DLM142
Features
Simple, compact and heavy duty designed 2 sections monoblock valve, for hydraulic systems with load sensing variable displacement pump. H Each spool has indipendent load check valve. H Parallel circuit. H A wide variety of service port valves. H Available with manual, electro--hydraulic and remote with flexible cables spool control kits. H Diameter 18 mm -- 0.71 in interchangeable spools.
Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.
WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.
3rd edition January 2000: This edition supercedes all prior documents.
DAT010E
DLM142
Contents
Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A side spool positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 B side options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Port relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Special configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 25
DAT010E
DLM142
Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.
Nominal flow rating Operating pressure (maximum) Max. back pressure Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min. max Max level of contamination Ambient temperature NOTE - For different conditions please contact Customer Service. on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C
80 l/min 250 bar 10 bar 3 cm3/min Mineral oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 3600 psi 145 psi 0.18 in 3/min
DAT010E
DLM142
Dimensional data
Valve type Valve code Production batch : P99 = production year (1999) 00001 = progressive number
108 4.25
155 6.10
Position 0 Position 1
70.5 2.78
M8
Standard threads
PORTS Inlet P and outlet T A and B ports Load sensing LS port BSP
(ISO228/1)
13 0.51 16 0.63
SAE UN-UNF SAE 12 (1 1/16--12 UN) SAE 10 (7/8--14 UNF) SAE 6 (9/16--18 UNF)
METRIC
(ISO 262)
DAT010E
68 2.68 86 3.39
13.5 0.53
Position 2
18 0.71
Position 3
WALVOIL
92.5 3.64
75.5 2.97
18 0.71
DLM142
Hydraulic circuit
To prevent spools sticking due to temperature shock, the valve is available in a special configuration with the connection of the pressure line with tank through a small orifice ( 0.6 mm / 0.024 in). There is a small amount of flow constantly going to tank, but this system keeps the valve body warm with spools in neutral position. This configuration is particularly suitable for application in cold environment.
Load check valve Allen wrench 8 - 24 Nm / 17.7 lbft Allen wrench 4 9.8 Nm / 7.2 lbft
Shuttle valve
A ports lines
Tank line
P A1 B1 A2
T B2
0.6 mm 0.024 in
A2
LS Ex.: DLM142/2--AP/113SL/18MASL--<CVN>
LS
B2
Ex.: DLM142/2--AP/113SL/18MASL--FC0.6--<CVN> 6
DAT010E
DLM142
Performance data (pressure drop vs. flow) Inlet to work port
From inlet to A (spool in position 1) or B (spool in position 2).
540 (psi)
B1 A1 A2 B2 P LS T
360
20 180
10
B1 A1 A2 B2 P LS T
360
20
A2(B2)T 180
10
DAT010E
DLM142
Ordering codes Example:
1st section 2nd section
2.
3.
4.
5.
Black painted
Port relief valve setting in bar
5. 1.
P3T
13
4. 2.
SL
TQ
1.
TYPE 2- AP
Body kit *
CODE 5KC1903005 DESCRIPTION 2 sections
4.
TYPE SL TQ
B side options
CODE 5TEL108210
page 12
DESCRIPTION Prearranged for mechanical remote control Prearranged for cable remote control
2.
TYPE 1
Spool
CODE 3CU1310210
page 10
CIRCUIT DESCRIPTION Double acting, 3 postions, A and B closed in neutral position with positioner kit 8MA. 4 positions, A and B to tank in 4th positions (float) with positioner kit 13
5.
page 13
3.
