antenna Connects to independent ground connection
The N-350NB Lightning Arrestor safeguards expensive electronic equipment from damage caused by static electricity and lightning induced surges, at a budget price. The ultra-fast gas discharge tube safely shunts up to 5000 amps of peak impulse current to an independent ground connection. The N-350NB Lightning Arrestor is for use with externally mounted antennas and comes with a female to male connector. This device is inserted inline, to reduce the likelihood of a lightning strike destroying your GPS equipment.
WARNING
WARNING
Failure to connect the Lightning Arrestor will result in component failure and damage. This will not be covered by manufacture warranty.
CAUTION
CAUTION
Failure to fit the Lightning Arrestor could result in electrical shock to humans and animals.
A3524 Rev 1.1
6-7
TIP
TIP Manufacture and erection of this mast to an outbuilding/tower will enhance GPS and radio performance.
Manufacture pole from 1.5 (38mm) galv. tubing
1.5 Galv. Tubing 1 Meter
1 Meter
Secure radio antenna to the bracket using either stainless steel Weld plate (700mmx150mm) exhaust or with support brace hose clamps
Stainless steel hose/exhaust clamps Apex of shed roof/ Weld a flat base, 27 tower
2 Meters
(700mm) x 4 (100mm), with a strut support to the pole. This is the GPS antenna plate.
6-8
www.topconpa.com
WARNING
WARNING
Ensure the GPS Antenna Plate does not sit over the structures roof. This may cause multi-pathing of the signal, which will render the system unusable.
UHF Antenna Antenna mast (secured to one end of the building)
Figure 6-8 demonstrates the correct setup of the GPS Antenna. This setup prevents multi-pathing. Figure 6-8 shows the: RTK GPS antenna mounted above and to the outside of the building UHF Collinear Antenna mounted as high as possible, to gain range advantage.
6-9
Buildings reflect the GPS signal to the tractor as shown in Figure 6-8 (page 6-9). Mounting the GPS Antenna directly above the outbuilding roof will result in the same confused input messages.
TIP
TIP Make sure the GPS antenna is mounted above and to the side of the outbuilding (Figure 6-9).
6-10
www.topconpa.com
Self-Amalgamating Tape
Self-amalgamating tape is supplied. Using the tape to seal all external antenna connections is recommended. The use of this tape will reduce the chance of water ingress with consequent transmission failures.
One N-type connector is connected to the Lightning Arrestor near the UHF Collinear Antenna (Figure 6-6 on page 6-7) and the other end is connected onto the Hiper-AG unit (Figure 6-3, page 6-3).
NOTICE
NOTICE Once the UHF Collinear Antenna cable is securely fitted to the Lightning Arrestor, firmly wrap the connections with the self-amalgamating tape. This will stop any moisture infiltrating the connections and causing signal loss.
Any damage to this cable could cause severe reduction in the radio transmission strength.
6-11
Notes:
6-12
Configuring Topcon
1. Press STOP>SETUP (Figure 7-1) when the Guidance program is starting to access the Setup program 2. Select GPS from the Setup Selection window
7-1
Com Port A
3. Ensure that the Communication Cable is plugged into Communication Port A of the Hiper-AG (Figure 7-2) Setup Program The GPS Setup program has been developed with the end-user in mind. It enables users and service personnel to setup and problem solve Topcons and other brands of GPS used in Guidance and Steering-assist applications. Once the program is loaded into the X20 console, the screen shown in Figure 7-3 (on page 7-3) will be displayed.
7-2
www.topconpa.com
Status Bar
5. Select Hiper GA as your receiver (Figure 7-4) Once connected the status bar will turn green and the GPS type will be displayed (Figure 7-4) 6. Select Next (Figure 7-4) to continue
A3524 Rev 1.1
7-3
Status Boxes
The next screen to be displayed is the Status screen of the Diagnostics tab. Note that only one of the status boxes is green with numbers and the rest are red without numbers inside. This is normal as a Base Station does not need this data (a Rover GPS does however).
7-4
www.topconpa.com
8. Press Set to Base Station (Figure 7-6) to set the Hiper-AG as a Base Station After a short pause the Base Station Setup window will be displayed. 9. Select either Single Base Station or Multi-Base Station, depending on the number of base stations available (that are broadcasting on the same frequency) 10. Press OK (Figure 7-7) Please note: Single Base Station setup is detailed from page 7-6, for Multi-Base Setup see page 7-11.
7-5
If Single Base Station was selected in step 6 on page 7-5 and the OK button was pressed the program will display the window shown in Figure 7-8. After a short pause the program should display the Information window shown in Figure 7-9.
