Field Communication Unit: Reference Manual

Reference Manual
308018EN, Edition 3B September 2007
FCU 2165/2175
Field Communication Unit
www.rosemount-tg.com
Reference Manual
Rosemount Tank Radar REX
Rosemount Tank Radar REX Tank Gauging System

NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative. The contents, descriptions and specifications within this manual is subject to change without notice. Rosemount TankRadar AB accepts no responsibility for any errors that may appear in this manual.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also jeopardize safety and is under no circumstances allowed. Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any repair which is not made by Rosemount Tank Radar AB.
Specific FCC Requirements (USA only)

Rosemount TankRadar REX generates and uses radio frequency energy. If it is not installed and used properly, that is, in strict accordance with the manufacturers instructions, it may violate FCC regulations on radio frequency emission. Rosemount TankRadar REX has been FCC certified under test conditions which assume a metallic tank. Installation on a non-metallic tank is not certified, and is not allowed. The FCC certificate for Rosemount TankRadar REX requires that the tank is closed as far as emitted radio energy is concerned. Tanks with open manholes, external-floating-roof tanks without still pipes etc. are not covered by the certificate.
Cover Photo: Cover_Picture.tif
Reference Manual
Table of Contents
SECTION 1 Description of FCU 2165/ 2175
1.1 1.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 FCU 2165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.2.1 Ports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1.3 FCU 2175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3.1 Processor Module and Serial I/O Module . . . . . . . . . 1-7 1.3.2 Field Interface Carrier Module and Field Interface Module . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1.3.3 Field Isolation Module . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1.3.4 Number of Supported Devices . . . . . . . . . . . . . . . . . 1-9 1.3.5 Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.3.6 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.4 Field Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.5 Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.6 Engineering Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1.7 Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1.8 Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1.9 Green LED RUNNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1.10 Red LED CPU Activity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 2.1 TankMaster WinSetup Configuration. . . . . . . . . . . . . . . . . . . . . 2-2 2.1.1 Communication Protocol . . . . . . . . . . . . . . . . . . . . . . 2-2 2.1.2 Install FCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 2.1.3 Install Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Configuration Tools Software . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2.2.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . 2-11 2.2.2 Install the FCU Config Tools Software . . . . . . . . . . . 2-11 2.2.3 Uninstall the FCU Configuration Tools Software . . . 2-11 2.2.4 Install a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2.2.5 Install an FCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2.2.6 Install a Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 2.2.7 Install a Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 2.2.8 Install an Aux Gauge . . . . . . . . . . . . . . . . . . . . . . . . 2-33 2.2.9 Save / Open Configuration . . . . . . . . . . . . . . . . . . . . 2-35 2.2.10 Downloading FCU Configuration . . . . . . . . . . . . . . . 2-36 2.2.11 Uploading FCU Configuration . . . . . . . . . . . . . . . . . 2-37 PC Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 2.3.1 Restarting PC Link . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39 Changing IP Address / FCU Name . . . . . . . . . . . . . . . . . . . . . 2-40 2.4.1 Establishing Contact with the FCU. . . . . . . . . . . . . . 2-40 2.4.2 Entering Configuration Mode . . . . . . . . . . . . . . . . . . 2-42 Configuration for Redundancy. . . . . . . . . . . . . . . . . . . . . . . . . 2-44 Commands for Servo Gauges . . . . . . . . . . . . . . . . . . . . . . . . . 2-45 ITG Configuration (Whessoe) . . . . . . . . . . . . . . . . . . . . . . . . 2-47 2.7.1 Downloading ITG Config . . . . . . . . . . . . . . . . . . . . . 2-48
SECTION 2 Configuration
2.2
2.3 2.4 2.5 2.6 2.7
Reference Manual Rosemount Tank Radar REX

2.7.2 308018EN, Edition 3B September 2007
Uploading ITG Config. . . . . . . . . . . . . . . . . . . . . . . . 2-48
SECTION 3 Interfacing to Whessoe Gauges
3.1 3.2
3.3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.2.1 Field Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.2.2 Electrical Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.2.3 Loop Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.2.4 Communication Parameters. . . . . . . . . . . . . . . . . . . . 3-2 Commissioning The FCU2165/2175 . . . . . . . . . . . . . . . . . . . . . 3-3 3.3.1 Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
TOC-2
Table of Contents
Reference Manual
Section 1
Description of FCU 2165/2175

1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 FCU 2165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3 FCU 2175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5 Field Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-10 Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-10 Engineering Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11 Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11 Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-11 Green LED RUNNING . . . . . . . . . . . . . . . . . . . . . . page 1-11 Red LED CPU Activity . . . . . . . . . . . . . . . . . . . . . . page 1-11
1.1 INTRODUCTION
The Rosemount Field Communication Unit, FCU 2165/2175, provides seamless integration of tank gauges from different vendors. The FCU continuously polls data from field devices such as radar and servo tank gauges, data acquisition units, I/O Modules, other FCUs, Enraf CIU:s etc and stores data in a buffer memory. With the FCU it is possible to connect to devices from vendors such as Enraf and Whessoe (Varec, GPE, L&J etc. are coming possibilities). Whenever a request for data is received from a host, the FCU can immediately send data from the updated buffer memory. The FCU can service requests from a wide range of hosts/DCS systems such as Rosemount TankMaster, Enraf Entis, Yokogawa, ABB, Honeywell, Foxboro among others (it is possible to connect any system using Modbus protocol). The operation of the FCU is determined by the configuration downloaded to it by a host configuration program. Configuration information is downloaded to the FCU over the Ethernet network, which can therefore be done remotely. The configuration of the FCU can be modified on-line by downloading modifications from the host configuration software. For example, new gauges can be added, a gauge can be modified from one type to another, or moved from one port to another. Each of the ports can be configured either as a master or a slave connection, providing ultimate configuration flexibility. The FCU 2165 has 10 ports of which 4 are reserved for RS 232. The FCU 2175 can be ordered with 8, 16, 24 or 32 flexible ports. See pages 1-4 to 1-5. For applications requiring more capacity or when devices are distributed over a large area, multiple FCUs can be used. Two FCUs can also be connected in parallel with one unit operational and the other as a redundant backup. The backup unit is automatically activated in case of a primary unit failure (hot standby). See Configuration for Redundancy on page 2-44.

The number of devices per port varies between different manufacturers (protocol and / or electrical interface dependent) and may also have physical limitations imposed by the quality and length of field cables and distribution of devices (the table below shows typical values). In some cases devices can be multi-dropped to increase the capacity of a port. For example, multiple Enraf CIUs could be multi-dropped onto one port. However, in order to maximize performance, the devices are normally spread over a greater number of interfaces than generally necessary. This serves to increase the overall data acquisition rate. Table 1-1. Communication ports
Gauge Vendor Equipment Rosemount Tank Gauging 2900, 3900, Pro FCU 2160 Enraf CIU 858(1) CIU 880(1) GPU or GPP protocol gauges Microlect(1) Whessoe WM 550 protocol gauges WM 500 protocol gauges (1) Electrical Interface TRL/2 RS 232, RS 485 or TRL/2 RS 232 RS 232 BPM Max Gauges / Interface (port) 8 32 (via FCU 2160) 30 50 10
Current Loop Current Loop
32 256 (via 16 outstations)
The FCU 2165 can replace an Enraf Microlect or CIU unit.
Maximum 256 devices(1) (host dependent, 160(2) for Rosemount TankMaster) can be supported by one FCU 2165 or FCU2175.
(1) (2)
Limitation in the FCU database. Limitation in the Rosemount TankMaster Server.
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Section 1. Description of FCU 2165/2175
Reference Manual
1.2 FCU 2165

Figure 1-1. Functional Drawing of FCU 2165
Power Supply Unit Communication LEDs Ethernet port Ser 2-12 ports Reset Mains Filter
Processor Module
Electrical Interface Modules & Field Isolation Modules
Power Connection
Field Terminations Ser 2-12 ports
The FCU 2165 enclosure is delivered with 13 holes suitable for 20 mm glands. All field terminations and Mains Power enter the enclosure through one of the gland entries provided. An entry is also reserved for the Ethernet connection to the Processor Module. The processor module is designed to accept a range of electrical interface drivers: RS 232 (standard), RS 422, RS 485, Rosemount TRL/2, Enraf BPM and Whessoe Current Loop. Some of the electrical interface drivers require a specific Field Isolation Module, mounted onto the barrier plate (i.e the Rosemount TRL/2 Module requires the Rosemount TRL/2 Field Isolation Module). If Field Isolation Modules are required, they are always pre-mounted in factory. They connect to the Processor Module through a short cable terminated with an RJ12 plug.
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Reference Manual Rosemount Tank Radar REX 1.2.1 Ports

Figure 1-2. Electrical Circuit Board Layout.

