COMPANY NAME WORK ACTIVITY DURATION : ANEKA JARINGAN SDN BHD : BORED PILING WORK : PROJECT PROJECT MANAGER SAFETY OFFICER : LGT TOWER : : DATE REV PAGE : 04/03/2014 : 00 : 1 OF 9
ITEM 1
POTENTIAL HAZARD Pile points are marked on the ground with steel bars of length less than a foot by surveyor Over turning of boring unit INCORRECT USE OF boring unit
Risk Class P1
PREVENTIVE ACTIONS Tie a brightly coloured barrier tape for easy identification to steel peg and drive below ground.
ACTION BY Surveyor
STATUS
Positioning of Boring unit. (Operator and Boring unit PMA enclosed in APP1)
P1
Operator to be duly certified and inducted to Boring this method statement, the machine to be operator visually inspected for any defects and if any identified the boring unit cannot start works. Also the boring operator to inspect the ground conditions. If necessary steel plates shall be lay on the ground. The operator to ensure he is aware of capacity of boring rigs and operation not to exceed the rated capacity. The boring operator is in control of the machine and if he believes that his works are unsafe he is empowered to stop the works until the issue rectified this includes but is not limited to a) A defect is observed in the equipment. b) Incorrect rigging is being used. c) Banksmen is not provided for the moving of equipment. The barricade shall be erected surrounding the working area/bored hole with warning sign Danger to prevent unauthorized
ITEM
POTENTIAL HAZARD
Risk Class
ACTION BY
ACTION WHEN
STATUS
Gravitational, falling Use of Crawler over falling off cranes to assist installation - lifting of boring tools and casing - setting up platform by arranging steel plates prior to boring operation. - Lifting of reinforcement bars prior to concreting works. (Operator and Crawler crane PMA in APP1)
P1
Operator to be duly certified and inducted to this method statement, the machine to be visually inspected for any defects and if any identified the crane cannot start works. Also the crane driver to inspect the ground conditions and if necessary steel plates shall be lay on the ground. Visually inspect the lifting equipment slings and ensure no damage is evident if so the slings will be not used. The operator to ensure he is aware of capacity of crane and operation not to exceed the rated capacity as detailed in the crane charts. The crane operator is in control of the machine and if he believes that his works are unsafe he is empowered to stop the works until the issue rectified this includes but is not limited to: a) A defect is observed in the equipment. b) Incorrect rigging is being used. c) Watchmen is not provided for the moving of equipment. The barricade shall be erected surround the working area/bored hole with warning sign Danger to prevent unauthorized personnel from entering the dangerous area.
Crane operator
Prior To lifting
ITEM 4
Risk Class P1
PREVENTIVE ACTIONS
ACTION BY
STATUS
Supervisor to direct the equipment when Supervisor moving around the site to ensure all personnel are clear of equipment. Boring operator to ensure the swinging Boring radius shall be free from any personnel by Operator, Signalman referring to the signal man
P2, P3
Ensure 1 signal man is in charge during Signalman Ditto boring , the boring operator to take direction from 1 signal man not multiple. Only in All in team emergency should commands be given by to understand anyone. Ensure signalman is nominated with the signal agreed by boring operator and signalman. Rigger and operator must adhere to hand Boring Operator, signal given by the signalman Signalman, Rigger During drilling works, changing of drilling Boring augers might become necessary to ensure operator. the right tools are used for the right soil conditions. These boring tools shall be placed within the boring unit swinging radius by keying it into the ground for stability. AUGER SHALL BE drilled into Ditto
Fall of person due to slips or poor coordination between rigger and operator Fall of drilling tools due to unstable standing positions
P1
P1
Ditto
ITEM
POTENTIAL HAZARD
Risk Class
PREVENTIVE ACTIONS the ground at minimum of 650mm or 50% of its length to prevent toppling.
ACTION BY
ACTION WHEN
STATUS
P1 P1
Regular maintenance checks by the boring Boring operator operator Casing to be extended 0.5-1.0m above Boring ground and protected by barricade. The operator, barricade (using steel frame) with the height banksman of at least 1.0m will be erected surround the bored hole. No persons are allowed within the barricaded area. The measurement of bored hole depth only allowed to be carried out by skilled worker from out-side of the erected barricade. In most cases, bored piles shall be concreted within the same day of boring works. Holes must be protected with proper covers if concreting cannot be done immediately. Concreted holes shall be backfilled with earth prior to casing being removed.
ITEM 5
JOB ACTIVITIES / PROCESS Casing drive in and extraction using crawler crane and vibro hammer.
