AWI
User Manual
INDEX 1. INTRODUCTION ............................................................................................................. 3 2. TECHNICAL SPECIFICATIONS ...................................................................................... 3 3. DISPLAY.......................................................................................................................... 4 4. KEYBOARD..................................................................................................................... 5 5. Fundamental information ................................................................................................. 6 5.1 Intended use .............................................................................................................. 6 5.2 Inappropriate use ....................................................................................................... 6 5.3 Guarantee .................................................................................................................. 6 5.4 Monitoring the test substances................................................................................... 6 5.5 Acceptance check ...................................................................................................... 6 5.6 Packaging .................................................................................................................. 6 6. INSTALLATION................................................................................................................ 7 6.1 Systemkonfiguration................................................................................................... 7 6.2 GENERAL INSTALLATION ........................................................................................ 8 6.3 SET Backlight............................................................................................................. 8 6.4 Units Selection ........................................................................................................... 8 7. WEIGHING FUNCTION................................................................................................... 9 7.1 Resetting the Scale to zero ........................................................................................ 9 7.2. TARE Weighing ....................................................................................................... 10 7.2.1 TARE ................................................................................................................. 10 7.2.2 PRETARE Handtara ....................................................................................... 10 7.3 CHECK-WEIGHING................................................................................................. 11 7.3.1 Set limits ............................................................................................................ 11 7.3.2 RE-CALLING WEIGHING LIMITS VALUES ...................................................... 12 7.3.3 CLEARING WEIGHING LIMITS VALUES ......................................................... 12 7.4. ACCUMULATED TOTAL - Totalising ....................................................................... 13 7.4.1 Totalising Weight ............................................................................................. 13 7.4.2 Clearing accumulated values .......................................................................... 13 7.4.3 Re-calling accumulated values ....................................................................... 13 7.5 Counting Function .................................................................................................... 14 7.5.1 Simple counting ................................................................................................. 14 8. PARAMETER................................................................................................................. 15 8.1 CHECK-WEIGHING FUNCTION F4 ........................................................................ 16 8.2 RS232 SERIAL PRINTER OUTPUT F5 ................................................................... 17 8.3 VERLASSEN DES EINSTELLUNGSMODE F6 ....................................................... 21 8.4 ANZEIGE DES INTERNEN WERTES F7................................................................. 21 9. BATTERY OPERATION................................................................................................. 22
Wenn Sie das Akku bei erscheinen des Batteriesymbols nicht beladen, verkrzt das die Lebensdauer des Akku.10. MAINTENANCE, DISPOSAL ............................................................................... 22
10. MAINTENANCE, DISPOSAL....................................................................................... 23 10.1 Cleaning ................................................................................................................. 23 10.2 Maintenance, upkeep............................................................................................. 23 10.3 Disposal ................................................................................................................. 23 11. Spare parts & Accesories ............................................................................................. 23 12. ERROR MESSAGES................................................................................................... 24 13. TROUBLE-SHOOTING GUIDE ................................................................................... 24 14. SERVICE INFORMATION ........................................................................................... 25
BOSCHE
Version 01.07.2012
1. INTRODUCTION
Please read the operating instructions carefully before erecting and commissioning, even if you already have experience with BOSCHE scales.
2. TECHNICAL SPECIFICATIONS
Stabilisation Time Operating Temperature Operating Relative Humidity: Power supply (external) Battery operating time Calibration Max. Resolution Display Keyboard Housing Interface (Optional) 2 Seconds 0 C - 40 C < 80% Non-condensing internal rechargeable battery or main power 9 VDC, 800 mA, Akku 6V/4Ah 90 hours / charging 12 hours Lockable keyboard calibration and configuration External 1/15.000; Internal 1/100.000 20 mm LCD Display with Backlight 12 Tact-Switch ABS, IP54 RS232 or Serial printer output
Function
Input sensitivity
Signal input range Zero input range Load cell sensitivity AD Converter Load cells Weight kg
full range tare; Pre-tare; Hold function; Net / Gross weight display; Simple counting; Preset weight value and quantity value. 0.3 V/D
0~15mV 0mv~5mV 1mV/V~3mV/V Sigma delta, Max 60/sek. Up to 8, 350ohms cells
3.8kg
Standard accessories: Indicator with built in rechargeable battery Mains device (for operating the scale as well as for charging the built in rechargeable battery) Operating instructions
BOSCHE
Version 01.07.2012
3. DISPLAY
The LCD display will show a value and a unit to the right of the digits.
