SDS150
Features
Simple, compact and heavy duty designed sectional valve from 1 to 12 sections for open and closed centre hydraulic systems. H Fitted with a main pressure relief valve and a load check valve on every working section H Available with parallel, tandem or series circuit. H Optional carry--over port. H A wide variety of port and circuit valves. H Available manual, pneumatic, hydraulic, electro--hydraulic, and remote with flexible cables spool control kits. H Diameter 20 mm (0.79 in) interchangeable spools.
Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.
Nominal flow rating Operating pressure (maximum) Back pressure (maximum) Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min. max. Max level of contamination Ambient temperature NOTE - For different conditions please contact Customer Service. parallel or tandem circuit series circuit on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C
90 l/min 315 bar 210 bar 25 bar 3 cm3/min Mineral base oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 4600 psi 3050 psi 360 psi 0.18 in 3/min
Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.
WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.
5th edition January 2000: This edition supersedes all prior documents.
DBC003E
SDS150
Dimensional data
Optional top outlet (must be used in carry-over configuration) E 38.2 1.50 F 11 0.43 Valve type
Production batch : P99 = production year (1999) 00001 = progressive number 114.5 4.51 43.5 1.71
51 2.01
9 0.35
Carry-over C optional
M8
90 3.54
168 6.61
45 1.77
MADE IN ITAKY
38.5 1.52
27.5 1.08
Pos.1 17 17 Pos.2
38 1.50
35.5 1.40
45 1.77
35.5 1.40
38 1.50
M 10
10 0.39
121 4.76
E
mm 154 199 244 289 334 379 in 6.06 7.83 9.61 11.4 13.2 14.9 mm 71 116 161 206 251 296
F
in 2.80 4.57 6.34 8.11 9.88 11.7
Weight
kg 11 16 20.9 25.9 30.8 35.8 lb 24.2 35.3 46.1 57.1 67.9 78.9
E
mm 424 469 514 559 604 649 in 16.7 18.5 20.2 22.0 23.8 25.6 mm 341 386 431 476 521 566
F
in 13.4 15.2 17.0 18.7 20.5 22.3
Weight
kg 40.7 45.7 50.6 55.6 60.5 65.5 lb 89.7 101 112 123 133 144
Standard threads
PORTS Inlet P and carry--over C A and B ports Outlet T PILOT PORTS Hydraulic Pneumatic G 1/4 NPTF 1/8--27 SAE 6 (9/16--18 UNF) NPTF 1/8--27 BSP
(ISO228/1)
SAE UN-UNF SAE 12 (1 1/16--12 UN) SAE 10 (7/8--14 UNF) SAE 12 (1 1/16--12 UN)
DBC003E
SDS150
Performance data Open centre
From side inlet to side outlet.
40 (bar)
A1 P B1
A12 T B12
Pressure drop
30
20
10
540 (psi)
A1 P B1
A12
Pressure drop
30
T B12
20
PA12(B12) PA1(B1)
360
10
180
540 (psi)
A1 P B1
A12
Pressure drop
30
T B12
A1(B1)T 20 A12(B12)T
360
10
180
SDS150
Hydraulic circuit 2 parallel working sections
A1 B1 A2 B2
125 1800
Ex.: SDS150/2/AC(XG--125)/18L/18L/RC
125 1800
Ex.: SDS150/2/AC(XG--125)/18L/DFG/18L/RC
125 1800
125 1800
T Ex.: SDS150/2/AC(XG--125)/18L/CS1/18L/BC(XG--125)
DBC003E
SDS150
Hydraulic circuit Inlet cover
TYPE AC(XG) AD(XG) AC(YG3) AC(SV) CODE 614261001 614261004 614261010 614261003 DESCRIPTION Side inlet with pilot operated pressure relief valve Top inlet with pilot operated pressure relief valve Side inlet with direct pressure relief valve Side inlet with relief valve blanking plug
125 1800
125 1800
125 1800
AC(XG--125)
AD(XG--125)
AC(YG3--125)
AC(SV)
Working sections
TYPE P- 18L Q- 18L S- 18L SP- 18L CODE 614161001 614151001 614171001 614181001 DESCRIPTION Parallel Parallel without valve prearangement Series Tandem
A B
A B
A B
A B
P--18L
Q--18L
S--18L
SP--18L
DBC003E
SDS150
Hydraulic circuit Intermediate sections
TYPE CS1 DFG EI1(XG) EI2(XG) CODE 614402100 614461020 614521010 614521025 DESCRIPTION Mid return manifold section Pressure compensated flow divider section Secondary pilot operated pressure relief valve Mid inlet with secondary pilot operated pressure relief valve
125 1800
125 1800
CS1
DFG
EI1(XG--125)
EI2(XG--125)
Outlet cover
TYPE RC RD RE RK CODE 614361001 614361005 614361002 614361004 DESCRIPTION Side outlet Top outlet Top outlet with carry-over Top outlet with closed centre
C T
RD
RE
RK
SDS150
Assembling parts 1.
