Manual

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Operation of the UPS controller at user and configurator level

(Release 3.0)

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Manual Table of contents

1 2 General description 1.1 Introduction

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3 3 4 4 4 5 5 9
9 10 10 12 13 13 14 14 16

Mimic diagram 2.1 Main menu 2.2 Log IN / OUT 2.3 Operator assistant 2.4 Messages / Clearing the event store 2.5 Configuration
2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.5.9 Station type Date / Time Remote contacts Modem / SMS Configuration (optional) Configure GSM modem SMS Events (optional) Remote control via serial interface and modem Display panel Screen saver

2.6 2.7 2.8

Maintenance intervals Menu overview

2.7.1 2.8.1 2.8.2 2.8.3 2.8.4 2.8.5 2.8.6 2.8.7 2.8.8 2.8.9 Device ID Switching operations Rectifier status Nominal values / Supervision settings Calibration of measuring values at PCB change Boost charge configuration (Option) Temperature tracking (Option) Battery-Test (Option) Special charge (Option) Battery current ripple supervision Switching operations INV.-Status Nominal values / Supervision settings Calibrating measuring values at PCB change Status changes Bypass status Nominal values / Supervision settings Calibrating of measuring values at PCB change

16 17
17

Rectifier configuration

18
18 19 20 22 22 23 24 30 31

2.9

Configuration of the inverter

2.9.1 2.9.2 2.9.3 2.9.4 2.10.1 2.10.2 2.10.3 2.10.4

31
32 32 33 34

2.10 Bypass Configuration

35
35 35 36 37

3 4 5 6

Access rights to configuration menus Menu structure List of signals Maintenance

37 38 42 47

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Manual 1 General description

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Note: All screen views in this document are typical examples. Real values and displayed softkeys can vary according to the operating mode and the type of plant. 1.1 Introduction

The equipment is operated by touching the operating unit display panel. Most of the equipment parameters and equipment status indications can be displayed and changed in this way. The basic display panel layout is as follows:
Company logo Energy flow marked in blue User logged-on as System time

Start button for operator assistant

Gustav Klein

08:33:41 07.01.03 User config.

?
= = ~

Softkeys for changing status

A functional module can be selected by touching its symbol. A blue frame indicates that the module has been selected.

A flashing red mark down right indicates a failure

Measured values and utilization bar diagrams can also be displayed. Failures affecting the flow of energy are shown in red.

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Manual 2 Mimic diagram

2.1 Main menu

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Gustav Klein
Rectifier operation and status Inverter op and status Bypass operation and status

08:33:41 07.01.03 User config.

~ =

= ~

log IN / OUT

event store

configuration

mainten.intervals

overview

User log on with passowrd enquiry

Event store displayed

is

Configuration of screen, remote signals and the modem

Set the maintenance intervals

Overview available operating levels

of

2.2

Log IN / OUT

Access to the controller for operating, configuring and servicing purposes is restricted by password. The 3-stage password system (User/Configurator/Service) ensures that only authorized access to the control facilities is possible. Configuration menus and softkeys to which access has not been authorized are not displayed at all. Softkey bar on the log-in/ out screen.

esc

Log out

Login user

Login conf.

Login service

Password change

Operator is currently logged in as user.

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After "password change" has been selected, first the old password must be entered and then the new password twice. A delay can be set for an automatic forced log out after the last entry (0 = no automatic log out).

The default passwords are: User level: Configurator level: EGB EGB

The operator-level password can be reset to EGB at the configuration level. The service log-on is reserved for the staff. 2.3 Operator assistant

When the operator assistant is called up on the softkey with the question mark, the operator will receive concrete instructions for a start-up or shut-down. The interactive guide recommends the next useful action and monitors its execution. The execution of the switching actions, however, always remains in the hands and responsibility of the operator. 2.4 Messages / Clearing the event store

The event store can hold 512 event messages in a ring store. The latest event message then overwrites the oldest event message. The events are classified in the following stages of urgency: User: Hint: Warning: Alarm: Operator triggers an event. A condition has changed. Abnormal condition not adversely affecting the loads. Critical fault.

The event messages are registered with a time resolution of 4 ms. A sequential event number, the time of the event, the type of event and the event text are stored for every event message. The configurator is authorized to clear and configure the event message display. In this view individual event categories can be suppressed.

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Manual
No. 0001 Time 11:26:00:952 07.01.03

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Type Text

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OperationEvent message store cleared

Return

Configuration

Paging through the event message store

Press "config." and the following softkeys will appear:

Return

Filter

Serial print

clear

Switch over to filter menu

Output event message store on serial port

Clear the event message store

Key panel for filter configuration.

Return

Alarm

Warning

Hint

User

Filter to determine which type of event message is displayed.

