M4-228-M4-102-Calc-Rev A

PLANT REJUVENATION & REVAMP 4 (PRR4)
PROJECT
DOC. NO.:
VD-PRR4-GPP4-STA-CAL-AYFA102-0002
DOCUMENT TITLE: DESIGN CALCULATION
REQ NO.: AYFA102
MSET DOC. NO.: MSET/M4-228/M4-102/DC
REVISION: A
SERIAL NO. : M4-228/004
MSET JOB NO: M4-228
CHANGE RECORD
Amendment No.
Date
Responsible
Person
Description Of Change
PLANT REJUVENATION & REVAMP 4 (PRR4)

PROJECT
DOC. NO.:
DOCUMENT TITLE: DESIGN CALCULATION
REQ NO.: AYFA102
REVISION: A
SERIAL NO. : M4-228/004
MSET JOB NO: M4-228
TABLE OF CONTENT
NO
CONTENT
PAGE NO.
Design Data
Input Echo
Nozzle Flange MAWP
11
Nozzle Calculation & WRC Calculation
12
Nozzle Schedule
64
Nozzle Summary
65
Vessel Design Summary
66
PLANT REJUVENATION & REVAMP 4 (PRR4) PROJECT
DOC. NO.:
DOCUMENT TITLE: DESIGN DATA
REQ NO.: AYFA102
REVISION: A
SERIAL NO. : M4-228/004
MSET JOB NO: M4-228
CODE
FLUID NAME
:
:
DESIGN PRESSURE
OPERATING PRESSURE
DESIGN TEMPERATURE
OPERATING TEMPERATURE
:
:
:
:
SERVICE
FLUID DENSITY
TYPE OF HEAD
CORROSION ALLOW.
WIND VELOCITY
WIND SPECIFICATION
SEISMIC FACTOR
PWHT
NORMALIZED
IMPACT TEST
MAWP (corroded)
MAP (new & cold)
MDMT
INSULATION
JOINT EFFICIENCY
NDE
CODE STAMP
FIRE PROOFING
DOSH INSPECTION
3rd PARTY INSPECTION
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
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:
:
ASME SEC. VIII DIV.2 2010 EDITION 2011 ADD & PTS 31.22.20.31-GEN (FEB -10)
HYDROCARBON
6200
5400
60/20
22
kPag
kPag
C
C
DECANTER
1000
kg/m
HEMIHEAD
3
mm
40.3
m/s
ASCE-7 98/02/05
(UBC 1997) ZONE 1
YES
NO
NO
6402
kPag
(OPERATING CONDITION)
8224
kPag
(OPERATING CONDITION)
10
C
NO
HEAD : 1.0 SHELL : 1.0
SEE ASME SEC VIII DIV.2 2010 EDITION 2011 ADD,PART 7, TABLE 7.2 (COLUMN 1b)
NO
YES
YES
ABS
PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

FileName : M4-228-M4-102-CALC-REV A
-------------------------Input Echo :
Step:
1
9:43a Oct 9,2013
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Wind Design Code

Basic Wind Speed
Surface Roughness Category
Importance Factor
Type of Surface
Base Elevation
Percent Wind for Hydrotest
Using User defined Wind Press.
Damping Factor (Beta) for Wind
6200.0
60
Hydrostatic
Horizontal
0.0000
0.0000
20
Welded
None
0.0
N
N
N
N
N
N
N
No
0.0000
0.0000
0.0000
kPa
C
mm
mm
C
kPa
kPa
kPa
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
[V]
Vs Elev.
(Ope)
(Empty)
(Filled)
Seismic Design Code

UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4)
UBC Importance Factor
UBC Soil Type
UBC Horizontal Force Factor
6
ASCE-7 93
112.65
C: Open Terrain
1.0
Moderately Smooth
0.0000
33.0
N
0.0100
0.0000
0.0000
UBC 94
0.000
1.000
S1
3.000
km/hr
mm

-------------------------Input Echo :
Step:
1
9:43a Oct 9,2013
UBC Percent Seismic for Hydrotest
0.000
Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Y
N
Y
N
Configuration Directives:
Using Metric Material Databases, ASME II D
Using ASME VIII-1 Code Case 2695
No
No
Complete Listing of Vessel Elements and Details:
Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
MDMT Curve
External Pressure Chart Name
UNS Number
Class / Thickness / Grade
1:: 2 1/2
Product Form
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density
10
20
Spherical
Left Head
76.200
2400.0
54.000
3.0000
54.000
0.0000
6200.0
60
17.200
60
1.2
SA-537
186.85
186.85
294.76
0.007750
0.0000
245.46
D
CS-2
K12437
< t <= 4
Plate
1.0
1.0
10
Liquid
HC
0.0000
1590.0
0.0010000
mm
mm
mm
mm
mm
mm
kPa
C
kPa
C
MPa
MPa
MPa
kg/cm
mm
MPa
mm
mm
kg/cm
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
20
30
Cylinder
Shell
5920.0
2400.0
54.000
3.0000
54.000
mm
mm
mm
mm
mm

-------------------------Input Echo :
Step:
1
9:43a Oct 9,2013

Material Name
0.0000
6200.0
60
17.200
60
1.2
SA-537
1.0
1.0
Element From Node

Detail Type
Detail ID
Liquid Density
20
Liquid
HC
0.0000
1590.0
0.0010000
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
[Normalized]
20
Nozzle
45A(Existing)
2320.0
76.199997
None
600
50.360199
Y
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
45B(Existing)
2320.0
76.199997
None
600
135.86501
Y
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
20
Nozzle
44B(Existing)
2760.0
50.799999
None
600
135.86501
Y
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
20
Nozzle
44A(Existing)
2760.0
50.799999
None
600
mm
kPa
C
kPa
C
mm
mm
kg/cm
mm
mm
mm
mm
mm
mm
mm
mm

-------------------------Input Echo :
Step:
1
9:43a Oct 9,2013
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
[Normalized]
50.360199
Y
0.0000
GR 1.1
SA-105
-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Inside Diameter
Element Thickness
Nominal Thickness
Material Name
30
40
Spherical
Right Head
0.0000
2400.0
30.000
3.0000
34.000
0.0000
6200.0
60
17.200
60
1.2
SA-537
1.0
1.0
Element From Node

Detail Type
Detail ID
Liquid Density
30
Liquid
HC
0.0000
1590.0
0.001000
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
45A
894.43
76.199997
None
600
333.435
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
44A
894.43
50.799999
None
600
26.5651
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
30
Nozzle
44B
mm
mm
mm
mm
mm
mm
kPa
C
kPa
C
mm
mm
kg/cm
mm
mm
mm
mm

-------------------------Input Echo :
Step:
1
9:43a Oct 9,2013

Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
894.43
50.799999
None
600
153.435
N
0.0000
GR 1.1
SA-105
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
30
Nozzle
45B
894.43
76.199997
None
600
206.565
N
0.0000
GR 1.1
SA-105
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012
10
mm
mm
mm
mm

-------------------------Nozzle Flange MAWP :
Step:
6
9:43a Oct 9,2013
Nozzle Flange MAWP Results :
Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
kPa
kPa
C
---------------------------------------------------------------------------45A(Existing)
9880.0
10210.0
60
600
GR 1.1
45B(Existing)
9880.0
10210.0
60
600
GR 1.1
44B(Existing)
9880.0
10210.0
60
600
GR 1.1
44A(Existing)
9880.0
10210.0
60
600
GR 1.1
45A
9880.0
10210.0
60
600
GR 1.1
44A
9880.0
10210.0
60
600
GR 1.1
44B
9880.0
10210.0
60
600
GR 1.1
45B
9880.0
10210.0
60
600
GR 1.1
---------------------------------------------------------------------------Minimum Rating
9880.0
10210.0 kPa
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
11

