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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name INDEX Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Item Earthing Transformer general data Final checks (To be carried out prior to enegization) Initial check (Prior to starting site testing) Site processing details Insulation Resistance measurement of Transformer (Winding and Core & Clamp) 2kV test on core and clamping structure Ratio and Vector group tests Magnetizing current measurement Winding Resistance measurement Short circuit Impedance measurement Measurement of Tan delta and Capacitance Calibration of Temp. Indicators Gradient check of Winding Temperature indicators Ratio check of Current Transformer for WTI Insulation resistance check of devices Protective device wiring/operation check Oil leak test BDV test on insulating oil Cable box inspection Test results/properties of Insulating oil before filling in Transformer Tests on transformer oil after complete processing DGA test on Transformer oil Check on small wiring Checks during Fire Deluge operation Frequency Response Analysis Format No. DEWA/T&D/CDT/ET/ST/02 DEWA/T&D/CDT/ET/ST/03 DEWA/T&D/CDT/ET/ST/04 DEWA/T&D/CDT/ET/ST/04 DEWA/T&D/CDT/ET/ST/05 DEWA/T&D/CDT/ET/ST/05 DEWA/T&D/CDT/ET/ST/06 DEWA/T&D/CDT/ET/ST/07 DEWA/T&D/CDT/ET/ST/07 DEWA/T&D/CDT/ET/ST/08 DEWA/T&D/CDT/ET/ST/08 DEWA/T&D/CDT/ET/ST/09 DEWA/T&D/CDT/ET/ST/09 DEWA/T&D/CDT/ET/ST/09 DEWA/T&D/CDT/ET/ST/10 DEWA/T&D/CDT/ET/ST/10 DEWA/T&D/CDT/ET/ST/11 DEWA/T&D/CDT/ET/ST/12 DEWA/T&D/CDT/ET/ST/12 DEWA/T&D/CDT/ET/ST/13 DEWA/T&D/CDT/ET/ST/14 DEWA/T&D/CDT/ET/ST/15 DEWA/T&D/CDT/ET/ST/16 DEWA/T&D/CDT/ET/ST/16 DEWA/T&D/CDT/ET/ST/17

PREPARED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

CHECKED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name HV
RATING ONAN NOMINAL VOLTAGE FULL LOAD CURRENT (RATED TAP) SHORT TIME CURRENT/ DURATION VECTOR GROUP SHORT CIRCUIT IMPEDANCE HV/LV TYPE/FORM (given by manufacturer) YEAR OF MANUFACTURE ZERO SEQUENCE IMPEDANCE TAP CHANGER MAKE / TYPE NO OF TAPS NO OF RADIATORS BREATHER TYPE TYPE OF OIL TOTAL OIL QUANTITY TOTAL WEIGHT CONSERVATOR TYPE NEUTRAL GROUNDING METHOD BCT RATIO/ ACCURACY TYPE OF INSULATION PAPER SUB STATION VOLTAGE COMMISSIONING DATE OF S/S COMMISSIONING DATE OF TRAFO. TYPE OF ROOF NORMAL / THERMALLY UPGRADED % Max. Tap ( 1 ) Rated Tap ( ) Min. Tap ( ) kVA kV A kA/sec

1.0 TRANSFORMER GENERAL DATA LV

DATA ENTERED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

CHECKED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Consultant Trafo ID Contract # Sl. No. Contractor Test date S/S Name 2.0 FINAL CHECKS (To be carried out prior to energization)
Correctness of oil level in all oil filled chambers and OTI/WTI pockets. All air from plugs (including radiators), Buchholz relays & bushings vented? Pressure relief device intact All bushing connections checked Neutral & Transformer Earth connection satisfactory Position of all switches in MK ON position. All CT connections are through WTI Ammeter circuit link connections are correct CT test windings open No damage for insulators and clean No oil leakage Rating, diagram, ID plates fitted satisfactorily Breathers satisfactory, oil level correct to the mark and pipe work joint is tight All cabling and wiring visually satisfactory All valves are in correct operational position with respect to valve schedule diagram (Ensure valves on both sides of relays). All valves labeled & locked and blanking covers provided wherever necessary All protective and cable box covers fitted. All pre-commissioning tests (including oil tests) completed & results are satisfactory. Copies of test reports available. Condition of Gland earthing of all cables in MK Permanent Identification tags for all control cables on both ends Cable box connection torque verified Close all openings (center cable) in to MK and HV/LV cable box. Availability of marked up drawing copy in MK and Record room Tap position Availability of pilot wiring and fuses in socket for oil filtration unit
CHECKED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company: WITNESSED Signature: Name: Designation: Dept./Company: APPROVED

