INTERACTIVE SCHEMATIC

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EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

ELECTRICAL SYMBOLS
T

BASIC HYDRAULIC COMPONENT SYMBOLS

Circuit Breaker

FUNCTION
Zoom In Zoom Out Fit to Page Hand Tool Find

KEYS
CTRL / + CTRL / - CTRL / 0 (zero) SPACEBAR (hold down) CTRL / F

Pressure Switch

Temperature Switch

Level Switch

Flow Switch

Pump or Motor

Variability

Click here to view the Schematic Symbols and Definitions page

Fluid Conditioner

Spring (Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS

ENVELOPES

VALVES

INTERNAL PASSAGEWAYS
FLOW IN ONE DIRECTION FLOW ALLOWED IN EITHER DIRECTION PARALLEL FLOW CROSS FLOW

FIXED DISPLACEMENT

PUMPS

BASIC HYDRAULIC COMPONENT SYMBOLS

Pump or Motor

One Position

Two Position

Three Position

PORTS

Infinite Positioning

Two Position

Three Position

Unidirectional

Bidirectional

Variability

VARIABLE DISPLACEMENT NON- COMPENSATED

Two-way
AB

Three-Way

Four-Way

CYLINDERS
Single Acting Double Acting

CONTROL
AB

Unidirectional

Bidirectional

Fluid Conditioner

Spring (Adjustable)

Normal Position

P T

Shifted Position

P T

FIXED DISPLACEMENT
Infinite Position

MOTORS

Spring

Pressure Compensation

CHECK

ACCUMULATORS
Pilot Controlled
Spring Loaded Gas Charged

Unidirectional

Bidirectional

Basic Symbol

Spring Loaded

Shuttle

VARIABLE DISPLACEMENT NON- COMPENSATED

Control Valves

Line Restriction (Variable) Line Restriction (Fixed)

Restriction Unidirectional Bidirectional Line Restriction Variable and Pressure Compensated

RELEASED PRESSURE

PILOT CONTROL

MAIN AUX.

ROTATING SHAFTS
Unidirectional Bidirectional

2-Section Pump

External Return

Internal Return

REMOTE SUPPLY PRESSURE

Attachment

Pump: Variable and Pressure Compensated

Simplified

Complete

Internal Supply Pressure

Hydraulic Pneumatic Energy Triangles

COMBINATION CONTROLS

LINES
Thermal Detent
Crossing Joining

MEASUREMENT

Solenoid

Solenoid or Manual

Solenoid and Pilot

Solenoid and Pilot or Manual

Servo

Pressure

Temperature

Flow

MANUAL CONTROL

FLUID STORAGE RESERVOIRS

Push-pull Lever

Manual Shutoff

General Manual

Push Button

Pedal

Spring

Vented

Pressurized

Return Above Fluid Level

Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL

G
Transducer (Fluid) Transducer (Gas / Air) Generator

ELECTRICAL SYMBOLS
T

M
Electric Motor Pressure Switch Pressure Switch (Adjustable) Temperature Switch Electrical Wire Pressure Switch

Temperature Switch

Level Switch

Flow Switch

Circuit Breaker

BASIC ELECTRICAL COMPONENT SYMBOLS

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

AG-C4 111-7898
Part Number: for Connector Plug

1 2

L-C12 3E-5179

Plug

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Receptacle Pin or Socket Number

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...) Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...)

L-C12 3E-5179 5A
Fuse (5 Amps)

9X-1123

Component Part Number

Harness identification code: This example indicates wire group 325, wire 135 in harness "AG".