P1 RP 3500 Power LK 8 P2
LK 7
LK 1 JTAG IC 22 IC 24 IC 23 LK 3 LK 4 LK 6 IC 12 IC 11 IC 10 IC 9 IC 8 IC 7 IC 6 IC 3 IC 5 IC 2 LK 2
IC 21
LK 10
LK 5 IC 4
Reset
Ethernet
SER 2
SER 3
SER 4
SER 5
SER 6
SER 7
SER 8
SER 9
SER 10 SER 11
SER 12
Table 1-2. Communication ports

Port Connection Electrical Interface Baud Rate & Communication Settings
Ethernet SER 2 SER 3 SER 4, Engineering port SER 5 SER 6 SER 7 SER 8 SER 9 SER 10 SER 11 SER 12
RJ 45 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12 RJ 12
Ethernet RS 232 as default(1) RS 232 as default(1) RS 232 as default(1) RS 232 only RS 232 only RS 232 as default(1) RS 232 as default(1) RS 232 as default(1) RS 232 as default(1) RS 232 only RS 232 only
Application dependent Must be the same as for SER 6. Application dependent Application dependent Application dependent Must be the same as for SER 2. Must be the same as for SER 11. Must be the same as for SER 12. Application dependent Application dependent Must be the same as for SER 7. Must be the same as for SER 8.
(1) Can also be configured as RS 422, RS 485 or other electrical interface using the corresponding electrical interface driver module.
The FCU 2165 has 10 serial connections (SER 2-3, 5-12) of which 4 are reserved for RS 232, see Table 1-2. SER 4 is dedicated as the engineering port. It is normally set to 9600 baud, no parity, 8 data bits and 1 stop bit. It is used by the operating system of the FCU 2165 to send bootstrap messages at power on or after reset and it also provides local logon capability using a PC with a terminal emulation software package such as Hyper Terminal in MS Windows. See Changing IP Address / FCU Name on page 2-40. The Ethernet port is used for configuration of the FCU via a PC with Configuration Tools software (see pages 2-2 and 2-10)
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Reference Manual

It is recommended to use SER 2 and 3 for tank gauging hosts. The RS 422 interface is four-wire, the RS 485 is half duplex two-wire. The FCU 2165 is designed to be powered from an 85 VAC to 265 VAC, 50/60 Hz power source.
1.3 FCU 2175
The FCU 2175 is supplied in a 19 rack mounting enclosure. Data communication can be verified by the activity indicated on the LEDs of each field communication port. There are two LEDs, one designated Transmit Data (Tx), the other Receive Data (Rx). See Figure 1-10 on page 1-10. The FCU 2175 is modular in architecture providing a scalable solution to meet the current and future needs of any application. It can have 8, 16, 24 or 32 serial interfaces configured from a range of different electrical interfaces. The FCU 2175 generally comprises the following modules: Processor Module (includes battery backed memory. The operation of the FCU is controlled by the configuration information in this SRAM). Serial I/O Expansion Module (only for systems requiring more than 16 serial channels) Field Interface Carrier Module(s) Field Interface Modules Field Isolation Modules
Figure 1-3. FCU 2175 Interior.

Field Interface Modules (max 32) Field Isolation Modules (max 32) Field Interface Carrier Modules (max 32) Power Supply
Ethernet Port Cooling Fan Engineering Port I/O Modules
Serial I/O Expansion Module (with 4 I/O Modules)
Processor Module (incl. microprocessor, Engineering and Ethernet ports, 1 or 2 I/O modules)
1-5

Figure 1-4. Internal functional modules. 308018EN, Edition 3B September 2007
Field Interface Modules

CH 1-16
Engineering Port
Field Interface Carrier Module(s)
Ethernet
T1 Port
CH 1-8, for 24 and 32 serial channels
Power Supply Module
Processor Module
Serial I/O Expansion Module (only for 24 and 32 serial channels)
CH 9-16, for 16 serial channels CH 17-24, for 24 and 32 serial channels CH 25-32, for 32 serial channels
Field Interface Carrier Module
Field Interface Carrier Module
CH 1-16
CH 17-32
Field Interface / Isolation Modules for 16 serial channels
Field Interface / Isolation Modules for > 16 serial channels (Serial I/O Expansion Module is needed)
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Reference Manual

The processor module is fitted with one or two serial I/O modules for 8 and 16 channels respectively. For 24 and 32 channels, a serial I/O expansion module, holding 3 or 4 I/O modules, is required. If the serial expansion module is used, then the processor module is not equipped with any I/O modules.
1.3.1
Processor Module and Serial I/O Module
Figure 1-5. A. Processor Module. B. I/O Module. A
Figure 1-6. Serial I/O Expansion Module.
1-7
Reference Manual Rosemount Tank Radar REX 1.3.2 Field Interface Carrier Module and Field Interface Module
The Field Interface Carrier Module has 16 sockets which are designed to accept a range of Field Interface Modules. The FCU 2175 can accommodate 2 Field Interface Carrier Modules therefore providing a maximum of 32 serial channels. The Field Interface Modules provide the electrical interface to the outside world. The following Field Interface Modules are available: RS 232 RS 485 RS 422 Enraf Bi Phase Mark Rosemount TRL/2 Whessoe Current Loop
Figure 1-7. Field Interface Carrier Module equipped with 13 Field Interface Modules (11 Enraf Bi Phase Mark and 2 Rosemount TRL/2).
1.3.3
Field Isolation Module
The Field Isolation Modules provide electrical isolation and transient protection to the FCU 2175. The external field cabling is terminated to the Field Isolation Modules, mounted on the rear panel of the 19-inch rack.
Figure 1-8. Field Isolation Module.
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Reference Manual

The real-time database has a capacity of 256 devices. In a tank gauging application, a device would be a single tank gauge, therefore 256 gauges can be supported by a single FCU 2175. For applications requiring more capacity multiple FCUs can be used. Further for applications where devices are distributed over a large area it is often more convenient to use more than one FCU 2175. The FCU 2175 does not impose any constraint on the number of devices that can be connected to a single port, however, for performance reasons, it is normal to distribute the devices over a number of ports. The number of devices per port varies depending on device manufacturer. See table on page 1-2 for the number of devices per port based upon manufacturers recommended guidelines.
1.3.4
Number of Supported Devices
1.3.5
Front Panel
Figure 1-9. Front panel with communication LEDs.

1 Tx Rx 9 Tx Rx 17 Tx Rx 25 Tx Rx 26 27 28 29 30 31 32 18 19 20 21 22 23 24 10 11 12 13 14 15 16 2 3 4 5 6 7 8
The LEDs show the transmit (Tx) and receive (Rx) status for each of the serial ports. The front panel is normally provided on hinges which allows it to be opened for maintenance and configuration.
1-9
Reference Manual Rosemount Tank Radar REX 1.3.6 Rear Panel

Figure 1-10. Rear panel with maximum 32 host/field interface connectors and LED pairs.
Reset
Run LED Error LED
10
11
12
13
14
15
16
Fuse
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Power
N x Host/Field Terminations N x Transmit/Receive LEDs (N can be 8, 16, 24 or 32)
Ethernet Engineering Port, RS 232 (TERM)
The connector type used for the host/field termination will vary according to the type of electrical interface. For example, RS 232, RS 485, RS 422 electrical interfaces appear as standard 9 Way D-Type Male connectors. The Enraf BPM, Whessoe C/L and Rosemount TRL/2 electrical interfaces appear as 3 Pin Terminal Block style pluggable connectors.
1.4 FIELD TERMINATIONS

Figure 1-11. Wiring of host/field interfaces.
All field terminations are inside the cover for FCU 2165 and at the rear panel for the FCU 2175.
1 2 34 5 6 7 89
Pin 2 3 5 7 8
RS 232 RS 485 RS 422 RXD TXD GND RTS CTS TD+ GND TDTX+ RX+ GND TXRXRosemount TRL/2
FB1 Screen TL2 Screen FB2
Whessoe
20 mA Screen Loop + -
Enraf
BPM
TL1
1.5 POWER CONNECTION
The FCU is designed to be powered from an 85 VAC to 265 VAC, 50/60 Hz power source. The power input is protected by a Time Delay fuse.
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Reference Manual

The FCU is provided with an engineering port, which allows trained personnel to login to the FCU using a computer and to monitor and log the operation of the various serial device drivers etc. A simple terminal emulator such as Windows Hyper Terminal can be used for this purpose. See Changing IP Address / FCU Name on page 2-40. The Engineering port is RS 232, configured as follows: Baud Rate: 9600 Parity: None Data: 8 bits Stop: 1 bit
1.6 ENGINEERING PORT
1.7 ETHERNET PORT 1.8 RESET BUTTON
The Ethernet port is used for configuration of the FCU via a PC with Configuration Tools software (see pages 2-2 and 2-10). The FCU also has a Reset button. Pressing this button will force a full system restart. During this time all communications will be lost. The system will re-start automatically after several seconds. The green LED indicates that the PROCESSOR MODULE is running valid code. When extinguished, the processor is either halted or stopped. The red LED is a processor control LED. Normal operation is indicated by a flashing light.
1.9 GREEN LED RUNNING 1.10 RED LED CPU ACTIVITY
1-11