0 Net
ZERO indication and platform stable confirmation Net weight value indication Low Battery indication The indication of high Limit value The indication of OK weight value (the weight value is located between low & high weight limit settings) The indication of low limit value
kg lb Pcs
Aktive unit Parts counting mode is active. Indicates that the number of sampled pieces is being displayed Percent weighing active
% 1 2 3 5 6
(STABLE) Stable indication (PT) Pre-set Tare mode (M+) Totalising mode Sample Too Small indication Piece Weight Too Small indication
Charging o Indicate the status of battery charging. Green the battery is fully charged. Red, the battery is nearly discharged.
BOSCHE 4 Version 01.07.2012
4. KEYBOARD
Key
Description Press the key to choose the desired weight unit (kg or lb).
UNITS Press the key to set the high or low weight value. PST Accumulation - add current weight in memory. Up to 99 values or full capacity of the weight display can be added.
M+
TARE
Tares the scale. Stores the current weight in memory as a tare value, subtracts the tare value from the weight and shows the results.
Preset Tare Key. PRETARE Re-call accumulated, preset high & low limit values, or preset tare value. RECALL Clear Key to delete the existing accumulated values. CE Zero Key to re-zero the weight. ZERO Print Key to print the total data Confirmation Key. PRINT ^ Data Entry Taste Backlight Key Sample Key to set the unit weight of sample. SMPL Press this key to enter counting mode. COUNT BOSCHE 5 Version 01.07.2012
5. Fundamental information
5.1 INTENDED USE
The scale you have acquired serves to determine the weighing value of the material to be weighed. It is intended to be used as a non-automatic scale. i.e. the material to be weighed is manually and carefully placed in the centre of the weighing plate. The weighing value can be read off after a stable weighing value has been obtained.
5.3 GUARANTEE
BOSCHE offers Limited Warranty (Parts and Labour) for the components failed due to defects in materials or workmanship. Warranty starts from the date of delivery. BOSCHE shall have the right to either repair the fault or supply a replacement unit. Repairs carried out under the warranty does not extend the warranty period. The guarantee is not valid following: non-observation of our guidelines in the operating instructions use outside the described applications alteration to or opening of the device mechanical damage and damage caused by media, liquids natural wear and tear inappropriate erection or electric installation
5.6 PACKAGING
Please retain all parts of the original packaging in case it should be necessary to return items at any time. Only the original packaging should be used for return consignments. Before despatch, disconnect all attached cables and loose/movable parts. Apply any intended transport security devices. Secure all parts to prevent slipping and damage.
BOSCHE 6 Version 01.07.2012
6. INSTALLATION
6.1 INSTALLATION OF AWI SERIES
The AWI Indicator is a general purpose weighing indicator for use with strain gauge load cells.
Up to 4 load cells (4 or 6-wired) of 350 ohm in parallel connection can be used. The internal resistance, characteristic value and nominal load of all load cells connected in parallel must be identical.
EXC + SEN +
SIG+
Wgezelle
SIG-
SENEXC-
5 5 3 2 4 4 SHIELD
pin E + (EXCITATION + ) pin E (EXCITATION - ) 3rd pin S + (SIGNAL + ) 4th pin S (SIGNAL - ) 5th pin SHIELDING WIRE
BOSCHE
Version 01.07.2012
Attention:
A warm-up time of 15 minutes stabilises the measured values after switching on. Do not stack material on the scales when they are not in use. Place the products in the middle of the scale. Dont overload the scale.