DEWA/T&D/CDT/ET/ST/04 R05

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 3.0
No 1 2 3 4 5 6 7 8

Consultant Contract # Contractor S/S Name

Initial check (Prior to starting site testing)

Checks Availability of safe receipt report from I & QA Ensure proper site processing Availability related Specification Availability approved Drawings / installation manual Availability factory test reports Site note file maintained Compliance of oil TC to DEWA reference oil (if TC is incomplete, test shall be done at independent lab) Verification of Minimum oil level alarm (shall be done during oil Remarks

filling by simulating actual condition)

a)

(To be witnessed by DEWA representative)

b)
4.0

Main conservator OLTC conservator (MOLG/ Prismatic) Site processing Details Capacity: Oil TC from refinery TC No. Duration (hrs) Mfrs proposal: Vacuum Ambient IR value of Eqpt.

Make: Equipment details Sl No: Last Date conditioning of purifier 4.1. Initial oil treatment (in storage tank) records BDV Water content Tan delta 4.2 Vacuum/ Treatment details Degree of vacuum (min) Maintained: Mfrs proposal: 4.3 *Oil Circulation details Date Time Oil temp (C) Inlet Out let Eqpt.

Maintained:

*Note: Attach sheets if required

DATA ENTERED/ CHECKED BY Signature: Name: Designation: Dept./Company: VERIFIED/ WITNESSED BY Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company: APPROVED BY

DEWA/T&D/CDT/ET/ST/05 R05

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name

5.0 Insulation Resistance Measurement of Transformer (Winding and Core & Clamp) 5.1 Insulation Resistance - Winding Top Oil temperature Measured between (@ 500V) HV - LV and EARTH HV LV LV - HV and EARTH Remarks:5.2 Insulation Resistance Measured at 500 volts Measured between (@ 500V) Core Earth Clamps Earth Core - Clamps Remarks: - Core & Clamp Oil Temperature After 2kV Test (M.ohms) C 15 Seconds (M. Ohms) 60 Seconds (M. Ohms) 600 Seconds (M. Ohms) C P.I. value (R600/R60)

Before 2kV Test (M.ohms)

Remarks

6.0 2kV test on Core and Clamping Structure

6.1 Applied 2kV, AC, between core & clamps connected together and tank for one minute Leakage current mA Result : Withstood / Failed 6.2 Applied 2kV, AC, between core and core clamps for one minute Leakage current mA Result : Withstood / Failed
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 7.1. RATIO TEST Tap No. HV volts U-N V-N W-N u-n LV volts v-n w-n Measured ratio
(Average)

Consultant Contract # Contractor S/S Name

7.0 RATIO AND VECTOR GROUP TESTS

Nominal Error Remarks ratio (%)

7.2. VECTOR GROUP CHECK Connected terminals 1U & 2u of transformer together, tap changer being on rated tap. Applied 3-phase voltage on HV terminals.
U-V V-W W-V V-v W-w U-n V-w W-v N-n

Remarks: Vector group is Vector diagram

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 8.0 8.1 Tap No. Consultant Contract # Contractor S/S Name

MAGNETIZING CURRENT MEASUREMENT HV Winding Applied voltage Measured exciting current (mA) U phase V phase W phase Remarks

8.2

LV Winding Measured exciting current (mA) U phase V phase W phase Remarks

Applied voltage 100 V

9. 0 WINDING RESISTANCE MEASUREMENT 9.1 HV WINDING Tap No. Applied current

(Temp

C) Factory value @ 75C ()

Measured resistance ( ) Average Resistance

@ tC @ 75C

Remarks

9.2 LV WINDING
u-n () v-n () w-n () @ tC

(Temp
Average (Ohms) @ 75C

C) Factory value at 75C ()

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 10.0
Tap No.

Consultant Contract # Contractor S/S Name

SHORT CIRCUIT IMPEDANCE MEASUREMENT

Measured voltage on HV (volts) U V V -W W -U Measured HV current (Amps) U V W Impedance at . kVA base (%) U V W Average Factory value

Impedance (%) =

*Rated current x Measured voltage x 100 *Rated voltage x Measured current

(* At corresponding tap) 11.0 MEASUREMENT OF TAN DELTA & CAPACITANCE

Top oil temp. CAPACITANCE (pF) Measured combination Measured Value Factory Value Difference (%)

Ambient temp. *APPLIED VOLTAGE (kV)

Sl. No.

