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CONTROL & INSTRUMENTATION

STATION
STANDARD CHECK LIST
INSTRUMENT:
DIGITAL INDIGATOR

SHEET 1 OF 2
SCL REF: 1.8.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.
DUTY

UNIT:

NO. ACTIVITY
1.
Check that access is safe & easy

REMARKS

2.

Check mounting

3.

Check range, type correct to schedule

4.

Check for correct labeling

5.

Check

for

correct

electrical

connections,

cable,

numbers, ferruling etc.


6.

Check that electrical supplies are fed from the correct


source, correct fusing, correct transformer tappings.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
DIGITAL INDIGATOR

SHEET 1 OF 2
SCL REF: 1.8.1

TAG NO.
DUTY

UNIT:

NO. ACTIVITY
7.
Check that instrument earth is connected.

REMARKS

8.

Check calibration using T.P.I.8.2

9.

Check that instrument works correctly during plant


operation.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
INDIGATOR MOVING COIL

SHEET 1 OF 2
SCL REF: 1.8.2

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________

RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
1.
Check that the indicator is clean & undamaged

REMARKS

Check position of indicator for correct location &


orientation.
Check that the range & type of indicator are as
specified in the instrument schedule.
Check that the indicator is correctly installed, labeled
and wired in accordance with appropriate drawing.
Check that manufactures test certificate and retain for
plant records.
Discount electrical connections at the indicator.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
INDIGATOR MOVING COIL
TAG NO.
DUTY

SHEET 2 OF 2
SCL REF: 1.8.2

UNIT:

NO. ACTIVITY
7.
If the indicator is a Dead zero, check that the zero

REMARKS

adjuster operates correctly & set the pointer to zero.


8.

Check the calibration in accordance with the test


procedure I.*.1

9.

Reconnect all loads & ensure the connections ar


secure.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
INDICATOR, MOVING COIL
TAG NO.

UNIT:

NO. ACTIVITY
1.
Test equipment required
1.1 current or voltage injector
1.2 digital multimeter; accuracy +/- 0.1%
2.

SHEET 1 OF 2
SCL REF: 1.8.3

check calibration of Test equipment

REMARKS

3.

in the case of dead zero instruments set the pinter to


zero.

4.

In the case of live zero instrument set the pointer ot


N.C.Z. or inject 0% current or voltage and set the
pointer to zero.

5.

Inject current or voltage over the entire range of the


meter at 20% intervals both rising and falling and record
the readings on standard calibration sheet I.15.1.

6.

Disconnect test equipment & reconnect the meter


wiring.

7.

Check calibration of test equipment

8.

Maximum permissible error.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
INDIGATOR MOVING COIL
TAG NO.
DUTY
NO. ACTIVITY
Should not exceed

SHEET 2 OF 2
SCL REF: 1.8.2

UNIT:

REMARKS
when used on miscellaneous

electrical services should not exceed +- 0.5% when


used in conjunction with transmitters. Error should be
minimized at the working point. Care should be taken
to calibrate indication in position so as to include the

effects of pencil material and position. The above


applies in the absence of contract specification data to
the contrary.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RECORDER, PNEUMATIC INPUT

SHEET 1 OF 2
SCL REF: 1.8.3

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the instrument
is correct and access safe and adequate.
2.

Check that instrument is correctly mounted and


undamaged.

3.

Check that the range, scale, serial number and type are
as specified in instrument schedule.

4.

Confirm completion of pipe work to drawings and


completion of cabling and panel wiring to drawings.

5.

Check manufacturers test certificate and retain.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
RECORDER, PNEUMATIC INPUT

SHEET 2OF 2
SCL REF: 1.8.3

TAG NO.
DUTY

UNIT:

NO. ACTIVITY
6.
Check that the recorder is correctly labeled, both front

REMARKS

and back.
7.

Check that chart drive mechanism functions correctly.

8.

Check chart drive speed accuracy over a 24-hour


period.

9.

Check chart inking system.

10.

Check that charts fits properly and has correct scale


markings.

11.

Check recorder calibration in accordance with the test


procedure I.8.3.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
BHEL
DATE:
SIGNATURE
SIGNATURE
CONTROL & INSTRUMENTATION
STATION
STANDARD CHECK LIST SHEET 1 OF 1
INSTRUMENT: RECORDER, PNEUMATIC INPUT
SCL REF: 1.8.3
TAG NO.
DUTY

UNIT:

NO. ACTIVITY
Test equipment required

REMARKS

1.1 standard pressure gauges of suitable range (o to


2kg/cm2).
1.2 Instrument air supply (3 to 15 0.8 to 1 kg/cm 2).
Check calibration of test equipment.
Check the recorder output, taking readings at 20%
intervals both up and down scale. Record the results
on the attached calibration sheet I.15.1.
Check calibration of test equipment.
Maximum permissible error +- 0.5% fsd unless
otherwise stated in the contract specification.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
RECORDER

SHEET 1 OF 3
SCL REF: 1.8.4

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the instrument
is correct and access for maintenance and operations
satisfactory and safe.
2.

Check that the instrument is correctly mounted un


damaged, and clean and that all transit stops are
removed.

3.

Check that the range, scale, serial no. and type of


recorder areas specified in the instrument schedule.

