FCV INTERNAL USE ONLY

MUST NOT BE COPIED Work instruction: PERIODIC INSPECTION WORK INSTRUCTION OF DESMEAR MACHINE

JXFM
PWB Development Section

PERIODIC INSPECTION WORK INSTRUCTION OF DESMEAR MACHINE 1. Purpose This instruction used to periodically inspect the DESMEAR MACHINE 2. Related documents: -Machine management specification STD. No.JXFV425/502E -Rules for equipment maintenance performed by productive maintenance staff JXFV325/001E 3. Contents: Perform to inspect major and important parts, which impact to product quality and machine efficiency. Inspection contents contain in Periodic check sheet attachment: 3.1 Check method 3.1.1 Five-sense checking includes: Touching, Hearing, Visual, and Smelling 3.1.2 Reading inspection: Reading the value on the indicators 3.1.3 Measuring inspection: Using the special tools for measurement 3.2 Inspection criteria: (Detailed in attachment) 3.3 Inspection frequency: (Detailed in attachment) 3.4 Judgement : Good : Average X : Bad 3.5 Treatment: A: Lubricate B: Tighten C: Adjust D: Weld, connect 3.6 Remark: Used for other treatment
Creation section
P.T.HOAN P.T.HOAN N.A.CHI CHECK K.SHOJI K.SHOJI K.ARAI APPR Add 4 items at page 2 Modify check sheet form Modify Page 1,Attachment DESCRIPTION

E: Exchange F:Will be exchanged(Emergency) G:Will be exchanged(within period) H:Other treatment

BEE

04 03 02 REV

05/11/2003 21/6/2003 15/12/1998 DATE

L.Q.HUNG L.Q.HUNG C.D.KHANG DESIGN

STD. No

JXFM 325/127E
STD DIV FCV Inc. SHEET / 7

DATE
22/07/1998

SECTION BE

DESIGN C.D.KHANG

CHECK N.A.CHI

APPR K.ARAI

FCV

FCV STANDARD SHEET

PWB Development Section

PERIODIC CHECK SHEET

No

Check item

Check part

Machine: CONVEYOR DESMEAR MACHINE Check method

No.

Man Hour Freq. (Month) Jan Feb Apr May (Judgment) Value / Treatment Jul Aug Oct Nov Mar Jun Sep Dec Remark

Criteria

Magnetic contactor 1 Control panel Relay Breaker ELB 2 Desmear and Neutralizer tanks Hot water rinse No.1 Hot water rinse No.2 Dip rinse Recovery Desmear No.1 Desmear pump No.1 Desmear pump No.2 Desmear pump No.3 Electrodes Desmear No.2 Desmear pump No.1 Desmear pump No.2 Desmear pump No.3 Electrodes Water rinse Neutralizer Neutralizer pump No.1 Neutralizer pump No.2 Neutralizer pump No.3

Watching Watching Press the test button Touching, hearing Touching, hearing Touching, hearing Touching, hearing

No loosing terminal, good contactor No loosing terminal, good contactor Breaker works normally Normal Normal Normal Normal

1 1 1 1 1 1 1

Touching, hearing Touching, hearing Touching, hearing Visual

Normal Normal Normal Not be corroded and damaged

1 1 1 1

Touching, hearing Touching, hearing Touching, hearing Visual Touching, hearing

Normal Normal Normal Not be corroded and damaged Normal

1 1 1 1 1

Touching, hearing Touching, hearing Touching, hearing

Normal Normal Normal

1 1 1 JXFM 325/127E _ Page2/7

PWB Development Section Recovery Dip rinse Pressure rinse Cooling system Heating system Water rinse Air shower Blower No.1 Blower No.2 Drying chamber Blower No.1 Blower No.2 3 Conveyor Touching, hearing Touching, hearing Normal Normal Touching, hearing Touching, hearing Normal Normal 1 1 1 1 1 Touching, hearing Touching, hearing Touching, hearing Visual and manual Visual and manual Touching, hearing Normal Normal Normal No leakage and connector must be tight. No leakage and connector must be tight. Normal 1 1 1 1 1 1

Conveyor motor desmear No.1 Conveyor motor Chain Sprocket Gear Gear shaft Touching, hearing Watching, frease up Watching, frease up Watching, frease up Watching Normal No wear, no damage No wear, no damage No wear, no damage No wear, check working normal 1 1 1 1 1

Conveyor motor desmear No.2 Conveyor motor Chain Sprocket Gear Gear shaft Touching, hearing Watching, frease up Watching, frease up Watching, frease up Watching Normal No wear, no damage No wear, no damage No wear, no damage No wear, check working normal 1 1 1 1 1