Bl au bl on bloFF
Press
Auto Backlight mode. backlight will on when press any key or add load on scale. After 5 seconds turn the backlight off. Backlight always on. Backlight always off.
key to sure.
BOSCHE
Version 01.07.2012
7. WEIGHING FUNCTION
Switch the indicator on by pressing the power switch is located on the base on the right side of the scale. Next a self-test is followed. At the end of the self-test, it will display "0.0". The display shows STABLE-Symbol . A warm-up time of 15 minutes stabilises the measured values after switching on. Once the weight display appears, the scale is ready for use. Place the products on the scale. The indicator will show the weight.
Please do not add item that is over the maximum capacity. When reading OL and hear beeping sound, remove the item from the scale to avoid damage to the load cell.
Resetting to zero even when there is a weight on the scale is only possible within a certain weight range (-4 % ... +4 % of max. weight range). If the scale cannot be reset to zero with a weight on it, this range was exceeded. By using the scale can be reset to 0.00.
BOSCHE
Version 01.07.2012
7.2.1 TARE
Place the empty container on the platform. The total weight of the container and GROSS will be displayed.
Press the key to tare the scale. The display shows "Net" and " 0" Place the products in the container.
The weight that was displayed is stored as the tare value and that value is subtracted from the display, leaving zero on the display. The indicator shows " NET " . As product is added, only the weight of the product will be shown.
The scale could be tared a second time by pressing , if another type of product was to be added to the first one. Again only the weight that is added after taring will be displayed. When the container is removed a negative value will be shown. If the scale was tared just before removing the container this value is the gross weight of the container plus all product that was removed. Deleting Tara - To delete the stored tare weight, remove any weights from the balance and press the key. The display shows ZERO-Symbol ( 0).
0 --.--p
BOSCHE
10
Version 01.07.2012
7.3 CHECK-WEIGHING
Check-weighing is a procedure to cause an alarm to sound when the weight on the scale meets or exceeds values stored in memory. The memory holds values for a high limit and a low limit.
SET THE HIGH LIMIT Press Press Press Press Press Press
SETTING ALARM ( BEEPLCD mode ) Example: alarm value =22 ( see Remark ) Press Press Press Press Press x 1 time x 2 time x 1 time x 2 time x 1 time
A 0 = When stable, beeps & LCD is on 1 = When stable, beeps whether stable or not, LCD is on 2 = Whether stable or not, beeps & LCD is on B 0 = No beeps 1 = OK - ( When the weight is over to Low Limit & under, equal to High Limit.), beeps 2 = When the weight is under, equal to Low Limit (must be over 10d) or over to High Limit, beeps
Attention: ONE PRESET POINT ONLY If only one preset point is required, when you have finished setting the LOW LIMIT and the display shows
0 --.--x , press key, and the scale will return to weighing mode, the display showing 0.000 that means the one preset point setting is finished.
BOSCHE
11
Version 01.07.2012
Under status in Preset Low ( one preset point only ) The BEEP, LCD mode should be fixed as follows:
b21
When over Low Limit, beeps & LOW LCD off Whether stable or not, beeps & LCD on LCD indication: LOW
10d
OK
HIGH
High Limit
Low Limit
l20.000 ( Low Limit ) b 22 x25.000 ( High Limit ) b 22 ( Beeps & LCD mode ) 0.000
BOSCHE
12
Version 01.07.2012
The display will store the total accumulative number of weighing and accumulated weight. And the indication ( M+ ) is flashing on the display. After 3 seconds, the display returns to show the value of the weight placed on the platter and the indication ( M+ ) would be on.
BOSCHE
13
Version 01.07.2012
Put the sample number (same as you choose on the step 1) on the platter and press key.
The display will show . When the scale is stable and display shows the present quantity on the platter, the sampling procedure is finished.
sannp
As more weight is added, the display will show the number of parts (pcs).
Attention: We recommend that you use the largest possible reference quantity. The balance computes the mean weight per unit and stores it as the reference weight. It is unlikely that all units have exactly the same weight and, therefore, the reference weight will be more accurate when the reference quantity is higher.