-------------------------Nozzle Calcs. : 45A(Existing)
Nozl:
9
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 45A(Existing)
From : 20
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Temperature for External Pressure
P
Temp
Pext
Tempex
6200.000
60
17.20
60
kPa
C
kPa
C
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
S
Sa
Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
L
t
c
co
2400.00
6796.2007
54.0000
3.0000
0.0000
mm
mm
mm
mm
mm
Distance from Cylinder/Cone Centerline
L1
800.0000
mm
2396.2000
mm
Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature
SA-537
186.85 MPa
186.85 MPa
20.00
Type of Element Connected to the Shell : Nozzle

Material
[Normalized]
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Sn
Sna
Diameter Basis (for tr calc only)

Layout Angle
Diameter
SA-105
K03504
Forgings
157.80 MPa
165.50 MPa
ID
50.36
76.2000
Size and Thickness Basis

Actual Thickness
tn
Flange Material [Normalized]

Flange Type
deg
mm.
Actual
20.6000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
190.5000
10.0000
54.0000
0.0000
0.0000
mm
mm
mm
mm
mm
Class of attached Flange

Grade of attached Flange
600
GR 1.1
The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
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12

Nozl:
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9:43a Oct 9,2013
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Insert Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: 45A(Existing)
ASME Code, Section VIII, Division 2, 2010, 2011a, Section 4.5.1 - 4.5.14
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
76.200
20.600
mm.
mm
Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1
Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*82.200 *(exp( 6200.000/(157.800 *1.000 ))-1) + 3.000 + 0.000
= 1.6471 + 3.000 + 0.000 = 4.6471 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.800 * 1.000 * Ln( ( 2*17.600 + 82.200 )/82.200 ) - 0.000
= 56241.645 - 0.000 = 56241.6445 kPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.344 in.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.845
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 20.600 - 3.000
= 17.600 mm
Shell Diameter to Thickness ratio [D/t]:
= Di/t
= 2406.000/51.000
= 47.176 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 2400.000/2 + 3.000
= 1203.000 mm
Effective Length of Vessel Wall [LR]:
= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 1203.000 * 51.000 ), 2 * 41.100 )
= 82.200 mm
Thickness Limit Candidate [LH1]:
= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*51.000 , 0.000 ] + sqrt( 41.100 * 17.600 )
= 26.895 mm
= Lpr1
13
8.730 mm

Nozl:
9
9:43a Oct 9,2013
= 190.500
= 190.500 mm

= 8( t + te )
= 8( 51.000 + 0.000 )
= 408.000 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 26.895 , 190.500 , 408.000 ) + 0.000
= 77.895 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 51.000+((0.000*1.00)/82.200)
= 51.000 mm
Determine Parameter [Lamda]:
= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*41.10 + 17.600 )/( sqrt((2406.00 + 51.000 ) * 51.000 )) )
= 0.282
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 51.000 * 82.200 * max( (0.282/5)^(0.85), 1 )
= 4192.200 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 17.600 * 77.895
= 1370.958 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 4192.200+0.845(1370.958+0.000)+50.000+0.000+0.000
= 5399.984 mm
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[800.000/1203.000 ]
= 0.843
Angle [Theta2]:
= cos^(-1)[(Dx+Rn)/Reff]
= cos^(-1)[(800.000 + 41.100 )/1203.000 ]
= 0.797
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 51.000/ln[ 1 + 51.000/1203.000 ]
14

Nozl:
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9:43a Oct 9,2013
= 1228.323 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 6200.000 * 49.378 * 77.895
= 23846.7 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )
= 6200.000 * 1228.323 * ( 82.200 + 17.600 )
= 760016.4 N
Discontinuity Force from Internal Pressure [fY]:
= P * Rxs * Rnc
= 6200.000 * 1228.323 * 41.100
= 312992.7 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 760016 + 312992.7 + 23846.7 )/6200.000
= 176917.0 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 280.282/( 2 * 176916.984/5399.984 - 1228.323/51.000 )
= 6763.1 kPa
= S[t/Rxs]
= 186.855 [51.000/1228.323 ]
= 7757.8 kPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 6763.123 , 7757.755 )
= 6763.123 kPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 23846.684 + 760016 + 312992.719 )/5399.984
= 203.139 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / teff
= 6200.000 * 1228.323/51.000
= 149.3 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 203.139 - 149.334 , 149.334 )
= 256.9 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Strength of Nozzle Attachment Welds per 4.5.14
Sallow
PL
Pmax
15
280.28
256.94
6763.12
MPa
MPa
kPa

Nozl:
9
9:43a Oct 9,2013
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 41.100 + 17.600 )/41.100
= 1.428 For set-in Nozzles
Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:
= pi/2 * sqrt((( Rnc+Tn )^(2) + ( Rn+Tn )^(2) )/2 )
= pi/2 * sqrt((( 41.100 + 17.600 )^(2) + ( 41.100 + 17.600 )^(2) )/2 )
= 92.206 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(312992*1.43,1.5*157.8(1370.958+0.000),pi/4*6200.0*41.10^2*1.43^2)
= 16778.227 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 16778.227/(92.206 (0.49*7.071 + 0.6*51.000 + 0.49*0.000 ) )
= 5.342 < or = to 186.855 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[800.000/1203.000 ]
= 0.843
Angle [Theta2]:
= cos^(-1)[(800.000 + 41.100 )/1203.000 ]
= 0.797
= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
= 51.000/ln[ 1 + 51.000/1203.000 ]
= 1228.323 mm
= Shell Fha Value
= 86.986
= 87.0 MPa
= P * Rxn * LH
= 17.200 * 49.378 * 77.895
= 66.2 N
= P * Rxs * ( LR + tn )
= 17.200 * 1228.323 * ( 82.200 + 17.600 )
= 2108.4 N
Discontinuity Force from External Pressure [fY]:
= P * Rxs * Rnc
16

Nozl:
9
9:43a Oct 9,2013
= 17.200 * 1228.323 * 41.100

= 868.3 N
Area Resisting External Pressure [Ap]:

= ( fS + fY + fN )/P
= ( 2108.4 + 868.3 + 66.2 )/17.200
= 176917.0 mm
= 86.986/( 2 * 176917.016/5399.984 - 1228.323/51.000 )
= 2098.9 kPa
= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 86.986 [51.000/1228.323 ]
= 3611.4 kPa
= min( 2098.941 , 3611.439 )
= 2098.941 kPa
= ( fN + fS + fY ) / AT
= ( 66.155 + 2108.433 + 868.302 )/5399.984
= 0.564 MPa
= P * Rxs / teff
= 17.200 * 1228.323/51.000
= 0.4 MPa
= max( 2 * 0.564 - 0.414 , 0.414 )
= 0.7 MPa
Maximum Allowable External Pressure
Sallow
PL
Pmax
86.99
0.71
2098.94
MPa
MPa
kPa
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld),

Curve: C
---------------------------------------------------------------------This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature : -104 C
User entered Minimum Design
Temperature :
20 C
The curve for this material is curve
: C
As the Stress Ratio < 0.241, the MDMT is

The computed stress ratio is
: -104 C
: 0.089
The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.569 * 1.00 )/( 20.600 - 3.000 - 0.000 )
= 0.089
Governing MDMT of all the sub-joints of this Junction
17
-104 C

Nozl:
9
9:43a Oct 9,2013
ANSI Flange MDMT including temperature reduction per 3.11:

Flange MDMT with Temp reduction
The Drop for this Nozzle is : 56.1943 mm
The Cut Length for this Nozzle is, Drop + Ho + H + T : 317.9358 mm
18
-48 C

-------------------------Nozzle Calcs. : 45B(Existing)
Nozl:
10
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 45B(Existing)
From : 20

P
Temp
Pext
Tempex
6212.270
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa

D
L
t
c
co
2400.00
6796.2007
54.0000
3.0000
0.0000
mm
mm
mm
mm
mm
L1
900.0000
mm
2396.2000
mm

SA-537
186.85 MPa
186.85 MPa
20.00

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.80 MPa
165.50 MPa
ID
135.87
76.2000