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Reference Manual
Section 2
Configuration
2.1 2.2 2.3 2.4 2.5 2.6 2.7 TankMaster WinSetup Configuration . . . . . . . . . . . page 2-2 Configuration Tools Software . . . . . . . . . . . . . . . . . page 2-10 PC Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-38 Changing IP Address / FCU Name . . . . . . . . . . . . . page 2-40 Configuration for Redundancy . . . . . . . . . . . . . . . . page 2-44 Commands for Servo Gauges . . . . . . . . . . . . . . . . . page 2-45 ITG Configuration (Whessoe) . . . . . . . . . . . . . . . . page 2-47
Normally the configuration of the FCU is factory made and the only step left for the user to do is to configure the device in TankMaster (Step 3 in picture below). If there is a need for re-configuration of the FCU, it might also be necessary to go through Steps 1 and 2.
Factory Configured Factory Configured
Step 1. IP address configuration (see page 2-40)
Step 2. Configuration of the FCU with the Configuration Tools Software (see page 2-10): 1. Site Installation 2. FCU Installation 3. Tank Installation 4. Gauge Installation 5. Aux Gauge Installation 6. Save configuration 7. Download configuration
Step 3. TankMaster WinSetup Configuration (see page 2-2): 1. Protocol 2. FCU Installation 3. Tank Installation
Reference Manual Rosemount Tank Radar REX 2.1 TANKMASTER WINSETUP CONFIGURATION 2.1.1 Communication Protocol
The FCU is pre-configured in factory with the Configuration Tools software (see Configuration Tools Software on page 2-10 and forward). The FCU also needs to be configured in TankMaster in order to present measurement data from different devices which are connected to the FCU. 1. Make sure that the FCU is connected to one of the COM ports on the TankMaster PC. 2. In the WinSetup workspace expand Protocols and select the desired Modbus Master protocol channel. Right-click on the icon and choose the Properties option. The Protocol Channel Properties window appears.
3. Check that the Protocol Channel is enabled and properly configured for the FCU. See the TankMaster WinSetup Users Guide for further information on how to configure communication protocols. Click OK.
2-2
Section 2. Configuration
Reference Manual

The purpose is to configure how data from different devices is presented in TankMaster. NOTE! The FCU is already configured with the Config Tools software. 1. Right-click on Devices in the WinSetup workspace and choose Install New. You will be advised to install an FCU before any other devices/tanks. On the question Do you want to continue?, click OK.
2.1.2
Install FCU
2. For both the FCU 2165 and 2175, choose Device Type FCU (2165). Type the desired name tag (does not have to be the same name as configured for the FCU, see page 2-15). Click the Next button. The Communication window appears.
2-3

3. Choose Communication Channel. 4. Enter the Modbus Address for the FCU, e.g. 201 (see page 2-15 and 2-16). 5. Click the Verify Communication button to make sure that communication with the FCU is established - indicated by the following pop-up dialog. 308018EN, Edition 3B September 2007
6. Click the Next button to continue in the FCU Communication window. The Properties window appears.
7. Configure the positions (Pos.). Each position corresponds to a device, configured in the internal database of the FCU. The numbering of the positions indicates the order in which the FCU reads tank data. See Edit a Gauge (Tank Address) on page 2-21 and forward. For each position, enable the appropriate parameters by selecting the check-boxes (level,average temperature, level rate, status, ullage, FWL(1)), and choose the number of inputs/outputs from the drop-down menus (current input(2), analog input, HART input, relay output, digital input, temperature).
(1) (2)
For Rosemount Tank Radar Rex, FWL shall not be selected. One of the analog inputs is used instead, see Aux Scan 1-3 for Saab gauges on page 2-24. Only for analog inputs to Rosemount Tank Radar IDAU.
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Reference Manual

8. Use the Set values as selected row button if you want to copy the configuration of the selected position to all other positions. Use the Clear button if you want to deselect all checkboxes and set all drop-down menus to zero. Click the Next button.
9. In the Summary window click the Finish button to finish the FCU installation. 10. A message with information on a successful FCU installation is received and an FCU symbol appears in the tree view.
2-5
Reference Manual Rosemount Tank Radar REX 2.1.3 Install Tank

The purpose of installing a tank is to associate a device to a certain tank. 1. Right-click on Tanks and choose Install New. You will be advised to install an FCU before any other devices/tanks. On the question Do you want to continue?, click OK.
2. Select Tank Type and enter Tank Tag. Click Next. The Select Device window appears. Associate the tank with the already configured devices (see Configuration Tools Software on page 2-10 and forward) in the internal database of the FCU. Also see the TankMaster WinSetup Users Guide.
3. Choose FCU and expand to see all positions in the internal database listed in the Available Devices field.
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Reference Manual
4. Each position in the database corresponds to a measurement value from a specific device. Select position, reserved for a device e.g. FCU2165-1 003 and click on the right arrow. The device appears in the Selected Devices field. There can be several possible alternatives. Continue until all required devices are listed in the Selected Devices field. Click Next. The Configuration window appears.
2-7

5. Check all Sources and Units. If ok, click Next. The Value Entry window appears.
6. In the Value Source field, verify automatic measurement of the desired parameters. Enter the Value Range for presentation of measurement data (TankView window etc.). If ok, click Next. The Summary window appears. NOTE! Tank Reference Height, entered when installing gauges in WinSetup, and Value Range are not synchronized.
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Reference Manual
7. In the Summary window click the Finish button to finish the tank installation. 8. A message with information on a successful tank installation is received and a tank symbol appears in the tree view.
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Reference Manual Rosemount Tank Radar REX 2.2 CONFIGURATION TOOLS SOFTWARE
The FCU is configured with the FCU 2165/2175 Configuration Tools software. When the FCU is delivered it is normally pre-configured in factory. Then it is not necessary to use Configuration Tools software unless you like to change the configuration. Before starting, make sure to have sufficient site documentation and that you have already planned how the new FCU will be connected to your system. The following configuration steps are required:
Step 1. Site Installation (required to build structure in Config Tools): section 2.2.4 Step 2. FCU Installation (actual FCU configuration): section 2.2.5 Step 3. Tank Installation (required to build structure in Config Tools): section 2.2.6 Step 4. Gauge Installation (actual FCU configuration, internal database): section 2.2.7 Step 5. Aux Gauge Installation (actual FCU configuration): section 2.2.8 Step 6. Save configuration: section 2.2.9 Step 7. Download configuration: section 2.2.10
You can prepare the configuration disconnected from the FCU. If you are making the configuration connected to the FCU, the computer can either be: Directly connected to the FCU - use a crossed network cable. Connected to the FCU via the network - use straight cables.
Either way, connect the computer to the Ethernet port on the FCU. See pages 1-4, 1-10 and 1-11. NOTE! The PC and FCU must have the same network ID, i.e. the first three groups of numbers in the IP Address(1) must be identical but the last group must differ. If the PC is directly connected to the FCU and if an IP address change is necessary, it is easiest to change IP address on the computer. If you have a network connection and need to change IP address, use a terminal emulation program such as Windows Hyper Terminal. See Changing IP Address / FCU Name on page 2-40.
(1)
If you are unsure of the IP address you can use PC Link, see page 2-38.
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Software Requirements Windows NT 4.0 (service pack 6a). Windows 2000 (service pack 3). Windows XP (service pack 2). Other operating systems may work, but are not specifically supported by this software. Internet Explorer 5.5 or later must be installed. Hardware Requirements A PC capable of running one of the supported operating systems equipped with 20 MB of available disk space and an Ethernet network card.
2.2.1
System Requirements
2.2.2
Install the FCU Config Tools Software Uninstall the FCU Configuration Tools Software
Insert the FCU Config Tools CD into the CD-ROM drive of the PC. The CD should auto-start the installer. If not, browse to the CD and doubleclick the Setup.exe file. Follow the instructions. 1. Click on Add/Remove Programs in the Windows Control Panel. Locate and select FCU Config in the list of applications installed on your computer 2. Click the button labelled Change/Remove.
2.2.3
3. Click OK. The FCU Configuration Tools software will then be uninstalled. When the process has completed a Backup folder and some backup copies of your configuration file may remain on your hard disk in the folder in which you installed the software. You can delete these if you no longer require them.
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Reference Manual Rosemount Tank Radar REX 2.2.4 Install a Site

The purpose of installing a site in the Configuration Tools software is to associate the different tanks with the corresponding devices. Add a Site 1. From the Site Configuration menu at the top of the window, select Add Site.
2. A new site branch appears with the name Site.
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Edit a Site 1. Right-click on the site to be edited to bring up the pop-up menu, and select Edit Site.
2. The site configuration window for the selected site appears.
3. The Site Name and Site Description are the only editable fields. The Site Name can only accept 30 characters. The Site Description is a free text box to store any useful information regarding the site. 4. Clicking the OK button will save the configuration of the site and close the site configuration window. The Site Name update will now be reflected in the tree view as well. 5. Clicking the Cancel button will ignore any changes made and close the site configuration window.
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Reference Manual Rosemount Tank Radar REX 2.2.5 Install an FCU

