SW1111PIW/YQC
SERVICE
WASHING MACHINE
Manual
CONTENTS
1. Precautions 2. Specifications 3. Features 4. Operating Instructions 5. Schematic and Circuit Diagrams 6. Disassembly and Reassembly 7. Troubleshooting 8. Exploded Views
Copyright
! Samsung Electronics Co., LTD.
All right reserved. The information in this manual is subject to change without notice.
1. Precautions
When performing trouble - shooting and part replacement during servicing note the following safety precautions.
1-1-2 Grounding
Connect the grounding wire to the shell plate, and bury it under at least 25cm of earth ; alternatively, connect the ground wire to the appropriate pin on a properly grounded power receptacle. Never ground it to the telephone line, lightning rod, or gas pipe.
2. Specifications
Classifications Washing and Dehydrating Capacity Washing Method Standard Volume of Water High Level Medium Level Low Level Extra low level Applicable Volume of Water Rotation of the Spin Tub Power Consumption Dehydration Method Drain Control Applicable Water Pressure Weight Dimension Accessories Gross Net Gross Net 80 ! 70 ! 60 ! 50 !
205 ! (high level of water) 700 rpm 450 W Centrifugal dehydration type Motor driven 0.5 kgf / cm 2 ~ 8.0 kgf / cm 53kg 48kg W 660mm x D 725mm x H 1085mm W 600mm x D 660mm x H 1010mm Water supply hose, drain hose, owner's manual
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3. Features
3-1 Dimensions
660 600
1300 1010
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3-2 Installation
3-2-1 Level Specifications and Wall - Clearance Distances
1. Install the washing machine on a solid and level floor. 2. Place the machine at least 40cm away from the wall. 3. Placement on an inclined, weak or rough floor may cause abnormal trembling.
3-2-2 Balance
1. Open the lid of the machine, pour water into the tub up to the level just below the pulsator, and adjust the legs so that the pulsator is positioned at the center of the water as shown in the figure. 2. Place the machinemorethan10cm away from the wall.
Check the level with position of spin basket on opening the door.
Pull
Push
(b)
2. Install the drain hose about 80~100cm above the ground (for pump model). 3
a b
a b
4. Connect the water supply hose to 5. Connect the other end of the the adaptor. Pull down part (c) of water supply hose to the inlet the water supply hose. When part water valve at the back of the (c) is released, the hose is washer. automatically connected to the Screw the hose clockwise, all the adaptor, and makes a 'click' sound. way in.
If the water tap is a screw type, connect a water supply hose that fits to the tap as shown.
4. Other precautions
Do not put the end of the drain hose into the water. 3. Do not install the drain hose where it must extend over a threshold of 5cm or more ; do not install where there is a threshold and the hose must extend for more than 2m.
2m 5cm
Do not place the hose below the floor level of the drain outlet.
If the drain hose must be Do not make the mid part of positioned at a high angle, install the washing machine the hose than the ends so that it is in an even positioned higher. higher position.
4-2-2 Start/Pause
1. Press this button to alternately 'start' or 'pause'. 2. This button is a convenient way to change washing prograrm.
4-2-6 Option
1. Press this button to select the type of washing cycle and optioned function.
4-2-3 Power
1. Press this button for power ON/OFF. 2. When the washing operation is completed, the power automatically turns off and the buzzer sounds off 5 times. 3. Allow at least a 3-second interval before turning the washing machine again .
4-2-7 Course
1. The selection order is : Sensor Heavy -Duty Econo-Wash Wool Delicate
2 (times) 3 4 5 1
2) Washing time is adjusted by press of cycle(option) key during washing only operation.
7(min) 1 2..... 6
1. This cycle is to finish the washing operation at the time user set. 2. If the START/PAUSE key is pressed after adjusting of 2. When WOOL is selected, only HIGH & MEDIUM reservation time by pressing the delay start button, water level is possible. reservation washing begins. 3. If you change the course to WOOL, in case previous 3. If you push START/PAUSE key after selecting water level is low or (extra low), the water level is reservation washing, the machine carries out automatically selected High level and in case previous three-hour reservation washing. water level is over Low, the water level is not 4. The first beginning value of reservation washing is 3 changed. 4. While water is supplying, if the water level is changed, hour and the order according to delay start key push the remaining time is changed. is as follow.