Actual Thickness
tn

Flange Type
deg
mm.
Actual
20.6000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
190.5000
10.0000
54.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

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19

Nozl:
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9:43a Oct 9,2013
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Reinforcement CALCULATION, Description: 45B(Existing)
76.200
20.600
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*82.200 *(exp( 6212.270/(157.800 *1.000 ))-1) + 3.000 + 0.000
= 1.6504 + 3.000 + 0.000 = 4.6504 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.800 * 1.000 * Ln( ( 2*17.600 + 82.200 )/82.200 ) - 0.000
= 56241.645 - 0.000 = 56241.6445 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.845
= 20.600 - 3.000
= 17.600 mm
= Di/t
= 2406.000/51.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 51.000 ), 2 * 41.100 )
= 82.200 mm
= min[1.5*51.000 , 0.000 ] + sqrt( 41.100 * 17.600 )
= 26.895 mm
= Lpr1
20
8.730 mm

Nozl:
10
9:43a Oct 9,2013
= 190.500
= 190.500 mm

= 8( t + te )
= 8( 51.000 + 0.000 )
= 408.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 26.895 , 190.500 , 408.000 ) + 0.000
= 77.895 mm
= t + (( A5 * frp ) / LR )
= 51.000+((0.000*1.00)/82.200)
= 51.000 mm
= min( 12, (2*41.10 + 17.600 )/( sqrt((2406.00 + 51.000 ) * 51.000 )) )
= 0.282
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 51.000 * 82.200 * max( (0.282/5)^(0.85), 1 )
= 4192.200 mm
= tn * LH
= 17.600 * 77.895
= 1370.958 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 4192.200+0.845(1370.958+0.000)+50.000+0.000+0.000
= 5399.984 mm
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[900.000/1203.000 ]
= 0.726
Angle [Theta2]:
= cos^(-1)[(900.000 + 41.100 )/1203.000 ]
= 0.672
Warning : The major/minor diameter axis ratio for this nozzle
exceeds the limit of 1.5 given in Division 2. Please
refer to the Code for more details. [AD-501(a)(1)] or [4.5.2.1].
= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
21

Nozl:
10
9:43a Oct 9,2013
= 49.378 mm

= 51.000/ln[ 1 + 51.000/1203.000 ]
= 1228.323 mm
= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6212.270 * 49.378 * 77.895
= 23893.9 N
= P * Rxs * ( LR + tn )
= 6212.270 * 1228.323 * ( 82.200 + 17.600 )
= 761520.4 N
= P * Rxs * Rnc
= 6212.270 * 1228.323 * 41.100
= 313612.1 N
= ( fS + fY + fN )/P
= ( 761520 + 313612.1 + 23893.9 )/6212.270
= 176917.0 mm
= 280.282/( 2 * 176917.016/5399.984 - 1228.323/51.000 )
= 6763.1 kPa
= S[t/Rxs]
= 186.855 [51.000/1228.323 ]
= 7757.8 kPa
= min( 6763.122 , 7757.755 )
= 6763.122 kPa
= ( fN + fS + fY ) / AT
= ( 23893.873 + 761520 + 313612.125 )/5399.984
= 203.541 MPa
= P * Rxs / teff
= 6212.270 * 1228.323/51.000
= 149.6 MPa
= max( 2 * 203.541 - 149.630 , 149.630 )
= 257.5 MPa
22

Nozl:
10
9:43a Oct 9,2013

Sallow
PL
Pmax
280.28
257.45
6763.12
MPa
MPa
kPa

= ( 41.100 + 17.600 )/41.100
= pi/2 * sqrt((( 41.100 + 17.600 )^(2) + ( 41.100 + 17.600 )^(2) )/2 )
= 92.206 mm
= 7.071,
0.000,
0.000, mm
= min(313612*1.43,1.5*157.8(1370.958+0.000),pi/4*6212.3*41.10^2*1.43^2)
= 16811.428 N
= 16811.428/(92.206 (0.49*7.071 + 0.6*51.000 + 0.49*0.000 ) )
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[900.000/1203.000 ]
= 0.726
Angle [Theta2]:
= cos^(-1)[(900.000 + 41.100 )/1203.000 ]
= 0.672
= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
= 51.000/ln[ 1 + 51.000/1203.000 ]
= 1228.323 mm
= Shell Fha Value
= 86.986
= 87.0 MPa
= P * Rxn * LH
23

Nozl:
10
9:43a Oct 9,2013
= 17.200 * 49.378 * 77.895

= 66.2 N

= P * Rxs * ( LR + tn )
= 17.200 * 1228.323 * ( 82.200 + 17.600 )
= 2108.4 N
= P * Rxs * Rnc
= 17.200 * 1228.323 * 41.100
= 868.3 N
= ( fS + fY + fN )/P
= ( 2108.4 + 868.3 + 66.2 )/17.200
= 176917.0 mm
= 86.986/( 2 * 176917.016/5399.984 - 1228.323/51.000 )
= 2098.9 kPa
= 86.986 [51.000/1228.323 ]
= 3611.4 kPa
= min( 2098.941 , 3611.439 )
= 2098.941 kPa
= ( fN + fS + fY ) / AT
= ( 66.155 + 2108.433 + 868.302 )/5399.984
= 0.564 MPa
= P * Rxs / teff
= 17.200 * 1228.323/51.000
= 0.4 MPa
= max( 2 * 0.564 - 0.414 , 0.414 )
= 0.7 MPa
Sallow
PL
Pmax
86.99
0.71
2098.94
MPa
MPa
kPa

Curve: C
Temperature :
20 C
: C
24

Nozl:
10
9:43a Oct 9,2013

: -104 C
: 0.089

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.572 * 1.00 )/( 20.600 - 3.000 - 0.000 )
= 0.089
-104 C

25
-48 C

Nozl:
11
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 44B(Existing)
From : 20

P
Temp
Pext
Tempex
6212.270
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa

D
L
t
c
co
2400.00
6796.2007
54.0000
3.0000
0.0000
mm
mm
mm
mm
mm
L1
900.0000
mm
2836.2000
mm

SA-537
186.85 MPa
186.85 MPa
20.00

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.80 MPa
165.50 MPa
ID
135.87
50.8000

Actual Thickness
tn

Flange Type
deg
mm.
Actual
16.7000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
196.8500
10.0000
54.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

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26

Nozl:
11
9:43a Oct 9,2013
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Reinforcement CALCULATION, Description: 44B(Existing)
50.800
16.700
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*56.800 *(exp( 6212.270/(157.800 *1.000 ))-1) + 3.000 + 0.000
= 1.1404 + 3.000 + 0.000 = 4.1404 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.800 * 1.000 * Ln( ( 2*13.700 + 56.800 )/56.800 ) - 0.000
= 62115.734 - 0.000 = 62115.7344 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.845
= 16.700 - 3.000
= 13.700 mm
= Di/t
= 2406.000/51.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 51.000 ), 2 * 28.400 )
= 56.800 mm
= min[1.5*51.000 , 0.000 ] + sqrt( 28.400 * 13.700 )
= 19.725 mm
= Lpr1
27
7.800 mm

Nozl:
11
9:43a Oct 9,2013
= 196.850
= 196.850 mm

= 8( t + te )
= 8( 51.000 + 0.000 )
= 408.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 19.725 , 196.850 , 408.000 ) + 0.000
= 70.725 mm
= t + (( A5 * frp ) / LR )
= 51.000+((0.000*1.00)/56.800)
= 51.000 mm
= min( 12, (2*28.40 + 13.700 )/( sqrt((2406.00 + 51.000 ) * 51.000 )) )
= 0.199
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 51.000 * 56.800 * max( (0.199/5)^(0.85), 1 )
= 2896.800 mm
= tn * LH
= 13.700 * 70.725
= 968.934 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2896.800+0.845(968.934+0.000)+50.000+0.000+0.000
= 3765.072 mm
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[900.000/1203.000 ]
= 0.726
Angle [Theta2]:
= cos^(-1)[(900.000 + 28.400 )/1203.000 ]
= 0.689
= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
28