The purpose is to associate a specific site with the FCU and to configure the communication ports. The devices need not be connected when configuring the FCU. Add an FCU 1. Right-click on the site branch to bring up the pop-up menu, and select Add FCU.
2. A new branch called DATACON appears under your site.
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Edit an FCU 1. Right-click on the FCU to be edited to bring up the pop-up menu, and select Edit FCU. The FCU configuration window for the selected FCU appears.
Master FCU Name(1)(2) is the identification name of the FCU acting as the master FCU. NOTE! If you only have one FCU it will be the master. Slave FCU Name(2) is the identification name of the FCU acting as the secondary FCU in a redundant system. See Configuration for Redundancy on page 2-44. FCU Model is the type of FCU that will be configured. Select option in the drop down list, e.g. 2165. Port is the name of the physical port on the FCU. This cannot be edited. Driver is the communication driver type. Use the driver that corresponds to the device connected to the port, e.g. CIU BPM for Enraf gauges. Set any ports that are not in use to Empty. See Table on page 2-17 for more details on drivers.
(1) (2)
If you are unsure of the FCU Name you can use PC Link, see page 2-38. It is possible to change the FCU name, see Changing IP Address / FCU Name on page 2-40. Master Name and Slave FCU Name can only accept 8 characters, in the range A to Z and 0 to 9, and will force the names to be in upper case.
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Comms Parameters are the communication parameters (baud rate, parity, data bits, stop bits, FCU Modbus Address) for the device connected to the port, e.g. 4800,N,8,1. The most common settings are provided when the driver is selected but these must always be checked to make sure they are correct. NOTE! On certain FCU models, some of the ports cannot be edited. In these cases the Configuration Tools software will not allow you to edit them, e.g. Ethernet and SER4 on FCU 2165. Clicking the OK button will save the configuration of the FCU and close the FCU configuration window. The FCU updates will also be reflected in the tree view. Clicking the Cancel button will ignore any changes and close the FCU configuration window.
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Drivers The following options are available:
Driver CIU 858 Communication with Enraf CIU 858 (data concentrator) with GPP or GPU communication protocol. RS 232: can connect 1 CIU 858 per port (up to 10 if RS 485 converters or multi-drop modems are used). Enraf CIU 880 Prime, fitted with an CIU 858 emulation port Enraf gauges with GPP (802, 811) and GPU (811, 854, 873, 877) communication protocol Varec gauges via an Enraf protocol converter - makes the Varec gauge appear as an Enraf 811 WM 500 gauges via Whessoe Outstations (16 gauges per Outstation) in current loop Whessoe WM 550, ITG 50, ITG 60 and ITG 70 gauges Rosemount Tank Radar gauges via FCU 2160 (Field Communication Unit) which is a data concentrator. RS 232: can connect 1 FCU per port (up to 10 if RS 485 converters or multi-drop modems are used) Rosemount Tank Radar gauges via FBM (Field Bus Modem) Rosemount Tank Radar gauges (TankRadar L/2, Rex, Pro) Motherwell 4000 gauges Motherwell 5000 gauges BM 70 RTG gauges
CIU Prime CIU BPM(1) CIU Varec WM 500 WM 550 FCU
FCU FBM FCU TM MCS 4000 MCS 5000 Krohne Modbus Master Modbus TG Modbus Slave RTU Opto 22 CIU 858 Slave Datamate VTW VTW Alarm Entis XL TankMaster Microlect Foxboro I/A Control
Not applicable The FCU emulates CIU 858 for communication with Entis. An MHT host An MHT host An Enraf Entis XL host A Rosemount TankMaster host An Enraf Microlect host A Foxboro host
(1) Can only be applied for ports SER 2-4 and SER 7-10 for FCU 2165, but try to avoid SER 2-3 since these are recommended to use for communication with hosts.
2. Press the OK button when the configuration is complete.
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Reference Manual Rosemount Tank Radar REX 2.2.6 Install a Tank