The larger the sample size, the more accurate the unit weight. A sample size of 10 pieces gives a typical count accuracy of 95%. A sample size of 50 pieces gives a typical count accuracy of 98%. SAMPLE TOO SMALL ( ) Sample is less than 20 divisions. ) Unit weight is less than 1/5 of a division.
Under such condition, the scale can still work, but may result in deviation. Press key to go back to the weighing mode.
BOSCHE
14
Version 01.07.2012
8. PARAMETER
Press to enter the parameter menu. Turn on the machine, while the scale is counting backward to zero, press and hold until the display appears the program version no. key
Then, release your finger from key, the display will appear Press to enter the Subparameter. Press key to exit the parameter menu.
f0
Press
Press Press
f1
Press Press
Press
F2
Press
f0 f1 f2 f3 f4
FACTORY SETTING LOCKED FACTORY SETTING LOCKED FACTORY SETTING LOCKED FACTORY SETTING LOCKED CHECK-WEIGHING SETTING
F3
Press Press
F4
Press Press
F5
Press Press
f5 f6 f7 f8 f9
RS232 OR SERIAL PRINTER SETTING EXIT FROM SETTING MODE SHOWING THE INTERNAL VALUES FACTORY SETTING LOCKED FACTORY SETTING LOCKED
F6
Press Press
F7
Press Press Press
F8
Press
F9
BOSCHE
15
Version 01.07.2012
Press
f4
F4
Press CANCEL H , L & B VALUE Press LOW LIMITS
( Low Limit > 10d, d = division )
0 --.--l
kg
000.00 0
Press
kg
5 times
F4
EX: low limit =2kg
002.00 0
Press
kg
= for moving up (0,1,2,3,4,5,6,7,8,9) = confirm key
0 --.--x kg
HIGH LIMITS
( High Limit Low Limit )
002.50 0
Press
kg
kg
A
2 2 b
Press
kg
0 = Stable, beeps & LCD on. 1 = Stable, beeps, whether stable or not, LCD on. 2 = Whether stable or not, beeps & LCD on. 0 = No beeps. 1 = OK (over to low limits and under, equal to high limit), beeps 2 = Under, equal to low limit ( must be over 10d ) or over to high limit, beeps
LCD INDICATION:
LOW OK
HIGH LIMIT
F4
HIGH
BOSCHE
16
Version 01.07.2012
F5
F5
Press The screen displays transmitting mode (factory setting)
rnp0
key = Press to select transmitting mode 0 ~ 8 number key = confirm key
rnp4
Press The screen displays baud rate values (factory setting)
2400
Press To select baud values (1200240048009600)
Rnp0 No transmit rnp1 Stable transmit ( for PC) rnp2 Continuos transmit (for PC) rnp3 Press to transmit
(simple mode, for serial printer)
9600
Press
rnp4 Press
F5
rnp5 Stable transmit (accumulation) the same format as rnp3 rnp6 For Favorit printer, the same format as rnp4 rnp7 For Favorit printer, press to
transmit
rnp8 Press
format as Attention:
rnp12
To select transmitting mode for Favorit printer , the baud values must be select 9600bps.
BOSCHE
17
Version 01.07.2012
Data bit
Stop bit
11
12 13 14 15 16 17 18 kg/lb
UNIT C LF
HEAD
HEAD
DATA ( 8 BYTES ) 2D ( HEX ) = ( MINUS ) 2E ( HEX ) = . ( DECIMAL POINT ) UNIT ( 2 BYTES ) kg = 6B ( HEX ) ; 67 ( HEX ) lb = 6C ( HEX ) ; 62 ( HEX ) Transmit example: 1. Example +0.876kg when it is stable and net value : S T , N T , + 0 . 8 7
HEAD , HEAD , DATA
g
UNIT
0D 0A
C LF
b
UNIT
0D 0A
C LF
BOSCHE
18
Version 01.07.2012
Press
rnp3
S/N WT/UNIT ( kg / lb ) -------------0001 0002 0003 0004 1.0000 1.0000 1.0000 1.0000 Press Press Press Press Press Press key or key or key or key or key or key. key. key. key. key.
scale stable, transmitting scale stable, transmitting scale stable, transmitting scale stable, transmitting scale stable, transmitting Press key 2 times to printout the total
to transmit
rnp7
+100.0 kg
BOSCHE
19
Version 01.07.2012
(Blank Space x 3) TICKET G T PT N NO .0002 1.000kg 0.000kg 0.000kg 1.000kg Press key or key.