7-6
www.topconpa.com
2. Select Set Base Station Position (Figure 7-10) The Set Base Station Position window will display (Figure 7-11)
7-7
stabilizes to within 0.5m of each other. 4. To set the Base at the current position select Set position (Figure 7-11) Other options include: Auto Base This will average positions for 3 minutes and set the averaged position into the receiver automatically Get Position from List Once a position is locked in using Set position, you can name the location and add it to a list of previously saved positions by selecting Add Position To List (See Add Position to List, page 7-9). Saved positions can be recalled and reused to ensure the base coordinates are exactly the same as previously used at that location (see Recalling Base Station Position from List, page 7-10). 5. Select Set position (Figure 7-11) to store the current position in the Hiper-AGs memory Please note: When setting the GPS as a Base Station, a position must be logged into the receivers memory.
CAUTION
CAUTION
7-8
www.topconpa.com
1. Select Add Position to List (Figure 7-12) to save the current position to the list
TIP
TIP It is advisable to use this option to backup Base Station location data.
The onscreen keyboard (Figure 7-12) will appear.
2. Give the position a name by typing it into the keyboard (Figure 7-12) 3. Press OK when you have finished to save the name in the position list (Figure 7-12). Once the Base Station position has been saved to the list, it can be
7-9
recalled and used instead of the current position in the GPS receivers memory. 1. Select Get Position From List (Figure 7-13)
2. Select next to Name to view the dropdown list (Figure 7-14) 3. Pick the appropriate name (or number) In the example it is Field 1 4. Press Select (Figure 7-14) 5. Press Set Position (Figure 7-13) 6. Press Close to exit the program
7-10
www.topconpa.com
Total Number of Bases Base ID (can be used as a password) Sequence of this Base
1. Select the total number of operating Base Stations 2. Nominate which Base this is in the sequence of all the Bases (Used for time delay in the radio transmission) 3. Enter a Base ID (this will be a number from 1 to 31 that has not already been used by another Base in the network) 4. Press OK (Figure 7-15) The program will setup the Base Station parameters in the receiver.
A3524 Rev 1.1
7-11
The program will then display the message shown in Figure 7-16 once the Base Station is set up successfully.
5. Press OK (Figure 7-16) 6. Follow the steps on pages 7-7 to 7-9 to set and save the Base Station position To recall a position follow the steps on page 7-10.
7-12
www.topconpa.com
Index
Index A
Antenna Mast 6-7 AW400Tc UHF radio 5-4, 6-3 Assembly 5-4 power 6-1 LEDs 4-1, 4-2, 5-5 BATT 4-2 GPS 4-1 RX 4-2 Lightning Arrestor 6-6 CAUTION 6-6
M
Hiper-AG Functions 4-1 Layout 4-1 Hiper-AG RTK Fixed Base Station 6-1 Configuration 6-2 Configuring 7-1 Mounting 6-2 Power Connection 6-4 Hiper-AG RTK Mobile Base Station 5-1 Configuration 5-1 Configuring 7-1 Hiper-AG GPS Receiver positioning 5-4
B
Base Station Position 7-7 Recalling 7-10 Base Station Setup 7-5 Multi-Base Station 7-11 Single Base Station 7-6 Battery 5-4 BNC (Bayonet) Connector 6-3
C
Contact Information 1-4
D
Differential Source tab 7-5
G
GPS Performance 6-7 signal 6-9
P
Power 4-1 Zero Power State 5-5 power cables 6-4 power supply 5-5
I
internal battery 5-5
L
A524 Rev 1.1
Index
Radio Performance 6-7 Reset 4-2, 5-5 RG213 cable 6-3, 6-10 RTK GPS antenna 6-8
S
SAFETY 1-2 Self-Amalgamating Tape 6-10 Service Information 1-5 Setup program 7-1, 7-2 Status tab 7-4
T
Terms and Conditions 1-1 APPLICATION 1-1 COPYRIGHT 1-1 OTHER STATEMENTS 1-2 TRADEMARKS 1-2 WEBSITE 1-2
U
UHF Collinear Antenna 6-2, 6-3, 6-5 Assembly 5-4 Cable 6-10 positioning 6-5, 6-8
W
Warranty, Limited 1-2 Disclaimer 1-3 Electronic 1-2 Indemnity 1-3 Liability Limit 1-3 Mechanical Components 1-2 Repair 1-2 Return 1-2 WARNING 5-2, 6-6
Index www.topconpa.com