325-AG135 PK-14
Wire Gauge Wire Color

1 2 1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

KENR8398-06 June 2013

793F and 793F WTR OEM Off-Highway Truck Hydraulic System

793F: SND1-UP SSP1-UP 793F WTR OEM: SXP1-UP

2013 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT TABLE
Component Locations
Description Accumulator Gp - Brake (ACC1) Accumulator Gp - Brake (ACC2) Accumulator Gp - Steering Breather Connector - Orifice Cylinder Gp - Telescoping, Hoist Filter - Oil, Adv Eff., Breather Filter Gp - Case Drain Filter Gp - Fan / Steering Return Filter Gp - Oil, Brake Filter Gp - Oil, Hoist / Brk Cooling Fitting - Orifice Fitting - Orifice Fitting - Orifice Motor Gp - Fan Pump / Motor Gp - Brake Release Pump Gp - Fan / Steering Pump Gp - Hoist / Brake Pump Gp - Metering (HMU) Screen - Pmp Brng Flushing Return Screen Gp - Hoist Lines Slack Adjustor Gp - Front Slack Adjustor Gp - Rear Valve Gp - Check Valve Gp - Check Valve Gp - Check, Brk Rel Pump Valve Gp - Check, Brk Rel, El Pump Valve Gp - Cntrl, Hoist / Brk Cooling Valve Gp - Makeup Valve Gp - Sol / Mnfld Valve Gp - Sol / Rlf, Str Acc. Valve Gp - Steering Part Number 291-1546 291-1546 308-2856 157-7911 311-6676 295-5708 4T-6788 290-2569 339-9706 290-2567 339-9702 8X-7851 8X-7851 8X-7851 240-7790 5T-1060 291-7263 310-4846 9T-1318 247-8298 6E-5472 205-0560 205-0560 332-7350 6E-4701 123-4750 123-4750 356-5705 183-7170 198-6577 272-9849 9T-8931 Machine Location 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Schematic Location

Component Locations
Description

I-5 I-14 F-11 D-7 G-4, G-5 H-13 D-5 D-7 A-5 F-5 I-9 G-4 F-8 E-11 E-9 I-8 B-9 F-6 C-2 C-7 H-10 G-2 G-14 C-7 I-5 I-8 I-14 I-12 E-9 F-8 E-11 F-3

Part Machine Number Location Mechanical Drive (Hydraulic Arrangement 278-8418) 315-5037 9T-8912 333-6434 299-3258 198-6041 202-9940 197-8885 341-4837 149-2754 288-5701 371-4190 371-4191 6E-5855 222-4744 Attachments 348-9270 320-8196 307-1504 242-7114 389-1181 Misc. Ref. 219-8800 219-8800 290-2729 336-9641 199-6683 221-3405 221-3405 221-3405 221-3415 221-3410 221-3410 221-3405 221-3405 186-0131 186-0131 128-5091 128-5091 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 69 70 53 54 55 56 57 58 59 60 61 62 63 64 65 67 68

Schematic Location

Control Gp - Foot Brake Cylinder Gp - Steering Filter Gp - Oil, RAX Manifold Gp - Control, RAX Motor Gp - Brake Cooling Motor Gp - RAX Pump Gp - Brake Cooling Pump Gp - RAX Screen As - Hydr. Oil Cooler Tank Gp - Hydraulic Valve / Mtg Gp - Cntrl, Brks, Std Whl Valve / Mtg Gp - Cntrl, Brks, XL Whl Valve Gp - Relief, Brake Oil Cooler Valve Gp - Traction Control Accumulator Gp - Steering (PED) Cooler Gp - RAX Oil Cooler Motor Gp - RAX Oil Cooler Fan Plug As - Rear Axle Cooler Valve Gp - Press. Rdc, Rad Fan Cntrl Orifice Orifice Core As - Oil Cooler, Brake Core As - Oil Cooler, Brake Core Gp - Oil Cooler, Steering Sensor Gp - Press., Brake Pump Sensor Gp - Press., Brk Acc. (ACC1) Sensor Gp - Press., Brk Acc. (ACC2) Sensor Gp - Press., Differential Oil Sensor Gp - Press., Rr Brk Oil, LH Sensor Gp - Press., Rr Brk Oil, RH Sensor Gp - Press., Steering Acc. Sensor Gp - Press., Steering Pump Sensor Gp - Speed, Clng Pmp Drive Sensor Gp - Speed, Fan Switch As - Press., Serv. Brake (Frnt) Switch As - Press., Serv. Brake (Rear)