3:004:005:00
16:0017:0018:00
1. If this key is pressed before the first press of START/PAUSE key or during PAUSE state, the selection order is as follow. Even if manual washing is selected already, the selected program is cancelled, and the program is selected as follow.
2. During operating, all keys except for PROGRAM (COURSE) SELECTION key are valid. But, only START/PAUSE is vaild during spin operation. 3. This key is invalid during operation, and at PAUSE state.
5. Once reservation washing is selected, it follows the sensor(fuzzy) program selected and reservation washing can not be changed in reservation procedure. But the change of water level and water temperature selection are possible. 6. If the door is opened in the waiting state of normal reservation, it causes the door open error.
4-3-6 Start/Pause
1. Available only after selecting a program. 2. Sequence : START PAUSE START 3. The display shows the remaining time, including the current cycle, when in 'start' status. The time decreases 1-min at a time. When in 'Pause' status, the time stays as it is.
1. This key is valid except for weight sensing operation. 2. After START/PAUSE during operation or under reset condition, as pressing this key display is changing as follows.
(SOAK) (DRIP DRY ) WASH RINSE + SPIN
RINSE SPIN
4-3-7 Power
1) This key is always available when the power cord is connected. 2) sequence : ONOFF ON 3) After finishing operation, this key is automatically turned off.
Cold Hot
Cold Cold
Warm Cold
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2. When removing the top-cover from the outer-case, do not let the wire bundle fall downwards and touch the sharp edge of the outer-case. Also, do not allow tension to stress the wires.
3. When replacing the suspension-bar, only use parts for this model. 4. Since the length of the bar varies among on models, installing the wrong size may cause severe vibration. 5. Do not deform the check-S/W rod of the top-cover. 6. The installation of a deformed check-S/W rod will result in malfunction of the safety switch during severe vibration, thus causing an unbalanced error.
3. When moving the washing machine to a place with a rough floor, do not drag it. If it is dragged, the rubber may get loose, thereby causing severe vibration and noise during washing.
Shape CASE-D Front Rear White White BAR-S Yellow Yellow SPRING COLLOR-S Yellow Yellow Red NTR
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6-2 Disassembly
Disassembly Procedure ! Removing the PCB Assembly 1) 2) 3) 4) Remove the Screw. Lift up the Control Panel. Turn the Control Panel "up". Remove the 7 Screws connecting the Control Panel and the PCB Assembly. 5) Disconnect the Wire Harness of the PCB Assembly. 6) Pull away the PCB Assembly. 7) Do the reassembly in reverse order. Illustration
! Removing the Pressure-Sensor, Water-Valve, Checker Assembly, and Transformer ! Pressure Sensor 1) Pull out the Lead Wire Terminal of the Pressure Sensor. 2) Remove the Pressure Sensor. 3) Pull out the Air Hose. ! Water Valve 1) Pull out the Lead Wire Terminals. 2) Remove the Water valve while pushing it in the direction of the arrow. ! Checker 1) Pull out the Lead Wire Terminals. 2) Remove the two Screws. 3) Lift out the Checker. ! Wire Harness 1) Pull out the Lead Wire Terminals from the PCB. 2) Pull out the Lead Wire Terminals from the parts in back of the Top Cover. 3) Remove the Wire Harness. ! Transformer 1) Transformer is built in the PCB Assembly. 2) Remove the Screw. 3) Remove the Transformer. ! 1) 2) 3) Door Switch <Magnet Switch> Turn over the top-cover. Remove the screw. Remove the door switch.
HOOK
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Illustration
Remarks
1) Remove the Back Cover. 2) Lay down the Washing Machine with the rear side facing the floor. 3) Pull out the Sound Absorption Panel. 4) Remove the Wire Housing. 5) Remove the V Belt. 6) Remove the two Bolts fastening the Motor. 7) Remove the Motor Pulley. 8) Pull out the Motor
! Removing the Drain Motor 1) Lay down the Washing Machine with the rear side facing the floor. 2) Pull out the Lead Wire Terminal. 3) Remove the Bolt. 4) Remove the Drain Motor Wire from the Link. 5) Lift out the Drain Motor
! Removing the Clutch Assembly 1) Remove the two Screws fixing the Top Cover, and lift up the Top Cover gently tilt the Top Cover back to expose the Tub Cover. 2) Remove the four Screws fixing the Tub Cover. 3) Remove the Bolt fixing the Pulsator. 4) Remove the Spin Nut fixing the flange Clutch and the Clutch and pull out the Spin Basket.
