LG lv280 v180 (ET)

CONTENTS
SECTION 1 . . . . SUMMARY SECTION 2 . . . . CABINET & MAIN CHASSIS SECTION 3 . . . . ELECTRICAL SECTION 4 . . . . MECHANISM OF VCR PART SECTION 5 . . . . REPLACEMENT PARTS LIST
SECTION 1 SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3 SERVICING PRECAUTIONS .................................................................................................. 1-4
General Servicing Precautions Insulation Checking Prodedure Electrostatically Sensitive Devices
SERVICE INFORMATION FOR EEPROM IC SETTING(VCR) ...................................... 1-5 SERVICE INFORMATION FOR EEPROM (DVD) .............................................................. 1-6 SPECIFICATIONS ........................................................................................................................1-7
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS

CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFACTURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY RESULTING PROPERTY DAMAGE OR USER INJURY. SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE USER. WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION FROM A.C. LINE SHOCK. SUBJECT : X-RADIATION 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTENTIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIRCUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIRABLE LEVELS. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN COLOR SETS, ALWAYS RE-INSTALL THEM. 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA TION OF THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE AT YOUR DISTRIBUTOR. 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCEDURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON EACH CUSTOMERS INVOICE. 5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE, AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES SIVE VOLTAGE. 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS (WHERE USED). SUBJECT: IMPLOSION 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT. 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES. SUBJECT : TIPS ON PROPER INSTALLATION 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBYHOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW. 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS WHERE STEAM LEAKAGE IS A FACTOR, ETC. 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT OBSTRUCT VENTILATION. 4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE TEST ON CUSTOMIZED INSTALLATIONS. 5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS PROPERLY SECURED. 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS THRESHOLDS OR DEEP PILE CARPETS. 7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OF THE SAME OR LARGER SCREEN SIZE. 8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME AND FAMILY.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. A CHECK SHOULD BE MADE OF THE FOLLOWING.
SUBJECT : FIRE & SHOCK HAZARD

1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE TRANSPORTED TO AND FROM THE REPAIR SHOP. 2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN DEFEATED. 3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES. 4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. 5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND PROTRUNING METAL SURFACES MUST BE AVOIDED. 6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS. 7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABINET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HANDLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLTMETER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESISTOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED IMMEDIATELY. A.C. VOLTMETER
GOOD EARTH GROUND SUCH AS THE WATER PIPE. CONDUIT. ETC
PLACE THIS PROBE ON EACH EXPOSED METAL PART
SUBJECT: GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
1-3
SERVICING PRECAUTIONS
CAUTION : Before servicing the VCR+DVD covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE : if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remembers Safety First: General Servicing Precautions 1. Always unplug the VCR+DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnection or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this VCR+DVD or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this VCR+DVD and/or any of its electrical assemblies unless all solid-state device heat sinks are cerrectly installed. 6. Always connect test instrument ground lead to the appropriate ground before connection the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter(500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts including Metal panels, Input terminals, Earphone jacks, etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grouned-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified a anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protec tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-4
SPECIFICATIONS
GENERAL Power requirements Power consumption Dimensions (approx.) Mass (approx.) Operating temperature Operating humidity Timer RF Modulator SYSTEM Laser Video Head system Signal system Frequency response Signal-to-noise ratio Harmonic distortion Dynamic range Semiconductor laser, wavelength 650 nm Double azimuth 6 heads, helical scanning. PAL DVD (PCM 96 kHz): 8 Hz to 44 kHz DVD (PCM 48 kHz): 8 Hz to 22 kHz CD: 8 Hz to 20 kHz More than 100dB (ANALOG OUT connectors only) Less than 0.008% More than 100 dB (DVD) More than 95 dB (CD) AC 200-240V, 50/60 Hz 17W 430 x 78.5 x 265 mm (W x H x D) 4.2 kg 5C to 35C (41F to 95F) 5 % to 90 % 24 hours display type UHF 22 - 68 (Adjustable)
INPUTS (VCR) Audio Video -6.0dBm, more than 10 kohms (SCART) -6.0dBm, more than 47 kohms (RCA) 1.0 Vp-p, 75 ohms, unbalanced (SCART/RCA)
OUTPUTS (DVD) VIDEO OUT COMPONENT VIDEO OUT (Progressive Scan) RGB output Audio output (coaxial audio) Audio output (analog audio) 1 Vp-p 75 ohms, sync negative (Y) 1.0 V (p-p), 75 , negative sync, RCA jack x 1 (Pb)/(Pr) 0.7 V (p-p), 75 , RCA jack x 2 0.7 Vp-p, 75 ohms 0.5 V (p-p), 75 , RCA jack x 1 2.0 Vrms (1 KHz, 0 dB), 600 , RCA jack (L, R)x2/SCART (TO TV)
OUTPUTS (VCR) Audio Video RGB output -6.0dBm, less than 1 kohms (SCART) 1.0Vp-p, 75 ohms, unbalanced (SCART) 0.7 Vp-p, 75 ohms
*Design and specifications are subject to change without notice.
1-7
SECTION 2 CABINET & MAIN CHASSIS

CONTENTS
EXPLODED VIEWS .....................................................................................................................2-2

1. Cabinet and Main Frame Section ...........................................................................................2-2 2. Deck Mechanism Section [ DVD MD (DP-10C) ] ...................................................................2-3 3. DECK Mechanism Section [ VCR DECK D37(N) ].................................................................2-3 1) Front Loading Mechanism Section ..................................................................................2-3 2) Moving Mechanism Section (1)..........................................................................................2-4 3) Moving Mechanism Section (2)..........................................................................................2-5 4. Packing Accessory Section ....................................................................................................2-6
2-1
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
463
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
5
463
A46
457
470
A00
324
4
250 300 A47
471
288
323
322
469
463
469
CN501
463
469
A50
465
463
330
274
272
273
A26
271
265
284
261
2
283
286
260
285
1
280 A43
B
2-2
A44
452
261
452
452
261
2. DECK MECHANISM SECTION [ DVD MD (DP-10C) ]

A26
001 A01 A02 439 018 013 014 020 017 002 003
435 012 015B 016 015A 019 012A 440 432
015
026
012
030 024 025 010 439 431 435 012A
036
021 A03
430
2-3
3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]

1) FRONT LOADING MECHANISM SECTION
107
A21
A23
A22
114
100
106
102
105
112
113
110
116
A24
103
2-4
115
032
109
054
054A
A01 006 A03 026
008
007 015 004 014 027 013 409 009 022 016 029
2) MOVING MECHANISM SECTION (1)
003
2-5
012 017 032 024 406
011
031
405
028 021
079
031

3) MOVING MECHANISM SECTION (2)
A12
070
078
069
023
068
066
065
A11
067
517
061
064
077
032
076
052
052A
051
056
058
080
518
2-6
055
060
410
4. PACKING ACCESSORY SECTION
OPTIONAL PARTS
810 CABLE ASS'Y RF
806 RF CABLE
808 BATTERY
811 812
PLUG ASS'Y 1WAY PLUG ASS'Y 2WAY
REMOTE CONTROLLER 900 ASSEMBLY
801 INSTRUCTION ASSEMBLY
804 BAG 803 PACKING, CASING 803 PACKING, CASING
802 BOX
2-7
SECTION 3 ELECTRICAL
CONTENTS
VCR PART ELECTRICAL ADJUSTMENT PROCEDURES ..................................................3-2 ELECTRICAL TROUBLESHOOTING GUIDE......................3-3
1. POWER(SMPS) CIRCUIT .............................3-6 2. SYSTEM/KEY CIRCUIT ................................3-7 3. SERVO CIRCUIT ...........................................3-8 4. Y/C CIRCUIT................................................3-10 5. HI-FI CIRCUIT..............................................3-14 6 TUNER/IF CIRCUIT ......................................3-17
DVD PART ELECTRICAL TROUBLESHOOTING GUIDE .................................................................3-55

1. POWER OPERATION FLOW......................3-55 2. SYSTEM TEST FLOW.................................3-56 3. TEST & DEBUG FLOW...............................3-57
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING .............................3-63

1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL...................................3-63 2. SDRAM CLOCK ..........................................3-64 3. TRAY OPEN/CLOSE SIGNAL.....................3-64 4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)...............................3-66 5. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)...............................3-66 6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION) .................3-67 7. DISC TYPE JUDGEMENT WAVEFORM ....3-67 8. FOCUS ON WAVEFORM ............................3-69 9. SPINDLE CONTROL WAVEFORM (NO DISC CONDITION)...............................3-70 10. TRACKING CONTROL RELATED SIGNAL(SYSTEM CHECKING) ................3-71 11. ZR36868 AUDIO OPTICAL AND COAXIAL OUTPUT(SPDIF)........................................3-72 12. ZR36868 VIDEO OUTPUT WAVEFORM ..3-72 13. ZR36868 AUDIO OUTPUT TO AUDIO DAC...............................................3-73 14. AUDIO OUTPUT FROM AUDIO DAC.......3-74
BLOCK DIAGRAMS ......................................3-19

1. POWER (SMPS) BLOCK DIAGRAM..........3-19 2. TU/IF, NICAM & A2 BLOCK DIAGRAM .....3-21 3. VPS BLOCK DIAGRAM ..............................3-22 4. Y/C BLOCK DIAGRAM ...............................3-23 5. Hi-Fi BLOCK DIAGRAM .............................3-25 6. SYSTEM BLOCK DIAGRAM ......................3-27
CIRCUIT DIAGRAMS....................................3-29
1. POWER (SMPS) CIRCUIT DIAGRAM ........3-29 2. TU/IF CIRCUIT DIAGRAM ..........................3-31 3. A/V CIRCUIT DIAGRAM .............................3-33 4. Hi-Fi CIRCUIT DIAGRAM ...........................3-35 5. SCART(JACK) CIRCUIT DIAGRAM...........3-37 6. SYSTEM CIRCUIT DIAGRAM.....................3-39 WAVEFORMS................................................3-41 CIRCUIT VOLTAGE CHART.........................3-43
PRINTED CIRCUIT DIAGRAMS ...............3-49

1. 2. 3. 4. MAIN P.C.BOARD (TOP SIDE) ...................3-49 MAIN P.C.BOARD (BOTTOM SIDE)...........3-51 POWER P.C.BOARD ...................................3-53 KEY P.C.BOARD .........................................3-53
BLOCK DIAGRAMS ......................................3-76

1. SYSTEM BLOCK DIAGRAM ......................3-76 2. SERVO BLOCK DIAGRAM.........................3-77 3. AUDIO & VIDEO IN/OUT BLOCK DIAGRAM ......................................3-78
CIRCUIT DIAGRAMS ....................................3-79

1. SYSTEM CIRCUIT DIAGRAM.....................3-79 2. SERVO CIRCUIT DIAGRAM.......................3-81 3. AV/JACK CIRCUIT DIAGRAM ....................3-83 3-1
VCR PART
ELECTRICAL ADJUSTMENT PROCEDURES
1. Servo Adjustment
1) PG Adjustment
Test Equipment a) OSCILLOSCOPE b) NTSC MODEL : NTSC SP TEST TAPE C) PAL MODEL : PAL SP TEST TAPE
Adjustment And Specification MODE

PLAY
MEASUREMENT POINT
V.Out H/SW(TP)
ADJUSTMENT POINT
R/C TRK JIG KEY
SPECIFICATION
6.5 0.5H
Adjustment Procedure
a) Insert the SP Test Tape and play. Note - Adjust the distance of X, pressing the Tracking(+) or Tracking(-) when the ATR is blink after the SP Test Tape is inserted. b) Connect the CH1 of the oscilloscope to the H/SW(TP) and CH2 to the Video Out for the VCR. c) Trigger the mixed Combo Video Signal of CH2 to the CH1 H/SW(TP), and then check the distance (time difference), which is from the selected A(B) Head point of the H/SW(TP) signal to the starting point of the vertical synchronized signal, to 6.5H 0.5H (412s, 1H=63s).
PG Adjustment Method
a-1) Payback the SP standard tape b-2) Press the OK key on the Remote controller and the PLAY key on the Front Panel the same time for more than 5seconds, then it goes in to Tracking initial mode. c-3) Repeat the above step(No.b-2), then it finishes the PG adjusting automatically. d-4) Stop the playback, then it goes out to PG adjusting mode after mony the PG data.
CONNECTION
V.Out
OSCILLOSCOPE CH1 CH2 H/SW(TP) R/C KEY
WAVEFORM
H/SW V.out (TP)
H/SW 6.5H(416us)
Composite VIDEO
3-2
ELECTRICAL TROUBLESHOOTING GUIDE

1. Power(SMPS) CIRCUIT
(1) No 5.3VA No 5.3VA
YES
Is the FR101 Normal?

YES
NO
Replace the FR101 (Use the same ICW)
Is the BD101 Normal?

YES
NO
Replace the BD101
Is the R101 Normal?

YES
NO
Replace the R101
Is Vcc (9V - 18V) sup- NO plied to IC101 Pin2?

YES
Is the D102 normal?
NO
Check or Replace the D102
Are the D125 normal?
NO
Replace the D125
Is there about 2.5V NO at the IC103 Pin1?

YES
Replace the IC103
Is the D123 normal?

YES
NO
Replace the D123
Is the D124 Normal?

YES
NO
Replace the D124
Is the D121 Normal?

YES
NO
Replace the D121
Power Line of Main PCB is short
3-3
(2) No 5.0V_D No 5.0V_D

YES
(3) No 5.0V_T No 5.0V_T

YES
Is the Vcc(5.3V) sup- NO plied to Q165 Emittor?

YES
Is the Vcc(5.3V) sup- NO plied to Q163 Emittor?

YES
Is the Q162 Base H?

YES
NO
Check the PWR CTL H signal from -com
Is the Q162 Base H?

YES
NO
Check or Replace the Q165
(4) No 3.8V No 3.8V

YES
(5) No 33V No 33V

YES
Is the D123 normal?

YES
NO
Is the Vcc(33V) sup- NO plied to Q161 Emittor?

YES
Power line of Main PCB is short
Is the Q162 Base H?

YES
NO
3-4
(6) No Motor_Vcc (To Cap, Drum Motor ) No Motor_Vcc

YES
(7) No REG 12V No REG 12V

YES
NO Is the Vcc(14V) supplied to C134?

YES
Is the Vcc(14V) supplied NO to Q165 Collector?

YES
Check or Replace the Cap / Drum
Is the Vcc(14V) sup- NO plied to Q165 Base?