4.

Check and retain manufactures test certificate.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
RECORDER
TAG NO.
DUTY

SHEET 2 OF 3
SCL REF: 1.8.4

UNIT:

NO. ACTIVITY
5.
Check that the recorder is correctly labeled both front
and back.
6.

Check that the recorder wiring is correct to drawing and


has been properly ferruled.

7.

Check that the power supply voltage is correct and that


the Recorder is properly earthed.

8.

Check all circuits for correct fuse ratings.

9.

Check that charts fit proper and has correct scale


markings.

10.

Check that the chart and scale plate are correctly


aligned.

11.

Check that the chart derive mechanism functions


correctly be checking its accuracy over a 24 hour
period. Check that the chart speed is as specified in
the instrument schedule.

12.

Check that the linking system operators properly and


that it does so for 24 hrs.
DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RECORDER
TAG NO.
DUTY

SHEET 3 OF 2
SCL REF: 1.8.4

UNIT:

NO. ACTIVITY
Check the selector switch mechanism operates

REMARKS

correctly and that input one is selected when point one


is printed.
Check that the printing mechanism operates correctly.
Check gain setting.
Check the recorder calibration in accordance with test
procedure I.8.6.
Reinstate electrical connections and check that they are
secure.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RECORDER
TAG NO.
DUTY

SHEET 1 OF 2
SCL REF: 1.8.4

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 means of injection the appropriate input


1.2 digital multimeter+-0.1% accuracy.
2.

Check calibration of Test Equipment.


Inject the appropriate input voltage, current or resistanc
in 20% steps over the full range of the instrument, both
rising and falling. Particular attention to be paid to the
method of CJ compensation in the case of
thermocouple inputs. In the case of multi channel
continuous trace recorders, this must be carried out for
each channel and a separate calibration sheetI.15.1.
made cut for each channel.

3.

In the case of multipoint recorders, the input should be


injected in channel one and the readings noted form
point one on the chart. Record result on SCS I.15.1

4.

Check the operation and rest of any alarm facility and


note the reading at which they operate.
DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
RECORDER
TAG NO.
DUTY

SHEET 2 OF 2
SCL REF: 1.8.1

UNIT:

NO. ACTIVITY
Check that the balance time on multipoint recorders is, at
5.
maximum, 75% of print interval time.

6.

Check that, where applicable, input circuit total resistances


have been ballasted to the value specified in the instrument
details.

7.
8.

Re-instate all electrical connection and check for security


Check calibration of test equipment.
Maximum permissible error.
+- 0.5& f.s.d. unless otherwise quoted in the contract
specification

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

Section B

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT:
FLAME SCANNER

SHEET 1 OF 1
SCL REF: 1.8.5

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that access for maintenance and operation is
satisfactory and safe.
2.

Check that the equipment is labeled and that the


nomenclature used in accordance to NTPC practice.

3.

Check that the equipment is clean and undamaged.

4.

Check that the equipment has been mounted and


installed

in

accordance

with

the

manufactures

instructions.
5.

Test the flame scanner in accordance with the


manufacture procedures.

6.

Ensure air purging/cleaning facilities are satisfactory


and that cable routing is correct.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
DATE:
SIGNATURE
CONTROL & INSTRUMENTATION
STATION
STANDARD CHECK LIST SHEET 1 OF 3
INSTRUMENT: LOCAL TEMPERATURE INDICATOR
SCL REF: 1.3.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Guarding and access must be safe and adequate for
plant operation and maintenance.
2.

Check that plant identification labels are correct to


NTPC nomenclature.

3.

Check that plant item is clean, undamaged and fitted as


specified to Instruments schedule No. and appropriate
standards including paintwork and finish.

4.

Mounting and location : check for mechanical security


and that position/location is correct to drawing and plant
requirements.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LOCAL TEMPERATURE INDICATOR
TAG NO.
DUTY

SHEET 2 OF 2
SCL REF: 1.3.1

UNIT:

NO. ACTIVITY
Confirm completion of cabling, panel wiring and associated
5.
tests/checks.

6.

Works test certificate: by manufactures check and retain.


Check that range, scale and type of temperature gauge are
correct to instrument schedule and NTPC standards

7.

Check that switch contacts are connected in the correct


sense, connections are secure and gauge is properly fitted
and rating is suitable for the duty, where applicable.

8.

Ensure gauge has been calibrated and is accuragyis


acceptable. Test procedure no. I.2.1. to be completed.

9.

Check operation of switch contacts at the specified settings.


Record the operate and reset points. Check operation of
alarm and/or interlock as applicable.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LOCAL TEMPERATURE INDICATOR
TAG NO.
DUTY

SHEET 3 OF 3
SCL REF: 1.3.1

UNIT:

NO. ACTIVITY
10. Identify the correct temperature pocket temperature pocket
on the plant, check that it is of the correct size, clear of
debris, and full of oil. Install the thermometer. Check and
that the capillary is free of kinks, accessible, correctly
supported and labeled.

11.

Where applicable, check that alloy block is securely clamped


to pipe and bulb correctly fitted in block.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LOCAL TEMPERATURE INDICATOR
TAG NO.
DUTY

SHEET 1 OF 2
SCL REF: 1.3.1

UNIT:

NO. ACTIVITY
Test equipment required
5.