Nozl:
11
9:43a Oct 9,2013
= 34.802 mm

= 51.000/ln[ 1 + 51.000/1203.000 ]
= 1228.323 mm
= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6212.270 * 34.802 * 70.725
= 15290.2 N
= P * Rxs * ( LR + tn )
= 6212.270 * 1228.323 * ( 56.800 + 13.700 )
= 537947.8 N
= P * Rxs * Rnc
= 6212.270 * 1228.323 * 28.400
= 216705.2 N
= ( fS + fY + fN )/P
= ( 537947 + 216705.2 + 15290.2 )/6212.270
= 123942.5 mm
= 280.282/( 2 * 123942.461/3765.072 - 1228.323/51.000 )
= 6712.4 kPa
= S[t/Rxs]
= 186.855 [51.000/1228.323 ]
= 7757.8 kPa
= min( 6712.419 , 7757.755 )
= 6712.419 kPa
= ( fN + fS + fY ) / AT
= ( 15290.192 + 537947 + 216705.203 )/3765.072
= 204.514 MPa
= P * Rxs / teff
= 6212.270 * 1228.323/51.000
= 149.6 MPa
= max( 2 * 204.514 - 149.630 , 149.630 )
= 259.4 MPa
29

Nozl:
11
9:43a Oct 9,2013

Sallow
PL
Pmax
280.28
259.40
6712.42
MPa
MPa
kPa

= ( 28.400 + 13.700 )/28.400
= pi/2 * sqrt((( 28.400 + 13.700 )^(2) + ( 28.400 + 13.700 )^(2) )/2 )
= 66.131 mm
= 7.071,
0.000,
0.000, mm
= min(216705*1.48,1.5*157.8(968.934+0.000),pi/4*6212.3*28.40^2*1.48^2)
= 8647.541 N
= 8647.541/(66.131 (0.49*7.071 + 0.6*51.000 + 0.49*0.000 ) )
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[900.000/1203.000 ]
= 0.726
Angle [Theta2]:
= cos^(-1)[(900.000 + 28.400 )/1203.000 ]
= 0.689
= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 51.000/ln[ 1 + 51.000/1203.000 ]
= 1228.323 mm
= Shell Fha Value
= 86.986
= 87.0 MPa
= P * Rxn * LH
30

Nozl:
11
9:43a Oct 9,2013
= 17.200 * 34.802 * 70.725

= 42.3 N

= P * Rxs * ( LR + tn )
= 17.200 * 1228.323 * ( 56.800 + 13.700 )
= 1489.4 N
= P * Rxs * Rnc
= 17.200 * 1228.323 * 28.400
= 600.0 N
= ( fS + fY + fN )/P
= ( 1489.4 + 600.0 + 42.3 )/17.200
= 123942.5 mm
= 86.986/( 2 * 123942.461/3765.072 - 1228.323/51.000 )
= 2083.2 kPa
= 86.986 [51.000/1228.323 ]
= 3611.4 kPa
= min( 2083.205 , 3611.439 )
= 2083.205 kPa
= ( fN + fS + fY ) / AT
= ( 42.334 + 1489.424 + 599.995 )/3765.072
= 0.566 MPa
= P * Rxs / teff
= 17.200 * 1228.323/51.000
= 0.4 MPa
= max( 2 * 0.566 - 0.414 , 0.414 )
= 0.7 MPa
Sallow
PL
Pmax
86.99
0.72
2083.21
MPa
MPa
kPa

Curve: C
Temperature :
20 C
: C
31

Nozl:
11
9:43a Oct 9,2013

: -104 C
: 0.079

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.086 * 1.00 )/( 16.700 - 3.000 - 0.000 )
= 0.079
-104 C

32
-48 C

Nozl:
12
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 44A(Existing)
From : 20

P
Temp
Pext
Tempex
6200.000
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa

D
L
t
c
co
2400.00
6796.2007
54.0000
3.0000
0.0000
mm
mm
mm
mm
mm
L1
800.0000
mm
2836.2000
mm

SA-537
186.85 MPa
186.85 MPa
20.00

Material
[Normalized]
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.80 MPa
165.50 MPa
ID
50.36
50.8000

Actual Thickness
tn

Flange Type
deg
mm.
Actual
16.7000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
196.8500
10.0000
54.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

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33

Nozl:
12
9:43a Oct 9,2013
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Reinforcement CALCULATION, Description: 44A(Existing)
50.800
16.700
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*56.800 *(exp( 6200.000/(157.800 *1.000 ))-1) + 3.000 + 0.000
= 1.1381 + 3.000 + 0.000 = 4.1381 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.800 * 1.000 * Ln( ( 2*13.700 + 56.800 )/56.800 ) - 0.000
= 62115.734 - 0.000 = 62115.7344 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.845
= 16.700 - 3.000
= 13.700 mm
= Di/t
= 2406.000/51.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 51.000 ), 2 * 28.400 )
= 56.800 mm
= min[1.5*51.000 , 0.000 ] + sqrt( 28.400 * 13.700 )
= 19.725 mm
= Lpr1
34
7.800 mm

Nozl:
12
9:43a Oct 9,2013
= 196.850
= 196.850 mm

= 8( t + te )
= 8( 51.000 + 0.000 )
= 408.000 mm
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 19.725 , 196.850 , 408.000 ) + 0.000
= 70.725 mm
= t + (( A5 * frp ) / LR )
= 51.000+((0.000*1.00)/56.800)
= 51.000 mm
= min( 12, (2*28.40 + 13.700 )/( sqrt((2406.00 + 51.000 ) * 51.000 )) )
= 0.199
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 51.000 * 56.800 * max( (0.199/5)^(0.85), 1 )
= 2896.800 mm
= tn * LH
= 13.700 * 70.725
= 968.934 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2896.800+0.845(968.934+0.000)+50.000+0.000+0.000
= 3765.072 mm
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[800.000/1203.000 ]
= 0.843
Angle [Theta2]:
= cos^(-1)[(800.000 + 28.400 )/1203.000 ]
= 0.811
= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 51.000/ln[ 1 + 51.000/1203.000 ]
35

Nozl:
12
9:43a Oct 9,2013
= 1228.323 mm

= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6200.000 * 34.802 * 70.725
= 15260.0 N
= P * Rxs * ( LR + tn )
= 6200.000 * 1228.323 * ( 56.800 + 13.700 )
= 536885.3 N
= P * Rxs * Rnc
= 6200.000 * 1228.323 * 28.400
= 216277.2 N
= ( fS + fY + fN )/P
= ( 536885 + 216277.2 + 15260.0 )/6200.000
= 123942.5 mm
= 280.282/( 2 * 123942.461/3765.072 - 1228.323/51.000 )
= 6712.4 kPa
= S[t/Rxs]
= 186.855 [51.000/1228.323 ]
= 7757.8 kPa
= min( 6712.419 , 7757.755 )
= 6712.419 kPa
= ( fN + fS + fY ) / AT
= ( 15259.994 + 536885 + 216277.219 )/3765.072
= 204.110 MPa
= P * Rxs / teff
= 6200.000 * 1228.323/51.000
= 149.3 MPa
= max( 2 * 204.110 - 149.334 , 149.334 )
= 258.9 MPa
Sallow
PL
Pmax
36
280.28
258.89
6712.42
MPa
MPa
kPa