YES
3-5
2. SYSTEM/KEY CIRCUIT (1) AUTO STOP
Auto Stop YES Does the SW25 waveform appear at the IC501 Pin23? YES Do the T-UP Reel Pulses appear at the IC501 Pin3? YES Replace the IC501. NO Do T/UP Reel Pulses appear at the Q514 Base terminal? YES Replace the T/UP Reel Sensor (RS501). NO Does 5.0V appear at the RS501? YES NO NO Check the Drum Motor signal.
Check the Power Circuit.
(2) The unstable loading of a Cassette tape

The unstable loading of a Cassette tape YES Is 12V applied to the PMC01 Pin8? YES Does the H signal appear at the IC501 Pin32 during inserting the CST ? YES Does the L signal appear at the IC501 Pin19 during inserting the CST? NO YES Check the Deck Mechanism. Check the IC501 Pins 86, 87, 88, 89. Check the CST SW and the peripheral circuitry. NO Is 5.0V applied to the R544 ? YES NO NO Check the Power.
Refer to SMPS 5.3VA troubleshooting.
Caution : Auto stop can occur because Grease or Oil is dried up

3-6
3. SERVO CIRCUIT (1) Unstable Video in PB MODE

Unstable Video in PB Mode. YES Does the Noise level of the screen change periodically? YES Does the CFG waveform appear at the IC501 Pin67? YES On tracking do the CTL pulses move? YES Does the Video Envelope waveform appear at the IC501 Pin82? YES Replace the IC501. NO Refer to When the Y signal doesnt appear on the screen in PB Mode. NO Replace the IC501.
Refer to (2) No 12VA of Power section
(2) When the Drum Motor (2) doesnt run.

When the Drum Motor doesnt run, YES Does 12V appear at the PMC01 Pin8? YES Does 2.8V appear at the PMC01 Pin12? NO NO
Do the Drum PWM Pulses appear at the IC501 Pin34? YES Arent the foil patterns and the Components between IC501 Pin34 and PMC01 Pin12 short? YES Do the DFG Pulses appear at the IC501 Pin104? YES Do the Drum PWM Pulses appear at the IC501 Pin34?
NO YES
Do the DFG Pulses appear at the PMC01 Pin11? NO Replace the Cap M.
NO
Arent the foil patterns and the Components between IC501 Pin 104 and PMC01 Pin11 short? Replace the IC501.
NO
Check the connector (PMC01) and the Drum Motor Assy.
Arent the connecting patterns and the Components between IC501 Pin34 and PMC01 Pin12 short? 3-7
2. SERVO CIRCUIT (3) When the Capstan Motor doesnt run,
When the Capstan Motor doesnt run,
Does 12VA appear at the PMC01? YES Does 2.8V appear at the PMC01?
NO
Refer to SMPS(CAPSTAN/12Volt) Trouble Shooting.
NO YES Check the PMC01 and the Capstan Motor Assy. YES NO Arent the foil patterns and Components between IC501 Pin33 and PMC01 Pin9 short? YES NO Does the CFG signal come into the IC501 Pin67? NO YES Does the Capstan PWM signal appear at the IC501 Pin33? NO YES Arent the foil patterns and Components between IC501 Pin33 and PMC01 Pin9 short? Replace the IC501. Arent the foil patterns and component between IC501 Pin67 and PMC01 Pin1 short? Check the Capstan Motor Assy. Does the CFG signal appear at the PMC01 Pin1? Does the PWM signal appear at the IC501 Pin33?
3-8
2. SERVO CIRCUIT (4) KEY doesnt working
KEY doesnt working.
Is 5V applied to the IC501 Pin36? YES Does LED or FLD change when a function button is pressed?
NO
Refer to SMPS 5.3VA Trouble Shooting.
NO
Replace the defective switches.
3-9
4. Y/C CIRCUIT (1) No Video in EE Mode,
No Video in EE Mode
Does the Video signal appear at the IC301 Pin48? YES Is 5V applied to the IC301 Pins18, 24, 42, 55, 72, 91? YES Does the Video signal appear at the IC301 Pin65? YES Does the Video signal appear at the IC501 Pin47? YES Does the Video signal appear at the Emitter terminal of the Q309?
NO
Check the 19Pin of Tuner.
NO
Check the 5.0VT, 5.3VA Line. (Power Circuit)
NO
Is I2C BUS signal applied to the IC301 Pins68, 69? YES
NO
Check the System Circuit. (Refer to SYSTEM I2C BUS CHECK Trouble Shooting)
NO
Chck the path of the signal between the IC301 Pin65 and IC501 Pin49.
Check C316. (AGC)
YES
NO
Does the 12VT, 5.3VA appear at the Emitter terminal of the Q309. YES Replace the Q309.
NO
Replace the IC301.
Check the 12VT, 5.4VA Line. (Power Circuit)
3-10
3. Y/C CIRCUIT (2) When the Y(Luminance) signal doesnt appear on the screen in PB Mode,
Is 5.0VT, 5.3VA applied to the IC301 Pins24, 42, 55, 72, 91? YES Is the I2C Bus siganl applied NO to the IC301 Pins68, 69 ? YES Does the normal RF signal appear at the IC301 Pin78? NO Is the V.H.S/W signal applied to the IC301 Pin70? YES Is V.H.S/W H about 3.4V at the IC301 Pin70? YES YES Clean the Drum. NO Replace the IC301. NO Check the V.H.S/W level. (Check R303, R304) NO Check the System Circuit. (IC501 Pin23) Refer to SYSTEM I2C BUS CHECK Trouble Shooting. NO Check the line of the 5.0VT, 5.3VA Line. (Power Circuit)
Does the Y(Luminance) RF NO signal appear at the IC301 Pin79? YES Is the Y(Luminance) Video waveform showed up at theIC301 Pin43? YES Replace the IC301. NO
Check the path of the Y(Luminance) RF signal. (Check the C312)
YES
Check the path of the Y(Luminance) RF signal. (Check C327)
YES
3-11
3. Y/C CIRCUIT (3) When the C(Color) signal doesnt appear on the screen in PB Mode,
Is 5.0VT/5.3VA applied to the IC301 Pins24, 42, 55, 72, 91. YES Is the Color Rotary signal applied to the IC301 Pin70? YES Is Color Rotary H about 3.4V? YES Does the Color signal appear at the IC301 Pin25 ? YES NO Does the Color signal appear at the IC301 Pin21? YES Replace the IC301. Replace the IC301. Check the Color Pass. NO Does the X301(4.43MHZ) oscillate? NO Replace the X301. NO Check the Color Rotary level. (Check the R303) NO Check the Color Rotary Circuit. (IC501 Pin98 ) NO Check the line of the 5.0VT/ 5.3VA Line. (Power Circuit)
3-12
3. Y/C CIRCUIT (4) When the Video signal doesnt appear on the screen in REC Mode,
NO
Is the EE signal normal? YES Is 5.0VT/5.3VA applied to the IC301 Pins24,42,55,72,91? YES Does PB Mdoe operate normally? YES Does the RF signal appear at the IC301 Pin78? YES
Check EE Mode.
NO
Check the line of the 5.0VT/ 5.3VA Line.(Power Circuit)
NO
Check PB Mode.
NO
Is the REC H signal (about 4V) applied to the IC301 Pin80? YES Check REC Luminance Pass & Color Pass.
NO
Check the System of REC H. (the IC501 Pin27 / the D301)
YES
Replace the IC301.
Does the REC RF signal appear at the IC301 Pins88,89,94,95? YES Check the Drum & Drum Connector
NO
Check the circuit of the IC301 Pins85, 86.
YES
3-13
5. Hi-Fi CIRCUIT (A) No Sound(EE Mode)
No Sound. YES Check the TU Audio of IC801 Pins2, 3. NO Check the IC751 Pins30, 31.
Check the DVD Audio of IC801 Pins4, 5.
NO
Check the DVD Audio OUT. (JK902 DVD_A_L_L/R).
Check the AV1 Audio of IC801 Pins6, 7.
NO
Check the Scart1 Jack. (SC901 Scart1 Audio in Pins2, 6).
NO
Check the Scart2 Jack. (SC901 Scart2 Audio in Pins2, 6).
NO Check the front Jack.
YES Check the Vcc of IC801 Pins34, 40, IC802 Pin13. YES Check the IIC Clock and DATA at IC801 Pins42, 43. YES NO Check the Audio of IC801 Pins16, 17. YES NO Check the Audio of IC802 Pins1, 14. YES Replace IC802. Replace IC801. NO Check the IC501 Pins17, 18. NO Check the Power 5.0V, 12VT.
Check the JK902, SC901.
3-14
3. Y/C CIRCUIT (B) Hi-Fi Playback

PB mode YES No Sound. YES Check the Vcc of IC801 (Pins34, 40) YES NO Check Power 5.0V, 12VT.
NO Check the Hi-Fi Selection switch. (IC801 Pin41) and the Tape quality. YES Is the RF Envelope at IC801 Pin44 over 2Vp-p? YES Check IC801 Pin42(Data), Pin43(Clock) YES NO
Check IC501 Pin26 (A.H/SW)
NO
Check the parts of -COM (IC501 Pins17, 18)
NO Do Audio Signals appear at IC801 Pin16(L-CH), 17(R-CH)? YES NO Do Audio Signals appear at IC802 Pin10(L-CH), 16(R-CH)? YES Do Audio Signals appear at NO IC802 Pins11, 16? YES
Check the Connection at P3D01 Pins7, 9.
Check the A.IN line of IC802(C850, C852)
Check the Vcc of IC802 Pin13. YES Replace IC802.
NO
Check Power.
Do Audio Signals appear at JK902?
NO
Check the Jack(JK902)
3-15
(C)
Hi-Fi REC. YES It cant be recorded Hi-Fi Audio signal. YES Check Vcc of IC801.(Pins34, 40) YES Check IC801 Pin42(Data), Pin43(CLOCK). YES Do Audio signals appear at IC801 Pins16, 17? YES Do FM Audio signals appear at IC801 Pin36? YES Check the Contact Point of Drum Connector if good then Replace the Drum. NO Replace IC801. NO Check Audio input signal of IC801 Pins2, 3(TU.A.), 4, 5(DVD.A.), 6, 7(AVI.A.), 8, 9(AV2.A.), 10, 11(AV3.A.). NO Check ports of -COM. (IC501 pins 17, 18) NO Check Power 5V, 12V.
3-16
6. Tuner/IF CIRCUIT (A) No Picture on the TV screen

No picture on the TV screen YES Does the Video signal at the TU701 Pin19. YES
NO
Is 33VT applied to TU701 Pin17? YES Is 5VT applied to TU701 Pin4? YES Does the Clock signal appear at TU701 Pin12? YES Does the data signal appear at TU701 Pin13? YES Replace Tuner.
NO
Check 33V line.
NO
Check 5V line.
NO
Check the lIC Clock Signal of -COM Pin18.
NO
Check the lIC Data Signal of -COM Pin17.
Does Sync appear at IC501 Pin111. YES Does the Video signal at the IC501 Pin47. YES Does the Video signal at the IC301 Pin61. YES Does the Video signal at the IC903 Pin6. YES Check the signal flow from IC903 Pins26, 27 to SC901 Pin19.
NO
Check the signal flow from TU701 Pin19 to IC301 Pin48.
NO
Check the signal from IC301 Pin65 to IC501 Pin49.
NO
NO
3-17
(B) No Sound
No Sound. YES Check the Vcc of IC751 Pins1, 11, 19, 22, 33. YES Check the Tuner SiF signal at IC751 Pin2. YES Check the oscillator of IC751 Pins5, 6. YES Check the Audio of IC751 Pins30, 31. YES Check the Audio of IC801 Pins2, 3. YES Check the Audio of IC801 Pins16, 17. YES Check the Audio of IC802 Pins3, 5. YES Check the Signal flow from IC802 Pins3, 5, SC901 Pins1, 3. NO Check the signal flow from IC801 Pins16, 17 to IC802 Pins11, 16. NO Check the IIC Clock and Data at IC801 Pins42, 43. NO Check the signal flow from IC751 Pins30, 31 to IC801 Pins2, 3. NO Check the IIC Clock and Data at IC751 Pins12, 13. NO Replace X751 NO Check the Tuner SIF of TU701 Pin22. NO Check 5.0V Line.
3-18
BLOCK DIAGRAMS
1. POWER(SMPS) BLOCK DIAGRAM
NOTES) NOTES) NOTES) NOTES)
Warning Parts that are shaded are critical With respect to risk of fire or electricial shock.
BD101
T101 ! TRANS
C103
SNUBBER BLOCK (D101,C105 C106,R104)
RECTIFIER & SMOOTING BLOCK (D124,C124,C134, R133,L124,C126)
12V REG BLOCK (Q166,ZD151,C160, R166,C159) 9V REG BLOCK (Q164,ZD152,C161, R168,C166) 8V REG BLOCK (D126,IC141,R167, C165)
MOTOR VCC 14VA REG12V
REG9V
NOISE FILTER BLOCK (C101,L102, C102)
DRIVE & S/W BLOCK (IC101, D102, R105, C104, C108 , C109, C107,ZD102) RECTIFIER & SMOOTING BLOCK (D123,C127,C137, L127) RECTIFIER & SMOOTING BLOCK (D121,C126,R136) RECTIFIER & SMOOTING BLOCK (D122,D125,C128, L128,C138)
8V
!
FUSE RESISTOR (FR101)
3.8V
33V S/W BLOCK (Q161,R154,R155 Q173,R174,R177)
33V
5.3VA 5V S/W BLOCK (Q165,C164,R172, R174) 5VT S/W BLOCK (Q163,C162,D127, R156,R157) 5.0V
!
Y-CAP C110
PHOTO COUPLER (IC102)
!
Y-CAP C111
!
ERROR AMP (IC103)
BR BL (BK)(WH)
FEED-BACK BLOCK (R141,R142, C143,R143. R144.R145 R146)
M5V/5VT
PWR CTL BLOCK (Q162,C161,R164, R163)
PWR CTLH
3-19
3-20
2. Tu/IF, NICAM & A2 BLOCK DIAGRAM
3. VPS BLOCK DIAGRAM
A.OUT
SW1
SW2
AFT
AS
SIF
MSP3417 MSP3407
AFT
5V
TU_VIDEO
TU_A_R
TU_A_L
COMBI SCART
3-21
3-22
IIC DATA
IIC CLK
VPS_VIDEO
5.4VA MOD_AUDIO 5V MOD_VIDEO 33V TU_SECAM_H TU_SE_VL_H IIC CLK IIC DATA
(PB Mode)
V.H.SW
C.ROTARY DATA CLOCK
C.SYNC
V.OUT (MICOM)
S2 V.OUT
79 60dB AMP PB FM AGC SUB LPF Y/C MIX Y-LPF PB FM EQ V.ENV YNR 84 FM OEM 46 MAIN DE EMP
4. Y/C BLOCK DIAGRAM
78
70
69
68
67
65
63
61
S1 V.OUT Y-Delay
87
IC301 LA71750M
43
90 C LPF 93 ACC MAIN CONV BPF C-Delay (1H/2H)
96
ACC DET
CCD LPF
SYNC IN CNC 29
IC201 LA70100M
21 25 18 14
REC'H'
V.H.SW
C.ROTARY
DATA
CLOCK
V.OUT MICOM
80
79
78
76
75
70
69
68
67
C SYNC
65
59
58
V.IN4 FRONT V.IN3 DEC
3-23 3-24
54 52 29 16 IC201 LA70100M W/D CLIP W/D CLIP 88 LP REC (To Drum) 89 94 (To Drum) SP REC 95 YNR Y-DELAY 43 REC FM EQ NL EMPHA AGC DETAIL ENH Y-LPF FBC 46 SW 50 48 V.IN2 S1 V.IN1 TUNER 2 12
(REC Mode)
IC301 LA71750M
Killer C-LPF Main Conv
BPF 1H/2H DELAY ACC Main Conv COMP AMP
KILL DEC REC APC VX02 21 27 28
33 32 VX02 31 29 CLK-IN 4.43MHz COMBI SCART
5. Hi-Fi BLOCK DIAGRAM
VIDEO INPUT BLOCK
A B
DVD/R V. IN
OSD V. IN
Hi-Fi/ REC
AUDIO INPUT BLOCK