PART CODE 5TIR110149 5TIR110194 5TIR110239 5TIR110284 5TIR110329 5TIR110374 5TIR110419 5TIR110465 5TIR110509 5TIR110555 5TIR110599 5TIR110644 DESCRIPTION Tie rod kit for 1 section valve Tie rod kit for 2 sections valve Tie rod kit for 3 sections valve Tie rod kit for 4 sections valve Tie rod kit for 5 sections valve Tie rod kit for 6 sections valve Tie rod kit for 7 sections valve Tie rod kit for 8 sections valve Tie rod kit for 9 sections valve Tie rod kit for 10 sections valve Tie rod kit for 11 sections valve Tie rod kit for 12 sections valve
1.
M10 nut - wrench 16
2.
2.
5STA125190
Brakets kit
DBC003E
SDS150
Inlet cover options Example: FE SDS150 / A C (XG - 125) EL- 12VDC * 1. 2. 3. 4.
Pressure relief valve setting in bar
4.
SV
2.
3.
F X L
1.
EL
SV
1.
4.
TYPE F L EL
CODE 3FIA111400
2.
CODE 3XTAP732200
SV
XTAP526340
3.
TYPE CODE DESCRIPTION VMP10/1 pilot operated pressure relief valve type X (standard) (XG- 125) X006211120 Range 25 to 315 bar / 360 to 4600 psi standard setting 125 bar / 1800 psi VMD10/1 direct pressure relief valve type Y (YG2- 125) 3XCAR110212 Range 80 to 160 bar / 1160 to 2300 psi standard setting 125 bar / 1800 psi (YG3- 175) 3XCAR110213 Range 125 to 250 bar / 1800 to 3600 psi standard setting 175 bar / 2500 psi (YG4- 220) 3XCAR110214 Range 200 to 315 bar / 2900 to 4600 psi standard setting 220 bar / 3200 psi Standard setting is referred to 10 l/min flow. SV XTAP526340 Relief valve blanking plug
DBC003E
SDS150
Working section options Example: EL SDS150 / P - 1 8 L . P 1 (G3 - 100) * 1. 2. 3. 4. 5.
Port relief valve setting in bar
1 2 3
3. 1.
TYPE Q P S SP
I
9B-10B-11B
2.
TYPE 1 1CS 1A 1B 2 3 4
Spool options
CODE 3CU2410120 3CU2410200 3CU2421200 3CU2422130 3CU2425200 3CU2431180 3CU2435100 CIRCUIT DESCRIPTION Double acting, 3 positions, with A and B closed in neutral position Double acting, 3 positions, with A and B closed in neutral position, metering type Double acting, 3 positions, with A open to tank in neutral position Double acting, 3 positions, with B open to tank in neutral position Double acting, 3 positions, with A and B open to tank in neutral position Single acting on A, 3 positions, B plugged; requires G1/2 plug (see part I) Single acting on B, 3 positions, A plugged; requires G1/2 plug (see part I)
11
1.
8PC
3.
TYPE 8 9B 10B 11 11B 8PC 8EI3
8EI3
SDS150
Working section options
5.
P
II
4.