Nozl:
12
9:43a Oct 9,2013

= ( 28.400 + 13.700 )/28.400
= pi/2 * sqrt((( 28.400 + 13.700 )^(2) + ( 28.400 + 13.700 )^(2) )/2 )
= 66.131 mm
= 7.071,
0.000,
0.000, mm
= min(216277*1.48,1.5*157.8(968.934+0.000),pi/4*6200.0*28.40^2*1.48^2)
= 8630.462 N
= 8630.462/(66.131 (0.49*7.071 + 0.6*51.000 + 0.49*0.000 ) )
Angle [Theta1]:
= cos^(-1)[Dx/Reff]
= cos^(-1)[800.000/1203.000 ]
= 0.843
Angle [Theta2]:
= cos^(-1)[(800.000 + 28.400 )/1203.000 ]
= 0.811
= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 51.000/ln[ 1 + 51.000/1203.000 ]
= 1228.323 mm
= Shell Fha Value
= 86.986
= 87.0 MPa
= P * Rxn * LH
= 17.200 * 34.802 * 70.725
= 42.3 N
= P * Rxs * ( LR + tn )
= 17.200 * 1228.323 * ( 56.800 + 13.700 )
= 1489.4 N
= P * Rxs * Rnc
37

Nozl:
12
9:43a Oct 9,2013
= 17.200 * 1228.323 * 28.400

= 600.0 N

= ( fS + fY + fN )/P
= ( 1489.4 + 600.0 + 42.3 )/17.200
= 123942.5 mm
= 86.986/( 2 * 123942.461/3765.072 - 1228.323/51.000 )
= 2083.2 kPa
= 86.986 [51.000/1228.323 ]
= 3611.4 kPa
= min( 2083.205 , 3611.439 )
= 2083.205 kPa
= ( fN + fS + fY ) / AT
= ( 42.334 + 1489.424 + 599.995 )/3765.072
= 0.566 MPa
= P * Rxs / teff
= 17.200 * 1228.323/51.000
= 0.4 MPa
= max( 2 * 0.566 - 0.414 , 0.414 )
= 0.7 MPa
Sallow
PL
Pmax
86.99
0.72
2083.21
MPa
MPa
kPa

Curve: C
Temperature :
20 C
: C

: -104 C
: 0.079

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.084 * 1.00 )/( 16.700 - 3.000 - 0.000 )
= 0.079
38
-104 C

Nozl:
12
9:43a Oct 9,2013

39
-48 C

-------------------------Nozzle Calcs. : 45A
Nozl:
13
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 45A
From : 30

P
Temp
Pext
Tempex
6200.000
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa
Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
D
t
c
co
2400.00
30.0000
3.0000
0.0000
mm
mm
mm
mm
Distance from Head Centerline
L1
894.4270
mm
SA-537
186.85 MPa
186.85 MPa
20.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.76 MPa
165.48 MPa
ID
333.43
76.2000

Actual Thickness
tn
Flange Material
Flange Type
deg
mm.
Actual
20.6000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
190.5000
10.0000
30.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
40

-------------------------Nozzle Calcs. : 45A
Nozl:
13
9:43a Oct 9,2013

Reinforcement CALCULATION, Description: 45A
76.200
20.600
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*82.200 *(exp( 6200.000/(157.760 *1.000 ))-1) + 3.000 + 0.000
= 1.6475 + 3.000 + 0.000 = 4.6475 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.760 * 1.000 * Ln( ( 2*17.600 + 82.200 )/82.200 ) - 0.000
= 56227.305 - 0.000 = 56227.3047 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.844
= 20.600 - 3.000
= 17.600 mm
= Di/t
= 2406.000/27.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 27.000 ), 2 * 41.100 )
= 82.200 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 27.000 + 0.000 )/17.600 )^0.35, 1 )
= min( 1.162 , 1 )
= 1.000
Intermediate value [Cp]:
= 9999999.000
41
8.730 mm

-------------------------Nozzle Calcs. : 45A
Nozl:
13
9:43a Oct 9,2013
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )

= min(27.000+0.000+1.000*sqrt(41.100*17.600),190.500+27.000)
= 53.895 mm

= t + (( A5 * frp ) / LR )
= 27.000+((0.000*1.00)/82.200)
= 27.000 mm
= t * LR
= 27.000 * 82.200
= 2219.400 mm
= tn * LH
= 17.600 * 53.895
= 948.558 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2219.400+0.844(948.558+0.000)+50.000+0.000+0.000
= 3070.260 mm
= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6200.000 * 49.378 * 53.895
= 16499.4 N
= P * Rxs * ( LR + tn )/2
= 6200.000 * 1216.450 * ( 82.200 + 17.600 )/2
= 376335.2 N
= ( P * Rxs * Rnc )/2
= ( 6200.000 * 1216.450 * 61.459 )/2
= 231755.1 N
= ( fS + fY + fN )/P
42

-------------------------Nozzle Calcs. : 45A
Nozl:
13
9:43a Oct 9,2013
= ( 376335.2 + 231755.1 + 16499.4 )/6200.000

= 100743.0 mm

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 280.282/( 2 * 100742.977/3070.260 - 1216.450/(2*27.000 ) )
= 6503.0 kPa
= 2 * S * [t/Rxs]
= 2 * 186.855 * [27.000/1216.450 ]
= 8294.3 kPa
= min( 6502.952 , 8294.264 )
= 6502.952 kPa
= ( fN + fS + fY ) / AT
= ( 16499.385 + 376335.156 + 231755.094 )/3070.260
= 203.449 MPa
= P * Rxs / ( 2 * teff )
= 6200.000 * 1216.450/( 2 * 27.000 )
= 139.7 MPa
= max( 2 * 203.449 - 139.675 , 139.675 )
= 267.2 MPa
Sallow
PL
Pmax
280.28
267.22
6502.95
MPa
MPa
kPa

= ( 61.459 + 17.600 )/61.459
= pi/2 * sqrt((( 61.459 + 17.600 )^(2) + ( 41.100 + 17.600 )^(2) )/2 )
= 109.371 mm
= 7.071,
0.000,
0.000, mm
= min(231755*1.29,1.5*157.8(948.558+0.000),pi/4*6200.0*41.10^2*1.29^2)
= 13610.852 N
= 13610.852/(109.371 (0.49*7.071 + 0.6*27.000 + 0.49*0.000 ) )
43

-------------------------Nozzle Calcs. : 45A
Nozl:
13
9:43a Oct 9,2013

= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= Shell Fha Value
= 89.679
= 89.7 MPa
= P * Rxn * LH
= 17.200 * 49.378 * 53.895
= 45.8 N
= P * Rxs * ( LR + tn )/2
= 17.200 * 1216.450 * ( 82.200 + 17.600 )/2
= 1044.0 N
= ( P * Rxs * Rnc )/2
= ( 17.200 * 1216.450 * 61.459 )/2
= 642.9 N
= ( fS + fY + fN )/P
= ( 1044.0 + 642.9 + 45.8 )/17.200
= 100743.0 mm
= 89.679/( 2 * 100742.977/3070.260 - 1216.450/(2*27.000 ) )
= 2080.7 kPa
= 2 * Fha * [t/Rxs]
= 2 * 89.679 * [27.000/1216.450 ]
= 3980.8 kPa
= min( 2080.691 , 3980.762 )
= 2080.691 kPa
= ( fN + fS + fY ) / AT
= ( 45.772 + 1044.027 + 642.933 )/3070.260
= 0.564 MPa
= P * Rxs / ( 2 * teff )
= 17.200 * 1216.450/( 2 * 27.000 )
= 0.4 MPa
44

-------------------------Nozzle Calcs. : 45A
Nozl:
13
9:43a Oct 9,2013

= max( 2 * 0.564 - 0.387 , 0.387 )
= 0.7 MPa

Sallow
PL
Pmax
89.68
0.74
2080.69
MPa
MPa
kPa

Curve: B
Temperature :
20 C
: B

: -104 C
: 0.089

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.569 * 1.00 )/( 20.600 - 3.000 - 0.000 )
= 0.089
-104 C

45
-48 C

-------------------------Nozzle Calcs. : 44A
Nozl:
14
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 44A
From : 30

P
Temp
Pext
Tempex
6200.000
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa

D
t
c
co
2400.00
30.0000
3.0000
0.0000
mm
mm
mm
mm
L1
894.4270
mm
SA-537
186.85 MPa
186.85 MPa
20.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.76 MPa
165.48 MPa
ID
26.57
50.8000