REMARKS

1.calibrated mercury in glass thermometer

6.

2. temperature bath, with stirrer & heater.


Check calibrator and operation of test equipment.
Immerse the sensitive element in the temperature bath and

7.
8.

start the heater and stirrer.


Check the indicated temperature at 20% intervals over the
full range, or as close to this as possible. Check both rising
and falling. Record the results on SCS I.15.1.
Record operation of alarm points if applicable.
Recheck calibration of test equipment.
Maximum permissible error is +- 1% of span unless
otherwise stated in the contract

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TEMPERATURE GUAGE (BI-METAL)

SHEET 1 OF 1
SCL REF: 1.3.2

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
1.
Check that access for maintenance is satisfactory.
2.

Check that the instrument is of the type and range


specified in the appropriate schedule.

3.

Check that the instrument has been installed correctly.

4.

Check the calibration of the instrument at two points,


comparing it with a a mercury in glass thermometer.

5.

Check labeling..

6.

Maximum permissible error+- 1% span.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RESISTANCE THERMOMETERS

SHEET 1 OF 2
SCL REF: 1.3.3

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
CHECK FOP SAFE & EASY ACCESS WHEREER
POSSIBLE.
2.

CHECK

THAT

POCKET

&

CONNECTIONS

SATISFACTORY.
3.

CHECK FOR CORRECT LABELLING.

4.

CHECK FOR CORRECT MEASURING LOCATION &


TAPPING POINT.

5.

CHECK FOR CORRECT TYPE AGAINST SCHEDULE.

6.

CHECK CABLING, CONNECTIONS, NUMBERING


& FERRULING.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RESISTANCE THERMOMETERS
TAG NO.
DUTY

SHEET 2 OF 2
SCL REF: 1.3.2

UNIT:

NO. ACTIVITY
CHECK LOOP RESISTANCE.ATOc.
7.
8.

CHECK/ADJUST LINE RESISTANCE &/OR3/4WIRE


CONTESATION.

9.

CHECKKINSUALTION RESISTANCE AT
100V..

10.

CHECK THAT R.T. WORKS CORRECTLY DURING PLAN


OPERATION.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RESISTANCE THERMOMETERS
TAG NO.
DUTY

SHEET 1 OF 2
SCL REF: 1.3.3

UNIT:

NO. ACTIVITY
CHECK LOOP RESISTANCE.ATOc.
7.
8.

CHECK/ADJUST LINE RESISTANCE &/OR3/4WIRE


CONTESATION.

9.

CHECKKINSUALTION RESISTANCE AT
100V..

10.

CHECK THAT R.T. WORKS CORRECTLY DURING PLAN


OPERATION.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RESISTANCE THERMOMETERS ELEMENT
TAG NO.
DUTY

SHEET 1 OF 2
SCL REF: 1.3.3

UNIT:

NO. ACTIVITY
1.
Check access for maintenance and safety.
2.

REMARKS

Check identification labels and check for correct


nomenclature. Compare with instrument schedule.

3.

Check that the instrument is clean and free from


damage

4.

Check that the instrument is installed as per drawings,


manufacturers instructions, plant requirements, NTPC
and Indian Standards.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RESISTANCE THERMOMETERS ELEMENT
TAG NO.
DUTY

SHEET 2 OF 2
SCL REF: 1.3.3

UNIT:

NO. ACTIVITY
Check calibration of test equipment confirm
5.
6.

REMARKS

Maximum permissible error for resistance thermometers


depends on the contract specification and the duty. As a
guide, a high grade PRT should be within +-0.5oC up to
300oc at temperature up to 100oC, +- 0.2oC can be obtained
from a high grade PRT.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: RESISTANCE THERMOMETERS
ELEMENT& CONNECTING CABLE

SHEET 1 OF 2
SCL REF: 1.3.4

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
1.
Check access for maintenance and safety.
2.

REMARKS

Check identification labels and check for correct


nomenclature. Compare with instrument schedule.

3.

Check that the instrument is clean and free from


damage

4.

Check that the instrument is installed as per drawings,


manufacturers instructions, plant requirements, NTPC
and Indian Standards.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: THERMOCOUPLE ELEMENT & CONNECTING CABLE
TAG NO.
DUTY

SHEET 1 OF 2
SCL REF: 1.3.4

UNIT:

NO. ACTIVITY
Check manufactures certificate. Check material type and
5.

REMARKS

batch number and cheek the connection polarity.

6.

Check the compensating cable for correct type, polarity and


installation as in step 4.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST

SHEET 1 OF 2

INSTRUMENT: THERMOCOUPLE/R.T. TRANSMITTER

SCL REF: 1.3.5

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check the location and orientation of the instrument is
correct and access for maintenance is satisfactory.
2.

Check that instrument is correctly mounted and


undamaged.

3.

Check that range, scale, serial number and type are as


specified in the instrument schedule.

4.

Check manufactures test certificate and retain.

5.

Check that the instrument is correctly labeled.

6.

Check that circuit fuse is of the correct ratings.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: THERMOCOUPLE/R.T. TRANSMITTER

TAG NO.