Caution
Disassemble the Spin Nut in a clockwise direction. 5) Lay down the Washing Machine with the rear side facing the floor. 6) Remove the two Bolts fixing the Saddle. 7) Remove the four Bolts fixing the Clutch using the Box and take out the Clutch Assembly.
2X X2
! Removing the Pump Assy 1) Remove the Back Cover. 2) Remove the Lead Wire Terminal and the Earth Wire. 3) Remove the Two Hoses. 4) Remove the 2screws which fix the filter. 5) Lay down the Washer with the right side facing the Floor. 6) Remove the 2 Screws which fix the pump. 7) Lift out the Pump.
SCREWS
SCREWS
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6 HANDLE
5 CONNECTING ROD
3 JIG
4 GUIDE PIN
6-3-1 Procedure
1. Insert the jig
2. Insert the guide pin $ into the groove of the flange - shaft by rotating it to the right and left.
3. Insert the connecting rod % and handle & into the square box. Then turn the handle clockwise on the axis of the small box to disassemble (Right-hand thread).*
LOCK
LOOSEN
* To disassemble the box, give three to four times of instantaneous shocks to the handle in the loosening direction, then disassemble it by turning the handle when the nut is loosened. 4. To disassemble the box, strike the handle three or four times-quick shocks to loosen it-then complete the disassembly by turning the handle as the nut is loosened. 5. Reassemble in reverse order.
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7. Troubleshooting
7-1 Self - diagnostic Functions (Buzzer Alarm)
If there is a problem during operation, the following error conditions are shown on the LED display, and the washing machine stops its operation.
Error Water level sensor error Condition Water level sensor fails to send signal for longer than 15 seconds. Buzzer The buzzer sounds five times with a 0.5sec. ON/0.5sec. OFF cycle. Solution
Press the "POWER" button. No other buttons work.
the buzzer sounds five times with a 0.5sec. ON/0.5sec. OFF cycle.
The buzzer sounds five times with a 0.5sec. ON/0.5sec. OFF cycle.
Drain error
Water level does not decrease to The buzzer sounds five times the reset point within 6 minutes with a 0.5sec. ON/0.5sec. from draining water. OFF cycle.
The buzzer sounds five times with a 0.5sec. ON/0.5sec. OFF cycle.
Pressing "START" button stop the buzzer. No buttons work. Unbalance error An unbalanced load is sensed three times during dehydration cycle. The buzzer sounds five times with a 0.5sec. ON/0.5sec. OFF cycle. Open the door. Balance the laundry. Close the door.
Pressing "START" button stops the buzzer. No other buttons work. Overflow error It takes place in case the over flow rises for three times. The buzzer sounds five times with a 0.5sec. ON/0.5sec. OFF cycle. Put off the power and restart.
3. If you press the CYCLE key, the test mode changes step by step. 01 02 03 04 05 06 07 08 4. The test is conducted if you press the START/HOLD key when the test mode is in a display state. 5. Each mode description
MODE NO
DISPLAY
TEST DESCRIPTION
REMARKS
Aging test in driving part and then, driving part and display are turned ON/OFF for 1 second. Repeating 5 min. dehydration and 3 min. stop without draining. It read Lid open and unbalance and shows them. It shows this on the indicator. Operate the washing cycle after suppling water to high level.
* Mode
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2. The wiring should be properly connected in accordance with the wiring diagram. Erroneous wiring may cause faulty operation, smoke, or fire. 3. Be sure to pull out the power plug during repair. 4. Special attention should be paid to connection, insulation treatment, and wiring work for the lead wire. The lead wire should be soldered, and insulation-treated with vinyl tape, or connected to the pressure connection terminal for drain treatment. When connecting the lead wire, take care not to let it touch hight components of metal sugared. This is a "wloow"
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7-4 Troubleshooting
7-4-1 Troubleshooting of the Power Supply Board
If any of the following occurs, the PCB is defective. Replace the PCB. 1. Pressing a selection button illuminates the LED display, but the buzzer does not sound. 2. Pressing a selection button sounds the buzzer, but does not illuminate the LED. 3. Pressing a selection button illuminates the wrong LED.
