Corrosion of iron or steel in boilers or boilers feed water piping is caused by three fundamental factors

Feedwater temperature Feed water ph value Feedwater oxygen content

Why Deaeration

Deaerator Principles
Deaeration is the mechanical removal of dissolved gases from the boiler feedwater.
There are principles that must be met in the design of any deaerator.

Deaerator Principles
The incoming feedwater must be heated to the full saturation temperature, corresponding to the steam pressure maintained inside the deaerator . This will lower the solubility of the dissolved gases to zero.

Deaerator Principles
The heated feedwater must be mechanically agitated. This is accomplished in a tray deaerator by first spraying the water in a thin film into a steam atmosphere. Creating a thin film reduces the distance the gas bubble has to travel to be released from the water. Next, the water is cascaded over a bank of slotted trays, further reducing the surface tension of the water. This allows for the removal of any gases not liberated by the initial spraying.

Deaerator Principles
Adequate steam supply must be passed through the water, in both the spray section and the tray section to sweep out the gases from the water.

Using Henrys law of partial pressures, the principle behind Deaeration can be explained

The quantity of a gas dissolved in a given quantity of liquid is directly proportional to its partial pressure surrounding the liquid.

Therefore, by reducing the partial pressure of the unwanted gasses in the surrounding atmosphere, the gasses are diminished.
These partial pressures are reduced by spraying the liquid into a counter current flow of steam.

The steam, which is free of non-condensable gasses, is the liquids new atmosphere and Henrys law prevails. Using steam is advantageous in that the solubility of a gas in a liquid decreases with an increase in the temperature of that liquid. The liquid is sprayed in thin films in order to increase the surface area of the liquid in contact with the steam, which, in turn, provides more rapid oxygen removal and lower gas concentrations.

With these principles in mind, Sterling Deaerator employs a two-stage system of heating and deaerating feedwater

This system reduces oxygen concentration to less than , and completely eliminates the carbon dioxide concentration when tested by the APHA method.

0.007 ppm

Testing for oxygen concentration shall be done in accordance with ASME

Performance Test Code 12.3.

DEAERATOR

PERATIONS

FIRST STAGE OF DEAERATION

Deaerator Operation -

STAGE 1

The prime element in our vent condenser zone is the self-adjusting spray valve that allows incoming water, which is to be deaerated, to discharge as a thinwalled, hollow cone spray (See Figure IA).. Because steam flows countercurrent, intimate water to steam contact occurs with consequent latent heat transfer. As the falling water reaches the tray stack (tray type Deaerator), or the collection basin (spray type Deaerator), its temperature is within 2F (1C) of the counterflowing saturated steam temperature.

Deaerator Operation -

STAGE 1

Most of the dissolved oxygen and free carbon dioxide have been removed at this point. Since nearly all of the steam has been condensed, the non-condensable gasses and the small amount of transport steam exits through the vent piping

Deaerator Operation -

STAGE 2

The partially deaerated water enters the tray stack at saturation temperature. The heated water flows down over the trays, zigzagging as shown in Figure IB through counter flow steam.

This arrangement provides additional retention time to allow a final oxygen strip by the purest steam.

Deaerator Operation -

STAGE 2

The two-stage tray deaeration technique is the most reliable method for meeting critical performance over a complete load range.

Deaerator Operation -

STAGE 2

Water from the collection basin flows down the vertical down comer and into the scrubber section where it comes in contact with upcoming steam. Through carefully sized orifices, the steam and water violently mix, heating and removing the remaining gasses from the water. The mixture moves to the top of the scrubber housing and there the steam separates from the water and gasses and continues to flow up into the spray area and the vent condensing zone (Stage One of our Deaerator). See Figure I.

Deaerator Operation -

STAGE 2

Water from the collection basin flows down the vertical down comer and into the scrubber section where it comes in contact with upcoming steam. Through carefully sized orifices, the steam and water violently mix, thus setting off heating and flashing of the water as it propels the mixture to the top of the scrubber housing. At this point steam separates from the mixture and continues to flow up into the vent condensing zone, or Stage One of our Deaerator. See Figure I.

Tray Type Deaerator

Spray Type Deaerator

10 9 6 12 8 7 11 7

10 9 6

1 2 3

Feedwater Storage Tank Deaerator Liner Plates

4 5 6

Liner Plates

7 8 9

Globe Valve, Stud B/2N & Gasket Vent Orifice Vent Silencer Support, Hex B/N

10

Vent Silencer Safety Relief Valve Outlet Piping, Stud B/2N & Gasket

Platform & Ladder

Vent Piping

11
12

STERLING
MODELS

Model HT
Horizontal Type With No Storage Capacity. Spray/Tray Technology

Model VT
Vertical Type With No Storage Capacity. Spray/Tray Technology

Model DT
Dome Type With Horizontal Storage. Spray/Tray Technology

Model VTHS
Vertical deaerator horizontal storage. Spray/Tray technology

Model HTHS
Horizontal deaerator with horizontal storage. Spray/Tray type

Model DS
Dome type with integral horizontal storage. Spray/scrubber technology

Model HS
Horizontal type with integral horizontal storage. Spray/scrubber technology

Model UT
Upright with integral storage. Spray/tray technology

Plot No.293,Kehar Singh Estate West end Marg, Opp.D Block Saket, Saidula Jab, New Delhi-110030 Contact No. - 011 40506600 Email altech@altechinfra.com Facsimile - 011 40506636 Website www.allied-group.co