Actual Thickness
tn
Flange Material
Flange Type
deg
mm.
Actual
16.7000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
196.8500
10.0000
30.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
46

-------------------------Nozzle Calcs. : 44A
Nozl:
14
9:43a Oct 9,2013

Reinforcement CALCULATION, Description: 44A
50.800
16.700
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*56.800 *(exp( 6200.000/(157.760 *1.000 ))-1) + 3.000 + 0.000
= 1.1384 + 3.000 + 0.000 = 4.1384 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.760 * 1.000 * Ln( ( 2*13.700 + 56.800 )/56.800 ) - 0.000
= 62099.898 - 0.000 = 62099.8984 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.844
= 16.700 - 3.000
= 13.700 mm
= Di/t
= 2406.000/27.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 27.000 ), 2 * 28.400 )
= 56.800 mm
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 27.000 + 0.000 )/13.700 )^0.35, 1 )
= min( 1.268 , 1 )
= 1.000
= 9999999.000
47
7.800 mm

-------------------------Nozzle Calcs. : 44A
Nozl:
14
9:43a Oct 9,2013

= min(27.000+0.000+1.000*sqrt(28.400*13.700),196.850+27.000)
= 46.725 mm

= t + (( A5 * frp ) / LR )
= 27.000+((0.000*1.00)/56.800)
= 27.000 mm
= t * LR
= 27.000 * 56.800
= 1533.600 mm
= tn * LH
= 13.700 * 46.725
= 640.134 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 1533.600+0.844(640.134+0.000)+50.000+0.000+0.000
= 2124.060 mm
= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6200.000 * 34.802 * 46.725
= 10081.6 N
= P * Rxs * ( LR + tn )/2
= 6200.000 * 1216.450 * ( 56.800 + 13.700 )/2
= 265848.0 N
= ( P * Rxs * Rnc )/2
= ( 6200.000 * 1216.450 * 42.468 )/2
= 160142.2 N
= ( fS + fY + fN )/P
48

-------------------------Nozzle Calcs. : 44A
Nozl:
14
9:43a Oct 9,2013
= ( 265848.0 + 160142.2 + 10081.6 )/6200.000

= 70336.1 mm

= 280.282/( 2 * 70336.062/2124.060 - 1216.450/(2*27.000 ) )
= 6413.2 kPa
= 2 * S * [t/Rxs]
= 2 * 186.855 * [27.000/1216.450 ]
= 8294.3 kPa
= min( 6413.237 , 8294.264 )
= 6413.237 kPa
= ( fN + fS + fY ) / AT
= ( 10081.638 + 265847.969 + 160142.219 )/2124.060
= 205.319 MPa
= P * Rxs / ( 2 * teff )
= 6200.000 * 1216.450/( 2 * 27.000 )
= 139.7 MPa
= max( 2 * 205.319 - 139.675 , 139.675 )
= 271.0 MPa
Sallow
PL
Pmax
280.28
270.96
6413.24
MPa
MPa
kPa

= ( 42.468 + 13.700 )/42.468
= pi/2 * sqrt((( 42.468 + 13.700 )^(2) + ( 28.400 + 13.700 )^(2) )/2 )
= 77.966 mm
= 7.071,
0.000,
0.000, mm
= min(160142*1.32,1.5*157.8(640.134+0.000),pi/4*6200.0*28.40^2*1.32^2)
= 6870.067 N
= 6870.067/(77.966 (0.49*7.071 + 0.6*27.000 + 0.49*0.000 ) )
49

-------------------------Nozzle Calcs. : 44A
Nozl:
14
9:43a Oct 9,2013

= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= Shell Fha Value
= 89.679
= 89.7 MPa
= P * Rxn * LH
= 17.200 * 34.802 * 46.725
= 28.0 N
= P * Rxs * ( LR + tn )/2
= 17.200 * 1216.450 * ( 56.800 + 13.700 )/2
= 737.5 N
= ( P * Rxs * Rnc )/2
= ( 17.200 * 1216.450 * 42.468 )/2
= 444.3 N
= ( fS + fY + fN )/P
= ( 737.5 + 444.3 + 28.0 )/17.200
= 70336.1 mm
= 89.679/( 2 * 70336.062/2124.060 - 1216.450/(2*27.000 ) )
= 2052.0 kPa
= 2 * Fha * [t/Rxs]
= 2 * 89.679 * [27.000/1216.450 ]
= 3980.8 kPa
= min( 2051.986 , 3980.762 )
= 2051.986 kPa
= ( fN + fS + fY ) / AT
= ( 27.968 + 737.514 + 444.265 )/2124.060
= 0.570 MPa
= P * Rxs / ( 2 * teff )
= 17.200 * 1216.450/( 2 * 27.000 )
= 0.4 MPa
50

-------------------------Nozzle Calcs. : 44A
Nozl:
14
9:43a Oct 9,2013

= max( 2 * 0.570 - 0.387 , 0.387 )
= 0.8 MPa

Sallow
PL
Pmax
89.68
0.75
2051.99
MPa
MPa
kPa

Curve: B
Temperature :
20 C
: B

: -104 C
: 0.079

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.084 * 1.00 )/( 16.700 - 3.000 - 0.000 )
= 0.079
-104 C

51
-48 C

-------------------------Nozzle Calcs. : 44B
Nozl:
15
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 44B
From : 30

P
Temp
Pext
Tempex
6211.669
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa

D
t
c
co
2400.00
30.0000
3.0000
0.0000
mm
mm
mm
mm
L1
894.4270
mm
SA-537
186.85 MPa
186.85 MPa
20.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.76 MPa
165.48 MPa
ID
153.43
50.8000

Actual Thickness
tn
Flange Material
Flange Type
deg
mm.
Actual
16.7000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
196.8500
10.0000
30.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
52

-------------------------Nozzle Calcs. : 44B
Nozl:
15
9:43a Oct 9,2013

Reinforcement CALCULATION, Description: 44B
50.800
16.700
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*56.800 *(exp( 6211.669/(157.760 *1.000 ))-1) + 3.000 + 0.000
= 1.1406 + 3.000 + 0.000 = 4.1406 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.760 * 1.000 * Ln( ( 2*13.700 + 56.800 )/56.800 ) - 0.000
= 62099.898 - 0.000 = 62099.8984 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.844
= 16.700 - 3.000
= 13.700 mm
= Di/t
= 2406.000/27.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 27.000 ), 2 * 28.400 )
= 56.800 mm
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 27.000 + 0.000 )/13.700 )^0.35, 1 )
= min( 1.268 , 1 )
= 1.000
= 9999999.000
53
7.800 mm

-------------------------Nozzle Calcs. : 44B
Nozl:
15
9:43a Oct 9,2013

= min(27.000+0.000+1.000*sqrt(28.400*13.700),196.850+27.000)
= 46.725 mm

= t + (( A5 * frp ) / LR )
= 27.000+((0.000*1.00)/56.800)
= 27.000 mm
= t * LR
= 27.000 * 56.800
= 1533.600 mm
= tn * LH
= 13.700 * 46.725
= 640.134 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 1533.600+0.844(640.134+0.000)+50.000+0.000+0.000
= 2124.060 mm
= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6211.669 * 34.802 * 46.725
= 10100.6 N
= P * Rxs * ( LR + tn )/2
= 6211.669 * 1216.450 * ( 56.800 + 13.700 )/2
= 266348.3 N
= ( P * Rxs * Rnc )/2
= ( 6211.669 * 1216.450 * 42.468 )/2
= 160443.6 N
= ( fS + fY + fN )/P
54

-------------------------Nozzle Calcs. : 44B
Nozl:
15
9:43a Oct 9,2013
= ( 266348.3 + 160443.6 + 10100.6 )/6211.669