SHEET 2 OF 2
SCL REF: 1.3.5

UNIT:

NO. ACTIVITY
7.
Check calibration in accordance with T.P.I.3.5
8.

REMARKS

Check input cable polarity in the case of thermocouple


input.

9.

Check the operation of the broken thermocouple alarm


in the case of thermocouple transmitters.

10.

Check that all electrical connections are correct and


secure.

11.

When completed check that the temperature indicator


recorder, of signal output is at the appropriate level of
ambient temperature.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: THERMOCOUPLE/R.T. TRANSMITTER
TAG NO.

SHEET 2 OF 4
SCL REF: 1.3.5

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 MV SOURCE or decade resistance box.


1.2 MULTIRANGE METER MA & VACCURACY 0.1%

2.

CHECK CALIBRATION OF TEST EQUIPMENT

3.

Contact temperature simulator to transmitter input and


connect meter to output.

4.

Check the output at 20% intervals, up and down by


varying the input voltage or resistance.

Take into

account the ambient temperature and method of cold


junction compensation in the case of thermocouple
instruments.

In the case of resistance thermometer

transmitters take into account the method of connection


in of the resistance box with due regard to 3 or 4 wire
connection.

decade resistance boxes should be

connected at the element so as to include all field


cabling in the calibration check. Record all results on
standard calibration sheet I.15.1.
5.

Reconnect electrical connections

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: THERMOCOUPLE/R.T. TRANSMITTER

TAG NO.

SHEET 3 OF 4
SCL REF: 1.3.5

UNIT:

NO. ACTIVITY
6.
Check calibration of test equipment
7.

REMARKS

Maximum permissible error is +-0.5% span unless


otherwise stated in the contract specification . in the
case of lcw range PRT measurements,+-0.25% should
be the target

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TEMPERATURE SWITCH/THERMOSTACK

SHEET 1 OF 1
SCL REF: 1.3.6

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that access to the switch for maintenance is
adequate and safe.
2.

Check identification labels and compare with instrument


schedule. Check that the nomenclature is correct.

3.

Check that the instrument is clean and undamaged.

4.

Check that it is installed as per drawings, manufacturers


instructions, plant requirements and NTPC & Indian
standards.

5.

Check that the switch operates at the correct setting,


and record the actual figure under the Remarks column.

6.

Check that all connections are secure and that the


pocket is clear of debris and is of the correct size.
DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: SAFETY ELEMENT(ZENER BARIER)

SHEET 1 OF 2
SCL REF: 1.3.7

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the safety
element is correct & access safe and adequate.
2.

Check the zener enclosure, type serial number, make


range & label confirming to the N.T.P.C./specifications.

3.

Record the details in the remarks column pertaining to


certification of the element.

4.

Since the element can not be checked on load condition

5.

check its continuity only; get the manufacture test

6.

certificate and retain it.


Check that mounting of the element is done as per
manufactures instructions such that studs are in the
proper most from the mounting face and sufficient gap
is maintained between the busbars.
DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: SAFETY ELEMENT(ZENER BARIER)

TAG NO.

SHEET 2 OF 2
SCL REF: 1.3.7

UNIT:

NO. ACTIVITY
REMARKS
5
Check that the earthing strip used is of proper current
carrying capacity and is connected to high integrity
earth, check that earth loop impedance does not
exceed 1 ohm, and all connections are tightened to the
correct torque (0.6NM).
Check that wiring looms are routed on opposite sides of
the box enclosure using separate entries form top &
bottom.
Check that the barrier end to end resistance confirms to
6

the manufactures specifications, note the values in


remark column.

Check that the barrier end to end resistance confirms


To the manufactures specifications, note the values in
remark column.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

Section-c

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: PRESSURE /VACCUM SWITCH

SHEET 1 OF 2
SCL REF: 1.5.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that access for maintenance is safe and
adequate.
2.

Check that mounting and connection is satisfactory.

3.

Check that the instrument is clean & undamaged.

4.

Check that the type and range of switch fitted is as pet


the instrument schedule.

5.

Check that the labeling is correct.

6.

Check that the pipework installation is satisfactory and


that the tapping point is correct.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST

DATE:

SHEET 2 OF 2

INSTRUMENT: PRESSURE /VACCUM SWITCH

TAG NO.

SCL REF: 1.5.1

UNIT:

NO. ACTIVITY
REMARKS
7.
Check cable support, glanding, cable number and core
number are satisfactory.
8.

Check calibration using TP I.5.2

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: PRESSURE /VACCUM SWITCH

DATE:

SHEET 1 OF 2
SCL REF: 1.5.1

TAG NO.

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 means of applying pressure or vacuum at the


appropriate pressure.
1.2 Standard test gauge or Manometer as appropriate
+-1%
1.3 Continuity of test equipment.
2.

Check calibration of test equipment.

3.

Connect the test equipment and raise the pressure and


note the pressures at which the switch(os) operate.
Decrease the pressure and note the rest pressure (For
each switch).

4.

Record on standard calibration sheet I.15.5 the actual &


desired settings, the reset settings correcting where
applicable for static head.

5.

Disconnect test equipment and reconnect pipework and


cable.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: PRESSURE /VACCUM SWITCH

TAG NO.