CURRENT

**Dissipation Factor (TAN DELTA)

(%)

(mA)

@------C

@ 20C

Note: * Voltage shall be 5kV when HV as line and 1kV when LV is as line. **Measured values shall be compared to factory value at 20C
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company: WITNESSED Signature: Name: Designation: Dept./Company: APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Consultant Trafo ID Contract # Sl. No. Contractor Test date S/S Name 12.0 CALIBRATION OF TEMPERATURE INDICATORS
12.1.OIL TEMPERATURE INDICATOR MAKE:
BATH TEMPERATURE (0C) INDICATOR READING (0C) ALARM CONTACT SETTING (0C) TRIP CONTACT SETTING (0C) OPERATION OF CONTACTS (0C) OPERATION OF CONTACTS (0C)

TYPE:

SERIAL NO.

Remarks: 12.2. WINDING TEMPERATURE INDICATOR MAKE:

BATH TEMPERATURE ( C) INDICATIOR READING ( 0C) ALARM CONTACT SETTING (0C) TRIP CONTACT SETTING (0C) OPERATION OF CONTACTS (0C) OPERATION OF CONTACTS (0C)
0

TYPE:

SERIAL NO.

Remarks: Note: - 1.Calibration of indicators shall be done simultaneously and the temperature reading between any two
indicators shall be less than 20C 2. Ensure that the red pointer is appropriately set. 13.0 GRADIENT CHECK OF WINDING TEMPERATURE INDICATORS
Indicator Sl.No. Bath Temp. ( C) Current injected (Amps) Indicator Reading (C) Gradient (C) Required gradient (C) Remarks

Note: Sufficient time (approximately 40 minutes) shall be given for taking indicator reading, after current injection. 14.0 RATIO CHECK OF CURRENT TRANSFORMER FOR WTI CT make Name plate Ratio Primary Applied Current (A) Measured secondary current (A) Measured Ratio *Secondary winding resistance @ C

* Measurement don e at CT terminal

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date
15.0 Sl. No. Device/Component 1 2 3 4 5 6 7 8 9 10 Buchholz relay Oil level gauge Pressure Relief Device OTI WTI Heater HV cable box Heater LV cable box Heater HVN cable box Heater Marsh. Kiosk Current transformer

Consultant Contract # Contractor S/S Name

INSULATION RESISTANCE CHECK OF DEVICES Test voltage Ambient Temp. Terminals numbers in MK IR value (M. Ohms) Remarks

16.0

PROTECTIVE DEVICES WIRING/OPERATION CHECK

Sl. No.

Description

Initiated from

Terminal No. in MK

Terminal No. in LCC

Terminal No. in RCP/RPs

Remarks/ Results SCS/SCC

ET Alarms 1 Buchholz Alarm 2 Oil temp. High 3 Wind. Temp. high 4 Oil level high 5 Oil level low 6 Heater supply faulty

ET Trip 1 2 3 4

Buchholz relay Oil temp. High Wind. Temp. High PRD

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 17.0 OIL LEAK TEST
Hourly Reading/ details: Date Time Ambient Temp. ( C) Tr. OTI reading (C) Pressure at Top (Bar) ----Pressure at Transformer Bottom (Bar) Result / observation Remarks Before the application of Pressure

Consultant Contract # Contractor S/S Name

Pressure gauges- Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company:

Top Bottom WITNESSED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company: APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name

18.0 BDV TEST ON INSULATING OIL : Sl. No. 1 2 3 4 5 6 Average 19.0 CABLE BOX INSPECTION A HV CABLE BOX Measured HV cable connection torque Ensure connections are locked. Ensure that no load is transferred to bushing Ensure minimum electrical clearance required by drawing. Ensure cable sheath is floating and kept away from earth Ensure cable sheath & gland earthing LV CABLE BOX Measured LV cable connection torque Ensure connections are locked. Ensure minimum electrical clearance required by drawing. Ensure Tin/ Silver plating of bare copper parts CT fixing shall be as per drawing (?) Ensure cable sheath is floating and kept away from earth Ensure cable gland earthing HV NEUTRAL CABLE BOX Measured HV neutral cable connection torque Ensure connections are locked. Ensure minimum electrical clearance required by drawing. Ensure Tin/ Silver plating of bare copper parts CT fixing shall be as per drawing (?) BDV oil samples (kV) Top oil Bottom oil Filling oil