1 Tu A.IN 'L' Tu A.IN 'R' DVD A.IN 'L' DVD A.IN 'R' EU1 A.IN 'L' EU1 A.IN 'R' EU2 A.IN 'L' EU2 A.IN 'R' AV2 A.IN 'L' AV2 A.IN 'R' 2 3 4 5 6 7 8 9 10 11
37 Hi-Fi PB 'B'
36 Hi-Fi REC
35 Hi-Fi PB 'A' 8 A.OUT 'L' A.OUT 'R' 9 7 6 16 16 11 3
RF_H
DVD_FR_VIDEO A.OUT To JACK
IC801
17
IC802
2 12 1 14
19
EU2.A.OUT.L
EU2.A.OUT.R 20 21 22 DVD_H
SCART 2 DVD A.IN 'R' DVD A.IN 'L'

NORMAL AUDIO OUT(To AVCP)
MODULATOR A.OUT (To Tu)
NORMAL AUDIO IN(From AVCP)
AUDIO INPUT BLOCK
COMBI SCART
3-25
3-26
6. SYSTEM BLOCK DIAGRAM
LD(+) LD(-)
R522, C568
MN101D10X
L/M CONTROL R525, R526
Q504, 505 R506, 507, 508, 509, 511 C504, 511
L503, C507, C509 L504, C505, C506 2fsc L505, Q506, R537, 539, 584, 585, C553, 554
COMBI SCART
3-27
3-28
CIRCUIT DIAGRAMS
1. POWER(SMPS) CIRCUIT DIAGRAM
IMPORTANT SAFETY NOTICE WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE MODIFIED OR ALTERED WITHOUT PERMISSION FROM THE LG ELECTRONICS CORPORATION. ALL COMPONENTS SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIR-
CUIT. SPECIAL COMPONENTS ARE SHADED ON THE NOTE : SCHEMATIC FOR EASY IDENTIFICATION. 1. Shaded( ) parts are critical for safety. Replace only THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFwith specified part number. FER FROM THE ACTUAL CIRCUIT USED. THIS WAY, 2. Voltages are DC-measured with a digital voltmeter IMPLEMENTATION OF THE LATEST SAFETY AND during Play mode. PERFORMANCE IMPROVEMENT CHANGES INTO THE SET IS NOT DELAYED UNTIL THE NEW SERVICE LITERATURE IS PRINTED.
OPTIONAL PART
NOTES) NOTES)
Symbol denotes AC ground. Symbol denotes DC chassis ground.
NOTE) NOTE) NOTE) NOTE)
3-29
3-30
2. TU/IF CIRCUIT DIAGRAM
EE MODE(VIDEO) TU MODE (AUDIO)

A B C D E F G H I J K L M N O P Q R S T
3-31
3-32
3. A/V CIRCUIT DIAGRAM

IC301 Pin70 is defective. PB COLOR Signal disappear. D301or IC301 Pin 80 REC is defective. IC301 Pin 69, 68 are defective. PB and Recording is failed. (IC301 doesnt operate.)
Q305 is defective. EE, PB Screen doesnt appear.
9 1
6 2 2 2
IC301 Pin 84 is defective. Audio Tracking is failed.
14 10
5 8 13
11
12
X301 is defective. PB COLOR Signal disappear.
Q302, Q303, Q314 are defective. No mono Audio Signal in PB MODE.

PB Y+C PB Y PB C PB SECAM COLOR
A B
Q306 is defective. Normal Audio signal is not recorded.

REC AUDIO PB AUDIO(MONO)
REC Y+C REC Y REC C REC SECAM COLOR

C D
WAVEFORM
3-33
3-34
4. Hi-Fi CIRCUIT DIAGRAM
IC801 Pins42, 43 aredefective. All Audio is not appear.
44 Pin is defective. Hi-Fi Audio is not appear.
PB REC
A B C D E F G H I J K L M N O P Q R S T
3-35
3-36
5. SCART(JACK) CIRCUIT DIAGRAM
3-37
3-38
6. SYSTEM CIRCUIT DIAGRAM
LED will not operate. Q506, Q507 are defective.
Deck will not operate. R575, R576, R577, R578 are defective.
1 2 8 7
VCR will not operate. IC505 is defective. Auto stop occures. RS501,RS502 are defective. Auto Rew will not working. ES501, ES502, LD501 are defective.
-COM is unstable. Q501, Q503 are defective.
CLOCK SETTING will not operate. X501 is defective.
WAVEFORM
-COM will not operate. X502 is defective.
3-39
3-40
WAVEFORMS
* IC301 Oscilloscope Waveform * IC501 Waveform Photographs
IC301 Pin 75 PB mode 500mvp-p
IC301 Pins 48, 50, 54, 56 Video in 1Vp-p
IC301 Pin 67 PB/REC mode 4.0Vp-p
IC301 Pin 100 REC mode 1.1Vp-p
V.HSW (IC501 Pin 23) 1V/10mS REC/PB MODE
DV.SYNC (IC501 PIN 24) 1V/100uS QUE/REV MODE
CTL(+) (IC501 Pin 74) 1V/10mS
CTL(-) (IC501 Pin 75) 1V/10mS
IC301 Pin 3 REC mode 2.0Vp-p
IC301 Pin 65 PB mode 2.02Vp-p
IC301 Pin 43 PB mode 400mVp-p
DFG/DFG (IC501 PIN 65) 1V/10mS REC/PB MODE
CFG (IC501 Pin 67) 1V/10mS
V.IN (IC501 Pin 49) 500mV/20uS
V.OUT (IC501 Pin 47) 500mV/20uS EE/PB MODE
IC301 Pin 68 PB/REC mode 5Vp-p
IC301 Pin 69 PB/REC mode 5Vp-p
IC301 Pins 21 REC mode 340mVp-p
IC301 Pins 25 PB mode 300mVp-p
IC301 Pin 70 PB mode 3.6Vp-p
3-41
3-42
CIRCUIT VOLTAGE CHART