UNIT:

DATE:

SHEET 2 OF 2
SCL REF: 1.5.1

NO. ACTIVITY
6.
Check calibration of Test equipment.
7.

REMARKS

Acceptable accuracy, unless otherwise stated in the


contract specification, is:Operating point within +-2% of scale marking
Repeatability within +- 1% of operating opint.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE TRANSMITTER

SHEET 1 OF 2
SCL REF: 1.5.2

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that access is safe & easy, including associated
valves.
2.

Check mounting.

3.

Check range, type, output correct to schedule.

4.

Check for correct tapping points.

5.

Check that equipment location is correct in relation to


tapping point, correct pipework fall.

See NITC

standards.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE TRANSMITTER

TAG NO.

SHEET 2 OF 2
SCL REF: 1.5.2

UNIT:

NO. ACTIVITY
6.
Check for correct labeling.
7.

REMARKS

Check for correct mechanical & electrical connections,


cable numbers, ferruling et.

8.

Check that electrical supplies are fed form correct


sources correctly fused, correct transformer tappings.

9.

Check that instrument earthing is correct.

10.

Check calibration. T.P. I.5.3.

11.

Check that instrument works correctly during operation.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE TRANSMITTER

TAG NO.

SHEET 1 OF 2
SCL REF: 1.5.2

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 pressure source, compatible with the range of the


transmitter.
1.2 Pressure measuring device, compatible with the
range of the transmitter accuracy +-0.25%
1.3 Multimeter to measure mA.Accuracy +-0.1%
2.

Check the calibration of the test equipment.

3.

Check the output of the transmitter at 20% intervals


over its entire range, rising and falling and enter the
results on Standard Calibration sheet I.15.1.

4.

Pressure the transmitter to full working static pressure


with the equalizing valve open and check the zero shift.

5.

Maximum permissible errors:Dependant on contract specification and manufacturers


guarantee figures, but if not quoted.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE TRANSMITTER

TAG NO.

SHEET 2 OF 2
SCL REF: 1.5.2

UNIT:

NO. ACTIVITY
+- 0.5% PSD. Total Error.

REMARKS

+- 0.5% zero shift with static


+-0.5% range shift with static.
6.

Re-establish pipework and electrical connections.

7.

Check calibration of test equipment.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST

DATE:

SHEET 1 OF 2

INSTRUMENT: DIFFERENTIAL PRESSURE SWITCH

SCL REF: 1.5.3

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that access for maintenance & operation is
satisfactory and safe.
2.

Check that identification labels are fitted that the

3.

nomenclature is correct.

Check this identification is

correct to the instrument schedule.


4.

Check that the instrument is clean & undamaged.


Check that the installation is correct & complete to
drawings, manufacturers instructions, NTPC and Indian
standards,

contract

specifications

and

plant

requirements such that long term integrity & reliability


can be assured.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
BHEL
SIGNATURE
SIGNATURE
CONTROL & INSTRUMENTATION
STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE SWITCH

TAG NO.

UNIT:

DATE:
SHEET 2 OF 2
SCL REF: 1.5.3

NO. ACTIVITY
REMARKS
5.
Check calibration is accordance with Test procedure
I.5.4.
6.

Ensure all pipe

work and

connections are re-

established securely.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE SWITCH

TAG NO.

SHEET 1 OF 2
SCL REF: 1.5.3

UNIT:

NO. ACTIVITY
1.
Test equipment required.

REMARKS

1.1 source of pressure to suit range of switch.


1.2 Manometer or pressure gauge to suit range of
switch, accuracy +-0.5% or better.
1.3 Continuity Tester.
Check calibration of Test equipment.
2.

Ensure that operation of the switch will not cause any


plant disturbance.

3.

In the case of pressure switches with an integral


indicator, inject pressure over the full range of the
Indicator at 20% steps, rising & falling, and note the
calibration result. Special note must be taken of interaction between the operation of the switch and the
Accuracy of the Indication.

4.

Check the operation & setting of the switch(os)

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: DIFFERENTIAL PRESSURE SWITCH

TAG NO.
NO. ACTIVITY
5.
Record the

SHEET 2 OF 2
SCL REF: 1.5.3

UNIT:
REMARKS
results

and

calibrations

on

standar

calibration sheets.
SCS.I.15.1 where integral indicator is fitted.
SCS.I.15.1 where switch action only is fitted.
6.

Acceptable accuracy of indicator+-1% FSD


Acceptable accuracy of switch, +-2% of scale marking.
Repetablility+-1%
Dead band as specified in manufacturers guarantee
specification

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
BHEL
SIGNATURE
CONTROL & INSTRUMENTATION
STATION
STANDARD CHECK LIST
INSTRUMENT: PRESSURE TRANSMITER
N.T.P.CSIGNATURE

DATE:
SHEET 1 OF 2
SCL REF: 1.5.4

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that access is safe & easy, including associated
valves.
2.

Check mounting.

3.

Check range, type, output correct to schedule.


Check for correct tapping points.

4.

Check that equipment location is correct in relation to


tapping point, correct pipework fall etc. see NTPC
standards.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: PRESSURE TRANSMITER

TAG NO.

SHEET 2 OF 2
SCL REF: 1.5.4

UNIT:

NO. ACTIVITY
REMARKS
6.
Check for correct mechanical & Electrical connections,
cable numbers, ferruling etc.
7.