= 70336.1 mm

= 280.282/( 2 * 70336.062/2124.060 - 1216.450/(2*27.000 ) )
= 6413.2 kPa
= 2 * S * [t/Rxs]
= 2 * 186.855 * [27.000/1216.450 ]
= 8294.3 kPa
= min( 6413.237 , 8294.264 )
= 6413.237 kPa
= ( fN + fS + fY ) / AT
= ( 10100.612 + 266348.344 + 160443.609 )/2124.060
= 205.705 MPa
= P * Rxs / ( 2 * teff )
= 6211.669 * 1216.450/( 2 * 27.000 )
= 139.9 MPa
= max( 2 * 205.705 - 139.937 , 139.937 )
= 271.5 MPa
Sallow
PL
Pmax
280.28
271.47
6413.24
MPa
MPa
kPa

= ( 42.468 + 13.700 )/42.468
= pi/2 * sqrt((( 42.468 + 13.700 )^(2) + ( 28.400 + 13.700 )^(2) )/2 )
= 77.966 mm
= 7.071,
0.000,
0.000, mm
= min(160443*1.32,1.5*157.8(640.134+0.000),pi/4*6211.7*28.40^2*1.32^2)
= 6882.997 N
= 6882.997/(77.966 (0.49*7.071 + 0.6*27.000 + 0.49*0.000 ) )
55

-------------------------Nozzle Calcs. : 44B
Nozl:
15
9:43a Oct 9,2013

= tn / ln[1 + tn/Rn ]
= 13.700/ln[ 1 + 13.700/28.400 ]
= 34.802 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= Shell Fha Value
= 89.679
= 89.7 MPa
= P * Rxn * LH
= 17.200 * 34.802 * 46.725
= 28.0 N
= P * Rxs * ( LR + tn )/2
= 17.200 * 1216.450 * ( 56.800 + 13.700 )/2
= 737.5 N
= ( P * Rxs * Rnc )/2
= ( 17.200 * 1216.450 * 42.468 )/2
= 444.3 N
= ( fS + fY + fN )/P
= ( 737.5 + 444.3 + 28.0 )/17.200
= 70336.1 mm
= 89.679/( 2 * 70336.062/2124.060 - 1216.450/(2*27.000 ) )
= 2052.0 kPa
= 2 * Fha * [t/Rxs]
= 2 * 89.679 * [27.000/1216.450 ]
= 3980.8 kPa
= min( 2051.986 , 3980.762 )
= 2051.986 kPa
= ( fN + fS + fY ) / AT
= ( 27.968 + 737.514 + 444.265 )/2124.060
= 0.570 MPa
= P * Rxs / ( 2 * teff )
= 17.200 * 1216.450/( 2 * 27.000 )
= 0.4 MPa
56

-------------------------Nozzle Calcs. : 44B
Nozl:
15
9:43a Oct 9,2013

= max( 2 * 0.570 - 0.387 , 0.387 )
= 0.8 MPa

Sallow
PL
Pmax
89.68
0.75
2051.99
MPa
MPa
kPa

Curve: B
Temperature :
20 C
: B

: -104 C
: 0.079

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.086 * 1.00 )/( 16.700 - 3.000 - 0.000 )
= 0.079
-104 C

57
-48 C

-------------------------Nozzle Calcs. : 45B
Nozl:
16
9:43a Oct 9,2013
INPUT VALUES, Nozzle Description: 45B
From : 30

P
Temp
Pext
Tempex
6211.669
60
17.20
60
kPa
C
kPa
C
Shell Material
S
Sa

D
t
c
co
2400.00
30.0000
3.0000
0.0000
mm
mm
mm
mm
L1
894.4270
mm
SA-537
186.85 MPa
186.85 MPa
20.00

Material
Material UNS Number
Sn
Sna

Layout Angle
Diameter
SA-105
K03504
Forgings
157.76 MPa
165.48 MPa
ID
206.57
76.2000

Actual Thickness
tn
Flange Material
Flange Type
deg
mm.
Actual
20.6000 mm
SA-105
Long Weld Neck
Corrosion Allowance
can
3.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
190.5000
10.0000
30.0000
0.0000
0.0000
mm
mm
mm
mm
mm

600
GR 1.1

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
58

-------------------------Nozzle Calcs. : 45B
Nozl:
16
9:43a Oct 9,2013

Reinforcement CALCULATION, Description: 45B
76.200
20.600
mm.
mm


= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*82.200 *(exp( 6211.669/(157.760 *1.000 ))-1) + 3.000 + 0.000
= 1.6507 + 3.000 + 0.000 = 4.6507 mm Equation 4.3.1
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 157.760 * 1.000 * Ln( ( 2*17.600 + 82.200 )/82.200 ) - 0.000
= 56227.305 - 0.000 = 56227.3047 kPa
= min[Sn/S, 1]
= min[157.8/186.9 , 1]
= 0.844
= 20.600 - 3.000
= 17.600 mm
= Di/t
= 2406.000/27.000
= 2400.000/2 + 3.000
= 1203.000 mm
= min( sqrt( 1203.000 * 27.000 ), 2 * 41.100 )
= 82.200 mm
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 27.000 + 0.000 )/17.600 )^0.35, 1 )
= min( 1.162 , 1 )
= 1.000
= 9999999.000
59
8.730 mm

-------------------------Nozzle Calcs. : 45B
Nozl:
16
9:43a Oct 9,2013

= min(27.000+0.000+1.000*sqrt(41.100*17.600),190.500+27.000)
= 53.895 mm

= t + (( A5 * frp ) / LR )
= 27.000+((0.000*1.00)/82.200)
= 27.000 mm
= t * LR
= 27.000 * 82.200
= 2219.400 mm
= tn * LH
= 17.600 * 53.895
= 948.558 mm
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2219.400+0.844(948.558+0.000)+50.000+0.000+0.000
= 3070.260 mm
= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= 1.5 * S * E
= 1.5 * 186.855 * 1.000
= 280.3 MPa
= P * Rxn * LH
= 6211.669 * 49.378 * 53.895
= 16530.4 N
= P * Rxs * ( LR + tn )/2
= 6211.669 * 1216.450 * ( 82.200 + 17.600 )/2
= 377043.5 N
= ( P * Rxs * Rnc )/2
= ( 6211.669 * 1216.450 * 61.459 )/2
= 232191.3 N
= ( fS + fY + fN )/P
60

-------------------------Nozzle Calcs. : 45B
Nozl:
16
9:43a Oct 9,2013
= ( 377043.5 + 232191.3 + 16530.4 )/6211.669

= 100743.0 mm

= 280.282/( 2 * 100742.984/3070.260 - 1216.450/(2*27.000 ) )
= 6503.0 kPa
= 2 * S * [t/Rxs]
= 2 * 186.855 * [27.000/1216.450 ]
= 8294.3 kPa
= min( 6502.951 , 8294.264 )
= 6502.951 kPa
= ( fN + fS + fY ) / AT
= ( 16530.439 + 377043.469 + 232191.297 )/3070.260
= 203.832 MPa
= P * Rxs / ( 2 * teff )
= 6211.669 * 1216.450/( 2 * 27.000 )
= 139.9 MPa
= max( 2 * 203.832 - 139.937 , 139.937 )
= 267.7 MPa
Sallow
PL
Pmax
280.28
267.73
6502.95
MPa
MPa
kPa

= ( 61.459 + 17.600 )/61.459
= pi/2 * sqrt((( 61.459 + 17.600 )^(2) + ( 41.100 + 17.600 )^(2) )/2 )
= 109.371 mm
= 7.071,
0.000,
0.000, mm
= min(232191*1.29,1.5*157.8(948.558+0.000),pi/4*6211.7*41.10^2*1.29^2)
= 13636.469 N
= 13636.469/(109.371 (0.49*7.071 + 0.6*27.000 + 0.49*0.000 ) )
61