POTENTIAL HAZARD Fall of casing due to failure of slings or opening of vibro clamp
Risk Class P1
PREVENTIVE ACTIONS
ACTION BY
STATUS
Supervisor to direct the equipment when Supervisor, moving around the site to ensure all crane operator, personnel are clear of equipment. signalman and riggers
P1
always Ensure 1 signal man is in charge of the Signalman lifting, the crane operator to take direction from 1 signal man not multiple. Only in All in team emergency should commands be given by to understand anyone. Ensure signal man is nominated with signals agreed by crane operator and signalman. None of the workers shall be allowed to be under the lifting loads. AS ABOVE, ONLY 1 MAN DIRECTING CRANE DRIVER
Hand injuries due to fingers being caught up in between objects Fall from height when disconnecting shackle from casing
P2
always
P1
Use safety harness while working at height more than 3.0 meters. The safety harness should anchor to the steel plate welded to the casing. Alternatively, the re-drive in of casing maybe carried out to fix the disconnecting of shackle from casing.
banksman
ITEM 6
JOB ACTIVITIES / PROCESS Reinforcement, tremie pipes installation and concreting works Lifting of tremie pipe and steel cages by crane Steel cage shall be jointed with another steel cage with necessary lapping joints provided in the construction drawing. To hold this steel cage together, spot weld on the rebar using E7018 welding rods for high tensile bars.
POTENTIAL HAZARD
Risk Class
PREVENTIVE ACTIONS
ACTION BY
ACTION WHEN
STATUS
Reinforcement bars/ tremie pipes falling during lifting Welding fumes and radiation during joining cage, eye injury and respiratory damages. Hand injuries due to fingers being caught up in between objects Accidental collision
P1
P2, P3
Welder must be equipped with all relevant Welder PPE for welding works
P2, P3
Always
P1
- Lowering steel bars and tremie pipes inside the bored hole.
Signalman shall be assign to control the concrete trucks during reversing. He shall be Signalman wearing reflective vests. None of the banksman shall be near the holes during trucks reversing.
ITEM
JOB ACTIVITIES / PROCESS - Reversing the concrete trucks to the tremie hopper. - Splashing of wet concrete in contact with skin. Task Lighting for working at night
Risk Class P3
ACTION BY Hand gloves shall be used by the banksman Banksman at all times. Water shall be use to wash away the cement if it is unavoidable. PREVENTIVE ACTIONS
STATUS
Electrocution
P1
Electrical lighting to be used at all times Supervisor during night works All electrical equipment to be inspected prior to use. These Works will be scheduled during daytime. All site personnel shall at all times wear the All minimum personnel Protection Equipment Personnel for the site those being safety footwear, Hardhat, reflective vest.. The above method statement shall be Supervisor communicated to the workforce prior to commencing the site works. The communication will be firstly communicated to the supervisory staff, following which at the daily toolbox talk. At the induction meeting the designation are to be defined as the responsibilities.
Personnel Protection
Personnel injury
P2
Always
Communication
P1,P2, P3
ITEM 10
POTENTIAL HAZARD
Risk Class
PREVENTIVE ACTIONS
ACTION BY
STATUS
Copy of this method statement to be retained Site Safety in the security house in Safe Work method officer Statements and attendance sheets to induction and records of tool box talks with reference to the specific SWMS to be maintained in this file. P1 THE CRANE/BORING OPERATOR IS RESPONSIBLE TO CEASE WORKS IF HE FEELS THAT WEATHER CONDITOIONS ARE NOT SUITABLE FOR THE TASK AT HAND, BUT IF RAIN, LIGHTNING, OR WINDS ABOVE 20 KM PER HOUR ARE EXPERIENCED WORKS WILL BE SUSPENDED. Provide dust mask and adequate ventilation. Empty bag directly over the mixer to avoid emission. P2, P3 Clean up spillage immediately after occurrence. Ensure that bentonite to be kept in container and to be disposed at the designated area. Supervisor Crane operator/ Boring operator
11
Weather conditions
12
Dust nuisance
Bentonite dust emission during mixing Creation of slippery working surface Damage to the environment
P3
Supervisor
Mixing Bentonite
13
RISK CLASS P1 Potential Death, Permanent Disability or Major Structural Damage or Potential Incident resulting in permanent or significant detrimental impact on the natural or built environment. Potential Temporary Disability or Minor Structural Damage or Potential Incident that could impact on environmental elements (natural or built) that can be contained and remediate with no long-term effect. Any potential for exceedence of a Statutory Licence/Permit condition.
STATUS
Design Design hazards out. Substitution Replace the material or process with a less hazardous one. O = OPEN Redesign Redesign the equipment to reduce or move the hazard. SWP/PPE Separation Using safe work procedures with personal protective safety equipment. Isolate the hazard by enclosing or guarding. C = CLOSED
P2
P3