MODE PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 EE PB MODE PIN NO. 26 1.67 1.89 1.28 1.72 1.29 0.01 0.01 5.25 0.01 0.02 2.67 2.61 2.72 2.38 2.6 2.56 3.44 1.57 5.24 1.1 5.24 0.01 2.05 0.4 2.86 1.7 1.7 3.26 5.01 0.09 2.37 0.83 2.36 2.37 2.36 2.36 2.35 2.37 2.49 0.01 2.34 0.03 2.34 0.23 2.35 5.06 4.08 0.01 2.02 4.44 4.66 5.04 3.33 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 EE 0.92 0.03 3.98 2.61 0.01 0.46 4.74 2.05 0.05 2.54 2.72 1.91 1.99 9.32 0.01 0.01 5.01 2.06 0.04 2.55 2.42 4.1 3.09 2.91 1.93 0.01 1.86 1.33 1.93 5.18 2.14 1.44 1.96 2.9 1.45 1.57 0.16 1.57 0.01 0.83 0.01 4.4 5.01 5.01 1.88 0.01 5.05 2.18 2.25 2.19 2.19 1.66 2.62 2.12 0.99 PB 1.08 2.15 3.96 2.61 0.01 1.55 4.96 2.09 0.07 2.54 2.77 1.91 2.02 9.3 0.01 0.01 5 2.71 4.17 1.16 3.28 4.1 3.12 2.84 1.93 0.01 1.94 2.31 1.98 5.17 2.86 1.01 1.85 2.92 1.57 2.63 0.16 2.77 0.01 2.51 0.01 0.01 4.99 5.04 2.57 0.01 5.03 1.01 3.95 0.73 0.84 0.56 3.32 1.99 0.99 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 MODE PIN NO. 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 EE 1.13 0.01 5.04 0.13 0.01 0.45 1.92 1.94 1.94 1.89 5.06 0.01 1.91 1.91 1.86 1.91 0.01 2.38 2.38 2.38 PB 1.14 0.01 0.54 0.11 0.01 0.44 0.79 0.79 0.79 0.79 5.05 0.01 1.92 1.92 1.91 1.91 0.01 2.37 2.37 2.37 2.52 2.42 3.57 2.58 0.08 0.56 0.01 0.01 3.05 2.52 2.67 3.23 4.04 2.51 1.98 3.22 0.04 0.13 2.28 2.59 1.96 0.08 5.03 5.03 1.56 1.56 2.04 0.19 4.38 2.09 5.89 3.2 3.19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 MODE PIN NO. 4 5 6 7 8 EE 0.01 3.08 3.08 5.9 11.79 PB 0.01 3.22 3.22 5.9 11.79 1.89 4.47 2.05 4.74 4.75 0.11 0.02 5.11 4.91 1.45 3.37 3.39 2.6 5.11 1.67 0.03 5.05 4.97 0.31 3.51 0.02 1.7 2.58 0.16 5.14 2.56 0.02 4.88 0.02 0.35 0.02 0.01 2.69 2.65 0.01 5.15 2.58 2.4 0.02 2.18 2.57 0.01 0.01 5.15 5.15 0.02 2.06 0.01 2.07 1 2 3 MODE PIN NO. 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 EE 4.96 3.07 2.47 2.45 2.03 0.01 0.01 0.09 5.08 0.09 5.09 0.11 0.77 0.15 2.59 1.38 1.65 0.16 2.39 2.59 2.59 0.01 2.28 5.16 2.28 0.02 2.58 0.01 0.01 5.16 5.15 4.51 0.15 0.22 0.2 0.15 5.18 5.17 5.18 0.01 5.15 5.01 0.02 5.17 2.36 0.02 5.12 5.12 2.58 0.02 0.69 PB 2.62 4.97 3.05 2.48 2.46 2.03 0.02 0.01 0.02 0.02 5.07 0.02 0.02 0.03 5.09 1.38 1.74 2.43 1.69 2.58 2.58 0.01 2.57 5.14 2.57 2.58 2.56 0.02 0.02 5.14 5.14 4.52 0.12 0.87 0.2 0.14 5.17 5.18 5.17 0.02 5.13 5.01 0.02 5.16 1.44 0.02 5.11 0.02 2.56 0.02 0.49 0.01 0.01 0.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 MODE PIN NO. 4 5 6 7 8 EE 0.01 5.04 5.01 0.01 5.16 PB 0.01 5.05 4.99 0.01 5.16 2.15 0.03 5.11 4.9 4.41 2.87 2.85 2.62 2.31 2.31 2.28 2.13 0.31 0.3 2.36 2.33 2.35 4.43 0.01 2.37 2.33 2.38 2.49 0.01 1.7 3.26 3.27 0.4 0.4 0.3 1.9 0.8 0.5 0.7 1.6 0.01 3.28 2.1 3.1 2.7 3.1 2.2 1 0.01 3.24 2.9 3.25 2.5 MODE PIN NO. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 EE 1.86 1.1 2.5 0.01 0.01 2.7 0.01 0.01 2.7 3.28 0.4 1.7 2 1.7 0.01 1.7 3.4 0.01 1.71 1.82 1.69 1.7 3.41 1.68 1.68 0.01 3.39 3.39 1.63 0.13 0.13 0.12 1.64 3.39 0.12 1.64 0.12 0.01 0.01 1.85 1.38 0.01 0.03 3.39 0.01 3.36 0.09 0.01 0.01 3.37 3.38 3.39 3.38 0.01 0.01 PB 1.9 1.63 1.08 0.01 0.01 1.22 0.05 0.01 3.2 3.24 1.13 1.5 2.5 3.9 1.2 1.5 3.28 1.5 2.7 3.19 1.6 1.5 3.28 3.04 3.03 0.01 3.27 3.29 1 0.5 1.26 0.5 1 3.28 0.4 1.5 0.5 0.01 0.4 1.8 0.03 0.01 0.34 3.28 0.01 3.22 0.37 0.01 3.23 3.25 3.28 3.28 3.17 0.02 0.01 MODE PIN NO. 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 EE 1.6 3.39 1.59 0.01 1.4 1.8 1.6 3.39 1.6 1.8 1.7 0.01 1.61 0.01 1.29 0.01 1.69 3.39 1.69 1.78 1.58 0.01 1.61 1.61 1.61 3.39 0.01 0.01 0.01 0.01 1.68 0.02 0.02 0.01 0.01 1.69 1.69 0.01 1.69 3.39 0.01 0.01 0.01 0.01 1.7 3.39 0.01 0.07 0.01 0.01 0.01 1.85 3.37 3.38 3.38 PB 1.49 3.27 1.91 0.01 1.25 1.5 1 3.28 1.3 2 1.5 0.01 1.89 1.8 1.99 0.01 2.2 3.28 1.85 1.3 1.52 0.01 1.81 1.9 1.7 3.28 0.01 0.01 0.01 0.01 1.61 0.01 0.01 1.07 0.01 1.64 1.61 0.01 1.5 3.25 0.01 0.01 0.01 0.01 1.64 3.28 0.01 3.25 0.01 0.01 0.01 2.35 0.04 3.21 3.21 MODE PIN NO. 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 EE 3.03 0.03 0.01 3.39 0.01 0.01 3.29 1.89 1.66 1.66 0.01 0.01 0.75 0.01 3.37 0.98 0.98 3.39 1.28 1.28 0.01 0.01 1.65 1.65 3.25 2.64 3.25 2.64 3.25 2.64 0.01 2.64 1.88 0.01 2.64 1.88 2.01 1.8 1.74 1.71 0.11 0.1 3.15 3.15 3.13 0.01 0.01 10.8 0.01 0.01 0.01 3.29 3.28 0.01 0.01 PB 0.01 0.01 3.26 3.25 0.01 0.01 3.35 2.32 2.6 2.26 0.01 0.01 1.23 0.01 3.21 1.32 1.31 3.26 1.62 1.65 0.01 0.01 1.31 1.31 3.36 3.21 3.2 3.21 3.21 3.2 0.01 3.14 2.15 0.01 2.1 2.3 2.3 2.2 2.3 1.69 1.68 0.16 0.36 3.2 3.25 0.01 0.01 2.3 3.25 0.01 0.2 3.26 3.26 0.02 0.01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 MODE PIN NO. 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 EE 0.1 1.2 3.3 0.01 0.01 1.7 1.8 0.01 1.4 3.3 0.01 0.01 1.51 3.9 3.3 0.01 3.24 3.25 3.24 PB 1.3 3.26 0.01 0.01 0.01 1.36 0.01 2.41 3.26 0.01 0.01 1.36 2.9 3.26 3.25 3.28 3.28 3.27 0.39 3.38 2.25 3.37 1.77 1.63 0.01 2.2 2.23 3.37 2.07 1.03 0.01 1.05 3.37 0.01 3.25 3.29 3.18 3.31 0.39 3.13 2.05 0.39 0.56 0.34 0.49 0.45 0.01 0.33 0.24 1.58 0.08 0.19 3.15 2.56
IC201
1.67 1.88 1.28 1.71 1.28 0.01 0.01 5.24 0.01 0.02 2.62 2.53 2.72 2.39 2.6 2.59 3.44 1.58 5.24 1.1 5.24 0.01 1.7 0.43 2.9 1.7 1.7 3.26
IC501
1.44 0.02 4.22 4.75 4.77 0.11 0.02 5.12 4.92 1.43 3.38 3.39 2.57 5.13 2.31 0.03 5.02 5.02 2.6 0.06 5.11 2.41 2.59 0.16 5.16 2.55 4.92 0.02 0.02 0.02 0.08 0.02 2.64 0.02 5.17 2.59 2.38 0.01 2.09 2.55 0.01 0.02 5.16 5.16 0.01 1.63 0.01 1.02 1.91
IC5F1
2.22 0.03 5.12 4.89 4.51 2.68 2.86 2.32 2.37 1.35 2.6 2.37 0.85 1.95 2.38 2.36 2.37 4.52 0.01 2.4 0.27 2.39 2.52 0.01
IC603
3.37 1.67 3.37 1.73 1.8 0.01 1.71 1.6 3.38 3.38 1.97 0.01 0.16 3.38 0.01 3.36 3.36 3.34 3.34 0.19 3.34 1.2 0.15 0.14 0.38 0.3 0.34 0.01 1.93 1.94 0.15 0.17 0.04 0.27 0.27
IC3S1
2.52 2.42 3.57 2.58 0.08 0.56 0.01 0.01 3.05 2.52 2.67 3.23 4.04 2.51 1.98 3.22 0.04 0.13 2.28 2.59 1.96 0.08 5.03 5.03 1.56 1.56 2.04 0.19 4.38 2.09
IC301
5.04 0.21 2.38 0.11 2.37 2.37 2.36 2.36 2.35 2.38 2.44 0.01 2.35 0.36 2.35 5.07 2.34 5.07 4.07 0.01 3.23 2.62 2.62 5.06 0.12
IC601
0.01 3.29 3.29 0.08 0.05 0.05 1.72 1.72 2.78 1.72 0.01 0.01 3.44 0.01 3.43 1.71 3.31 1.7 0.7 0.01 3.39 2.6 3.39 2.4
IC402
5.89 3.08 3.08
IC503
0.01 0.01 0.01
3-43
3-44
MODE PIN NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
EE 0.29 3.38 1.78 0.01 0.04 0.04 1.9 3.37 1.64 1.7 0.04 1.68 0.02 3.38 1.89 0.81 0.01 1.35 0.01
PB 3.56 3.37 1.77 0.08 0.08 0.01 1.39 3.37 1.8 1.37 0.01 1.53 1.99 1.68 0.25 1.48 0.47 1.26 0.01 0.36 0.35 1.67 1.36 0.35 0.33 1.36 2.28 0.34 0.31 3.37 4.91 3.38 3.38 0.31 1.58 2.76 1.2 3.37 3.38 3.37 3.38 3.34 3.34 3.38 0.01 3.38 0.02 0.01 0.01 0.01 2.9 0.02 1.78 1.88
MODE PIN NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
EE 0.02 3.37 2.87 2.95 0.01 0.02 0.01 2.95 2.88 2.88 0.01 3.37 0.01
PB 3.38 1.96 1.92 1.89 0.26 1.92 1.96 1.95 1.94 0.01 3.38 3.37 3.09
MODE PIN NO. 33 34 35 36 37 38 39 40 41 42 43 44
EE 5.05 4.1 0.01 2.72 0.04 0.04 0.04 2.72 2.71 2.59 2.45 0.01
PB 5.05 4.1 0.01 2.72 0.04 0.04 0.04 2.72 2.71 2.59 2.45 0.01
MODE PIN NO. 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14
EE 3.77 3.87 3.88 3.89 0.79 0.01 3.85 3.89 0.79 3.88 3.89 3.88 11.71 0.66 0.47 0.48 0.01 0.66 5.08 0.01 5.03 4.99 0.08 IC 802 IC 802 5.78 4.99 5.09 0.01 5.07 5.88 0.02 6.57 0.41 0.01 6.59 4.99 11.78 5.76 0.01 6.58 IC 903 IC 903 5.1 0.11 0.09 2.23 5.1 1.24 0.02 1.58 2.24 0.01 1.41 0.01 2.21 5.11
PB 3.83 3.81 3.79 3.88 0.79 0.56 3.85 3.88 0.8 3.87 3.85 3.86 11.71 0.65 2.27 0.65 0.01 0.76 5.06 0.92 5.04 4.97 0.95 5.78 4.99 5.09 0.01 5.07 5.88 0.02 6.57 0.47 0.01 6.59 5.01 11.78 0.48 0.01 6.58 5.1 0.11 0.09 2.23 5.1 1.24 0.02 1.58 2.24 0.01 1.41 0.01 2.21 5.1
MODE PIN NO. 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
EE 2.22 5.11 2.3 2.3 0.01 2.3 2.3 0.01 1.18 1.06 0.01 1.41 1.51 0.01 1.5 1.62 0.06 2.35
PB 2.22 5.11 2.3 2.3 0.01 2.3 2.3 0.01 1.18 1.06 0.01 1.41 1.51 0.01 1.5 1.62 0.06 2.35
Transistor C201 C208 C209 C214 C216 C217 C223 C302 C304 C307 C308 C311 C314 C315 C316 C318 C320 C322 C323 C324 C325 C327 C331 C333 C336 C337 C339 C346 C347 C348 C349 C356 C357 C388 C3S3 C3S4 C3S7 C3T1 C3T2 C3T3 C3T4 C3T6 C413 C414 C414 C416 C417 C501 C502 C504 C505 C507 C511 C511 C522
STOP + 5.11 3.36 3.37 5.33 3.38 1.82 3.37 5.08 5.03 2.36 0.01 0.12 2.37 2.95 1.56 2.87 2.52 4.11 2.37 2.55 2.92 2.68 0.03 5 50.8 2.69 2.64 5.07 2.15 1.54 5.07 2.05 2.07 5.08 3.56 0.43 3.15 1.98 2.49 2.51 2.25 5.06 5.1 5.11 5.11 5.89 5.88 5.16 5.15 3.17 5.14 4.99 3.2 6.56 2.58 0 3.21 3.21 0 0 0 0 0 0 0 0 0 0 2.29 0 0 0 0 0 0 0 2.39 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.16 0 0 1.43 0 0 + 5.11 3.37 3.37 5.33 3.38 1.82 3.37 5.08 5.03 2.37 0.01 0.12 2.37 2.93 1.56 2.88 2.53 4.12 2.37 2.55 3.14 2.68 0.03 5.01 5.08 2.69 2.66 5.07 2.16 1.54 5.06 2.11 2.07 5.09 3.56 0.43 3.15 1.98 2.49 2.51 2.25 5.06 5.1 5.11 5.11 5.89 5.88 5.16 5.14 3.09 5.14 4.98 3.25 6.56 2.57
PLAY 0 3.21 3.21 0 0.01 0 0 0 0 0 0 0 0 2.45 0 0 0 0 0 0 0 2.39 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.47 0 0 1.75 0 0
Transistor C523 C524 C534 C535 C5G2 C5R1 C612 C614 C616 C618 C642 C643 C673 C6C9 C702 C710 C718 C719 C727 C729 C732 C751 C7S1 C7S2 C7V1 C7V3 C806 C807 C812 C814 C815 C816 C817 C818 C820 C822 C825 C828 C829 C830 C831 C832 C833 C850 C851 C852 C853 C856 C887 C888 C892 C902 C904 C941 C945
STOP + 2.58 2.58 0.17 0.01 4.6 4.8 3.39 3.32 3.31 1.78 1.8 3.37 3.38 3.38 4.95 30.29 5.05 5.05 5.06 2.74 2.59 5.11 4.93 4.92 5.87 3.3 0.06 0.09 3.89 3.89 0.76 3.89 0.76 3.9 3.88 11.7 5.07 5.88 5.87 2.96 2.35 2.97 2.35 6.56 5.77 6.57 5.77 11.79 6.11 6.11 6.58 1.35 1.35 5.07 0.01 2.57 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.51 0 0 1.68 0 0 0 0 0 0 0 0 0 0 0 2.55 2.53 2.51 2.06 2.59 2.3 6.11 0 6.11 0 0 0 0 1.11 0.06 0.33 0 0 + 2.58 2.58 0.17 0.01 4.59 4.74 3.39 3.32 3.31 1.78 1.8 3.38 3.38 3.38 4.94
PLAY 2.56 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0.51 0 0 1.68 0 0 0 0 0 0 0 0 0 0 0 2.55 2.53 2.51 2.14 2.96 2.3 6.11 0 6.11 0 0 0 0 1.11 0.06 0.33 0 0
Transistor C946 C948 C971 C974 C975 C976 C978 C979 C980 C981 C983 C984 C985 C987
STOP + 0.01 1.57 4.17 1.61 2.22 2.23 2.24 1.63 2.23 1.41 2.31 1.13 2.32 5.1 0 1.64 4.15 0.95 0.04 0.65 0 0.46 0.32 0.16 0.32 0.11 0.41 0 + 0.01 1.58 2.85 1.61 2.22 2.23 2.24 1.63 2.23 1.41 2.31 1.13 2.32 5.09
PLAY 0 1.64 2.82 0.95 0.04 0.65 0 0.46 0.32 0.16 0.32 0.11 0.41 0
I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
IC 7V1 C 7V 0.01 0.01 0.05 5.03 5.04 0.01 5.16 0.05 5.16 5.16 0.01 0.02 0.07 0.01 0.01 1.56 1.02 0.07 5.16 5.16
1
0.01 0.01 0.07 5.01 5.03 0.01 5.16 0.05 5.16 5.16 0.01 0.09 0.08 0.01 0.01 1.56 1.02 0.07 5.15 5.15 3.84 3.84 3.82 3.85 3.84 3.86 3.86 3.83 3.85 3.85 3.84 0.02 3.88 0.01 0.01 6.1 6.09 0.01 6.08 6.08 4.6
IC605
0.01 0.01 0.01 0.01 0.12 3.35 0.01 3.35 0.01 0.01 0.01 0.01 0.4 3.35 0.01 3.35 5.05 1.52 1.52 0.01 2.41 2.37 0.99 0.01 0.01 0.01 5.05 5.02 5.04 1.18 1.09 1.09 1.05 1.05 5.02 0.01 1.07 5.05 0.01 0.01 0.01 0.01 0.05 0.04 0.01 2.71 2.72 0.04
30.29 5.06 5.05 5.06 2.74 2.59 5.11 4.93 4.92 5.87 3.3 0.06 3.22 3.89 3.91 0.76 3.89 0.76 3.9 3.88 11.7 5.07 5.88 5.86 2.97 2.35 2.97 2.35 6.56 5.77 6.57 5.77 11.79 6.11 6.11 6.57 1.35 1.35 5.07 0.01
IC604
0.4 1.28 1.22 1.63 1.05 1.54 1.06 2.33 0.02 0.07 3.37 4.91 3.37 3.37 1.05 0.07 1.06 2.63 1.46 1.54 0.01 0.01 0.07 3.33 0.01 3.37 0.01 3.37 0.01 0.34 0.33 2.86 2.86 0.01 0.01
IC751
5.05 1.52 1.52 0.01 2.4 2.35 0.98 0.01 0.01 0.01 5.05 5.01 5.02 1.16 1.06 1.08 1.04 1.03 5.02 0.01 1.06 5.05 0.01 0.01 0.01 0.01 0.05 0.03 0.01 2.7 2.7 0.04
IC801
3.84 3.83 3.83 3.83 3.83 3.84 3.84 3.83 3.83 3.83 3.84 0.36 3.88 0.13 0.12 6.09 6.09 0.1 6.08 6.08 4.6
3-45
3-46
Transistor Q201 Q202 Q204 Q205 Q206 Q207 Q208 Q209 Q302 Q303 Q304 Q305 Q309 Q401 Q402 Q403 Q404 Q405 Q501 Q504 Q505 Q506 Q601 Q7S1 Q7S2 Q801 Q802 Q807 Q808 Q905 Q906 Q907 Q908 Q909 Q910 Q911 Q912 Q913 Q914
Base 2.29 1.83 3.4 3.21 2.9 2.54 5.02 2.34 -2.07 0.14 0.01 0.01 0.01 0.01 0.01 5.09 -0.75 -0.91 0.03 0.01 0.01 3.81 0.01 4.09 0.02 0.13 0.12 0.01 0.01 0.19 0.01 11.79 0.02 0.08 0.01 0.01 0.01 0.01 5.06
STOP Emitter Collector 2.45 1.91 2.89 3.27 5.26 4.88 0.19 2.89 5.08 -0.99 -0.77 1.88 1.65 -0.68 -0.65 0.01 5.09 11.79 0.7 2.52 2.54 0.6 0.04 0.02 5.1 -0.84 -0.76 0.09 2.36 0.37 0.14 0.02 5.11 5.11 3.55 0.74 0.74 0.74 3.41 3.18 2.59 3.67 3.34 3.67 3.37 0.01 3.34 5.09 0.22 0.21 2.55 2.29 5.91 5.9 0.01 5.09 11.85 0.01 3.13 3.19 0.04 0.19 0.01 0.01 0.01 0.01 2.97 2.97 1.01 0.15 11.85 0.01 0.01 4.22 0.01 0.01 0.01 2.72
Base 2.29 1.83 3.39 3.21 2.9 2.54 5.02 2.34 -1.27 0.23 0.01 0.01 0.01 0.01 0.01 5.09 -0.75 -0.91 0.03 0.01 0.01 2.84 0.01 4.14 0.02 0.13 0.05 0.01 0.01 0.19 0.01 11.79 0.02 0.08 0.01 0.01 0.01 0.01 5.06
PLAY Emitter Collector 2.45 1.91 2.86 3.27 5.26 4.6 0.19 2.89 5.09 -0.96 -1.08 1.88 1.65 -0.68 -0.66 0.01 5.09 11.79 0.7 2.54 2.52 0.6 0.05 0.18 5.11 -0.84 -0.84 0.09 2.36 0.37 0.14 0.02 5.11 5.11 3.55 0.74 0.74 0.74 3.41 3.17 2.59 3.65 3.34 3.65 3.36 0.01 3.34 5.09 0.22 0.12 2.55 2.29 5.91 5.9 0.01 5.08 11.85 0.01 3.13 3.19 0.04 0.19 0.01 0.01 0.01 0.01 2.97 2.97 1.01 0.15 11.85 0.01 0.01 4.22 0.01 0.01 0.01 2.72
3-47
3-48
PRINTED CIRCUIT DIAGRAMS

1. MAIN P.C.BOARD (TOP SIDE)
LOCATION GUIDE
3-49
3-50
2. MAIN P.C.BOARD (BOTTOM SIDE)

LOCATION GUIDE
3-51
3-52
3. POWER P.C.BOARD
NOTES) NOTES) NOTES) NOTES)
4. KEY P.C.BOARD
LOCATION GUIDE
3-53
3-54
DVD PART
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER CHECK FLOW
A. No 5V B. No 3.4VA.
Is 3.4VA section working?