I-13 F-3 G-13 F-12 C-4 D-12 C-5 D-12 I-9 B-5 H-4 H-3 D-5 I-7 F-11 G-11 G-11 D-8 D-9 I-5 I-4 J-8 J-9 A-8 I-5 I-5 I-13 F-12 I-7 E-9 E-11 F-8 C-5 H-7 G-4 G-6

TAP TABLE
Tap Locations Pressure, Sampling and Sensor
Description Brake Pump Filter Outlet Pressure Brake Pump Pressure Case Drain Return Filter Pressure Front Slack Adjuster Pressure Front, Left Parking Brake Release Press. Front, Right Parking Brake Release Press. Hoist Control Pilot Pressure Hoist Control Pilot Pressure Hoist Pump 1 Pressure Hoist Pump 2 Pressure Left, Front Wheel, Brake Cooling Input Press. Left, Front Wheel, Brake Cooling Output Press. Left, Rear Wheel, Brake Cooling Input Press. Left, Rear Wheel, Brake Cooling Output Press. Left, Rear Wheel, Traction Pilot Pressure Purge Point for Comissioning Radiator Fan Pressure RAX System Pressure Rear Slack Adjuster Pressure Rear, Left Parking Brake Release Press. Rear, Right Parking Brake Release Press. Right, Front Wheel, Brake Cooling Input Press. Right, Front Wheel, Brake Cooling Output Press. Right, Rear Wheel, Brake Cooling Input Press. Right, Rear Wheel, Brake Cooling Output Press. Right, Rear Wheel, Traction Pilot Pressure Secondary Retract Accumulator Pressure Service Brake Acummulator Pressure SOS, Brake Actuation SOS, Hoist and Brake Cooling SOS, Strg, Fan, Drive Steering Accumulator Pressure Steering Pump Pressure Supply Pump Pressure Tap Number R N P2 I1 J1 J2 L1 L2 M1 M2 K1 K2 K5 K6 S1 P1 F Q I2 J3 J4 K3 K4 K7 K8 S2 H G C B A E D P3 Schematic Location

F-5 F-6 C-7 G-1 J-1 D-1 H-11 G-11 F-6 F-6 J-2 I-1 J-13 I-14 I-7 H-3 D-9 E-12 G-14 J-14 B-14 E-2 D-2 C-14 B-14 H-7 I-5 I-4 I-6 I-9 E-10 E-3 F-8 C-9

14

13

12

11

10

K5 J3
J
(54) CORE AS - OIL COOLER BRAKE: 336-9641 (53) CORE AS - OIL COOLER BRAKE: 290-2729 (Extra Retarding Only) (1) ACCUMULATOR GP BRAKE (ACC1) 291-1546 (26) VALVE GP CHECK: 6E-4701 (28) VALVE GP - CHECK BRK REL: 123-4750

K1

J1

(Dimensions: 48 inches x 35 inches)

LEFT REAR

KENR8398-06

B K6
(29) VALVE GP - CONTROL HOIST / BRK COOLING: 247-1437

(2) ACCUMULATOR GP BRAKE (ACC2) 291-1546

SOS
(27) VALVE GP CHECK BRK REL EL PUMP: 123-4750 (60) SENSOR GP PRESS. RR BRK OIL, LH 221-3410

G C
(57) SENSOR GP PRESS. BRK (Acc1) 221-3405

LEFT FRONT

(12) FILTER GP - OIL HOIST / BRK COOLING 339-9702

H
(69) ADAPTER 319-8800
HOIST ACC1

(56) SENSOR GP PRESS. BRAKE PUMP 221-3405

RAX

HIGH PRESS. RLF

BCD

RV1

ACC2

PS2

PS1

TCS

DUAL STAGE SIGNAL SPOOL

(42) SCREEN AS HYDR. OIL COOLER 149-2754 (Extra Retarding Only)