TYPE L SLP TQ TP LCB
B side options
CODE 5LEV110000 5COP110000 5TEL110110 5TEL110005 5CLO211100 DESCRIPTION Standard lever Without lever, with dust proof plate CD cable connection CG cable connection Mechanical joystick
U C
4. 5.
L
P3T
SLP
2.
TQ
Range 40 to 80 bar / from 580 to 1150 psi standard setting 63 bar / 900 psi P(G3- 100) 5KIT210213 Range 63 to 200 bar / from 900 to 2900 psi standard setting 100 bar / 1450 psi P(G4- 200) 5KIT210214 Range 160 to 315 bar / from 2300 to 4600 psi standard setting 200 bar / 2900 psi Anti-shock and anti-cavitation valve U(G2- 63) 5KIT310112 Range 63 to 125 bar / from 900 to 1800 psi standard setting 63 bar / 900 psi U(G3- 100) 5KIT310113 Range 100 to 250 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi U(G4- 200) 5KIT310114 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 2900 psi Standard setting is referred to 10 l/min flow. C P3T XCAR410100 Anti-cavitation 5TAP528320 A and B ports valve blanking plugs
TP
I
TYPE G 1/2
Port plug *
CODE 3XTAP727180 DESCRIPTION Plug for single acting spool
II
LCB
Optional handlevers
CODE 170012020 170013125 DESCRIPTION For L lever box L= 200mm/7.87in For LCB joystick L= 250mm/9.84in
II
For special configurations see page 13
DBC003E
11
SDS150
Spools options
1
A
0
B
0
A B
0
A B
1A
1B
1
A
0
B
0
A
0
B
P T B port plugged
P T A port plugged
Operating features
Adjustment range : from 1 to 5.5 bar from 14.5 to 79.8 psi diagram 501A Max.pilot pressure : 10 bar / 145 psi 111.5 4.39 64.5 2.54 51 2.01
8 11
V1 V2
8PC
15 16
Optional connector code: 2X1001010 Connection ISO4400
Operating features
Nominal voltage Power rating . . Duty cycle . . . . Pilot pressure . : 12 VDC / 24 VDC : 21 W : 100% : from 10 to 50 bar from 145 to 725 psi 169 6.65
L 76 2.99 V
9B 10B 11B
V L Feeder kit (see page 13)
167 6.57
1 1 0 2
8EI3
12
DBC003E
SDS150
Electro- hydraulic feeder kit 1.
PART TYPE KE1R3 KE2R3 KE3R3 KE4R3 KE5R3 KE6R3 VRE CODE 5KE1R31431 5KE2R31431 5KE3R31431 5KE4R31431 5KE5R31431 5KE6R31431 3XGIU632520 4RON427025 RE 4TAP318010 DESCRIPTION kit for 1 section kit for 2 sections kit for 3 sections kit for 4 sections kit for 5 sections kit for 6 sections G 3/4 back-pressure valve (carry-over configuration) G 3/4 washer M18X1.5 plug
4.
2.
3. 1.
2. 3. 4.
1
VA
2
VB
8IM
VA
G 1/4 VB
63 2.48
271 10.67
Floating circuit
Working section kit: code 5EL1123200 (special section 5)
1
A
0
B
3
4th position spool in floating
513
DBC003E
13
SDS150
Outlet cover options Example: FS SDS150 / RC *
2. 3.
RE-RK option
4. 5.
1.
Circuit option 3.
PART CODE 4TAP318010 QTY 1 DESCRIPTION M18x1.5 plug for carry-over (RE) and closed centre (RK) configuration
SDS150
Installation and maintenance
The SDS150 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent working sections deformation and spools sticking mount the product on a flat surface; in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.
A2 A1 B1 B2 T C
P
Carry-over configuration
NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
DBC003E
15
WALVOIL S.P.A. 42100 REGGIO EMILIA ITALY VIA ADIGE, 13/D TEL. +39.0522.932411 FAX +39.0522.300984 E-MAIL: INFO@WALVOIL.COM HTTP: //WWW.WALVOIL.COM CUSTOMER SERVICE TEL. +39.0522.932555 FAX +39.0522.932455
DBC003E