YES
NO
NO
Is 3.4VA section working?

YES
Is 5.6V present at collector of Q126?

YES
No 3.4VA
NO
Is 3.4V present at emitter of Q121?

YES
Replace Q126.
Check FR101
Replace Q121.
YES
Is there a DC voltage at Cathode of D105 or D107?

NO
NO
Check D105/D106/D107/ D108 and replace.
Replace IC101.
3-55
2. SYSTEM OPERATION FLOW

Power On
1. 186 CPU initializes SERVO,DSP & RISC registers 2. Write RISC code to SDRAM 3. Reset RISC
Show LOGO
YES
Tray Closed ?
NO
Tray Close to Closed position
SLED at Inner Side ?

NO
YES
SLED Moves to Inner Position
1. Judge whether have disc and disc type 2. Jump to related disc reading procedure
Recieve OPEN/CLOSE Key?

NO
YES
1. Execute Pressed Key & IR Key 2. System operation Routine Loop
1. Stop Playback & Open Tray 2. Display tray open message & LOGO
YES
Receive CLOSE Key?
YES
3-56
3. Test & debug flow
TEST
Check the AC Voltage Power PCBA(110V or 220V) YES
NO
Replace power PCBA or AC transformer.
Switch on the Power PCBA YES Is the DC Voltage outputs OK? (5V, 3.3V, 12V, 5.6V MOTOR) YES Make sure the main PCBA don't short on VCCs and switch it on. YES NO NO
Repair or Replace Power PCBA
Is 3.3V outputs normal on main PCBA? YES
Check the regulators or related diodes.
Is 1.8V Voltage normal for Zoran IC YES Connect to PC RS232 Cable and update the FLASH memory code. YES
NO
1. Check Q203. 3. Check IC102
2. Check D201.
Update FLASH successfully? YES
NO
1. Check 27MHz system clock. 2. Check system reset circuit. 3. Check FLASH R/W enable signal PRD,RWR. 4. Check RS232 SIGNALS. 5. Check FLASH Memory related circuit.
3-57
RESET or Power On.
Show LOGO?
NO
Flash Memory operates properly?
NO
Check connection lines between FLASH & ZR336888 and the FLASH access time whether is suitable or not.
YES
YES
SDRAM works properly?
NO
Check connection lines between SDRAM & ZR36882 and the SDRAM is damaged.
YES
ZR36882 VIDEO outputs properly?
NO
Check the related circuit of ZR36882
YES
Have TV signal output?
NO
Check the filtering and amp circuit of TV signal.
YES
Check AV cable connection to TV set.
Does Tray move inside when it is not at closed position?
NO
Normal OUTSW & INSW signals?
NO
Check the load OPEN & CLOSE switch
YES
YES
Normal OPEN & CLOSE signal?
NO
Check the Tray control IO pins on ZR36882 & AM5869S
YES
Normal LOAD+ & LOAD signal?
NO
Check the Tray control amplifying circuit on Motor driver.
YES
B Check the cable connection between main PCBA and loader. 3-58
Does the SLED move to NO inner side when it is at outter position?
Motor Driver MUTE Pin is High?
NO
Check the connection line of MUTE signal.
YES
YES
Is SLED_S DC Level higher than 1.65V?
NO
Check the related circuit of FMSO.
YES
SLED+ and SLED- output properly?
NO
Check the amp circuit on motor driver.
YES
Do not put in disc and tray close. Check the cable connection with MECHA.
Optical Lens has movements for searching Focus?
NO
Proper FOCUS_S outputs to motor driver?
NO
Check FOCUS_S connection On ZR36882 and motor dirver.
YES
YES
Proper FACT+ & FACT- outputs?
NO
Check the amp circuit on motor dirver.
YES
Check cable connect on with pick-up head.
3-59
Laser turns on when reading disc?
NO
LD_DVD or LD_CD output properly?
NO
Check the laser power circuit on ZR36882 and connecting to power transistor.
YES
YES
Collector voltage of power transistor is OK?
NO
Check the related circuit on laser power transistor
YES
Check cable connection between transistor ouput and pick-up head.
Put disc in?
NO
Laser off
YES NO
Proper RF signal on ZR36882?
Disc ID is correct?
NO
Check the related circuit on ZR36882 RFL signal.
YES
YES
Check LD_DVD & LD_CD signal
Does spindle rotate?
NO
Proper SPINDLE_S signal on ZR36882
NO
Check SPINDLE_S related circuit on ZR36882.
YES
YES NO
Check the spindle control amp circuit of motor driver.
SP+ & SP- output properly?
YES
Check the cable connection between spindle and main PCBA.
3-60
Focus ON OK?
NO
Proper signals on A,B,C,D of ZR36882
NO
Check connections between ZR36882 and pick-up head.
YES
YES
Check FE signal on ZR36882
NO
Check the FOCUS_S connection on ZR36882 and motor driver.
YES
Check FOCUS_S signal on ZR36882
Track On OK?
NO
Normal TE Signal on ZR36882?
NO
Check the related circuit on ZR36882
YES
YES
Properly TRACK_S signal on ZR36882?
NO
Check the TRACK_S connection on ZR36882 and motor dirver.
YES
TACT+ & TACT- output properly?
NO
Check the tracking control amp circuit on motor driver.
YES
Check cable connection on pick-up head.
Disc is play ?
NO
Check RF signal waveform.
YES
3-61
Normal Audio output when disc playback?
NO
Audio DAC received correct data stream?
NO
Check connection between ZR36882 & Audio DAC.
YES
YES NO
Check the related circuit of Audio DAC.
Normal Audio DAC out?
YES
Check Audio filter, amplify, mute circuit.
Normal IR.VFD & Front panel key functions?
NO
Communications between IR.VFD Front panel key & ZR36882 is normally?
NO
Check communication lines on ZR36882
YES
YES
Check the cable connection on Front panel.
TEST END
3-62
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

1. SYSTEM 27MHz CLOCK, RESET SIGNAL 1) ZR36882 main clock is at 27MH(X601)
3.1V,27MHz
FIG 1-1
2) ZR3682 reset is low active
3.3VA
PWR_CTL RESET
Reset Time
FIG 1-2
3-63
2. SDRAM CLOCK 1) SDRAM clock is at 143MHz

CLK=143MHz,Vp-p=3.3V
IC603 PIN38
FIG 2-1
3. TRAY OPEN/CLOSE SIGNAL 1) Tray open/close waveform
OPEN
CLOSE
LM-
LM+ OPEN CLOSE
FIG 3-1
3-64
2) Tray open waveform
OPEN CLOSE
LM-
LM+
FIG 3-2
3) Tray close waveform
OPEN
CLOSE
LM-
LM+
FIG 3-3
3-65
4. SLED CONTROL RELATED SIGNAL(NO DISC CONDITION)
SLED_S
DRVSB
SLED+
SLED-
FIG 4-1
5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)
FOCUS_S FOCUS+
FOCUS-
FIG 5-1
3-66
6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)
DCLK = 128MHz, Vp-p=2.2, Vmax=2.7V
VR_CD
DVD_LD
CD_LD
FIG 6-1
7. DISC TYPE JUDGEMENT WAVEFORM
FACT+
FE
SBAD
FIG 7-1(DVD)
3-67
FACT+
FE
SBAD
FIG 7-2 (DVD)
FACT+
FE
SBAD
FIG 7-3 (CD)
3-68
FACT+
FE
SBAD
FIG 7-4 (CD)
8. FOCUS ON WAVEFORM
FE
FOSO
FACT+
FACT-
FIG 8-1 (DVD)
3-69
FE
FOCUS
FACT+
FACT-
FIG 8-2 (CD)
9. SPINDLE CONTROL WAVEFORM(NO DISC CONDITION)
SPINDLE_S
SP+
SP-
(DVD) FIG 9-1
3-70
10. TRACKING CONTROL RELATED SIGNAL(System checking)
TE
TRACK_S
TACT+
TACT-
FIG 10-1 (DVD)
TE
TRACK_S
TACT+
TACT-
FIG 10-2 (CD)
3-71
11. RF WAVEFORM
RFO
FIG 11-1
12. ZR36882 AUDIO OPTICAL AND COAXIAL OUTPUT(SPDIF)
SPDIF
FIG 12-1
3-72
13. ZR36882 VIDEO OUTPUT WAVEFORM 1) Full colorbar signal(CVBS)
JK702 pin6
FIG 13-1
2) Y
JK702 pin7
FIG 13-2
3-73
3) C
JK702 PIN8
FIG 13-3
14. AUDIO OUTPUT FROM AUDIO DAC 1) AUDIO L/R
1KHz 0DB
JK702 PIN4,5
FIG 14-1
3-74
2) Audio Related Signal
AOUT0
ABCK
ALRCLK
FIG 14-2
3-75
DV33
DV33
DISC IC604 MX26LV160T FLASH ROM IC603 HY57V641620E SDRAM
KARAOKE OPTION
MIIC_DET L
SPINDLE MOTOR
MEMAD[00: 18] FLASHCSMEMRDMEMWRMEMDA[0:14] AIN
M
IC607 CS5331A
R
PICK UP
MIC_IN
KARAOKE
BLOCK DIAGRAMS
RAMDAT[00:15]
1. SYSTEM BLOCK DIAGRAM
DECK MECHANISM
5V
MC RAMDQM
SLED LOADING (FEEDING) MOTOR MOTOR 5V CN601 DOWNLOAD

AMCLK AB CLK ALRCLK
M
RFV33/DV33/1.8V
FACT+/-,TACTT +/-
MOT_SPDL +/-
5V CN602 HYPER_TERMINAL
RAMADD[00:10] RAMBA PCLK RSMCS0 RAMRAS# RAMCASRAMWE-
IC605 KS24C021CS EEPROM

MD
DVD:RF,A,B,C,D CD:RF,A,B,C,D,E,F DVD_LD,CD_LD, V C PICKSEL HOMESW OUTSW , INSW
SLED+,SLED--
LOAD+/-
MUTE_C
MUTE CIRCUIT
MUTE AL PCLK , AB CLK AMCLK , AOUTO A_L +/-
3-76
IC601 ZR36882ELCG DSP/MPEG/RF
IC201 AM5869S MOTOR DRIVER

OPEN, CLOSE DRVSB,TRACK_S,FOCUS_S,SLED_S SPINDLE_S
A_R +/-
+12V IC402 NJM4580 OP-AMP
R OPTICAL
M5V
ASPDIF
COAX
MOTOR_VCC REG_12V
VCR_DATA DVD_RESET 27MHz X-TAL Y/C
REG_9V 8V 3.3V PWR_CTL_H 33V 5.3VA 5.0V M5V/5VT

Pr(R)
AC 90V~240V 50HZ/60Hz
POWER BOARD
DVD_ENA* DVD_CLK DVD_DATA*
Pb(B)
5V/REG12V
Y(G)
IC501 MN101DF10G VCR MICOM
IC801 TDA9605H HIFI
X601
27MHz X-TAL
DISC
DVD_LD, CD_LD , VR_CD , VR_DVD CD_MD, DVD_MD PICKSEL

MEMAD[0:19] MEMDA[0:15]
2. SERVO BLOCK DIAGRAM
FLASH ROM
FLASHCSMEMRDMEMWR-
DVD: A,B,C,D, RF CD: A,B,C,D, E, F,RF HOMESW,INSW,OUTSW
3-77
DRVSB FACT +/-, TACT +/SPDL_SENS +/MOT_SPDL +/SLED +/-
IC601 ZR36882ELCG MPEG / DSP/RF

SCL, SDA
EEPROM
MD
IC201 AM5869S Motor Dr iver
FOCUS_S, TRACK_S, SLED_S, SPINDLE_S, OPEN ,CLOSE
RXD, TXD
CN601 DOWNLOAD
LOAD +/-
OPTICAL
Y SDA SCL
IC605 EEPROM
C
IC801 HI-FI
A.IN_L
A.IN_ R6 V.IN
A.OUT_R DVD_A_R DVD_A_L MUTE_C A_L+/A_R+/-
A.OUT_L
V_OUT_2
IC601 MPEG ZR36882

IC402 OP-AMP
DVD_A_L
ASPDIF
COAXIAL DVD_A_R DVD_A_R Pr / Red DVD_A_L
3. AUDIO & VIDEO IN/OUT BLOCK DIAGRAM
3-78
Pb / Blue Y / Green Y C
Pr / Red
Pb / Blue Pr A.OUT_L V.OUT A.OUT_R A.OUT_L V_OUT_1 A.IN_L Pb
Y / Green
S/W IC903 BH78968FS
EU1_V_OUT
A.OUT_ R
A.IN_R
V.IN
IC301 AVCP
V_IN
A.IN_R
A.IN_L
CIRCUIT DIAGRAMS
1. SYSTEM CIRCUIT DIAGRAM
3-79
3-80
2. SERVO CIRCUIT DIAGRAM
3-81
3-82
3. AV/JACK CIRCUIT DIAGRAM
3-83
3-84
SECTION 4 MECHANISM OF VCR PART(D-37)