(70) ADAPTER 319-8800 (58) SENSOR GP PRESS. BRK (ACC2) 221-3405

PS3

K2
I

S1

SV3

LOW PRESS. RLF

MAIN RELIEF DUMP SPOOL

LE1

(22) SCREEN GP HOIST LINES 6E-5472

T2

SQ1

(34)CONTROL GP FOOT BRAKE 315-5037

PR1 FL1

SV2

36 Page,

OR1

L1
H
SIGNAL ORIFICE #2 SIGNAL ORIFICE #1 ROD END VENT SLOT ACROSS STEM COUNTERBALANCE VALVE CARTRIDGE

(17) PUMP / MOTOR GP BRAKE RELEASE 5T-1060 (65) SENSOR GP PRESS. RR BRK OIL, RH 221-3410 (47) VALVE GP TRACTION CONTROL 222-4744

S2
TANK HF1 PD1 SV1

CV1

CV2

TSB

P T

T1 PLUG1 PD2 HF2 PD3 HF3

0R3 0R5 0R6 0R2 PB 0R9

0R7

0R4

0R8

SH1

SH2

P1
FSB

(7) CYLINDER GP TELESCOPING HOIST: 295-5708 (24) SLACK ADJ GP REAR: 205-0560
ORIFICE

L2
(13) FITTING ORIFICE A.C. ONLY: 8X-7851

(23) SLACK ADJ GP FRONT: 205-0560

PS5

SUPPLY

PS4

(6) CONNECTOR ORIFICE: 311-6676 (68) SWITCH AS - PRESS. SERV. BRK (REAR) A.C. ONLY: 128-5091

I2
G

(6) CONNECTOR ORIFICE: 311-6676 (13) FITTING ORIFICE A.C. ONLY: 8X-7851

(44) VALVE / MTG GP - CONTROL BRAKES (STD WHL): 285-5630 (45) VALVE / MTG GP - CONTROL BRAKES (XL WHL) NOT SHOWN: 283-9559

Spool sections by color =

RAISE

HOLD

SNUB

FLOAT

LOWER

(49) COOLER GP RAX OIL CLR 320-8196 (36) FILTER GP OIL, RAX: 333-6434 (31) VALVE GP SOL/ MNFLD 198-6577
B

(67) SWITCH AS - PRESS. SERV. BRK (FRNT) 128-5091

I1
(35) CYLINDER GP - STEERING 9T-8912, 205-0560

(50) MOTOR GP RAX OIL CLR FAN 307-1504

F
(51) PLUG AS REAR AXLE CLR 242-7114

(59) SENSOR GP PRESS. DIFF. OIL 221-3415

ACCUMULATOR GP STEERING (PED) (48) 308-3556, (3) 308-2856

A P

(14) FITTING ORIFICE 8X-7851 (63) SENSOR GP PRESS. STEER ACC. 221-3405
SW

CL
(11) FILTER GP OIL BRAKE 290-2567

CR

(33) VALVE GP STEERING 9T-8931

M1

M2

(19) PUMP GP HOIST / BRAKE 310-4846

(15) FITTING ORIFICE: 8X-7851

MECHANICAL PUMP DRIVE

TO FAN / STEERING PUMP

K3
EF T

(37) MANIFOLD GP CONTROL RAX: 299-3258

(62) SENSOR GP PRESS. STEER ACC. 221-3405 (32) VALVE GP - SOL / RLF STR ACC.: 272-9849

(61) SENSOR GP SPEED, FAN: 186-0131

HP

(30) VALVE GP MAKEUP: 183-7170

LS

HT

F
(16) MOTOR GP FAN: 240-7790

RIGHT FRONT

K4
(4) BREATHER 157-7911 (52) VALVE GP PRESS RDC. RAD. FAN CNTRL: 226-0835 (9) FILTER CASE DRAIN 290-2569 (46) VALVE GP RELIEF BRAKE OIL COOLER 6E-5855 (8) FILTER OIL BREATHER: 4T-6788