TYPE 8MA 13
page 11
DESCRIPTION With spring return in neutral position With detent in position 3 and spring return in neutral position
TYPE CODE DESCRIPTION Anti-shock valve P(G3- 100) 3XCAR208113 Range 100 to 250 bar / 1450 to 3600 psi standard setting 100 bar / 1450 psi P(G4- 200) 3XCAR208114 Range 200 to 315 bar / 2900 to 4600 psi standard setting 200 bar / 2900 psi Anti-shock and anti-cavitation valve U(G2- 63) XCAR308112 Range63 to 125 bar / 900 to 1800 psi standard setting 63 bar / 900 psi U(G3- 100) XCAR308115 Range 100 to 250 bar / 1450 to 3600 psi standard setting 100 bar / 1450 psi U(G4- 200) XCAR308114 Range 200 to 315 bar / 2900 to 4600 psi standard setting 200 bar / 2900 psi Standard setting is referred to 10 l/min flow. C P3T XCAR408110 Anti-cavitation 3XTAP524290 A and B ports valve blanking plugs
DAT010E
DLM142
Special configuration - page 17 DLM142 valve with proportional electro- hydraulic control Ordering codes
DLM142 valve with proportional electro- hydraulic control and quick- action coupling
DAT010E
DLM142
Spool Type 1
A
1
T P B " stroke =
+ 7 mm + 0.28 in P P T A LS B
LS
P BT
P A--LS A
1
T P B
0
A LS B
LS
1
A T P B A stroke = T A stroke =
- 7mm - 0.28 in - 6.7 mm - 0.26 in
2
A LS B
P P B--LS A T
LS
P AT P B
1
- 12 mm - 0.47 in
3
A LS B
A A stroke = T P LS P T
Performance data
Spool metering PA(B)
0.1 90 (l/min ) 60 Flow Flow 0.2 (in) 90 (l/min ) 60
z
30 Qin = 80 l/min
J 30
F Y
10
DAT010E
DLM142
A side spool positioner With spring return
8MA kit
Supplied with standard spring type A (see force--stroke diagram). Available with heavier spring type B (8 code: 5V08108010) or type C (8MC code: 5V08208000).
Force-stroke diagram
Allen wrench 4 6.6 Nm / 4.9 lbft Allen wrench 6 24 Nm / 17.7 lbft (N)150 75 Force 0 -75 50 1.97 -150 -7 -6 -5 -4 -3 -2 -1 - 0.2 - 0.1 0 0.1 0.2
C A
(in) (lbf) 30 20 10 0 - 10
A C B
2 3 4 5 6
- 20 - 30 7 (mm)
0 1 Stroke
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft Force 400 (N) 200 0 - 0.4 - 0.3
Force-stroke diagram
- 0.2 - 0.1 0 - 0.1 - 0.2 (in) 80 (lbf) 40 0 - 40 From position 2 to 3 -10 -8 -6 -4 -2 Stroke 0 2 4 6 - 80 7 (mm)
82.5 3.25
Locking-unlocking area Locking force:300 N / 67.4 lbf 10% Unlocking force:270 N / 60.7 lbf 10%
DAT010E
11
DLM142
B side options SL prearranged for mechanical remote control
1
Spool dimension
16 0.63
3CU1310210
19 0.75 28 1.10
5 0.20
18 0.71
1
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 10 Wrench 24
80.5 3.17
NOTE - For more information concerning remote cable control require appropriate documentation.
12
DAT010E
DLM142
Port relief options Anti-shock valve P 1 ( G 3 - 100 )
Pressure setting in bar. Spring type (3, 4). Adjustment type (G, H).
P1
A B A
P2
B A
P3
B
1 2 3
Adjustment type
G: with screw
20.5 0.81 max Notch 1.5 mm / 0.06 in Wrench 22 42 Nm / 31 lbft Wrench 24 42 Nm / 31 lbft
Performance data
Spring nr. 3 (blue band)
400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 0.18
RESPONSE TIME
10% Time ()
DAT010E
13
DLM142
Port relief options Anti-shock and anti- cavitation valve U 1 (G 3 - 100 )
Pressure setting in bar. Spring type (2, 3, 4). Adjustment type (G, H).
U1
A B A
U2
B A
U3
B
1 2 3
Adjustment type
G: with screw
20.5 0.81 max Notch 1.5 mm / 0.06 in Wrench 22 42 Nm / 31 lbft Wrench 24 42 Nm / 31 lbft
Performance data
Spring nr. 2 (green band)
400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min)
30 Flow
60
90 (l/min)
Response time
(% DP) 105% Pressure 95% 90%
OVERSHOOT
Pressure drop
60 (bar) Pressure 40
20
10% 0.45
RESPONSE TIME
0.6
TRANSIENT RECOVERY TIME
Time
()
0 0 10 20 Flow 30 40 (l/min)
14
DAT010E
DLM142
Port relief options Anti-cavitation valve C 1
1 2 3
mounted on A port. mounted on B port. mounted on A and B ports.