CONTENTS
POSITION DRAWING OF DECK MECHANISM PARTS
Top View......................................................4-1 Bottom View ...............................................4-1
DECK MECHANISM ADJUSTMENT

Fixtures and tools for service ................4-12 1. Mechanism Assembly Mode Check ........4-13 2. Previous Preparation for Deck Adjustment .....................................4-14 3. Torque Measuring ...................................4-14 4. Guide Roller Height Adjustment..............4-15 4-1. Prior Adjustment...............................4-15 4-2. Fine Adjustment ...............................4-15 5. Audio/Control (A/C) Head Adjustment......4-16 5-1. Prior Adjustment...............................4-16 5-2. Tape Path Check between Pinch Roller and Take-up Guide ................4-17 5-3. Fine Adjustment (Azimuth Adjustment).......................4-17 6. X-distance Adjustment ............................4-17 7. Adjustment after Drum Assembly (Video Heads) .........................................4-18 8. Tachometer Adjustment of Deck Assembly........................................4-18 8-1. Check of Audio, RF Normalization Time (Locking Time) in Play after CUE or REV.....................................4-18 8-2. Check of Tape Curl and Jam Status .......................................4-18
DISASSEMBLY AND ASSEMBLY OF DECK MECHANISM

01.Disassembly of Drum assembly ................4-2 02.Disassembly of Plate top disassembly..... 4-4 03.Holder Assembly CST ...............................4-4 04.Disassembly of Gear Assembly Rack F/L....................................................4-4 05.Opener Door .............................................4-4 06.Arm Assembly F/L .....................................4-4 07.Lever Assembly S/W .................................4-4 08.Motor Assembly L/D ..................................4-5 09.Gear Wheel ...............................................4-5 10.Arm Assembly Cleaner..............................4-5 11. Head F/E ...................................................4-5 12.Base Assembly A/C Head .........................4-5 13.Brake Assembly T .....................................4-6 14.Arm Assembly Tension..............................4-6 15.Reel S / Reel T..........................................4-6 16.Base Assembly P4 ....................................4-7 17.Opener Lid ................................................4-7 18.Arm Assembly Pinch .................................4-7 19.Arm T/up ...................................................4-7 20.Supporter, Capstan ...................................4-8 21.Belt Capstan/Motor Capstan .....................4-8 22.Lever F/R ..................................................4-8 23.Clutch Assembly D37 ................................4-8 24.Gear Drive/Gear Cam ...............................4-9 25.Gear Sector...............................................4-9 26.Brake Assembly Capstan ..........................4-9 27.Plate Slider................................................4-9 28.Lever Tension ............................................4-9 29.Lever Spring..............................................4-9 30. Lever Brake..............................................4-9 31.Gear Assembly P2/Gear Assembly P3 ...4-10 32.Base Assembly P2/Base Assembly P3 ...4-10 33.Base Loading ..........................................4-10 34.Base Tension ...........................................4-11 35.Arm Assembly Idler Jog ..........................4-11
PROTECTION, MAINTENANCE AND CHECK OF VIDEO FUNCTION

1. 2. 3. 4. 5. Checking Points before Repair ...............4-19 Essential Check and Repair....................4-20 Regular Check and Repair......................4-20 Tools for Check and Repair.....................4-20 Maintenance Process..............................4-20 5-1. Removal of Foreign Materials..........4-20 5-2. Grease Application...........................4-21
TROUBLESHOOTING GUIDE
1. Deck Mechanism.....................................4-23 2. Front Loading Mechanism.......................4-26
EXPLODED VIEWS
1. Front Loading Mechanism Section...........4-28 2. Moving Mechanism Section(1) .................4-29 3. Moving Mechanism Section(2) .................4-30
POSITION DRAWING OF DECK MECHANISM PARTS

Top View
Order Of Disassembled
Parts firstly Disassembled
Part
Fixing Type
Ref. Posi Draw- tion ings
2 2,3 2,3,4 2,3,4,5

2 4 3 6 5 10 8 12 11 1 33 14 15 18 16 17 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
2,3 2,3 2,3,13,14
17 17 17,18
13 7 35 15
21, 22
Bottom View
20 32 31 31 32 21 24 23 27 22 30 26 29 25 34 28
21 24
21 21,22,23, 24,2526 21,22,23, 24,2526,27 21,22,23, 24,2526,27 21,22,23, 24,2526,27 25 2, 3, 14, 25, 31 25, 31 2,3,14
3 screws 2 hooks 6 chasses 1 hook Chassis Hole Chassis Hole Chassis Hole, 1 hook Motor Assembly L/D 1 screw Gear Wheel 2 hooks Arm Assembly Cleaner Chassis Embossing Head F/E Chassis Embossing Base Assembly A/C Head 1 screw Brake Assembly T 1 hook Arm Assembly Tension 1 hook Reel S / Reel T Shaft Base Assembly P4 Chassis Embossing Opener Lid Chassis Embossing Arm Assembly Pinch Shaft Arm T/up 1 hook Supporter, capstan Chassis Hole Belt Capstan/Motor Capstan 3 screws Lever F/R Locking Tab Clutch Assembly D37 Washer Gear Drive/Gear Cam Washer/Hook Gear Sector Hook Brake Assembly Capstan Chassis Hole Plate Slider Chassis Guide 1 Hook 1 Hook 1 Hook Bass 6 Chasses 3 Hooks Chassis Embossing Locking Tab
Drum Assembly Plate Top Holder Assembly CST Gear Assembly Rack F/L Opener Door Arm Assembly F/L Lever Assembly S/W
A-1 A-2 A-2 A-2 A-2 A-2 A-2 A-3 A-3 A-3 A-3 A-3 A-4 A-4 A-4 A-5 A-5 A-5 A-5 A-6 A-6 A-6 A-6 A-7 A-7 A-7 A-7 A7 A-7 A-7 A-8 A-8 A-8 A-9 A-9
T T T T T T T T T T T T T T T T T T T B B B B B B B B B B B B B B T T
28 Lever Tension 29 Lever Spring 30 Lever Brake 31 Gear Assembly P2/ Gear Assembly P3 32 Base Assembly P2 /Base Assembly P3 33 Base Loading 34 Base Tension 35 Arm Assembly Idler Jog
T:Top, B:Bottom
NOTE : Assembly order is a reverse of disassembly order.

(1) For assembly, check the assembly mode is accurate. (2) Parts firstly disassembled indicate parts firstly disassembled in disassembly of related parts.
4-1
Drum Assembly
Cable Flat
(S1) (S1) (S1) Cap, FPC H2
H1
Holder FPC
Fig. A-1 1. Disassembly of Drum Assembly (Figure A-1)

1) Separate cable flat from the Drum FPC and the Capstan Motor. 2) Release 3 screws (S1) on the bottom side of the chassis, and separate the drum assembly. 3) Release the hooks (H1, H2) and separate both the holder FPC and the Cap FPC (disassemble if necessary).
Holder FPC
Cautions in assembly of FPC
Cap FPC
Drum FPC
Assembly shape seen in the reverse direction
4-2
Plate Top
(Fig. A-2-1)
(B')
(C)
(B)
Holder Assembly CST
(Fig. A-2-2)
(E) Arm Assembly F/L
(Fig. A-2-5)
Lever Assembly S/W
(Fig. A-2-6)
(H4)
(E)
Opener Door
(Fig. A-2-4)
(H3)
Gear Assembly Rack F/L
(A)
(Fig. A-2-3)
(B)
Fig. A-2
4-3

2. Disassembly of Plate Top (Fig. A-2-1)
1) Separate the right part while leaning back the (B) part of the plate top toward the arrow direction. 2) Separate the left part while leaning back the (B) part of the plate top toward the arrow direction. (Tool used: Tool such as (-) driver, auger, etc with pointed or flat end)
4. Disassembly of Gear Assembly Rack F/L (Fig. A-2-3)

1) Separate the hook (H3) while leaning ahead the hook (3) after moving the gear assembly rack F/L toward the arrow (A) direction. 2) Separate the gear assembly rack F/L toward the arrow (B) direction.
CAUTIONS
Assemble while pressing the (C), (C) part after corresponding them as in drawing.
CAUTIONS
For the assembly, correspond the gear part of gear assembly rack F/L to the gear drive.
Gear Rack F/L
(C') (C) (B') (B)
Gear Drive
5. Opener Door (Fig. A-2-4) 3. Holder Assembly CST (Fig. A-2-2)

1) Firstly separate the left part from the groove on the (D) part of chassis while moving the holder assembly CST toward the arrow direction.
Holder Assembly CST (D) Chassis
1) Separate the opener door ahead from the guide hole of chassis while turning it clockwise.
6. Arm Assembly F/L (Fig. A-2-5)

1) Firstly separate the left part of the arm assembly F/L from the groove of chassis while pushing the arm assembly F/L toward the arrow direction. 2) Separate the right part from the groove of chassis.).
7. Lever Assembly S/W (Fig. A-2-6)

1) Separate the lever assembly S/W while pushing it toward the arrow direction after removing the hook (4) on the left side of chassis.
Chassis
2) Separate the right part from each groove of chassis
CAUTIONS
(H4)
Assemble by inserting the left part after firstly inserting the (E) part of the holder assembly CST into the groove on the (E) part of chassis.
4-4
Arm Assembly Cleaner
(Fig. A-3-3)
(A) (H5) Gear Wheel
(Fig. A-3-2)
Base Assembly A/C Head
(Fig. A-3-5)
(A)
(S5)
Motor Assembly L/D
(Fig. A-3-1)
Head F/E
(C1)
(Fig. A-3-4)
(S4)
Fig. A-3 8. Motor Assembly L/D (Fig. A-3-1)

1) Take the connector (C1) connected to the Capstan motor PCB out. 2) Remove a screw (S4) of the chassis (S4) and step backward, and disassemble it while holding it up.
10. Arm Assembly Cleaner (Fig. A-3-3)

1) Separate the (A) part of Fig. A-3-1 from the embossing of chassis, and hold it up while turning it anti-clockwise.
11. Head F/E (Fig. A-3-4)

1) Separate the (A) part of the head F/E from the embossing of chassis, and hold it up while turning it anti-clockwise.
9. Gear Wheel (Fig. A-3-2)

1) Release the hook (H5) of the gear wheel and disassemble it upward.
12. Base Assembly A/C Head (Fig. A-3-5)

1) Release a screw (S5) and disassemble while holding it up.
4-5
Arm Assembly Tension
(Fig. A-4-2)
(H7)
Reel T
(Fig. A-4-3)
Reel S Spring Tension
(Fig. A-4-3)
Spring Tension Brake Assembly T
(Fig. A-4-1)
(H8)
(H6)
Fig. A-4 13. Brake Assembly T (Fig. A-4-1)

1) Release the spring tension from the lever spring hook (H6). 2) Disassemble the brake assembly T while holding it upward.
15. Reel S/Reel T (Fig. A-4-3)

1) Disassemble the reel S/ reel T while holding it up (comparison between Reel S and Reel T)
14. Arm Assembly Tension (Fig. A-4-2)

1) Release the spring tension the hook (H7) from the arm assembly tension. 2) After releasing the hook (H8) of the base tension, separate it while holding it up.
Reel S
Reel T
CAUTIONS
Spring used for both brake assembly T and arm assembly tension is used (2EA used).
4-6

Opener Lid
(Fig. A-5-2)
(B) Arm Assembly Pinch
(Fig. A-5-3)
(C)
Base Assembly P4
(C)
(Fig. A-5-1)
(H9)
(A)
Arm T/up
(Fig. A-5-4)
Chassis
Fig. A-5 16. Base Assembly P4 (Fig. A-5-1)

1) Release the (A) part of the base assembly P4 from the embossing of chassis. 2) Hold the base assembly P4 up while turning it anti-clockwise.
18. Arm Assembly Pinch (Fig. A-5-3)

1) Hold the arm assembly pinch up.
19. Arm T/up (Fig. A-5-4)

1) Turn the arm T/up to release the anchor jaw (H9) part of chassis and then hold it upward.
17. Opener Lid (Fig. A-5-2)

1) Release the (B) part of the opener lid from the embossing of chassis. 2) Disassemble the opener lid upward while turning it anticlockwise.
CAUTIONS
For the assembly, check the (C) part of the arm assembly pinch is assembled as in drawing. - REVERSE THE MECHANISM.
4-7
Suppoter Capstan
(Fig. A-6-1)
Belt Capstan
(Fig. A-6-2)
Motor Capstan
(Fig. A-6-3)
Washer(W1)
Clutch Assembly D37 (L1)
(Fig. A-6-5)
(L1)
Lever F/R
(Fig. A-6-4)
Chassis
(S6)
Fig. A-6 20. Supporter, Capstan (Fig. A-6-1)

1) Turn the supporter and Capstan by 90 deg. clockwise with a driver for disassembly.
22. Lever F/R (Fig. A-6-4)

1) Release the locking tab (L1) and then disassemble it upward.
21. Belt Capstan (Fig. A-6-2) / Motor Capstan (Fig. A-6-3)

1) Separate the belt Capstan. 2) Undo 3 screws (S6) on the bottom side of chassis and disassemble it upward.
23. Clutch Assembly D37 (Fig. A-6-5)

1) Remove the washer (W1) and then disassemble it upward.
4-8
(H10)
(H11) Gear Cam Gear Sector
(Fig. A-7-2)
(W2) Washer (W2)
(Fig. A-7-3)
Brake Assembly Capstan Gear Cam Hole(B) Gear Drive Gear Drive Hole(A) (L2)
(Fig. A-7-4)
Plate Slider
(Fig. A-7-1)
(Fig. A-7-5)
Lever Tension
(Fig. A-7-6)
Lever Brack
(Fig. A-7-8)
(B)
Lever spring
(Fig. A-7-7)
Base Loading
Gear Cam Hole(C)
(A)
Chassis
Fig. A-7 24. Gear Drive (Fig. A-7-1)/ Gear Cam (Fig. A-7-2)
1) Remove the washer (W2) and then disassemble the gear drive. 2) Release the hook (H10) of the gear cam and then disassemble it upward. 1) Release the locking tab (L2) on the bottom side of the plate slider and then disassemble it upward.
27. Plate Slider (Fig. A-7-5)

1) Disassemble the plate slider while holding it up.
28. Lever Tension (Fig. A-7-6)