Conveyor motor neutralizer

JXFM 325/127E _ Page3/7

PWB Development Section Conveyor motor Chain Gear Gear shaft Hot water rinse tank Conveyor motor Chain Sprocket Gear Gear shaft Drying chamber Conveyor motor Chain Gear Gear shaft 4 Make up tank Desmear supply pump Agitator pump Sub desmear supply pump Neutralizer supply pump Solenoid valve Level sensor Bubbling motor Tank Pipe 8 Control panel Touching, hearing Watching, frease up Watching, frease up Watching Touching, hearing Touching, hearing Touching, hearing Touching, hearing Watching, touching, hearing Watching Touching, hearing Watching Watching Normal No wear, no damage No wear, no damage No wear, check working normal Normal Normal Normal Normal No abnormal sound, no liquid leak Check working normally Normal No leak, no damage No leak, no damage 20.2m/min 1 1 1 1 1 1 1 1 1 1 1 1 1 3 JXFM 325/127E _ Page4/7 Touching, hearing Watching, frease up Watching, frease up Watching, frease up Watching Normal No wear, no damage No wear, no damage No wear, no damage No wear, check working normal 1 1 1 1 1 Touching, hearing Watching, frease up Watching, frease up Watching Normal No wear, no damage No wear, no damage No wear, check working normal 1 1 1 1

Solenoid valve, level sensor Bubbling Other

6 7

Conveyor revolution Measure with rotation meter meter Temperature controller

PWB Development Section

Desmear Desmear tank No.1 Desmear tank No.2 Recovery tank Dip rinse tank Hot water rinse tank No.1 Hot water rinse tank No.2 Desmear tub No.1 Desmear tub No.2 Mixing tank Neutralizer Neutralizer tank Recovery tank Dip rinse tank Pressure rinse tank Drying chamber 9 Desmear and Neutralizer pumps Hot water rinse No.1 Hot water rinse No.2 Dip rinse Recovery Desmear No.1 Desmear pump No.1 Desmear pump No.2 Desmear pump No.3 Desmear No.2 JXFM 325/127E _ Page5/7 Insulation measurement Insulation measurement Insulation measurement Over 1M Over 1M Over 1M 3 3 3 Measure with themometer Measure with themometer Measure with themometer Measure with themometer Measure with themometer Insulation measurement Insulation measurement Insulation measurement Insulation measurement 4520C 5020C 5020C 5020C 6020C Over 1M Over 1M Over 1M Over 1M 3 3 3 3 3 3 3 3 3 Measure with themometer Measure with themometer Measure with themometer Measure with themometer Measure with themometer Measure with themometer Measure with themometer Measure with themometer Measure with themometer 8520C 8520C 5020C 5020C 5020C 5020C 8620C 8620C 3320C 3 3 3 3 3 3 3 3 3

PWB Development Section Desmear pump No.1 Desmear pump No.2 Desmear pump No.3 Water rinse Neutralizer Neutralizer pump No.1 Neutralizer pump No.2 Neutralizer pump No.3 Recovery Dip rinse Pressure rinse Water rinse Air shower Blower No.1 Blower No.2 Drying chamber Blower No.1 Blower No.2 10 Conveyor Insulation measurement Insulation measurement Over 1M Over 1M Over 1M Over 1M 3 3 3 3 Insulation measurement Insulation measurement Over 1M Over 1M 3 3 Insulation measurement Insulation measurement Insulation measurement Insulation measurement Insulation measurement Insulation measurement Insulation measurement Over 1M Over 1M Over 1M Over 1M Over 1M Over 1M Over 1M 3 3 3 3 3 3 3 Insulation measurement Insulation measurement Insulation measurement Insulation measurement Over 1M Over 1M Over 1M Over 1M 3 3 3 3

Conveyor motor Insulation measurement desmear No.1 Conveyor motor Insulation measurement desmear No.2 Conveyor motor neutralizer Conveyor motor Sprocket Hot water rinse tank Conveyor motor Drying chamber Insulation measurement Insulation measurement Watching, grease up

Over 1M No wear, no damage

3 3

Over 1M

3 JXFM 325/127E _ Page6/7

PWB Development Section

Conveyor motor Sprocket 11 Heater Heater No.1 Heater No.2 12 Make up tank Desmear supply pump Agitator pump Sub desmear supply pump Neutralizer supply pump

Insulation measurement Watching, grease up Insulation measurement Insulation measurement Insulation measurement Insulation measurement Insulation measurement Insulation measurement

Over 1M No wear, no damage Over 10M Over 10M Over 1M Over 1M Over 1M Over 1M

3 3 3 3 3 3 3 3 Month Mgr ignature Date: Revision History Revision 03 04 Change content Modify periodic form Add 4 items at page 2 Checker Egr Svr

[Treatment] : A: Lubricate B: Tighten C: Adjust D: Weld, connect E: Exchanged F: Stop (Wait spare part) G: Will be changed (Emergency) H: Will be changed (within period) K: Other treatment [Judgment] : O: Good : Average X: Bad

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