J2
D

M1

FINAL DRIVE

DIFFERENTIAL

(39) MOTOR GP RAX: 202-9940 (41) PUMP GP RAX: 214-1555

P3

(25) VALVE GP CHECK: 332-7350

P2
(40) PUMP GP BRAKE COOLING 197-8885 (38) MOTOR GP BRAKE COOLING 198-6041 (64) SENSOR GP - SPEED COOLING PUMP DRIVE 186-0131 (21) SCREEN PUMP BEARING FLUSHING RET.: 247-8298

(20) PUMP GP METERING (HMU) 9T-1318

REAR AXLE BANJO HOUSING SUMP SEE POWERTRAIN SCHEMATIC

T1 T2 R G2 A Ma SL Mb B G1 R T2 T1 U2

K7
Qmin Qmax Qmax Qmin

TO MECHANICAL DRIVE

(43) TANK GP HYDRAULIC 288-5701

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

BRAKE RELEASE PUMP AND CIRCUIT HOIST PUMP AND CIRCUIT STEERING CIRCUIT SUPPLY LINE FAN PUMP AND CIRCUIT BRAKE PUMP AND CIRCUIT SUPPLY PUMP AND CIRCUIT PARKING BRAKE CIRCUIT REAR AXLE LUBE PUMP AND CIRCUIT DRAIN / RETURN LINE DRAIN / BRAKE COOLING

RIGHT REAR

M1

M1

U1

L1

(18) PUMP GP FAN / STEERING 291-7263 (55) CORE GP - OIL COOLER STEERING: 199-6683

K8

J4

Air Line

CALLOUTS
(10) FILTER GP FAN/ STEER RETURN 339-9706
YY

Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL 138-1234 Part Number
Component Name

(Machine Location from Component LocationsTable)

Callout Number

793F AND 793F WTR OEM OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM SCHEMATIC MEDIA NUMBER: KENR8398-06 SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: -

BRAKE SYSTEM, STEER AND FAN, HOIST AND BRAKE COOLING, MECHANICAL DRIVE: RM757 and RM952
14 13 12 11 10 9 8 7 6 5 4 3

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

TRACTION CONTROL
VIEW ALL CALLOUTS

67
S2

61
S1

47 60
Left Side, Center of Chassis, Inside of Frame

STEERING CONTROL
VIEW ALL CALLOUTS

31 14 35

35

20

VIEW A-A

48

VIEW A-A

33
E A

32

62 15

SERVICE AND PARKING BRAKES

34
J1 J2
VIEW ALL CALLOUTS

23

I1

21

17

24

27
I2

J3

J4

PUMPS AND DRIVE

VIEW ALL CALLOUTS

Fan Pump

18

Steering Pump

M2

M1

P3

Pump Drive

Hoist Pump

19

Brake Pump

HYDRAULIC OIL TANK

VIEW ALL CALLOUTS

43

25

P2

HOIST CONTROL
VIEW ALL CALLOUTS

22
L2

29
L1

7 7

Viewed from Rear and Above

FAN CIRCUIT
VIEW ALL CALLOUTS

55

10

30

16

65

Viewed From Front

BRAKE COOLING
VIEW ALL CALLOUTS

K2

K3

K1

K4

46 53 54
B

40 38 42
K8

12
K6

64

K5

K7

BRAKE CONTROL
VIEW ALL CALLOUTS

69 57
H

45 44 56

26

28 6

P1

13

70 58

11

Left Side, Center of Chassis

RAX OIL COOLER

VIEW ALL CALLOUTS

50

49 59

63
D

51
Q

31 39 41 36 37