Check for correct labeling.

8.

Check that electrical supplies are fed from correct


source, correctly transformer tappings.

9.

Check that instrument earthing is correct.

10.

Check calibration T.P.I.5.5 note: head correction.

11.

Check that instrument works correctly during plant


operation.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST

DATE:

SHEET 1 OF 2

INSTRUMENT: PRESSURE TRANSMITER

TAG NO.

SCL REF: 1.5.4

UNIT:

NO. ACTIVITY
Test equipment required

REMARKS

1.1 pressure souce with standard test gauge Accuracy


0.25%
1.2 multi range meter, MA & V, Accuracy +-0.1%.
check calibration of test equipment.
Connect pressure source to transmitter and connet
meter in the output.
Check the output ant 20% intervals up & down by
varying the input pressure accordingly.
Record the results on standard calibration sheet I.15.1.
allow for head corrections if necessary.
Reconnect pressure & Electrical connections.
Check calibration of test equipment.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: PRESSURE TRANSMITER
TAG NO.

SHEET 1 OF 2
SCL REF: 1.5.4

UNIT:

NO. ACTIVITY
REMARKS
7.
Head correction: should be applied at the rate of 0.1
kg/cm2/meter of height of transmitter above or below
tapping point where the process medium is water. In
the case of transmitters of range<50 kg/cm 2 a more
accurate head correction should be calculated.
8.

Acceptable errors.
Maximum error+-0.5%Fsd. Unless otherwise stated in
the contract specification or manufacturers literature.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR VARIABLE AREA

SHEET 1 OF 2
SCL REF: 1.5.5

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the indicator
is correct and access safe and adequate.
2.

Check that the indicator is correctly mounted and


undamaged.

3.

Check that the scale, type and serial No. are as


specified in the indstrument schedule.

4.

Check that the indicator has been correctly labeled.

5.

Check manufacturers test certificate and retain.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR VARIABLE AREA
TAG NO.

SHEET 1 OF 2
SCL REF: 1.5.5

UNIT:

NO. ACTIVITY
6.
Check that glass tube is clean and securely fitted.
7.

Check fitting of scale.

8.

Check indicating bobbin for freedom of movement and


correct orientation.

9.

Check indicator illumination, where fitted.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: ORIFICE PLATE

SHEET 1 OF 2
SCL REF: 1.5.5

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
1.
Check for safe access and satisfactory labeling.
2.

REMARKS

Check that the orifice plate is mechanically undamaged


and is free form burrs around the throat and tapping
apertures.

If necessary, refer to erection records of

inspection.
3.

Check position of orifice plate for correct plant location


and orientation in accordance to drawings.

4.

Check that range and type of orifice plate are as


specified in the instrument schedule.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: ORIFICE PLATE
TAG NO.

SHEET 1 OF 2
SCL REF: 1.5.5

UNIT:

NO. ACTIVITY
REMARKS
5.
Check manufactured test and calibration certificate and
retain for plant records.
6.

Check drain holes are in correct place.

7.

Check upstream and downstream tapping points are


correct distance from orifice plate, clear and all isolating
valves function correctly.

8.

Check any scaling gaskets are fitted correctly.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TURBINE FLOW TRANSMITTER

SHEET 1 OF 2
SCL REF: 1.6.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location & orientation of the instrument is
correct and access safe and adequate.
2.

Check that the instrument is correctly mounted and


undamaged.

3.

Check the range, scale, serial number and type are as


specified in instrument schedule.

4.

Check manufactures test certificate and retain.

5.

Check that instrument is correctly labeled.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TURBINE FLOW TRANSMITTER
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.1

UNIT:

NO. ACTIVITY
6.
Check that amplifier/transmitter is correctly labeled.
7.

Ensure that drive turbine has been checked or freedom


to rotate.

8.

Ensure that pipe line has been flushed prior to installing


flow meter.

9.

Ensure that transmitters en\closure is erected properly


and labeling to be checked up. Transmitters are to be
fully protected form dust, stream, water etc.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLUID/GAS FLOW SWITCH

SHEET 1 OF 2
SCL REF: 1.6.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the switch is
correct and access safe and adequate.
2.

Check that the switch is correctly mounted, undamaged


and mechanism moves freely.

3.

Check that the switch has been correctly installed and


labeled.

4.

Check that the range, type and TAG NO. are correct as
specified in the instrument schedule.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLUID/GAS FLOW SWITCH
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.1

UNIT:

NO. ACTIVITY
REMARKS
5.
Check that the switch contracts are connected to
operate in the correct sense.
6.

Check that the switch is correctly wired.

7.

Check that switch operates at correct flow setting.


Record operate & rest points under remarks

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (Pneumatic Input)

SHEET 1 OF 2
SCL REF: 1.6.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the instrument
panel is correct and access is safe and adequate for
operation & maintenance.
2.

Check that the instrument is correctly mounted and


undamaged & clean.

3.

Check the type, serial no. , range and scale are as


specified in the instrument schedule.

4.

Check the manufactures test certificate and retain.

5.