1) Release the lever tension from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up.
CAUTIONS
For the assembly, adjust both the gear driver hole (A) and the gear cam hole (B) straightly and then correspond the gear cam hole (C) to the chassis hole.
29. Lever Spring (Fig. A-7-7)

1) Release the (B) part of the lever spring from the guide (A) of chassis while turning it anti-clockwise. 2) Disassemble the lever tension while holding it up.
25. Gear Sector (Fig. A-7-3)

1) Release the hook (H11) of the gear sector and then hold the gear sector upward.
30. Lever Brake (Fig. A-7-8)

1) Disassemble the lever brake while holding it up.
26. Brake Assembly Capstan (Fig. A-7-4)

4-9
DECK MECHANISM DISASSEMBLY

Gear assembly P2 Hole Gear assembly P3 Hole
Gear Assembly P3
(Fig. A-8-2)
Gear Assembly P2
(Fig. A-8-1)
(H12) Lever Tension Boss Plate slider Hole(B) (H14) Base Loading (H13)
(Fig. A-8-5)
(B) (A)
Chassis
Base Assembly P3
(Fig. A-8-4)
Base Assembly P2
(Fig. A-8-3)
Fig. A-8 31. Gear Assembly P2 (Fig. A-8-1)/ Gear Assembly P3 (Fig. A-8-2)
1) Hold the gear assembly P2 upward. 2) Hold the gear assembly P3 upward.
32. Base Assembly P2 (Fig. A-8-3)/ Base Assembly P3 (Fig. A-8-4)

1) Disassemble the base assembly P2 downward while moving it toward the arrow (A) direction along with the guide hole of chassis. 2) Disassemble the base assembly P2 downward while moving it toward the arrow (B) direction along with the guide hole of chassis.
CAUTIONS
For the assembly, check the holes of both the gear assembly P2 and the P3 are adjusted straightly, and then correspond the gear section groove (A) to the plate slider hole (B).
33. Base Loading (Fig. A-8-5)

1) Release 3 hooks (H12, 13, 14) of the base loading, and then disassemble them upward. - Reverse the mechanism.
4-10
Base Tension
(Fig. A-9-1)
(A)
Arm Assembly Idler Jog
(Fig. A-9-2)
(B)
(C)
(D)
Chassis
Fig. A-9 34. Base Tension (Fig. A-9-1)

1) Release the (A) part of the base tension from the embossing of chassis. 2) Hold the base tension upward while turning it anti-clockwise.
35. Arm assembly Idler Jog (Fig. A-9-2)

1) Push both (B), (C) parts in Fig. A-9-2 toward the arrow direction. 2) Disassemble the arm assembly idler upward.
CAUTIONS
Take care to ensure that the (D) part in the drawing is not hung to chassis in disassembly.
4-11

Fixtures and Tools for Service
1. Cassette Torque Meter SRK-VHT-303(Not SVC part) Part No:D00-D006 2. Alignment tape Part No NTSC:DTN-0001 PAL:DTN-0002 3. Torque gauge 600g.Cm ATG Part No:D00-D002
SR K
-V
HT
-S
300
250 200 150
0 50
VID CAS EO S TOR ETTE Q MET UE VHT ER -303
SR
K
-T K- V HT0 SR 50 100 150
200
300
250
4. Torque gauge adaptor Part No:D09-R001
5. Post height adjusting driver Part No:DTL-0005
6. + Type driver (5)
4-12

1. Mechanism Assembly Mode Check
Purpose of adjustment : To make tools normally operate by positioning tools accurately.
Fixtures and tools used Blank Tape (empty tape) VCR (VCP) status Eject Mode (with cassette withdrawn) Checking Position Mechanism and Mode Switch
1) Turn the VCR on and take the tape out by pressing the eject button. 2) Separate both top cover and plate top, and check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-2). 3) If it is done as in the paragraph 2): Turn the gear cam as in No.2) after mantling the motor assembly L/D.
4) Undo the screw fixing the deck and the main frame, and separate the deck assembly. Check both the hole (A) of gear cam and the hole (A) of chassis correspond (Fig. C-1). 5) Check the mode S/W on the main P.C. board locates at a proper position as in (B) of the Fig. (C-1). 6) Connect the deck to the main P.C. board and perform all types of test.
CHECK DIAGRAM
Mode S/W
Gear Cam
(C)
(B)
Gear Drive
BOTTOM VIEW Fig. C-1
Correspondence of the gear cam hole (O) and the gear drive hole (O)
Motor Assembly L/D
Gear Cam (A') (A) Chassis Hole Gear Cam Hole
TOP VIEW Fig. C-2 4-13

2. Previous Preparation for Deck Adjustment
(Preparation to load the VCR (VCP) with cassette tape not inserted) 1) Take the power cord from the consent. 2) Separate the top cover and the plate assembly top. 3) Insert the power cord into again. 4) Turn the VCR (VCP) on and load the cassette while pushing the lever stopper of the holder assembly CST backward. In this case, clog both holes on the housing rail part of chassis to prevent detection of the end sensor. If doing so, proceeding to the stop mode is done. In this status, input signals of all modes can be received. However, operation of the Rewind and the Review is impossible since the take-up reel remains at stop status and so cannot detect the reel pulse (however, possible for several seconds).
3. Torque Measuring
Purpose of Measuring : To measure and check the reel torque on the take-up part and the supply part that performs basic operation of the VCR (VCP) for smoothly forwarding the tape. Measure and check followings when the tape is not smoothly wound or the tape velocity is abnormally proceeded:
Fixtures and tools used Torque Gauge (600 g.cm ATG) Torque Gauge Adaptor Cassette Torque Meter SRK-VHT-303 VCR (VCP) status Play (FF) or Review (REW) Mode Measuring method Try to operate the VCR (VCP) per mode with the tape not inserted (See 2. Prior Preparation for Deck Adjustment). Measure after adhering and fixing the torque gauge adaptor to the torque gauge (Fig. C-3-1) Read scale of the supply or take-up part of the cassette torque meter (Fig. C-3-2). Reel Measured Take-Up Reel Supply Reel Take-Up Reel Supply Reel Measuring Value More than 400gcm More than 400gcm 40~100gcm 120~210gcm
Item Rewind Torque Review Torque NOTE
Mode Rewind Review
Instruments Torque Gauge Torque Gauge VHT-303 VHT-303
Fast forward Torque Fast Forward Play Take-Up Torque Play
Adhere the torque gauge adaptor to the torque gauge for measuring the value.
Torque Gauge (600g.cm ATG)
Cassette Torque Meter (SRK-VHT-303)
Torque Gauge
-V
HT
-S
300
250 200 150
SR K
Torque Gauge Adaptor Reel Table
0 50
VID CAS EO S TOR ETTE Q MET UE VHT ER -303
SR
K
-T K- V HT0 SR 50 100 150
200
300
250
Fig. C-3-1
Fig. C-3-2 4-14

4. Guide Roller Height Adjustment
Purpose of adjustment : To ensure that the bottom surface of the tape can travel along with the tape lead line of the lower drum by constantly and adjusting and maintaining the height of the tape.
4-1. Prior Adjustment Fixtures and tools used Post Height Adjusting Driver Adjustment Procedure
1) Travel the tape and check the bottom surface of the tape travels along with the guide line of the lower drum. 2) If the tape travels toward the lower part of guide line on the lower drum, turn the guide roller height adjusting screw to the left 3) If it travels to the upper part, turn it to the right. 4) Adjust the height of the guide roller to ensure that the tape is guided on the guide line of the lower drum at the inlet/outlet of the drum. (Fig. C-4-1)
VCR (VCP) status Play or Review Mode
Adjustment position The guide roller height adjusting screw on the supply guide roller and the take-up guide roller ADJUSTMENT DIAGRAM
GUIDE ROLLER HEIGHT ADJUSTMENT SCREW
Fig. C-4-1
4-2. Fine Adjustment Fixtures and tools used Oscilloscope Standard test tape Post height adjusting driver Measuring tools and connection position VCR (VCP) status Adjustment position Guide roller height adjusting screw
CH-1: PB RF Envelope Play the standard test tape. CH-2: NTSC : SW 30Hz PAL : SW 25Hz Waveform Head switching output P2 POST ADJUSTMENT point RF Envelope output point
1) Play the standard test tape after connecting the probe of oscilloscope to the RF envelope output point and the head switching output point. 2) Tracking control (playback) : Locate it at the center (Set the RF output to the maximum value via the tracking control when such adjustment is completed after the drum assembly is replaced.) 3) Height adjusting screw: Flatten the RF waveform. (Fig. C-4-2) 4) Move the tracking control (playback) to the right/left. (Fig. C-4-3) 5) Check the start and the end of the RF output reduction width are constant.
P3 POST ADJUSTMENT
Fig. C-4-2
Flatten the waveform by lightly turning the guide roller height adjustment screw.
When the tracking control locates at the center.
When turning the tracking control to both sides.
Fig. C-4-2 Connection Diagram

OSCILLOSCOPE
CAUTIONS
There must exist no crumpling and folding of the tape due to excess adjustment or insufficient adjustment.
RF ENVELOPE OUTPUT POINT

CH-1 CH-2
HEAD RF SWITCHING OUTPUT POINT
4-15

5. Audio/Control (A/C) Head Adjustment
Purpose of adjustment : To ensure that audio and control signals can be recorded and played according to the contract tract by constantly maintaining distance between tape and head, and tape tension between the P3 post and the P4 post.
5-1. Prior Adjustment (performed only when no audio output appears in play of the standard test tape) Fixtures and tools used Blank Tape (Empty Tape) Driver (+) Type 5 VCR (VCP) status Play the blank tape (empty tape). Adjustment position Tilt adjusting screw (C) Height adjusting screw (B) Azimuth adjusting screw (A)
3) Where the tape bottom is not equal to Fig. C-5-3, Adjust the height by using the height adjusting screw (B) and then readjust it by using the tilt adjusting screw (C).
Adjustment Procedure/Adjustment Diagrams

1) Basically use the A/C head assembly adjusted as in SPEC. 2) Check there is crumpling and folding of the tape around the A/C head. If it is, Turn and adjust the tilt adjusting screw to ensure that the tape corresponds to the bottom guide of the P4, and recheck the tape path after proceeding play for 4-5 seconds.
CAUTIONS
Always check the height of the A/C head since most ideal height of A/C head can be obtained when the bottom part of the tape is away 0.2 ~ 0.25mm from the bottom part of the A/C head.
A/C Head P4
8.3
Tape
Tape 0.2~0.25mm
A/C Head Base Fig. C-5-1

X-Value Adjustment Hole
Fig. C-5-3
Fixed Screw Azimuth Adjustment Screw(A)
Tilt Adjustment Screw(C) Height Adjustment Screw(B)
A/C Head Assembly Fig. C-5-2 4-16

5-2. Tape Path Check between Pinch Roller and Take up Guide (Check in the Rev Mode)
1) Check the tape pass status between the pinch roller and the take-up guide.(Check there is crumpling of the tape pass and folding of the take-up guide.) 1) (1) When holding of the take-up guide bottom occurs Turn the tilt adjusting screw (C) clockwise and travel it stably to ensure there is no crumbling or folding of the tape. 1) (2) When holding of the take-up guide top occurs Turn the tilt adjusting screw (C) anti-clockwise and travel it stably to ensure there is no crumbling or folding of the tape. 1) 2) Check there is folding of the tape at the bottom or top of the take-up guide in cutting-off the REV mode
CAUTIONS
If the RF waveform is changed after adjusting the A/C head, perform fine adjustment to ensure the RF waveform is flattened.
5-3. Fine Adjustment (Azimuth Adjustment) Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Adjustment Procedure
1) Connect the probe of Oscilloscope to the audio output jack. 2) Ensure that Audio 1KHz, 7KHz output is flattened at the maximization point by adjusting the Azimuth adjusting screw (A).
Connection position Audio Output Jack
VCR (VCP) status Play the standard test Tape, 1KHz, 7KHz.
Adjustment position Azimuth Adjusting Screw (A) Height Adjusting Screw (B)
7KHz
1KHz
A: Maximum
B: Minimum
Fig. C-5-4
6. X-distance Adjustment
Purpose of adjustment : To maintain compatibility with other VCR (VCP).
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Driver (+) Type 4 Connection position VCR (VCP) status Adjustment position
CH-1: PB RF Envelope Play the standard test CH-2: NTSC ; SW 30Hz tape. PAL:SW 25Hz Head switching output point RF Envelope output point Connection Diagram
X-distance Adjusting Hole Fixing Screw
Azimuth Adjustment Screw(A)
Left
Grove of Base A/C
Right
Adjustment Procedure
1) After releasing the auto tracking, lightly turn the fixing screw. Turn the (+) type driver ( 3 ~ 4) on the X-distance adjusting hole to the right or left. Adjust the RF envelope level to the maximum point and then fix the fixing screws. 2) For the 31mm head, adjust it with the SP tape recorded in the width of 31mm since the head travels on the tape track only for SP with the width of 58mm.
Tilt Adjusting Screw (C) Height Adjusting Screw (B)
Fig. C-6
OSCILLOSCOPE
CH-1
CH-2
4-17

7. Adjustment after Drum Assembly (Video Heads)
Purpose of adjustment : To adjust and stabilize the height change, X-distance change, etc depending on the guide roller after assembling the drum.
Fixtures and tools used Oscilloscope Standard test tape (only for SP) Post Height Adjusting Driver Driver (+) Type 5 Connection position VCR (VCP) status Adjustment position Fine adjustment of guide roller Switching Point Tracking Preset X-distance
CH-1: PB RF Envelope Play the blank tape. CH-2: NTSC : SW 30Hz Play the standard test PAL:SW 25Hz tape. Head switching output point RF Envelope output point Connection Diagram
Checking/Adjustment Procedure
1) Play the blank tape (empty tape) and check whether the guide roller crumbles or wrinkles the tape and adjust it if necessary. 2) Check that the RF envelope output waveform is flat, and adjust the height of the guide roller while playing the standard test tape. 3) Adjust the switching point. 4) Check the RF envelope output is the maximum when the tracking control locates at the center. If not maximum, set up to ensure that RF envelope output becomes the maximum by turning the (+) type driver ( 3 ~ 4) on the base A/C groove.
OSCILLOSCOPE

CH-1 CH-2
Waveform
V1/V MAX = 0.7 V1/V MAX = 0.8 V1 RF ENVELOPE OUTPUT
V1
V2
8. Check of Traveling Device after Deck Assembly