Insert the power plug into the receptacle and press the Power button. If the stored parameters do not display, check the following :
7-4-2 Keyboard
When pressing a selection button, the buzzer does not sound, or the LED does not display.
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The pulsator does not rotate during washing. This malfunction may be caused by defective contacts of the wire harness.
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(The following soond does not indicate any problem : The "Sha" sound generated during the stop of the dehydration tub is the sound of the water moving by automatic balance in the dehydration tub.) 23
Defective Dehydration
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Tie the lead wires with a separate wire to prevent them from scattering. Check that they are securely connected.
Check the locking nuts and screws Check that the nuts and screws are securely locked, and be sure to apply screw lock. Check inside the washing machine Check for oil (lubricant) or water leakage Checking the connection of the power cord Adjustment of horizontal level of the washing machine Check for any vinyl wires, screws, or foreign materials inside the washing machine. In particular, check the surrounding areas of driving units for oil (lubricant) leakage, and check the moving parts of the drain valve for water leakage. Check the power cord, plug, and receptacle for any damage. Make sure they comply with the working voltage. Adjust the height of the two adjusting legs (front of the washing machine) so that the washing machine is horizontally level.
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8. Exploded Views
ASSY-COVER TOP
WAA46
WAA28 WAA13
WAA12
WAA01
WAA10
WAA26
WAA37 WAA45
WAA04
WAA21
WAA20
WAA42 WAA11
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8. Exploded Views
ASSY-TUB OUTER(SPIN BASKET)
WAB33
WAB40
WAB05 WAB01
WAB25
WAB11
WAB21
WAB25
STAINLESS WAB37
WAB24
WAB13
WAB09 WAB31
WAB29 WAB30
WAB23 WAB20
WAB15
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8. Exploded Views
ASSY-CASE OUTER
WAC09
WAC10
WAC17
WAC02 WAC01
WAC16
WAC07
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Parts List
LOCATION NO. WAA01 WAA04 WAA10 WAA11 WAA12 WAA13 WAA15 WAA16 WAA20 WAA21 WAA25 WAA26 WAA28 WAA37 WAA42 WAA45 WAA46 WAA46 WAB01 WAB02 WAB03 WAB05 WAB09 WAB10 WAB11 WAB13 WAB15 WAB17 WAB18 WAB20 WAB21 WAB23 WAB24 WAB25 WAB25 WAB27 WAB29 WAB30 WAB31 WAB33 WAB36 WAB37 WAB40 WAC01 WAC02 WAC02 WAC04 WAC04 WAC07 WAC08 WAC08 WAC09 WAC10 WAC13 WAC16 WAC17 WAC21 WAC21 CODE NO. DC97-01766A DC90-10104D DC97-00356C DC96-00045A DC97-00804C MF-10K1IR-00 DC61-10564U DC63-00041C DC61-10690H DC61-60505A DC61-20224A DC61-20223A DC64-00189A DC32-30006B DC34-00001G DC26-10014Q DC62-30303D DC62-30312B DC97-00251B DC97-00355N DC91-10259A