In this step of the configuration the tanks are associated with a specific FCU. Add a Tank 1. Right-click on the FCU branch to bring up the pop-up menu, and select Add Tank.
2. A new branch appears under your FCU called Tank. Edit a Tank 1. Right-click on the tank to be edited to bring up the pop-up menu, and select Edit Tank. The tank configuration window for the selected tank appears.
The Tank Name and Tank Shape are the only editable fields. The Tank Name can only accept 12 characters, in the range A to Z and 0 to 9, and will force the name to be in upper case. Tank Shape can be VC (vertical), HZ (horizontal), SP (spherical) or VCFR (vertical with floating roof).
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Clicking the OK button will save the configuration of the tank and close the tank configuration window. The Tank Name and Tank Shape updates will also be reflected in the tree view. Clicking the Cancel button will ignore any changes made and close the tank configuration window. Copy and Paste a Tank These functions are useful to quickly install a number of similar tanks. 1. Right-click on the tank to bring up the pop-up menu, and select Copy Tank. This will copy the configuration of the selected tank (including all gauges and aux gauges currently configured on it). NOTE! Only one tank can be copied at a time. 2. Right-click on the FCU you wish to add the tank to and select Paste Tank in the pop-up menu. This will paste a copy of the tank configuration (including all gauges and aux gauges currently configured on it). 3. A new branch appears at the bottom of the current FCU tree for the pasted tank. NOTE! A tank can be pasted more than once.
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Delete a Tank 1. Right-click on the tank to be deleted and select Delete Tank in the pop-up menu. 308018EN, Edition 3B September 2007
2. This will delete the settings for the selected tank (including all gauges and aux gauges currently configured on it).
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The purpose of this step is to configure a port on the FCU to communicate with a specific gauge. Add a Gauge 1. Right-click on the tank branch to bring up the pop-up menu, and select Add Gauge. A new gauge branch with gauge type None appears under the tank.
2.2.7
Install a Gauge
Edit a Gauge 1. Right-click on the gauge to be edited to bring up the pop-up menu, and select Edit [None]. The gauge configuration window for the selected gauge appears.
The options required when configuring a gauge, and the configuration parameters will vary depending on the type of gauge being configured. See Saab Gauges on page 2-23, Enraf Gauges on page 2-25, Whessoe Gauges on page 2-27 and Motherwell Gauges on page 2-28.
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The following gauge types are available: Enraf 802, 811, 854, 873, 877 Whessoe 500, 550, ITG 50, ITG 60, ITG 70. If the gauge type is ITG 50, 60 or 70, see ITG Configuration (Whessoe) on page 2-47. Saab L/2, L/2 F, Pro, Pro F, Rex, Rex F (F means that the level rate is calculated by the gauge and not by the FCU) Motherwell: MSC 4000, 2800, 2800W, 2800TP GPE: 31422, 31422 Rex, 31423, 31423 Metric 308018EN, Edition 3B September 2007
2. Click the OK button when done. The gauge type update will be reflected in the tree view.
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308018EN, Edition 3B September 2007 Saab Gauges(1)
Position (in decimal) in the FCU internal database. The Rex gauge internal register address from which the FCU starts polling data (should be set to 00).
Aux Scan
The hexadecimal Modbus address for the Rex gauge. If the check box is selected, individual spot elements are read. Flow Rate (This is not used for Saab gauges since level rate is calculated).
Specify the units for the various parameters the gauge returns. Recommended setting is AUTO.
Not used.
NOTE! Values should be entered in hexadecimal format except for Tank Address. Tank Address determines the gauges position in the internal database of the FCU. It is a number between 0 and 255 which is unique to each gauge configured on an FCU. NOTE! Tank Address corresponds to Pos. in the FCU Properties window in WinSetup, see page 2-4. It is important to keep in mind that in WinSetup Pos. starts at 1, but in the Configuration Tools software, Tank Address starts at 0. That is, if a gauge has Tank Address 2 it corresponds to Pos. 3 in TankMaster.
(1)
On March 1, 2007, former Saab Rosemount changed name to Rosemount Tank Radar AB. Except for the name, nothing has changed. Former Saab TankRadar gauges are now called Rosemount TankRadar gauges.
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Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used. The following gauge types are available: Saab L/2 Saab L/2 F Saab Pro Saab Pro F Saab Rex Saab Rex F
NOTE! F means that the gauge is calculating level rate instead of the FCU. FCU Port is the physical port of the FCU that is used to communicate with the gauge. Gauge Address is the register from which level is read in Rosemount Tank Radar gauges. The following registers are read by the FCU:
Register 00 02 03 04 05 06 07 Description Level (double word) Device status Level rate Level (single word) Ullage Analog Input 1 Analog Input 2
The FCU address is the Modbus address of the gauge. Units allow the configuration of level, temperature, density, pressure, volume and mass units which the gauge returns. Recommended setting is AUTO. Aux Scan(1) are used for inputs from external devices. Example: Aux Scan 1=1C means that average temperature is read from input register 1C (28 in decimal). This parameter is left blank if an aux gauge (DAU) is used (see page 2-34). Aux Scan 2-7 are for future use. Temperature from individual spot elements can be gained by selecting the Ave Temperature box (switches from no to yes).
Individual spot elements are read.
Individual spot elements are not read.
Flow Rate Damping and Integration provide a way of filtering out level deviation to provide more consistent flow rate readings. They should be left as the default values unless advised otherwise by competent personnel.
(1) Aux Scan 1 is reserved for temperature. If an Aux gauge is added temperature is assumed to be read from it and this field is not writable.
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308018EN, Edition 3B September 2007 Enraf Gauges
Position (in decimal) in the FCU internal database.
Aux Scan
The physical (fieldbus) address of the gauge (00-99). A=GPP protocol. B=GPU protocol. The request command to the gauge.
If the check box is selected, individual spot elements are read. Flow Rate
Tank Address determines the gauges position in the internal database of the FCU. It is a number between 0 and 255 which is unique to each gauge configured on an FCU. NOTE! Tank Address corresponds to Pos. in the FCU Properties window in WinSetup, see page 2-4. It is important to keep in mind that in WinSetup Pos. starts at 1, but in the Configuration Tools software, Tank Address starts at 0. That is, if a gauge has Tank Address 2 it corresponds to Pos. 3 in TankMaster. Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used. The following gauge types are available: Enraf 802 Enraf 811 Enraf 854 Enraf 873 Enraf 877
FCU Port is the physical port of the FCU that is used to communicate with the gauge. Gauge Address is the physical (fieldbus) address of the gauge (00-99).
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Type of Instrument depends on which communication protocol the gauge has. If the GPP(1) protocol is used, type A. If the GPU(2) protocol is used, type B. Type of Record is the request command to the gauge. CIU address is the address of the connected CIU (if applicable). Units allow the configuration of level, temperature, density, pressure, volume and mass units which the gauge returns. Recommended setting is AUTO. Aux Scan(3) are used for inputs from external devices: The first field is used for the gauge address on the fieldbus and is usually the same value as in the Gauge Address field. The second field has information on Type of Record, such as: C=average temperature P1=liquid pressure P3=vapor pressure Temperature from individual spot elements can be gained by selecting the Ave Temperature box (switches from no to yes).
Individual spot elements are read.
Individual spot elements are not read.
Flow Rate Damping and Integration provide a way of filtering out level deviation to provide more consistent flow rate readings. They should be left as the default values unless advised otherwise by competent personnel.
(1) (2) (3)
802 and some 811 gauges. 854, 873, 877 and some 811 gauges. Aux Scan 1 is reserved for temperature. If an Aux gauge is added temperature is assumed to be read from it and this field is not writable.
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308018EN, Edition 3B September 2007 Whessoe Gauges
The physical (fieldbus) address of the gauge.
Address (0-15) of the connected Outstation (Whessoe 500 only)
Flow Rate
Not used.
Tank Address determines the gauges position in the internal database of the FCU. It is a number between 0 and 255 which is unique to each gauge configured on an FCU. NOTE! Tank Address corresponds to Pos. in the FCU Properties window in WinSetup, see page 2-4. It is important to keep in mind that in WinSetup Pos. starts at 1, but in the Configuration Tools software, Tank Address starts at 0. That is, if a gauge has Tank Address 2 it corresponds to Pos. 3 in TankMaster. Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used. The following gauge types are available: Whessoe 500 (Outstation) Whessoe 550 (Transmitter 1315) Whessoe ITG 50 (see ITG Configuration (Whessoe) on page 2-47) Whessoe ITG 60 (see ITG Configuration (Whessoe) on page 2-47) Whessoe ITG 70 (see ITG Configuration (Whessoe) on page 2-47)
FCU Port is the physical port of the FCU that is used to communicate with the gauge. Gauge Address is the physical (fieldbus) address of the gauge (0-15 for Whessoe 500 and 0-31 for Whessoe 550).
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The O/S address is the address (0-15) of the connected Outstation. Only applicable for Whessoe 500. Units allow the configuration of level, temperature, density, pressure, volume and mass units which the gauge returns. Recommended setting is AUTO. Flow Rate Damping and Integration provide a way of filtering out level deviation to provide more consistent flow rate readings. They should be left as the default values unless advised otherwise by competent personnel. Motherwell Gauges
Flow Rate
Not used.
Tank Address determines the gauges position in the internal database of the FCU. It is a number between 0 and 255 which is unique to each gauge configured on an FCU. NOTE! Tank Address corresponds to Pos. in the FCU Properties window in WinSetup, see page 2-4. It is important to keep in mind that in WinSetup Pos. starts at 1, but in the Configuration Tools software, Tank Address starts at 0. That is, if a gauge has Tank Address 2 it corresponds to Pos. 3 in TankMaster.
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Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used. The following gauge types are available: MSC 4000 MSC 2800 MSC 2800W MSC 2800TP
FCU Port is the physical port of the FCU that is used to communicate with the gauge. Gauge Address is the physical (fieldbus) address of the gauge. Units allow the configuration of level, temperature, density, pressure, volume and mass units which the gauge returns. Recommended setting is AUTO. Flow Rate Damping and Integration provide a way of filtering out level deviation to provide more consistent flow rate readings. They should be left as the default values unless advised otherwise by competent personnel. GPE Gauges (L&J)
Flow Rate
Not used.
Tank Address determines the gauges position in the internal database of the FCU. It is a number between 0 and 255 which is unique to each gauge configured on an FCU.
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NOTE! Tank Address corresponds to Pos. in the FCU Properties window in WinSetup, see page 2-4. It is important to keep in mind that in WinSetup Pos. starts at 1, but in the Configuration Tools software, Tank Address starts at 0. That is, if a gauge has Tank Address 2 it corresponds to Pos. 3 in TankMaster. Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used. The following gauge types are available: GPE 31422 GPE 31422 Rex GPE 31423 GPE 31423 Metric
FCU Port is the physical port of the FCU that is used to communicate with the gauge. Gauge Address is the physical (fieldbus) address of the gauge. Units allow the configuration of level, temperature, density, pressure, volume and mass units which the gauge returns. Recommended setting is AUTO. Flow Rate Damping and Integration provide a way of filtering out level deviation to provide more consistent flow rate readings. They should be left as the default values unless advised otherwise by competent personnel.
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Copy and Paste a Gauge 1. Right-click on the gauge to bring up the pop-up menu, and select Copy Gauge. This will copy the configuration of the selected gauge (including all aux gauges(1) currently configured on it). NOTE! Only one gauge can be copied at a time. 2. To paste a gauge that has been copied, right-click on the tank you wish to add the gauge to and select Paste Gauge in the pop-up menu. This will paste a copy of the gauge configuration (including all aux gauges(1) currently configured on it). 3. A new branch appears at the bottom of the current tank tree for the pasted gauge. NOTE! A gauge can be pasted more than once.
(1)
See Install an Aux Gauge on page 2-33.
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Delete a Gauge 1. Right-click on the gauge to be deleted and select Delete Gauge in the pop-up menu. 308018EN, Edition 3B September 2007
2. This will delete the settings for the selected gauge (including all aux gauges(1) currently configured on it).
(1)
See Install an Aux Gauge on page 2-33.
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An aux gauge is an additional device with a separate address which is associated with a specific level gauge. There are two options, Saab L/2 (Saab Rosemount Tank Radar IDAU) and Enraf 811. Enraf 811 supports temperature peripherals such as the Enraf 877 Field Interface Unit etc. Add an Aux Gauge 1. To add an aux gauge to a gauge, right-click on the gauge branch to bring up the pop-up menu, and select Add Aux Gauge. A new gauge branch with gauge type None appears under the tank.
2.2.8
Install an Aux Gauge
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Edit an Aux Gauge Saab L/2 - DAU 1. If you need to edit an aux gauge, right-click on the gauge to be edited to bring up the pop-up menu, and select Edit [None]. 308018EN, Edition 3B September 2007
2. The aux gauge configuration window, for the selected aux gauge appears on the right side of the window.
NOTE! The options required when configuring an aux gauge, and the descriptions of configuration items will vary depending on the type of gauge being configured. Data therefore only need be entered in the fields that are enabled. Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used (Saab L/2 or Enraf 811). FCU Port is the physical port of the FCU that is used to communicate with the gauge, e.g. SER8. Register Address is the starting address for polling data and should be set to 1C (28 in decimal) to include temperature from individual spot elements. When an aux gauge is used for temperature input, Aux Scan 1 is left blank (see page 2-23). Slave Address is the Modbus address for the DAU. In this example, the Rex gauge has address 2 which gives the DAU address 102 (66 in hexadecimal). Clicking the OK button will save the configuration of the aux gauge and close the aux gauge configuration window. The gauge type update will also be reflected in the tree view.
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Clicking the Cancel button will ignore any changes made and close the aux gauge configuration window. Enraf 811
NOTE! The options required when configuring an aux gauge, and the descriptions of configuration items will vary depending on the type of gauge being configured. Data therefore only need be entered in the fields that are enabled. Gauge Type is the type of gauge being configured. Only gauges available in the drop-down list can be used (Saab L/2 or Enraf 811). FCU Port is the physical port of the FCU that is used to communicate with the gauge, e.g. SER8. Gauge Address is the physical (fieldbus) address of the Enraf811 gauge. Type of Record is normally C. CIU Address is the address of the CIU for Gauge Type Enraf 811. Clicking the OK button will save the configuration of the aux gauge and close the aux gauge configuration window. The gauge type update will also be reflected in the tree view. Clicking the Cancel button will ignore any changes made and close the aux gauge configuration window.
2.2.9
Save / Open Configuration
To save the current configuration, choose File/Save as in the menu. Enter the name of the configuration file, which is in xml-format. It is recommended to save it in the Config Tool folder which was created during the installation. When starting the Configuration Tools software, the most recent xml-file will open automatically. If you would like to open another file, use the File/Open menu alternative.
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Reference Manual Rosemount Tank Radar REX 2.2.10 Downloading FCU Configuration
Once the FCU configuration is complete it will need to be downloaded to the FCU. Make sure that the computer you are using is connected to the FCU via an Ethernet network or crossed Ethernet cable. Downloading a full config will download the FCU port configuration and the FCU gauge configuration to the internal database of the FCU. 1. Right-click on the FCU you wish to download to and the pop-up menu appears.
2. Select Download To Master (or Download To Slave if you want to download to a slave FCU) and then Full Config. The port config will start downloading and a progress bar will appear showing the port download progress to the FCU. Then the gauge config will start downloading and the progress bar will show the gauge download progress to the FCU. During this process, PC Link sometimes hangs. To restart PC Link, see Restarting PC Link on page 2-39. During the download you will therefore see two progress bars appear. The first is showing the progress of the port download, and the second is showing the progress of the gauge download. When the download has completed a message box will be displayed confirming the successful download. It is also possible to download part of the configuration to the FCU: Only download port configuration. It is used when you have made changes to the port configuration but not to the gauge configuration.
NOTE! If changes has been made to the port configuration, the FCU must be restarted. Only download gauge configuration. It is used when you have made changes to the gauge configuration but not to the port configuration.
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The configuration of an FCU can also be transferred from an FCU to a computer. If you want to check the configuration or if you would like to make a change, it is a way to make sure the file contains the current FCU configuration. Make sure that the computer you are using is connected to the FCU via an Ethernet network or crossed over Ethernet cable. NOTE! Uploading a configuration will overwrite any configuration you currently have for the FCU on your computer. Uploading a full config will upload the FCU port configuration and the FCU gauge configuration from the FCU. 1. To upload the full configuration from an FCU, right-click on the FCU you wish to upload from and the pop-up menu appears.
2.2.11 Uploading FCU Configuration
2. Select Upload From Master (or Upload From Slave if you want to upload from a slave FCU) and then Full Config. The port config will start uploading and a progress bar will appear showing the port upload progress to the FCU, then the gauge config will start uploading and the progress bar will show the gauge upload progress to the FCU. When the upload is complete a message box will be displayed confirming the successful upload. It is also possible to upload part of the configuration to the FCU: Only upload port configuration. Only upload gauge configuration.
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Reference Manual Rosemount Tank Radar REX 2.3 PC LINK