-------------------------Nozzle Calcs. : 45B
Nozl:
16
9:43a Oct 9,2013

= tn / ln[1 + tn/Rn ]
= 17.600/ln[ 1 + 17.600/41.100 ]
= 49.378 mm
= 27.000/ln[ 1 + 27.000/1203.000 ]
= 1216.450 mm
= Shell Fha Value
= 89.679
= 89.7 MPa
= P * Rxn * LH
= 17.200 * 49.378 * 53.895
= 45.8 N
= P * Rxs * ( LR + tn )/2
= 17.200 * 1216.450 * ( 82.200 + 17.600 )/2
= 1044.0 N
= ( P * Rxs * Rnc )/2
= ( 17.200 * 1216.450 * 61.459 )/2
= 642.9 N
= ( fS + fY + fN )/P
= ( 1044.0 + 642.9 + 45.8 )/17.200
= 100743.0 mm
= 89.679/( 2 * 100742.977/3070.260 - 1216.450/(2*27.000 ) )
= 2080.7 kPa
= 2 * Fha * [t/Rxs]
= 2 * 89.679 * [27.000/1216.450 ]
= 3980.8 kPa
= min( 2080.691 , 3980.762 )
= 2080.691 kPa
= ( fN + fS + fY ) / AT
= ( 45.772 + 1044.027 + 642.933 )/3070.260
= 0.564 MPa
= P * Rxs / ( 2 * teff )
= 17.200 * 1216.450/( 2 * 27.000 )
= 0.4 MPa
62

-------------------------Nozzle Calcs. : 45B
Nozl:
16
9:43a Oct 9,2013

= max( 2 * 0.564 - 0.387 , 0.387 )
= 0.7 MPa

Sallow
PL
Pmax
89.68
0.74
2080.69
MPa
MPa
kPa

Curve: B
Temperature :
20 C
: B

: -104 C
: 0.089

= ( tr * E* ) / ( tnom - ci - cext )
= ( 1.572 * 1.00 )/( 20.600 - 3.000 - 0.000 )
= 0.089
-104 C

63
-48 C

-------------------------Nozzle Schedule :
Step:
16
9:43a Oct 9,2013
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------44B(Existing)
50
600 LWN
84.200 16.700
326
44A(Existing)
50
600 LWN
84.200 16.700
307
44A
50
600 LWN
84.200 16.700
290
44B
50
600 LWN
84.200 16.700
290
45A(Existing)
76
600 LWN
117.400 20.600
317
45B(Existing)
76
600 LWN
117.400 20.600
341
45A
76
600 LWN
117.400 20.600
305
45B
76
600 LWN
117.400 20.600
305
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------44B(Exi
SA-105
54.000
10.000
44A(Exi
SA-105
54.000
10.000
44A
SA-105
30.000
10.000
44B
SA-105
30.000
10.000
45A(Exi
SA-105
54.000
10.000
45B(Exi
SA-105
54.000
10.000
45A
SA-105
30.000
10.000
45B
SA-105
30.000
10.000
Nozzle
Material
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------44B(Existing)
2650.000
135.87
196.85
0.00
Shell
44A(Existing)
2650.000
50.36
196.85
0.00
Shell
44A
26.57
196.85
0.00
Right Head
44B
153.43
196.85
0.00
Right Head
45A(Existing)
2210.000
50.36
190.50
0.00
Shell
45B(Existing)
2210.000
135.87
190.50
0.00
Shell
45A
333.43
190.50
0.00
Right Head
45B
206.57
190.50
0.00
Right Head
Nozzle

64

-------------------------Nozzle Summary :
Step:
17
9:43a Oct 9,2013
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC Table 4.5.2 Weld
--------------------------------------------------------------------------45A(Existing)
6763.12
OK
...
OK
OK
Passed
45B(Existing)
6750.85
OK
...
OK
OK
Passed
44B(Existing)
6700.15
OK
...
OK
OK
Passed
44A(Existing)
6712.42
OK
...
OK
OK
Passed
45A
6502.95
OK
...
OK
OK
Passed
44A
6413.24
OK
...
OK
OK
Passed
44B
6401.57
OK
...
OK
OK
Passed
45B
6491.28
OK
...
OK
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
6401.57 44B
Min. Shell&Flgs
7742.13 20
30
8224.26
Computed Vessel M.A.W.P.
6401.57
kPa
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.

Check the Spatial Relationship between the Nozzles
From Node
20
20
20
20
30
30
30
30
Nozzle Description
45A(Existing)
45B(Existing)
44B(Existing)
44A(Existing)
45A
44A
44B
45B
X Coordinate,
2396.200
2396.200
2836.200
2836.200
0.000
0.000
0.000
0.000
Layout Angle,
50.360
135.865
135.865
50.360
333.435
26.565
153.435
206.565
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

65
Inside Radius
41.100
41.100
28.400
28.400
41.100
28.400
28.400
41.100

-------------------------Vessel Design Summary :
Step:
19
9:43a Oct 9,2013
Design Code: ASME Code Section VIII Division 2, 2010, 2011a
Diameter Spec : 2400.000 mm ID

Vessel Design Length, Tangent to Tangent
Specified Datum Line Distance
Shell Material Specification
Nozzle Material Specification
5996.20
mm
186.20
mm
SA-537
SA-105 [Normalized]
Internal Design Temperature

Internal Design Pressure
60
6200.000
C
kPa
External Design Temperature

External Design Pressure
60
17.200
C
kPa
6401.568
3537.490
9154.242
kPa
kPa
kPa

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
20
-35
C
C
Wind Design Code

Earthquake Design Code
ASCE-93
UBC-94
Element Pressures and MAWP: kPa
Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Left Head
6215.620
17.200 15499.889
3.0000
Shell
6215.620
17.200 7742.135
3.0000
Right Head
6215.621
17.200 8278.643
3.0000
Liquid Level: 1590.00 mm
Dens.: 0.001 kg/cm
Sp. Gr.: 1.000
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Sphere
-110.0
76.2
54.0
23.2
4.5
1.00 1.00
Cylinder
5810.0
5920.0
54.0
43.7
8.6
1.00 1.00
Sphere
5810.0
0.0
34.0
23.2
4.4
1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
25863.6
60213.2
25863.6
25863.6
25863.6
50269.2
60213.2
66
kgm
kgm
kgm
kgm
kgm
kgm
kgm

M4-228-M4-102-Calc-Rev A

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M4-228-M4-102-Calc-Rev A

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PLANT REJUVENATION & REVAMP 4 (PRR4)

DOCUMENT TITLE: DESIGN CALCULATION

REQ NO.: AYFA102

MSET DOC. NO.: MSET/M4-228/M4-102/DC

SERIAL NO. : M4-228/004

MSET JOB NO: M4-228

PLANT REJUVENATION & REVAMP 4 (PRR4)

DOCUMENT TITLE: DESIGN CALCULATION

REQ NO.: AYFA102

MSET DOC. NO.: MSET/M4-228/M4-102/DC

SERIAL NO. : M4-228/004

MSET JOB NO: M4-228

Nozzle Flange MAWP

Nozzle Calculation & WRC Calculation

Vessel Design Summary

PLANT REJUVENATION & REVAMP 4 (PRR4) PROJECT

DOCUMENT TITLE: DESIGN DATA

REQ NO.: AYFA102

MSET DOC. NO.: MSET/M4-228/M4-102/DC

SERIAL NO. : M4-228/004

MSET JOB NO: M4-228

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Wind Design Code

Seismic Design Code

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

UBC Percent Seismic for Hydrotest

Design Nozzle for Des. Press. + St. Head

Complete Listing of Vessel Elements and Details:

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

External Corrosion Allowance

Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

Element From Node

Element From Node

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

Dist. from "FROM" Node / Offset dist

Element From Node

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

Nozzle Flange MAWP Results :

----- Flange Rating

PV Elite 2012 R1 Licensee: MSET ENGINEERING SDN BHD

INPUT VALUES, Nozzle Description: 45A(Existing)

Pressure for Reinforcement Calculations

Inside Diameter of Cylindrical Shell

Distance from Cylinder/Cone Centerline

Distance from Bottom/Left Tangent

Type of Element Connected to the Shell : Nozzle

Diameter Basis (for tr calc only)

Size and Thickness Basis

Flange Material [Normalized]

Class of attached Flange