C1
A B A
C2
B A
C3
B
Performance data
Pressure drop
11.5 0.45 24 (bar) 18 Pressure 12 6 0 0 30 Flow 60 90 (l/min)
Wrench 24 42 Nm / 31 lbft
DAT010E
15
DLM142
16
DAT010E
DLM142
Special configurations
DAT010E
17
DLM142
Special configurations Dimensional data Proportional electro- hydraulic control
Spool positioner kit type 13EZ3 (4 positions). Code: 5V13918000 1 0.04 46 1.81 Spool positioner kit type 8EZ3 (3 positions). Code: 5V08642000
18 0.71
B1
A1
A2
B2
10.5 0.41
38.5 1.52
346 13.62
149 5.87
b1
a1
a2
b2
18 0.71
134.5 5.29
26.5 1.04
144 5.67
178 7.01
DLM142
Proportional electro- hydraulic control Hydraulic circuit
Standard execution is with closed center circuit for variable displacement pump.
Special configurations
A1
B1 R
A2
B2
CVA
SV T
1B CV F
1A
2B
CVB 2A LS 19
Ex.: DLM142/2--APE/113EZ3/KE2/18EZ3--FC0.6--12VDC--<CVN>
LEGEND 1A-1B 1st section proportional solenoid pressure reducing valves 2A-2B 2nd section proportional solenoid pressure reducing valves CV check valve on pilot line CVA load check valve on 1st section CVB load check valve on 2nd section F filter R restrictor 0.6 mm / 0.024 in SV shuttle valve
DAT010E
DLM142
Special configurations KE2-12VDC module
Allen wrench 5 15 Nm / 11 lbft 1A 2A Steel wire filter 6x5 mm (0.236x0.197 in) - 60 m 44 1.73
50 1.97 15 0.59
47 1.85 b1 82 3.23 59 2.32 a1 a2 b2 T Accumulator connection G 1/4 thread Pressure reducing valve Allen wrench 6 24 Nm / 17.7 lbft Pressure gauge connection (plugged) G 1/4 thread Allen wrench 6 - 24 Nm / 17.7 lbft Allen wrench 3 6.6 Nm / 4.9 lbft Solenoid
62 2.44
45 1.77
Filter kit for pressure reducing valve pilot line Allen wrench 6 - 24 Nm / 17.7 lbft
48 1.89
53 2.09
20
DAT010E
DLM142
Proportional electro- hydraulic control Example of electrical connections
1st Spool Float B1 A1 A2 B2 2nd Spool
Special configurations
1B
2B
1A
2A
12 VDC
BATTERY
(l/min) 90
60 Ports flow
Output current
0.25 0.00 -0.25 -0.50 -0.75 -1.00 -1.25 3 4 5 6 7 Inlet voltage 8 4th position float 0.45 A 0.65 A 0.8 A 0.9 A 1.2 A 9 (V)
30 4th position float 0 0.5 0.6 0.7 0.8 0.9 1.0 Solenoid current 1.1 1.2 (A)
NOTE -- For further information about electrical system requirements, refer to ARC300 catalogue DEV001IE
DAT010E
21
DLM142
Special configurations For DLM142 valve with manual control
This prearrangement requires special valve body kit code: 5KC1903006 , wich include body, seals, rings, load check valves, fixing flange and quick--action coupling joints. This configuration needs special positioner kit type 13 code: 5V13108050. body kit special kit type13
Quick- action coupling joint type A12.5 UNI- ISO 7241/1 118 4.65 76 2.99 59.5 2.34 203 7.99
49 1.92
32 1.26 P b1 a1 a2 b2 T
22
DAT010E
265.5 10.45
66.5 2.62
DLM142
Quick- action coupling For DLM142 valve with proportional electro- hydraulic control
This prearrangement requires special valve body kit code: 5KC1903007 , wich include body, seals, load check valves, fixing flange and quick--action coupling joints. body kit prop. electro--hydraulic control (see page 18)
Special configurations
Quick- action coupling joint type A12.5 UNI- ISO 7241/1 118 4.65 76 2.99 59.5 2.34
203 7.99
49 1.92
32 1.26 b1 a1 a2 b2 T
DAT010E
23
359.5 14.15
66.5 2.62
DLM142
Special configurations Lock cam kit
Code: 5X7200
NOTE -- Availability for different type of quick-action coupling on request, contact Customer Service.
Dimensional data
16 0.63
125 4.92
122.5 4.82
B2
b2
A2
M22x1.5
A1
B1
b1
a1
a2
24
DLM142
Installation and maintenance
The DLM142 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position; in order to prevent body deformation and spool sticking mount the product on a flat surface; in order to prevent the possibility of water entering the spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.