PC Link is a tool to find out the FCU name and IP address. It is a program that runs as a Windows service and allows a computer to communicate with an FCU (the same connection possibilities apply as described on page 2-10). PC Link lists the names and IP addresses of all FCUs and PCs visible on the network. It also provides a way of checking if an FCU is available on the network for downloading/uploading. 1. To launch PC Link from the FCU Configuration Tools, right-click on any FCU to bring up the pop-up menu, and select PC Link.
A command window will appear listing all devices visible on the network. If the state is Up the device is available. If the state is Down (device turned off) or if the device is not listed(1), it is not available.
Alternatively, PC Link can be run from any Windows command prompt by typing pcldir, or alternatively pcldir-ea for a more advanced listing.
(1)
If the device is not listed, restart the service PC Link.
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To restart the service PC Link, do the following:
2.3.1
Restarting PC Link
Start> Settings> Control Panel> Administrative Tools> Services
1. Open the Services utility (located in the computers Control Panel under Administrative Tools).
2. Right click the service PC Link for Windows, and select Restart.
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Reference Manual Rosemount Tank Radar REX 2.4 CHANGING IP ADDRESS / FCU NAME
When configuring the FCU with the Configuration Tools software, it is required that the PC and the FCU has the same network ID which sometimes requires a change of IP address. Changing IP address and / or changing FCU name is done with a terminal emulation program such as Hyper Terminal. The FCU has to be configured with a unique IP Address. The FCU has a configured Host / Target(1) name, used by PC Link as a means of unique identification of each device. Where more than one FCU is installed on the same network the Host/Target names need to be unique to each FCU.
2.4.1
Establishing Contact with the FCU
1. Connect to the FCU Engineering port, marked SER4 on the FCU 2165 and TERM on the FCU 2175. A standard null modem cable can be used. 2. Start up Hyper Terminal in Windows (Accessories/Communication/Hyper Terminal). 3. Enter a name for the connection e.g. FCU(1). This name can be recalled later to avoid having to re-configure the connection.
(1)
This name must also be used in the Configuration Tools software.
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4. Set the Connect using drop-down list to one of the available communication ports.
5. Press OK.
6. Set the communication parameters to: 9600 Baud 8 data bits No Parity 1 stop bit Flow Control -> None
7. Press OK. 8. In the Hyper Terminal window press the Return key. You should see a prompt. This prompt is being generated by the command line interpreter of the OS-9 operating system embedded within the FCU. 9. Press the reset button of the FCU. You should be able to see various parameters listed, such as Station Name, IP Address, Broadcast Address, Default Gateway and Subnet Mask.
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Reference Manual Rosemount Tank Radar REX 2.4.2 Entering Configuration Mode
From here it is for instance possible to change: Name of the FCU IP Address 308018EN, Edition 3B September 2007
1. To enter configuration mode you need to press the reset button five times in quick succession. After the second reset you will see the boot message followed by:
Reset Count:2
For every reset thereafter the Reset Count will increment by one. When the count reaches five, do not reset again. The FCU will now present a list of choices. 2. Enter rc (Reconfigure System) followed by Carriage Return. The current configuration, including the name and IP address of the FCU will be displayed. IMPORTANT: When in this mode extreme care should be used as incorrect settings may cause the FCU to malfunction. Ensure you follow the next steps very carefully. 3. At the question: Do you want to set default values? (y/n/f/q) Press n (No) followed by Carriage Return. 4. For the following questions press n (No) followed by Carriage Return. Do you want to reconfigure continuous confidence test? (y/n/f/q) n Do you want to disable the debugger? (y/n/f/q) n Do you want to enable debugger boot staging? (y/n/f/q) n Do you want to enable the boot menu? (y/n/f/q) n Do you want to enable the software watchdog? (y/n/f/q) n Do you want to change ethernet address? (y/n/f/q) n Do you want to reconfigure the serial port baud rates? (y/n/f/q) n Do you want to reconfigure CPM interrupt parameters? (y/n/f/q) n
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Reference Manual
Do you want to reconfigure SLAVE CPM interrupt parameters? (y/n/f/q) n Do you want to reconfigure the IP EXP IRQ's? (y/n/f/q) n Do you want to reconfigure the IP EXP clock? (y/n/f/q) n Do you want to reconfigure the amount of boot RAM? (y/n/f/q) n Do you want to reconfigure the flash block erase limit? (y/n/f/q) n 5. At the following question answer y (Yes). Do you want to reconfigure the Host and Target names? (y/n/f/q) y 6. The following or similar will be displayed: Target name is "FCU", Host name is "FCU" Target name: Type in the required Target Name (maximum 8 characters). This is the same name that will need to be configured in the FCU Configuration Tools, see page 2-15. Press Carriage Return. 7. The following prompt will appear: Host name: Type in the same name as the Target Name and press Carriage Return. 8. At the following question answer y (Yes): Do you want to reconfigure the Internet addresses? (y/n/f/q) y 9. The following or similar will be displayed: Internet address is 194.75.170.235, Internet broadcast address is 194.75.170.255 Internet address:(n.n.n.n/q): Enter the required IP Address (Internet address) at the prompt followed by the Broadcast address. The Broadcast address should be set the same as the IP Address apart from the last field which can be set to 255. Example: Internet address:(n.n.n.n/q): 194.75.170.60 Internet broadcast address:(n.n.n.n/q): 194.75.170.255 10. Answer n (No) to the following question: Do you want to reconfigure the boot drivers? (y/n/f/q) n 11. A summary of the configuration will follow: Continuous confidence tests are disabled The debugger is enabled, debugger boot staging is disabled The boot menu is disabled, software watchdog is disabled The ethernet address is 00:80:FB:05:05:A5 Baud rates: console port = 9600, comms port = 9600 CPM base interrupt vector is 224 and interrupt level is 4 SLV base interrupt vector is 192 and interrupt level is 4 IP EXP IRQ's : C0 = 1, C1 = 1, D0 = 1, D1 = 1, E0 = 1, E1 = 1, F0 = 1, Section 2. Configuration
2-43

F1 = 1 IP EXP clock : 8MHz There is 4Mb of boot RAM enabled A maximum of 15 x 128K byte flash blocks may be erased Target name is "FCU2165-1", Host name is "FCU2165-1" Internet address is 194.75.170.60, Internet broadcast address is 194.75.170.255 The current boot driver priority is: 1 ROM Is this the configuration you want? (y/n/q) (y)es will reconfigure and restart the system. (n)o will restart this reconfiguration program. (q)uit will return you to the boot driver menu. At this final question, if everything is OK, enter y followed by Carriage Return. This will re-boot the FCU.
2.5 CONFIGURATION FOR REDUNDANCY
The two FCUs should be configured the same except for their PC-Link Names and Network IP Addresses. Both will have the same Port Configuration, and both will have the same field devices or gauges configured. The FCUs communicate operational status information with each other via a dedicated RS 232 serial link. This control link may be configured on any available serial port of the FCUs. When downloading configuration information or changes to the FCUs, it is important to remember to download the same settings to both units. It is not important which FCU is selected as the Master and which as the Slave; this only sets the initial operation condition after downloading. Later operation will be determined by the FCUs.
2-44
Reference Manual