DC97-00252E DC90-11070B DC97-01760E DC91-10145D SCA-10RPHW03 DC96-00254A DC66-10142A DC60-40133A DC62-50125E DC61-10241Q DC61-70061B DC66-40006D DC61-00029B DC61-00030B DC62-10058A DC66-30024A DC31-20014A DC31-10175A DC60-50004A DC66-50028B DC61-40054A DC61-30095C DC91-10163F DC91-11771E DC91-11771F DC62-10289B DC62-10290B DC91-10209P DC91-10264J DC91-10264K DC99-00134A DC90-10105E DC61-30013C DC61-10571A DC61-20016U DC61-50016B DC61-50012B DESCRIPTION;SPECIFICATION ASSY-BODY DETERGENT;SW80ASP,SNOW/WHT(K-P ASSY-CHECKER S/W;SEW-110J,DC15V/50mA ASSY-LID T.C;SW80ASP,SNOW/WHT(STEEL) ASSY-M.WIRE HARNESS;SW65ASP,M(C+H+R/FUSE ASSY-PANEL CONTROL;SW65ASP2,SNOW/WHT ASSY PCB PARTS:SW10K1PIW CAP-RINSE;ABS,SNOW/WHT,WSLS1100A CASE-DETERGENT;-,ABS,-,-,-,-,SNOW/WHT,EN COVER-TOP;SW65ASP2,ABS,-,-,SNOW/WHT,-,CUSHION-LID;SW90K1SP,NBR,-,-,-,REAL PANE HINGE-DOOR(L);ABS,WHT,SW90K1SP HINGE-DOOR(R);ABS,WHT,SW90K1SP INLAY-PANEL;SW10K1S,PC,-,-,SNOW/WHT,-,EN SENSOR PRESSURE;DN-S2,DC5V/SEW-8K SWITCH REED;DC5V,1.5A,-,L370/OKI/ORD228V TRANS-FORMER;-,240VAC,11.5VDC,50HZ,SW90K VALVE-WATER;SW70X1_220/240,PP,-,-,-,SEIL VALVE-WATER;SW90K1SP,PP,-,-,-,SEIL/C+R(2 ASSY-BALANCER;SW10C1(G8),SPIN/GRY ASSY-BASKET SPIN;SEW-MA850,G8(10T)/(SPIN ASSY-CASE D.V;SEW-PB10,ASSY-FILTER;8/10KG,ABS/EUN BI ASSY-PULLEY MOTOR;SW-80C/H105,50HZ/PCD54 ASSY-PULSATOR;WA11K2QMDW/XAX,MEXICO(SPIN ASSY-S.BASKET SPIN;WA1065(SPIN/GRY),STS4 ASSY-CLUTCH;SCA-10RPHW03(SEM-10T) ASSY-WIRE HARNESS;SW10K1/SW9OK1,SUB/SHAF BELT-V;SEW-60FX,STATIC,-,-,-,-,-,M22 BOLT-PULSATOR;M8,L25,-,STS 304 CONDENSER-M.F;ABS,L128,W35,-,450VAC/11MF COVER-TUB;WA1065,PP(BJ-730),-,-,SPIN/GRY DIE-MOTOR;SEW-M103,SBHG1-A,-,-,-,SEM-10T FLANGE-SHAFT;-,ALDC8,-,-,NTR,SEM-10T(7KG GUIDE-W.F(S);WA1065,PP(BJ-730),,,-,-,SPI GUIDE-W.F(S);WA1065,PP(BJ-730),,,-,-,SPI HOSE-DRAIN(I);-,EPDM,ID38,-,-,L201,BLK,LINK-DRAIN;PP,L66.5,SEW-PB10 MOTOR DRAIN;KD-SM22TA,220~240VAC,50/60HZ MOTOR-WASHING;IC-15440SSWA,230~240V,50HZ NUT-SPIN;1C,M24,-,ALDC,PULSATOR-CAP;SW90V,ABS,PEACOCK/GRN,-,SADDLE;SEW-PB10,SBHG1-A,-,T1.2,-,TUB-OUTER;7-8KG(#2),PP(BJ-730),-,-,-,NEW ASSY-BASE;SW-H105,NIGHT/GRY(E ASSY-DAMPER;SEW-7G/SW90V,FRONT ASSY-DAMPER;SEW-7G/SW90V,REAR HOSE-WATER(C);WIP4013SRW,PVC+NYLON,ID10. HOSE-WATER(H);WIP4013SRW,PVC+NYLON,ID10. ASSY-HOSE DRAIN(O);SEW-133,L1150 SYSTEM/ ASSY-LEG;SEW-105A,NIGHT/GRY(RIGHT) ASSY-LEG;SEW-105A,NIGHT/GRY(LEFT) ASSY-PAINT;SW10K1SEW/XSG,SNOW/WHT,NO-PUM ASSY-POWER CORD;ONE-TUB,BF3,NO_VDE BASE;-,PP,-,-,NIGHT/GRY,SEW-82L COVER-BACK;SBHG1-A,-,SEW-E85 HANDLE;PP,-,-,-,SNOW/WHT,WSLS1100A,-,LEG-RUBBER;SW-90V2,NBR,-,BLK,-,AIR-SEAL LEG-RUBBER;SW-90V2,NBR,-,BLK,-,AIR-SEAL Q'TY 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 REMARK
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ELECTRONICS
Samsung Electronics Co., LTD. February 2002 Printed in Korea CODE NO. : DC68 -01457A