8-1. Audio, RF Normalization Time (Locking Time) Check in Play after CUE or REV Fixtures and tools used Oscilloscope 6H 3KHz Color Bar Standard Test tape Stop Watch Checking Procedure
1) Check that locking time of the RF and Audio waveform is fallen within the measuring standard in conversion of the play mode from the CUE or the REV mode. 2) Readjust the paragraph 5 and 6 if it deviates from the standard.
Measuring standard
Connection position
VCR (VCP) status Play the 6H 3KHz Color Bar Standard Test tape.
RF Locking Time: Within CH-1: PB RF Envelope CH-2: Audio output 5 seconds RF Envelope output Audio Locking Time : point Within 10 seconds Audio output jack
8-2. Check of Tape Curl and Jam Status Fixtures and tools used T-160 Tape T-120 Tape Checking Procedure
1) Check there is no abnormality of every traveling post status. 2) There must be no abnormal operation of the counter in
Fixtures and tools used There must be no jam or curl at the first, middle and end position of tape.
Fixtures and tools used Travel the tape at the position of its first and end.
occurrence of folding of the bottom tape. There must be not abnormality of audio signal in damage of the top tape. 3) If there is abnormality, readjust the adjustment paragraph 4 and 5.
4-18

1. Checking Points prior to Repair
Following abnormal phenomena may be repaired by removal of foreign materials and oil supply. Check oiling is required at the checking set or cleaning status is complete. Determine that necessity of checking and repair the set exists after checking the using period of the set together with the user. In this case, followings must be checked:
Phenomena
Checking Points and Cause Pollution of Full-Erase Head
Replacement o
F/E Head
Color beat
S/N, Color Faded
Pollution of Video Head Pollution of Video Head or Tape Transport System Pollution of Audio/Control Head
o
Video Head
Horizontal, Vertical Jitte
o
A/C Head
Fig. C-9-1 TOP VIEW
Poor Sound, Low Sound
No tape wound or tape wound loosely. Pollution of Pinch Roller or FF or REW impossible, Belt Capstan Belt or slow turning Tape loosely wound in REV or Unloading Deterioration of Clutch Assembly D37 Torque Pollution of Drum and Traveling Device
Pinch Roller
Belt Capston
o Fig. C-9-3
Clutch Assembly A37
CAUTIONS
If operation of the position with (O) mark is abnormal even after removing cause, replace it with substitute product since it shows damage or wearing.
Fig. C-9-2 BOTTOM VIEW
* No. (1) ~ (12) shows sequence that the tape moves from the supply reel to the take-up reel.)
(3) F/E Head (6) Base Assembly P3 (7) A/C Head (8) P4 Post (5) Drum Assembly (Video Head) (4) Base Assembly P2 (2) Tension Post (1) Supply Reel (9) Capstan Shaft (12) Take-up Reel (10) Pinch Roller (11) Take-up Guide Post
Fig. C-9-3 Tape Transport System 4-19

2. Essential Check and Repair
Recording density of the video is far higher than the audio. Therefore video parts are very precise so as to allow only error of 1/1000mm or so in order to maintain compatibility with other videos. If one of these parts is polluted or old, same phenomena will appear as they are damaged. To maintain clear screen, regular check, replacement of old and damaged parts and oil supply, etc are essential.
4. Tools for Check and Repair

(1) Grease: Floil G-3114 (KANTO) or equivalent grease (Green) (2) Grease: Kanto G-754, PL-433 (Yellow) (3) Alcohol (Isopropyl Alcohol) (4) Cleaning Patch (cloth)
5. Maintenance Process
5-1) Removal of Foreign Material
(1) Removal of foreign material from video head (Fig. C-9-4) Firstly try to use a cleaning tape. (1) Use a cleaning patch if foreign materials are not removed with the cleaning tape due to severe dirty of the head. Soak the cleaning patch in alcohol and put it to the head tip. Smoothly turn the drum (turning cylinder) to the right or left (In this case, the cleaning patch must not be moved vertically). (1) After completely drying the head, test the traveling status of the tape. (1) If alcohol (Isopropyl Alcohol) remains at the video head, the tape may be damaged when this solution touches with the head surface. Never use a cloth bar (commercial sale) (2) Wipe the tape transport system and the drive system with the cleaning patch soaked in alcohol (Isopropyl Alcohol) when removing foreign materials from them. 1) The part touched with the traveling tape is called as tape transport system. The drive system consists of parts to travel the tape. (2) 2) Care must be exercised so that unreasonable force to change the pattern will be applied to the tape transport system during removal of foreign materials.
3. Regular Check and Repair

Check and repair schedule is not constant since they vary depending on method that the consumer uses video and environment where the video is installed at. However, for the video used by common household, good screen will be maintained if regular check and repair per 1,000 hour is performed. The following chart shows relationship between using time and checking time:
Table 1 Time Requiring Checking Average hours used per day One hour About 1 year About 18 months About 3 years
Two hours
Three hours
Drum (Turning Cylinder)
Cleaning Patch (Cloth)
Head Tip Smoothly turn the drum (turning cylinder) touching the soft surface to the head tip surface.
Soak alcohol (Isopropyl Alcohol).
Fig. C-9-4 4-20

5-2) Grease Applications
(1) Grease Application Method Apply grease by using a cloth swab or brush. Care must be exercised so that excess quantity should not be used. If the excessive quantity is applied, wipe it with the gauze soaked in alcohol (Isopropyl Alcohol). (2) Regular Grease Application Apply grease to the designated application position every 500 hour.
(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 Coil (3) Gear Cam Shaft (4) Gear Drive Shaft (5) Clutch Shaft Groove (6) Guide Part on the Plate Slider Side Wall (Left) (7) Guide Part on the Plate Slider Side Wall (Right) (1) (2) (3) (4) (5) (6) (7): KG684G (Green)
NOTE: POSITION OF GREASE APPLICATION

(1) Inner Side Surface and Top Surface of Loading Path (2) Stable Adhesion Part of Base P2, P3 (3) Arm Pinch Shaft
2
(4) Gear Wheel Shaft (5) Reel S. T. Shaft (1) (2) (3) (4): KG-684G (Green) (5): PL-433 (Yellow)
4 1 3 3
4 6
Chassis (Bottom)
5
Chassis (TOP)
Gear Part
Cam Part (PL-433.Yellow)
Gear Part (PL-433.Yellow)
Gear Sector
Cam Part Side Application (KG-684G.Green) Gear
Cam
Cam Part (KG-684G , GREEN)
Cam Part (KG-684G , GREEN)
Boss Part Side Wall (PL-433.Yellow)
Gear Rack F/L

Gear Part Side Application (PL-433.Yellow)
Base Loading
Gear Drive
Lever Tension Driving Cam Part Lever, Brake Driving Cam Part Gear Sector Driving Part
Inner Surface of Guide Rail (KG-684G.Green)

Lever F/R Driving Part Side Wall Guide Part Side Wall Guide Part Lever, Spring Driving Part
Chassis (L)
Chassis (R)
Plate Slider
4-21

Lever, F/R, Base, Tension GEAR AY, P2 & P3
PL-433 LEVER, F/R BASE, TENSION
Clutch Contact Part (PL-433, Yellow) Tension Arm Party Hinge Part (PL-433, Yellow)
4-22
MECHANISM TROUBLESHOOTING GUIDE

1.Deck Mechanism
A.
No Auto Rewind operates.
YES
Is output of the end sensor H? H: 3.5V or less L: 0.7V 1V or less
YES
NO
Is the end sensor Vcc applied at 5V?
NO
Check the Syscon power supply.
YES
Replace the end sensor.
Is voltage at both ends of the IR LED 0.8V-1.5?
NO
Replace the LED.
YES
Is the Syscon checked?
B.
No F/R operates.
YES
Is the current mode an F/R mode?
NO
Check the assembly position of the Mode S/W.
YES NO
Does the Capstan motor rotate? Is normal voltage applied at the Vcc1 and the Vcc2 of the Capstan motor?
YES
Does the T/up and the supply reel Operate?
YES
Is the Vctl terminal voltage of the Capstan Motor applied at more than 4V?
NO
Check the Servo, Power circuit.
YES
Check the Syscon circuit.
YES
Replace the Capstan motor.
4-23

C.
Auto Stop operates. (PLAY/CUE/REV)
Check the assembly mode. Check the spring pinch. Does the pinch roller attached to the Capstan shaft turn in operation of the Play/Cue/Rev.
NO NO NO
Check the Servo, Syscon. Is output of the DFG, DPG normal? Replace the drum motor.
YES
Does the T/UP or the supply reel pulse occur?
YES
YES
Check the Syscon, -com. Replace the reel sensor.
D.
No cassette loading is done.
Insert the cassette.
YES
Is operation of the lever assembly S/W normal?
NO
Check the holder assembly CST.
YES
Does output of the CST IN S/W change? (In insertion of the REC tape: L_H_ L) (In insertion of the REC prevention tape: L_ H_ L_ H)
NO
Is the CST IN S/W normal?
NO
Replace the CST IN S/W.
YES YES NO
Check the Syscon circuit. Check the Syscon circuit.
4-24

E.
No tape winding is done in play.
Is the pinch roller attached to the Capstan shaft in operation of play?
NO
Check the assembly mode?
YES NO
Does the T/up reel operate? Is the Capstan belt hung?
NO
Hang the Capstan belt.
YES
Does the Capstan motor turn?
YES
Check the clutch and the idler assembly.
YES
Does the drum motor turn?
NO
Is normal voltage applied to the capstan motor Vcc1, Vcc2?
YES
Is the DPG, DFG normal?
YES
Is the Vctl terminal voltage of the Capstan motor applied at more than 4V?
NO
Check the Servo, power circuit.
YES
Are the T/up and the reel sensor normal?
YES
Replace the Capstan motor.
YES NO
Check the Syscon circuit. Is the Vcc voltage of the drum motor normal?
NO
YES
Is the Vctl terminal voltage of the drum motor at more than 2.3V?
NO
YES
Replace the drum motor.
4-25

2. Front Loading Mechanism
A.
No cassette insert is done.
Does the lever assembly switch operate?
NO
Is the lever assembly switch spring normal?
NO NO
Add or replace the lever assembly switches spring.
YES YES
Is the Vcc of the main P.C.B assembly? Does the CST IN switch operate normally?
Replace the F/L switch.
YES
YES
NO
Check the power circuit.
Is voltage between the cassette switch terminal and the GND on the main P.C.B assembly?
YES
NO
Is there short between the cassette switch terminal and the GND on the main P.C.B assembly?
Check the mode switch position and the Syscon circuit.
YES
NO
Replace the CST IN switch.
Replace the main P.C.B assembly or remove the short part.
B.
No cassette eject is done.
Does the L/D motor turn in reverse?
NO
Check the L/D motor and the drive IC.
YES
Does the lever assembly switch operate?
NO
Replace the lever assembly switch.
YES NO
Does the arm assembly F/G operate? Replace the arm assembly F/L
YES NO
Does the opener door operate? Replace the opener door.
4-26

C.
No safe adherence of tape is done.
Is cassette insert done?
YES
Does the opener lid operate?
YES
NO
Does the gear rack F/L operate?
Replace the opener lid.
YES
NO
Does the opener door operate?
Replace the gear rack F/L.
YES
NO
Check the assembly status of the opener door.
Does the arm assembly F/L operate?
YES
NO
Does the L/D motor operate?
Replace the arm assembly F/L.
YES
NO
Does the holder assembly cassette move same as the arm assembly F/L?
Check power supply of the L/D motor.
YES
NO
Check the assembly status of the holder assembly cassette.
Replace the front loading mechanism assembly.
4-27
100
A21 106 105 107 102
EXPLODED VIEWS
103
110 112 113 114
1. Front Loading Mechanism Section
A23 A24 032
116
115
A22 109 054
054A
4-28
4-29
A01 006 A03 026 008 007 015 004 014 027 013 409 009 022 016 029 003 012 017 405 028 021 032 031 024 406
EXPLODED VIEWS
2. Moving Mechanism Section (1)
011
031
079
051 068 052 A12 A11 067 517 061 056 064 065 070 066 069
EXPLODED VIEWS
3. Moving Mechanism Section (2)
023
052A 077 058 080
518
055 078
032
060
076
4-30
410

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CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS

SUBJECT : FIRE & SHOCK HAZARD

GOOD EARTH GROUND SUCH AS THE WATER PIPE. CONDUIT. ETC

PLACE THIS PROBE ON EACH EXPOSED METAL PART

SUBJECT: GRAPHIC SYMBOLS

*Design and specifications are subject to change without notice.

SECTION 2 CABINET & MAIN CHASSIS

EXPLODED VIEWS .....................................................................................................................2-2

2. DECK MECHANISM SECTION [ DVD MD (DP-10C) ]

435 012 015B 016 015A 019 012A 440 432

030 024 025 010 439 431 435 012A

3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]

A01 006 A03 026

2) MOVING MECHANISM SECTION (1)

3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]

3. DECK MECHANISM SECTION [ VCR DECK D37(N) ]

4. PACKING ACCESSORY SECTION

810 CABLE ASS'Y RF

PLUG ASS'Y 1WAY PLUG ASS'Y 2WAY

REMOTE CONTROLLER 900 ASSEMBLY

801 INSTRUCTION ASSEMBLY

804 BAG 803 PACKING, CASING 803 PACKING, CASING

DVD PART ELECTRICAL TROUBLESHOOTING GUIDE .................................................................3-55

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING .............................3-63

BLOCK DIAGRAMS ......................................3-19

PRINTED CIRCUIT DIAGRAMS ...............3-49

BLOCK DIAGRAMS ......................................3-76

CIRCUIT DIAGRAMS ....................................3-79

Adjustment And Specification MODE

OSCILLOSCOPE CH1 CH2 H/SW(TP) R/C KEY

H/SW V.out (TP)

ELECTRICAL TROUBLESHOOTING GUIDE

Is the FR101 Normal?

Replace the FR101 (Use the same ICW)

Is the BD101 Normal?

Replace the BD101

Is the R101 Normal?

Replace the R101

Is Vcc (9V - 18V) sup- NO plied to IC101 Pin2?

Is the D102 normal?

Check or Replace the D102

Are the D125 normal?

Replace the D125

Is there about 2.5V NO at the IC103 Pin1?

Replace the IC103

Is the D123 normal?

Replace the D123

Is the D124 Normal?

Replace the D124

Is the D121 Normal?

Replace the D121

Power Line of Main PCB is short

(2) No 5.0V_D No 5.0V_D

(3) No 5.0V_T No 5.0V_T

Is the Vcc(5.3V) sup- NO plied to Q165 Emittor?

Check or Replace the D125

Is the Vcc(5.3V) sup- NO plied to Q163 Emittor?

Check or Replace the D125

Is the Q162 Base H?

Check the PWR CTL H signal from -com

Is the Q162 Base H?