F L
Fasteners........................................................ 6-10 Lighting system....................................... 279-285
Final drive unit, drive shaft and Liquid cooling system ............................. 309-322
universal joint ....................................... 368-373 cooling fan, shroud and fan duct .......... 313-314
Frame and body....................................... 411-419 cooling system check....................................310
footpegs................................................. 414-416 hoses ..................................................... 320-322
front fender ................................................... 418 hose and hose clamps............................ 309-310
head side covers ............................................ 414 pressure check .............................................. 310
seats....................................................... 411-413 radiator ................................................. 310-313
sidestand ............................................... 417-418 thermostat and housing ......................... 314-316
side covers ............................................ 413-414 water pump ........................................... 316-320
Front suspension and steering............ 41, 323-360 Lubricants ................................................... 10-11
front forks ............................................. 348-358 Lubrication, maintenance and tune-up ......... 44-90
fronthub ............................................... 327-331 battery....................................................... 50-54
front wheel ............................................ 323-327 battery, installation new.................................. 54
handlebar .............................................. 337-343 battery, electrical cable connectors ........... 54-55
steering head and stem.......................... 343-346
periodic lubrication................................... 55-63
steering head bearing races ................... 346-348
periodic maintenance ................................ 63-76
tires ....................................................... 332-333
pre-checks.......................................................48
tires, changing....................................... 333-337
routine checks ........................................... 44-48
tires, repairs................................................... 337
service intervals ........................................ 48-49
wheels ................................................... 331-332
tires and wheels ........................................ 49-50
Fuel, emission control and
exhaust systems .................................... 219-249 tune-up...................................................... 76-88
assembly ............................................. 220-222
carburetor adjustments ....................... 235-237
crankcase breather system (U.S. only) . . . . 243
M
evaporative emission control system Maintenance, periodic................................. 63-76
(California models only)................... 243-245 Manual organization ...................................... 1-2
exhaust system.................................... 245-247 Master cylinder ....................................... 183-190
fuel pump ........................................... 241-243 front ...................................................... 393-396
fuel shutoff valve and filter ................ 240-241 Mechanic's tips .......................................... 24-26
o Supplies, expendable ........................................ 12
Oil pump.................................................. 141-142 Swing arm................................................ 373-378
Oil seals ....................................................... 29-30 Switches .................................................. 285-294
Operating requirements..................................... 35
T
P Thermostat and housing........................... 314-316
Parts replacement................................................ 6 Threadlock................................................... 11-12
Pistons and piston rings ........................... 135-141 Throttle cable replacement....................... 237-238
Pre-checks......................................................... 48 Tires............................................. 49-50, 332-333
Precision measuring tools............................. 19-22 changing................................................ 333-337
Pressure check..................................................310 repairs............................................................337
Primary drive gear ................................... 142-147 Tools
basic hand ................................................. 13-19
R precision measuring .................................. 19-22
Radiator ................................................... 310-313 special ....................................................... 22-23
Rear brake pedal and linkage...................404-409 Torque specifications.......................................... 6
Rear cylinder head cover and Transistorized ignition system ................. 261-265
camshaft ................................................ 102-109 Transmission ..................................... 39,203-213
Rear drum brake ......................................401-404 external gearshift mechanism ............... 198-203
Rear suspension and final drive ...............361-380 internal gearshift mechanism................. 213-218
final drive unit, drive shaft and Troubleshooting........................................... 34-43
universal joint....................................... 368-373 brake problems................................................41
rear hub ................................................. 363-368 carburetor........................................................41
rear wheel.............................................. 361-363 clutch...............................................................39
shock absorbers ..................................... 378-379 electrical problems .................................... 39-41
swing arm.............................................. 373-378 engine checks............................................ 35-37
Riding safety..................................................... 30 engine lubrication...................................... 38-39
Rocker arm assemblies ............................ 111-114 engine noises...................................................38
Routine checks.............................................44-48 engine performance................................... 37-38
RTV gasket sealant ............................................11 engine principles .............................................91
excessive vibration..........................................41
s front suspension and steering ..........................41
instruments......................................................35
Safety first ....................................................... 2-3
operating requirements ....................................35
Seats ........................................................ 411-413
transmission ....................................................39
Secondary gear assembly......................... 147-151
Tune-up ....................................................... 76-87
Service engine in frame ...............................91-93
hints............................................................... 3-5
intervals..................................................... 48-49 V
Shock absorbers....................................... 378-379 Valves and valve components.................. 125-135
Sidestand .................................................417-418 Vibration............................................................41
Slave cylinder.......................................... 190-194 Voltage regulator/rectifier........................ 254-255
Special tools ................................................ 22-23
Starter w
clutch and gears..................................... 276-278 Water pump ............................................. 316-320
relay ...................................................... 278-279 Wheels
system ................................................... 265-267 rear hub ................................................. 363-368
Steering head and stem............................ 343-346 rear........................................................ 361-363
Steering head bearing races .....................346-348 Wiring diagrams ...................................... 423-439