Check that the indicator is correctly labelled both front


and rear.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (Pneumatic Input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.1

UNIT:

NO. ACTIVITY
REMARKS
6.
Confirm completion of pipe work to drawing and
completion of cabling and panel wiring to drawings.
7.

Pressurizes the air pipework and purge it with the


instrument out of service.

Check

the pipework for

leaks.
8.

Re-connect the instrument and check its calibration in


accordance with test procedure. I.6.7.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (Pneumatic input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.1

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 standard pressure gauges of suitable range.


1.2 Instrument air supply
2.

check calibration of test instruments.

3.

Check calibration of the instrument, taking readings at


20% intervals both up and down scale.

Record the

results on the attached calibration sheet.


4.

Reinstate all the connections to the instrument and


check that they are secure. Ensure that there are no air
leaks.

5.

Check calibration of test equipment.

6.

Acceptable accuracy is +-1% unless otherwise stated in


the contract specification.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (Pneumatic input)

SHEET 1 OF 2
SCL REF: 1.6.5

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the unit is
correct and access safe and adequate.
2.

Check

that

the

unit

is

correctly

mounted

and

undamaged.
3.

Check that the type, serial no., range, scale integrator


factor areas specified in the instrument schedule.

4.

Check manufactures test certificate and retain.

5.

Check that the unit is correctly labeled as per the


instrument schedule and that the nomenclature is
correct to N.T.P.C. standards.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (Pneumatic input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.5

UNIT:

NO. ACTIVITY
REMARKS
6.
Blow out the air filter and then check that the air supply
pressure to the unit is as specified by the manufacture.
6a.

Check all pipe work for air leakage.

7.

Check all electrical connections to the instrument are


correctly terminated and secure.

8.

Confirm completion of pipework to drawing and


completion of cabling and panel wiring to drawings.

9.

Check the calibration of instrument in accordance with


the test procedure I.6.8.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (Pneumatic input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.5

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 standard pressure gauges for measuring the input


pressure.
1.2 Source of clean dry air.
1.3 A mechanical counter of appropriate range.
2.

Check the calibration of test equipment.

3.

Check the calibration of the unit at 20% intervals over


the full range using a source of clean dry air via a pilot
operated regulator. Use a time interval of hour for
each reading. Record the input pressure and output
counts of the attached calibration sheet.

4.

Check the input value at which the integrator steps


operating (low input out off) and record value in remarks
section below.

5.

Check calibration of test equipment.

6.

Reinstate pipe connections and ensure that there are


no air leaks.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (FLOW OPERATED)

SHEET 1 OF 2
SCL REF: 1.6.6

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the indicator
is correct and access safe and adequate.
2.

Check that the float is undamaged.

3.

Check that the rangs, scale, serial number and type are
as specified in instrument schedule.

4.

Check that the indicator is correctly labeled as per the


instrument schedule and that the nomenclature is
correct ot N.T.P.C. standards.

5.

Check the manufacture test certificates and retain


where applicable.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (FLOW OPERATED)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.6

UNIT:

NO. ACTIVITY
REMARKS
6.
Check the indicator has been correctly set up in
accordance with manufacturers instructions.
7.

Check the calibration in accordance with test procedure


I.6.9.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW INDICATOR (FLOW OPERATED)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.6

UNIT:

NO. ACTIVITY
1.
Test equipment required

REMARKS

1.1 provision for varying the position of float


1.2 standard scale for measuring the position f float.
2.

Check the calibration of the indicator at 20% intervals


up down, by varying the position of float. Record the
result in the calibration sheet I.5.1.
Note:
The relationship between the flow rate and the height
of float in the flow chamber is to be determined from the
dimensions of the weir plate. Or from the manufactures
data sheet.

3.

Acceptable accuracy+-2% fsd above 10% scale.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW SWITCHES MAGNETIC READ TYPE

SHEET 1 OF 2
SCL REF: 1.6.7

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the switch as
is correct and access safe and adequate.
2.

Check that the installation of the switch is correct and


that the switch is undamaged and mechanisms move

3.

freely.
Check that the range, type and serial number of the

4.

switch confirm to N.T.T.C. instrument

5.

standards.

&

Check that the electrical wirings are correctly done in


order to operate in correct sense.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: FLOW SWITCHES MAGNETIC READ TYPE
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.7

UNIT:

NO. ACTIVITY
REMARKS
5.
If possible, the flow sensing disc should be checked by
removing the flow switch form the process connections
check that the sensing disc moves freely on a leaf
spring.
6.

Check the cable correction using standard check list.

7.

Check that switch operates at correct flow settings.


Record operate a reset points under remarks.

The

operating point should be within +-2% of scale marking.


8.

The switch has got electrical indication of flow i.c.


liters/minute, the exact set value can be marked
accordingly.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

Section-E

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL SWITCH (FLOAT ACTUATED)

SHEET 1 OF 2
SCL REF: 1.6.8

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
1.
Check that the switch is mechanically undamaged.
2.

Check the position of the switch for correct plant


location and orientation.

3.

Check that the range and type of switch are as


specified in the instrument schedule.

4.

Check that the switch is correctly installed and labeled.

5.

Check that the switch is correctly installed and labeled.

6.

Check manufactures test certificate and retain.

7.