A1 A2 B2 B1
A2
B2
A1 B1
T P
Standard configuration
LS
LS
Electro-hydraulic configuration
NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
DAT010E
25
DLM142
Installation and maintenance
Chamfer O-Ring seals 18x2.5 code: 4GUA118025 Holding O-Ring bushing code: 3ANE134041
Positioner kit
Body
Spool Normally spools are interchangeable. Verify the smoothness during the assembly
NOTE (only for valve with machanical control) -- All articulated parts inside cap are lubricated with synthetic base grease grade NLGI2.
MALFUNCTION External leakage control kit or opposite side. Excessive internal leakage on A and B ports. Dropping load during transition while raising Inability to build pressure on A and B ports.
CAUSE Worn spool seal due to mechanical actuation or high back pressure. Increase clearance between spools and body due to high wear High leakage on the load check valve. Port relief valve open. Low pump pressure and flow. Low voltage supply. Proportional pressure reducing valve blocked. High spool friction.
REMEDY Locate the leakage and replace the seal. Check back pressure level. Replace the directional control valve and check the oil contamination level. Remove the load check valve and clean the seat. Remove and clean or replace the port relief valve. Check the pump and circuit. Check electric system. Remove the valve and clean it. Remove the spool an clean it carefully.
26
DAT010E
AUSTRIA
IRELAND
PORTUGAL
BELGIUM
ISRAEL
CANADA
ITALY
CHINA
DENMARK
SOUTH AFRICA HYFLO Southern Africa ltd P.O. box 240 Paarden eiland 7420 tel. 0027 21 511 7021 fax. 0027 21 5114456 LOWE ERNEST 6 Skew road 1460 Boksburg North tel. 0027 11 8944281 fax. 0027 11 8946108 SPAIN INTERSEAL S.A. Autovia de Castelldefels Km 5 08820 El prat de Llobregat Barcelona tel. 0034 93 3706711 fax. 0034 93 3701807 HYDRAC AB Getaengsvaegen 22 50263 Boras tel. 0046 33 127470 fax. 0046 33 125879
FINLAND
FRANCE
SWEDEN
GERMANY
SWITZERLAND BT HYDRAULIK AG Fischermattelistrasse 6 3000 Berna 5 tel. 0041 31 3798141 fax. 0041 31 3823980 TAIWAN LIMIT TEIN INDUSTRIAL CO. LTD 2F. NO. 8-1 lane 42 sec.3 TZU Ching rd. Sanchung city Taipei Hsien tel. 00886 2 9995022 fax. 00886 2 9995055 SRITONG ENGINEERING CO. LTD 8/233-236 Moo 4 Rama 2 10150 Bangmod chomthong, Bangkok tel. 00662 428 4171 fax. 00662 428 4180 AFRICA INDUSTRIE N.Z.I Ben Arous Tunis tel. 0021 61 1 384510 fax. 0021 61 1 384476 HIDRO KONTROL MAK. SANAYI VE TI Buyuk Sanayi 1 Cadde Arpacio 2 Ishani n. 95/11 Iskitler 6060 Ankara tel. 0090 312 3842895 fax. 0090 312 3414476 HIDROTAS DIS TICARET A.S. Halit Ziya bulv n.33 Zuhal is han-Izmir tel. 0090 232 4842253 fax. 0090 232 4837463 UNITED KINGDOM BYPY HYDRAULICS & TRANSMISSIONS LTD NO. 8 Lingen road sheet R.I.E. Ludlow salop sy8 1xd tel. 0044 1 584 873012/3/4 fax. 0044 1 584 876647 USA MC ELROY FLUID POWER 826 North Fulton 74158 Tulsa Oklahoma tel. 001 918 8369055 fax. 001 918 8319300
THAILAND
TUNISIA
HOLLAND
MALAYSIA
TURKEY
MOROCCO
NORWAY
NEW ZELAND VICKERS SYSTEMS LTD 77-79 Ben Lomond Crescent P.O.Box 51 076 Pakuranga Aoukland tel. 0064 9 576 9089 fax. 0064 9 576 5865
WALVOIL S.P.A. 42100 REGGIO EMILIA ITALY VIA ADIGE, 13/D TEL. +39.0522.932411 FAX +39.0522.300984 E-MAIL: INFO@WALVOIL.COM HTTP: //WWW.WALVOIL.COM CUSTOMER SERVICE TEL. +39.0522.932555 FAX +39.0522.932455
D1409808I DAT010E