(Blank Space x 3) TICKET G T PT N NO .0003 1.000kg 0.000kg 0.000kg 1.000kg Press key or key.
(Blank Space x 3) TOTAL NUMBER OF TICKETS 0003 TOTAL NET 3.000 kg (Blank Space x 3) Press key 2 times to printout the total
<Remarks> : G = GROSS
T = TARE
PT = PRE-TARE
N = NET
BOSCHE
20
Version 01.07.2012
f6
f6
Press
f7
F7
Press
Internal value
Press
F7
BOSCHE
21
Version 01.07.2012
9. BATTERY OPERATION
1. 6V/ 4Ah Internal rechargeable battery. 2. AC 110-240V, 50/ 60 Hz. Power Consumption: 1. The power consumption is around DC 20 mA (system + load cell), the rechargeable battery can be used up to 200 hours. The power consumption is around DC 67 mA (system + load cell + backlight), the rechargeable battery can be used for 60 hours approximately. The power consumption is around DC 71 mA (system + load cell + backlight + RS-232), the rechargeable battery can only be used for 56 hours approximately.
2.
3.
Please note when the symbol is shown on the display, the internal battery needs to be recharged. If the battery is not recharged and the battery symbol appears, the scale will switch off automatically after approximately 20-30 hours of additional use.
Attention: Failure to recharged the battery soon after the symbol is displayed could reduce the operational life of the rechargeable battery.
BOSCHE
22
Version 01.07.2012
10.3 DISPOSAL
The operating company shall dispose of the packaging and the device in compliance with the valid national or regional law of the operating location. A defective battery is to be disposed separately in accordance with the national and local regulations for environmental protection and recovery of raw materials. This product is not to be treated as normal waste. You have to bring it to an accepted place for the recycling of electrical and electronic devices. You receive further information at your municipality, your local disposal enterprises or the company, from which you bought the product.
BOSCHE
23
Version 01.07.2012
Causes
Remove weight from the scale. If the problem persist contact your dealer or BOSCHE for assistance. Zero range = 10% of full scale Zero range = 10% of full scale
-----E1 E2 E4 E6 E7
Weight at switch on is bigger than the Zero range. Weight at switch on is less than the Zero range. Weight at switch on is unstable and the Zero cannot be determined. Zero value is too high out of its range during calibration mode. Zero value is too low out of its range during calibration mode.
If there are other disturbances or error messages, please turn the scale off and restart it after one minute. It is then necessary to repeat the weighing process from the beginning. If error messages arise again, please contact the manufacturer.
Display blank after turn on test or Error message displayed Display is unstable
Not Linear
BOSCHE
24
Version 01.07.2012
BOSCHE
25
Version 01.07.2012
DECLARATION OF CONFORMITY
Non-automatic weighing instrument Typ: AWI Weighing Indicator This product has been manufactured in accordance with the harmonised European standards, following the provisions of the below stated directives: Council Directive to non-automatic weighing instruments 2009/23/EG Electro Magnetic Compatibility Directive 2004/108/EG
Low Voltage Directive 2006/95/EG Changes or modifications not expressly approved by BOSCHE could void the user's authority to operate the equipment. Date: 11. Okt. 2012 Sign:
Director
Jarmila Bosche
BOSCHE GmbH & Co. KG, Reselager Rieden 3, 49401 Damme Telefon +49-(0)5491- 999689-0, Telefax: +49-(0)5491- 999689-9 www.bosche.eu
BOSCHE
26
Version 01.07.2012