When you would like to make a profile scan (temperature/density/water/datum plate dip) there are a number of gauge commands within WinSetup which can be used. 1. Right-click on the FCU in the WinSetup workspace and choose Properties. Click on the Gauge Commands and choose Profile Scan.
2.6 COMMANDS FOR SERVO GAUGES
Figure 2-1. Example: The displacer position is at 10 m. A temperature scan is required, 1 m from the bottom of the tank up to 7 m height, in three measurement intervals.
2-45

Profile Type is the decimal value which corresponds to the binary value gained from the table below:
bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 0=Tank Profile 1=Interface Profile 0=Downwards Scan 1=Upwards Scan 0=Exclude Water Level Dip 1=Include Water Level Dip with Profile Scan. 0=Exclude Datum Level Dip 1=Include Datum Level Dip with Profile Scan 0=Include Temperature Profile Scan 1=Exclude Temperature Profile Scan 0=Include Density Profile Scan 1=Exclude Density Profile Scan Not used - set to 0 0=Profile Scan Limit Levels, use absolute positions. 1=Profile Scan Limit Levels, use relative positions.
Example: A temperature dip=10100000 (binary) <=> 160 (decimal). Profile Lower Limit Level (mm): distance from displacer position to the end/lower position (if downwards scan). Example: 10000-1000=9000 mm. 0 means the value pre-configured in the gauge is used. Profile Upper Limit Level (mm): distance from displacer position to the start/upper position (if downwards scan). Example: 10000-7000=3000 mm. 0 means the value pre-configured in the gauge is used. Profile Interval: 0 means the value pre-configured in the gauge is used. 1-64: Number of Profile Level Positions. 65: Profile Level Interval (mm). 2. Click the Execute button to perform the scan.
2-46
Reference Manual

The following step is used if a Whessoe ITG 50, 60 or 70 gauge is connected to an FCU port. NOTE! Unlike the rest of the FCU gauge configuration, the ITG Configuration does not download/upload to the FCU but instead directly communicates with the gauge. Any settings altered will affect the gauge directly. 1. If gauge type is set to an ITG gauge, click the advanced button on the gauge configuration window. ITG gauge must be reflected in the tree view before entering the advanced mode.
2.7 ITG CONFIGURATION (WHESSOE)
2. The ITG configuration window appears. The ITG Config tab contains most of the configuration items for the ITG. While the ISH tab contains the configuration items of the ISH.
2-47

NOTE! Some of the items may be disabled depending on the type of ITG gauge being configured.
2.7.1 2.7.2
Downloading ITG Config Uploading ITG Config
Clicking the download button will download the ITG configuration settings to the ITG gauge. Clicking the upload button will upload the current configuration settings from the ITG gauge.
2-48
Reference Manual
Section 3
Interfacing to Whessoe Gauges

3.1 3.2 3.3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Commissioning The FCU2165/2175 . . . . . . . . . . . . page 3-3
3.1 INTRODUCTION
This chapter covers the main steps when interfacing Whessoe gauges to the Rosemount FCU2165/2175. It is not intended as a detailed protocol description of the Whessoe protocol nor is it a detailed explanation how to install, configure and troubleshoot Whessoe gauges. For detailed instructions on Whessoe Gauges, refer to the original Whessoe Installation and Maintenance instructions. The FCU2165/2175 supports Whessmatic 500 and Whessmatic 550.
3.2 GENERAL INFORMATION 3.2.1 Field Transmitters
This chapter gives an product overview and how the products interconnect with each other. There is a wide variety of Whessoe gauging instruments and transmitters. The supported electrical interface for WM500 and WM550 is a digital 20mA Current Loop. The WM 500 pre-dates WM550. WM500 is associated with the following gauges and instruments: Fig. 1071(1) Outstation - Fig. 1311 Transmitter - Fig. 1141 High Pressure Servo Gauge - Fig. 2006 Mechanical Float Gauge The device talking WM500 protocol is the Fig. 1071 outstation. WM550 is associated with the following gauges and instruments: Fig. 1351 Transmitter - Fig. 1140 Servo Gauge - Fig. 1141 High Pressure Servo Gauge - Fig. 2006 Mechanical Float Gauge ITG 50 ITG 60 ITG 70
(1)
Fig. XXX refers to designated Whessoe drawings
Reference Manual Rosemount Tank Radar REX 3.2.2 Electrical Interface

The electrical interface to the Whessoe gauges is based upon a digital Current loop. In normal circumstances, the standing current is set to a nominal 20mA. The current is set by adjusting a voltage source in the MASTER device. When transmission takes place, the current is modulated at the configured baud rate between 0mA and the standing current. Although the standing current is nominally quoted as 20mA it is quite common to find that reliable communication is only possible at some other setting. Normally a range of 13mA to 30mA is used to get a reliable communication. The FCU2165/2175 has been designed to interface with the electrical interface of the Whessoe gauge using an integrated Current Loop (C/L) interface. The integrated C/L interface design for the FCU2165/2175 has a limitation on the maximum output voltage (48 VDC) available to drive the Current loop. If the Data Loop contains a lot of transmitters and/or the Data Loop is very long the available output voltage may be insufficient to drive the Loop. In this case the external DLIC interface should be used (Umax: 70 VDC). Where the FCU2165/2175 and/or DLIC are replacing an existing system, the standing loop voltages of the system being replaced e.g the Whessoe DACS, Whessoe Fig. 1097 (mini receiver) or Fig. 1098 should be measured whilst doing the site survey. This information can subsequently be used to select the correct device.
3.2.3
Loop Architecture
The Whessoe Loop is a 2 wire serial loop and is based upon a single MASTER multiple SLAVE configuration. The FCU2165/2175 is the MASTER that initiates all communication. The SLAVE device are the tank transmitters. The FCU2165/2175 device also provides the Current Loop power supply. The WM550 protocol allows for up to 32 devices. Each data loop can therefore accommodate up to 32 devices. Each device is configured with a unique address in the range 0 to 31.
3.2.4
Communication Parameters
The data bits, parity setting and stop bits are fixed at: 8 Data Bits. EVEN Parity 1 Stop Bit 150 300 600 1200 1800 2400
The available baud rates are:
Earlier models of Whessoe gauges have the baud rate set by links on the communications board in the Outstation or Transmitter. The FCU2165/2175 must be set to use the same baud rate as the Outstations / Transmitters on the Loop.
3-2
Section 3. Interfacing to Whessoe Gauges
Reference Manual

Later Fig. 1315 Transmitters and ITG are provided with an automatic baud rate detection mechanism, which will attempt to lock on to the baud rate used on the Loop. The FCU2165/2175 should be set to use the desired baud rate, suitable for the length of the Loop and the number of Transmitters on it. Where possible, the baud rate of the existing system should be determined before decommissioning the existing Loop Master.
3.3 COMMISSIONING THE FCU2165/2175 3.3.1 Preparation
This chapter describes how to configure the FCU2165/2175 for communication to the Data Loop. Prior to undertaking this work the following data will be required: 1. The Baud Rate of the Whessoe Data Loops. 2. The number of transmitter on each Loop. 3. The Gauges Type and Address of each gauge on each Loop. 4. The output voltage at standing current from existing MASTER. This information needs to be entered through the FCU configuration tools, see Configuration Tools Software on page 2-10. Setting the Whessoe loop current There are two general techniques to set the Loop current: General procedure: increase the Loop Voltage in steps until you get reliable communication. Alternative procedure: use a meter to set the loop current to a precise value.
General Procedure Ensure the Field Loop is disconnected. The Rx LED should be on, the Tx LED should be flashing periodically. Adjust the Loop output voltage to a minimum. Connect the Field Loop. The Rx LED should still be on, the Tx LED should be flashing periodically. Increase the Loop Voltage until the Rx LED goes off and/or starts to flash periodically. Then slowly increase the Loop Voltage until the Rx and Tx LEDs flash consistently with no gaps. Check that data is being displayed in TankMaster.
If any tanks continue to give communication problems and the field transmitter is working properly, increase the Loop current in small steps until the problems disappear. If by increasing the Loop Voltage the Rx LED does not go off or starts to flash, there may be insufficient loop voltage to drive the loop or possibly a problem with the interface and/or data loop.
3-3