Check that the switch is correctly wired.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL SWITCH (FLOAT ACTUATED)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.8

UNIT:

NO. ACTIVITY
REMARKS
7.
Check that the switch contacts are connected to
operate in the correct sense.
8.

Check for correct switch operation by manual operation


of float.

Record operate and reset points under

remarks.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL SWITCH (ELECTRODE TYPE)

SHEET 1 OF 2
SCL REF: 1.6.9

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that safe access for maintenance and operation
is avalilabe.
2.

Check that the equipment is clean and undamaged and


that it is mounted in accordance with the manufacturers
instructions and the relevant plant drawings.

3.

Check that the electrodes are correctly installed at the


appropriate level and that they are of the correct length.
Check that the labeling and nomenclature are correct

4.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL SWITCH (ELECTRODE TYPE)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.9

UNIT:

NO. ACTIVITY
REMARKS
5.
Check electrical connections, ferruling conduit suitable
cabling & fittings.
6.

Check fuse rating and transformed tappings.

7.

Check that the equipment has been correctly earthed.

8.

Check the operation of test facilities if provided.

9.

Check the operation the level switches either by raising


or lowering the process, or by simulation at the probes.

10.

Check the output contact operation if necessary.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL SWITCH (DISPLACER ACTUATED)

SHEET 1 OF 2
SCL REF: 1.6.10

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
1.
Check that the switch is mechanically undamaged.
2.

Check the position of the switch for correct plant


location orientation and that access is safe and
adequate for operation & maintenance.

3.

Check that the range and type of switch are as


specified I-e the instrument schedule.

4.

Check that the switch correctly installed and labeled.

5.

Check manufactures test certificate and retain where


applicable.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

REMARKS

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL SWITCH (DISPLACER ACTUATED)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.10

UNIT:

NO. ACTIVITY
6.
Check that the switch is correctly wired.
7.

REMARKS

Check that the switch contracts are connected to


operate in correct sequence.

8.

Check for correct switch operation by manual operation


of displacer. Record, operate and reset points under
remarks.

9.

Check that the equipment has been correctly earthed.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TRANSMITTER(floated operated pneumatic input)

SHEET 1 OF 2
SCL REF: 1.6.

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location and orientation of the
transmitter is correct and access safe and adequate.
2.

Check that the float is undamaged.

3.

Check that the rang, scale, serial number ad type ar as


specified in instrument schedule.

4.

Check that the transmitter is correctly labelled as per


the instrument schedule and that the nomenclature is
correct to NTPC standards.

5.

Check manufacture test certificate and retain.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TRANSMITTER(floated operated pneumatic input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.6.

UNIT:

NO. ACTIVITY
REMARKS
6.
Check that the air pipeline has been purged prior to
installing flow meter.
7.

Checks air pipe over is length for leaks, and that the
pipework has been correctly installed.

8.

Check that the air supply to the instrument is free form,


moisture and dust.

9.

Check calibration of the transmitter in accordance with


test procedure1.2.1.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TRANSMITTER(floated operated pneumatic input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.8.1

UNIT:

NO. ACTIVITY
1.
Test equipment.
2.

REMARKS

1.1 provision for varying the position of float of suitable


range.

3.

1.2 Standard scale of suitable range with a least count


of 1mm. For measuring the actual position of float.

4.

1.3 A standard pressure gauge of suitable range for

5.

measuring the transmitter output signal. Check the

6.

gauge calibration prior to the test.

7.

0.25%.

Accuracy+-

1.4 Instrument air supply.


Check the calibration of the transmitter at 20% intervals
up and down, by varying the position of float. Record
the result in the calibration sheet I.15.1.
Note:- the relationship between the flow rate and the
height of float in the flow chamber is to be determined
from the dimensions of the venture flume or from the
manufactures data sheets.
DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: TRANSMITTER(floated operated pneumatic input)
TAG NO.

SHEET 1 OF 2
SCL REF: 1.8.1

UNIT:

NO. ACTIVITY
3.
Check the test gauge calibration.
4.

REMARKS

The accuracy of the transmitter should be with +-0.5%


F.S.D. unless otherwise specified in the contract. The
measured accuracy of this system will depend on the
accuracy of setting & measuring the float.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.CSIGNATURE

BHEL
SIGNATURE

DATE:

CONTROL & INSTRUMENTATION


STATION
STANDARD CHECK LIST
INSTRUMENT: LEVEL INDICATOR(FLOAT OPERATED)

SHEET 1 OF 2
SCL REF: 1.8.1

SUPPLIER_____________________________________________________
MANUFACTURE_____________TYPE________SERIAL NO.____________
RANGE______________________INPUT___________OUTPUT__________
POWER SUPPLIES___________VOLTS________AMPS________HZ_____
PLANT SYSTEM___________________________LOCATION____________
TAG NO.

UNIT:

NO. ACTIVITY
REMARKS
1.
Check that the location & orientation of the indicator is
correct and access safe and adequate.
2.

Check that the scale, range, type and serial no. are as
specified in the instrument schedule.

3.

Check that the float is mechanically undamaged.

4.

Check the manufactures test certificate and retain


wherever applicable.

DEFECTS & COMMISSIONS COTINUATION OVERLEAF

REMARKS
N.T.P.C.
SIGNATURE

BHEL
SIGNATURE

DATE:

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