Test no. Test no: 1 Test no: 2 Test no: 3 Test no: 4 Test no: 5 Test no: 6

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name

20. TEST RESULTS/PROPERTIES OF INSULATING OIL BEFORE FILLING IN THE TRANSFORMER Type of oil: Property Kinetic viscosity at a) 400C b) -300C Flash Point Pour Point Dissipation factor @ 900C [40 ~ 60Hz] Appearance Density at 200C Interfacial tension at 25 C Neutralization Value Corrosive Sulphur Total Sulphur content Water Content Antioxidant additives DBPC Oxidation stability a) Total acidity b) Sludge c) Dissipation factor @ 900C d) Induction period e) Total sulphur content Breakdown Voltage (Treated/ delivered) 2- Furfural content PCA content PCB content
0

Make of oil: Unit mm2 / S

0 0

Country of origin: Requirement as per spec. 8 800 140 - 40 0.005

Clear free from sediment and suspended matter

Test Results

Remarks

C C

----------------------

g/ml N/m mg KOH/g -----------% mg/kg % mgKOH/gm % h % kV mg/kg %

0.895 0.04 0.01 Non corrosive < 0.15 < 30 0.08-0.40 0.3 0.05 0.050 > 150 0.15 70/ 30 0.1 <3 Not detectable

(Copy of Test certificate from oil manufacturer is attached)

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 21.0 Consultant Contract # Contractor S/S Name

TEST ON TRANSFORMER OIL AFTER COMPLETE SITE PROCESSING Make of oil: Property Color Appearance Unit Number --------Requirement as per Spec. 2 (max) Clean, free from sediment and suspended matter 70 15 0.015 60 35 > 150 140 0.15 0.08 - 0.4 Country of origin: Test Result Remarks

Type of oil: Sl. No. 1 2

3 4 5 6 7 8 9 10 11 12

Breakdown Voltage Water Content @ 20C Dissipation Factor at 900C. Resistivity at 900C. Neutralization Value Interfacial Tension

kV mg/kg --------G m mN/m

mgKOH/gm 0.03

Oxidation Stability Induction period hours Flash Point Sulphur content Antioxidant additives DBPC
0

% %

(Test certificate from independent test laboratory is attached)

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date 22.0 Consultant Contract # Contractor S/S Name

DGA TEST ON TRANSFORMER OIL : : : Oil Temperature Sampling Point : :

Date of Sampling Sampled by Tests carried out by Test Results Sl.No. 1 2 3 4 5 6 7 8 9 10 11

Sample identification : Test report reference :

Dissolved gas Hydrogen (H2) Methane (CH4) Ethane (C2H6) Ethylene (C2H4) Acetylene (C2H2) Carbon Monoxide (CO) Carbon Dioxide (CO2) Oxygen (O2) Nitrogen (N2) TDCG (ppm / %) CO2 / CO

Concentration (ppm)

Remarks

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name

23.0 CHECK ON SMALL WIRING No 1 Check points Alarm/ Trip terminals a) Disconnection b) Identification Alarm Trip c) Termination d) Looping 2 3 CT terminals Contact operation check Door switch Heaters Thermostat (set @.) Hygrostat (set @.) Plug and socket Requirement Facility shall be available Ferrule shall have Alarm or L marking Red ferrule with Trip or T in white shall be provided Stranded wires shall be with crimped terminals. Looping shall be through shorting link Shall be with shorting link Performance shall be satisfactory Result

Shall be wired

24.0 CHECK DURING FIRE DELUGE OPERATION No 1 2. Check point Condition of fan Entry of water in closed cabinets (HV, LV cable box, MK, MOLG, CT Terminal box etc.) Ensure that the cabinets are closed and tightened prior to deluge operation) Requirement Running fan shall trip on deluge operation Shall be watertight.

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED

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T& D Division Commissioning Department Earthing Transformer Site Test Report

Manufacturer Trafo ID Sl. No. Test date Consultant Contract # Contractor S/S Name

25.0 FREQUENCY RESPONSE ANALYSIS (FRA) Test shall be done in the following conditions. A. With neutral earthed and LV open 1. Applied on HV U phase 2. Applied on HV V phase 3. Applied on HV W phase B. With neutral earthed and LV short circuited 1. Applied on HV U phase 2. Applied on HV V phase 3. Applied on HV W phase C. With HV open 1. Applied on LV U phase 2. Applied on LV V phase 3. Applied on LV W phase

(Attach the FRA plots to this sheet)

Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept./Company:

WITNESSED Signature: Name: Designation: Dept./Company:

APPROVED