Alternative Procedure Alternatively, if you are replacing an existing Whessoe interface unit do the following. Measure the output voltage of the existing unit when the current is at standing value (host communication stopped). Connect the current loop to the FCU2165/2175 Whessoe port and adjust the voltage to the same level as measured on the replaced unit. 308018EN, Edition 3B September 2007
3-4
Reference Manual
Index
A
Aux Gauge CIU Address . . . . . . . . . . 2-35 Enraf 811 . . . . . . . . . . . 2-35 FCU Port . . . . . . . . 2-34, 2-35 Gauge Address . . . . . . . . 2-35 Gauge Type . . . . . . 2-34, 2-35 Register Address . . . . . . . 2-34 Saab L/2 . . . . . . . . . . . . . 2-34 Slave Address . . . . . . . . . 2-34 Aux Scan . . . . . . . . . . . 2-24, 2-26 Ave Temperature . . . . . 2-24, 2-26 FCU Configuration tool Add Aux Gauge . . . . . . . . 2-33 Add FCU . . . . . . . . . . . . . 2-14 Add Gauge . . . . . . . . . . . . 2-21 Add Site . . . . . . . . . . . . . . 2-12 Add Tank . . . . . . . . . . . . . 2-18 Copy Gauge . . . . . . . . . . . 2-31 Copy Tank . . . . . . . . . . . . 2-19 Delete Gauge . . . . . . . . . . 2-32 Delete Tank . . . . . . . . . . . 2-20 Download To Master . . . . 2-36 Edit Aux Gauge . . . . . . . . 2-34 Edit FCU . . . . . . . . . . . . . 2-15 Edit Gauge . . . . . . . . . . . . 2-21 Edit Site . . . . . . . . . . . . . . 2-13 Edit Tank . . . . . . . . . . . . . 2-18 Enraf Gauges . . . . . . . . 2-25 GPE Gauges . . . . . . . . . 2-29 Installation . . . . . . . . . . . . 2-11 Motherwell Gauges . . . . 2-28 Overview . . . . . . . . . . . . . 2-10 Paste Gauge . . . . . . . . . . 2-31 Paste Tank . . . . . . . . . . . . 2-19 Saab Gauges . . . . . . . . . . 2-23 Save/Open . . . . . . . . . . . . 2-35 Uninstall . . . . . . . . . . . . . . 2-11 Upload From Master . . . . 2-37 Whessoe Gauges . . . . . 2-27 FCU Model . . . . . . . . . . . . . . . 2-15 FCU Port 2-24, 2-25, 2-27, 2-29, 2-30 Flow Rate 2-24, 2-26, 2-28, 2-29, 2-30
M
Master FCU Name . . . . . . . . .2-15 Motherwell Gauges . . . . . . . .2-28
O
O/S address . . . . . . . . . . . . . .2-28 Outstation address . . . . . . . . .2-28
P
PC Link . . . . . . . . . . . . . . . . . .2-38 Restart . . . . . . . . . . . . . . .2-39 Port . . . . . . . . . . . . . . . . . . . . .2-15 Port Configuration Drivers . . . . . . . . . . . . . . .2-17 Power Connection . . . . . . . . . .1-10 Profile Interval . . . . . . . . . . . . .2-46 Profile Lower Limit Level . . . . .2-46 Profile Type . . . . . . . . . . . . . . .2-46 Profile Upper Limit Level . . . . .2-46
C
Changing FCU Name . . . . . . . 2-40 Changing IP Address . . . . . . . 2-40 CIU address . . . . . . . . . . . . . . 2-26 Comms Parameters . . . . . . . . 2-16 Configuration Overview . . . . . . . . . . . . . . 2-1 TankMaster WinSetup . . . . 2-2 Configuration Mode . . . . . . . . 2-42
R
Red LED . . . . . . . . . . . . . . . . . 1-11 Redundancy . . . . . . . . . . . . . .2-44 Reset Button . . . . . . . . . . . . . . 1-11
D
Download FCU Configuration . 2-36 Download To Master . . . . . . . 2-36 Driver . . . . . . . . . . . . . . . . . . . 2-15
S
Saab Gauges . . . . . . . . . . . . .2-23 Saab L/2 . . . . . . . . . . . . . . . . .2-34 Servo Gauges Gauge Commands . . . . . .2-45 Slave FCU Name . . . . . . . . . .2-15 System Requirements . . . . . . . 2-11
E
Engineering Port . . . . . . . . . . . 1-11 Enraf 811 . . . . . . . . . . . . . . . 2-35 Enraf Gauges . . . . . . . . . . . . 2-25 Ethernet Port . . . . . . . . . . . . . 1-11
F
FCU 2165 Field Terminations . . . . . . 1-10 Functional Drawing . . . . . . 1-3 Ports . . . . . . . . . . . . . . . . . 1-4 FCU 2175 Field Interface Modules . . . 1-8 Field Terminations . . . . . . 1-10 Modules . . . . . . . . . . . . . . . 1-5 Number of Supported Devices 1-9 FCU address . . . . . . . . . . . . . 2-24
Gauge Address . 2-24, 2-25, 2-28, 2-29, . . . . . . . . . . . . . . . . . . . . 2-30 Gauge Type 2-24, 2-25, 2-27, 2-29, 2-30 GPE Gauges . . . . . . . . . . . . 2-29 Green LED . . . . . . . . . . . . . . . 1-11
H
Hyper Terminal . . . . . . . . . . . . 2-40
I
ITG Configuration . . . . . . . . . . 2-47
Tank Address 2-23, 2-25, 2-27, 2-28, 2-29 TankMaster WinSetup . . . . . . . .2-2 Communication Protocol . .2-2 Gauge Commands . . . . . .2-45 Install FCU . . . . . . . . . . . . .2-3 Install Tank . . . . . . . . . . . . .2-6 Type of Instrument . . . . . . . . .2-26 Type of Record . . . . . . . . . . . .2-26
Units 2-24, 2-26, 2-28, 2-29, 2-30

Upload FCU Configuration . . .2-37 Upload From Master . . . . . . . .2-37
W
Whessoe Gauges . . . . . . . . 2-27
Whessoe ITG 50, 60 or 70 . 2-47
Index-2
Reference Manual
Rosemount TankRadar REX may be protected by one or more of the following U.S. Patent Nos. xxx and other patents issued or pending in the U.S. and other countries. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. HART is a registered trademark of the HART Communication Foundation. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. AMS Suite is a trademark of Emerson Process Management. FOUNDATION is a trademark of the Fieldbus Foundation. All other marks are the property of their respective owners.
Emerson Process Management Rosemount Tank Gauging Box 130 45 SE-402 51 Gteborg SWEDEN Tel (International): +46 31 337 00 00 Fax (International): +46 31 25 30 22 E-mail: sales.srt@emersonprocess.com www.rosemount-tg.com
2007 Rosemount Tank Radar AB. All rights reserved.

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Reference Manual

308018EN, Edition 3B September 2007

Rosemount Tank Radar REX

Rosemount Tank Radar REX Tank Gauging System

Specific FCC Requirements (USA only)

Cover Photo: Cover_Picture.tif

Rosemount Tank Radar REX

2.3 2.4 2.5 2.6 2.7

Reference Manual Rosemount Tank Radar REX

Uploading ITG Config. . . . . . . . . . . . . . . . . . . . . . . . 2-48

SECTION 3 Interfacing to Whessoe Gauges

Rosemount Tank Radar REX

Description of FCU 2165/2175

Reference Manual Rosemount Tank Radar REX

Current Loop Current Loop

32 256 (via 16 outstations)

The FCU 2165 can replace an Enraf Microlect or CIU unit.

Limitation in the FCU database. Limitation in the Rosemount TankMaster Server.

Section 1. Description of FCU 2165/2175

Rosemount Tank Radar REX

1.2 FCU 2165

Electrical Interface Modules & Field Isolation Modules

Field Terminations Ser 2-12 ports

Section 1. Description of FCU 2165/2175

Reference Manual Rosemount Tank Radar REX 1.2.1 Ports

Figure 1-2. Electrical Circuit Board Layout.

Table 1-2. Communication ports

Section 1. Description of FCU 2165/2175

Rosemount Tank Radar REX

1.3 FCU 2175

Figure 1-3. FCU 2175 Interior.

Ethernet Port Cooling Fan Engineering Port I/O Modules

Serial I/O Expansion Module (with 4 I/O Modules)

Section 1. Description of FCU 2165/2175

Reference Manual Rosemount Tank Radar REX

Field Interface Modules

Field Interface Carrier Module(s)

CH 1-8, for 24 and 32 serial channels

CH 9-16, for 24 and 32 serial channels

Power Supply Module

Serial I/O Expansion Module (only for 24 and 32 serial channels)

CH 1-8, for 8 and 16 serial channels

Field Interface Carrier Module

Field Interface Carrier Module

Field Interface / Isolation Modules for 16 serial channels

Section 1. Description of FCU 2165/2175

Rosemount Tank Radar REX

Processor Module and Serial I/O Module

Figure 1-5. A. Processor Module. B. I/O Module. A

Figure 1-6. Serial I/O Expansion Module.

Section 1. Description of FCU 2165/2175

Field Isolation Module

Figure 1-8. Field Isolation Module.

Section 1. Description of FCU 2165/2175

Rosemount Tank Radar REX

Number of Supported Devices

Figure 1-9. Front panel with communication LEDs.

Section 1. Description of FCU 2165/2175

Reference Manual Rosemount Tank Radar REX 1.3.6 Rear Panel

Run LED Error LED

N x Host/Field Terminations N x Transmit/Receive LEDs (N can be 8, 16, 24 or 32)

Ethernet Engineering Port, RS 232 (TERM)