Table of the possible event messages:

CAN: Interface rect. ok CAN: Interface rect. fault CAN: Interface inv. ok. CAN: Interface inv. fault CAN: Interface bypass ok CAN: Interface bypass fault CAN: bus: ok CAN: bus: warn CAN: bus: bus-off Operating unit successfully started Event store cleared Rect: manual ON Rect: manual OFF Rect: ON Rect: OFF Rect: Mains ok. Rect: Mains fault Batt: manual boost charge ON Batt: manual boost charge OFF Batt: automatic boost charge ON Batt: automatic boost charge OFF Batt: Boost charge active Batt: Boost charge finished Batt: manual equal. charged ON Batt: manual equal. Charged OFF Hint Alarm Hint Alarm Hint Alarm Hint Warning Alarm Hint User User User Hint Hint Hint Warning User User Hint Hint Hint Hint User User

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Batt: Equalizing charge active Batt: Equalizing charge finished Rect: PS overtemp. warning Rect: PS overtemp. Switch-off Rect: PS temp. sensor fault Rect: Stop Rect: Stop Reset Rect: DC overvoltage Rect: No DC overvoltage Rect: Batt. voltage low. Rect: Voltage level reached Batt: Deep discharge warn Batt: Deep discharge Rect: Batt. available RECT: fuse fault RECT: fault RECT: fault eliminated RECT: manual remote controlled RECT: Remote ON RECT: Remote OFF RECT: Overload RECT: Overload shutdown RECT: Ripple current RECT: Ripple current shutdown Batt:volt. below RECT volt. Login configuration Login service Logoff config./service Summertime ON Summertime OFF Batt: fan fault Batt: Temperature sensor fault Batt: Temperature sensor ok Batt: Temperature too low Batt: Temperature too high Batt: Temperature ok. Batt: Test started Batt: Test manual aborted Batt: Test in progress Batt: Capacity adequate Batt: Cap. Not adequate Batt: Test aborted Batt: Voltage level reached Batt: Voltage level too low INV.: manual ON INV.: manual OFF INV.: ON INV.: OFF INV.: output voltage fault INV.: output voltage ok. INV.: AC overvoltage INV.: PS overtemp. warning INV.: PS overtemp. Switch-off INV.: PS Temp. sensor fault INV.: Stop INV.: Stop reset INV.: Frequency crystal synchronized INV.: Release mains synchronisation INV.: Frequency line synchronized INV.: Frequency sync. blocked INV.: Phase fault mains INV.: Normal load INV.: Overcurrent > 100% INV.: Overcurrent > 110% INV.: Overcurrent > 125% INV.: DC overvoltage INV.: No DC overvoltage INV.: Filter not charged INV.: Filter charged INV.: Input below charge level INV.: Input over charge level INV.: Batt. deep discharge warn

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Hint Hint Warning Alarm Warning Alarm User Warning Hint Warning Hint Warning Alarm Hint Alarm Alarm Hint User User User Warning Alarm Warning Alarm User User User Hint Hint Warning Warning Hint Warning Warning Hint User User Hint Hint Warning Warning Hint Warning User User Hint Hint Warning Hint Alarm Warning Alarm Warning Alarm User Hint Hint Hint Warning Warning Hint Warning Warning Warning Alarm Hint Hint (only INV. Equip) Warning (only INV. equip) Warning Hint Warning

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Manual
INV.: Battery deep discharged INV.: Battery available INV.: is master INV.: is slave INV.: General fault INV.: General fault eliminated INV.: Fuse fault INV.: Manual remote controlled INV.: Remote ON INV.: Remote OFF INV.: Phase mains ok. INV.: Overload stop Byp: Continuous operation Byp: Standby operation Byp: INV.Startup operation Block operation: single equip. Block operation: redundancy Block operation: parallel Byp: INV switch ON Byp: INV switch OFF Byp: Mains switch ON Byp: Mains- switch OFF Byp: Switch locked Byp: Switch lock reset Byp: Phase failure to master INV. Byp: synchronous to master INV. Byp: Bypass mains fault Byp: Bypass mains ok. Byp: UPS voltage fault Byp: UPS voltage ok. Byp: INV. Volt. fault (Delta U) Byp: Mains volt. fault (Delta U) Byp: PS overtemperature (Warning) Byp: PS temp. sensor fault Byp: Manual bypass ON Byp: General fault Byp: Egneral fault eliminated Byp: Fuse fault Byp: manual remote controlled Byp: Remote: bypass op. Byp: Remote: inverter operation Byp: phase rotation fault Parallel operation fault Parallel operation ok. Manual bypass OFF Electronic switch coupled Electronic switch decoupled Auxiliary voltage fault Auxiliary voltage ok. RTC running RTC change finished Special signal 1 Special signal 2 RECT/INV./Byp: [Special signal1/2] RECT/INV./Byp: [Special signal 3/4] RECT/INV./Byp: [Special signal 5]

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Alarm Hint Hint Hint Alarm Hint Alarm User User User Hint Alarm User User User User User User Hint Hint Hint Hint Alarm User Warning Hint Warning Hint Alarm Hint Warning Warning Warning Warning User Alarm Hint Alarm User User User Alarm Warning Hint User User User Alarm Hint User User Warning Chap. 2.4.2 Sign. Warning Chap. 2.4.2 Sign. Alarm Warning Hint

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Manual
2.5 Configuration

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The following functions can be configured by pressing the "Configuration" softkey on the main screen: Station type Date / Time Signals Modem Screen conf.

Return

Station type

Date/ Time

Signals

Modem

Screen display

2.5.1 Station type This is where the station properties can be configured. The items UPS-/INV.-/RECT station, 3-phase/1-phase and joint/separate/no manual bypass are default settings and cannot be changed. Single/ parallel operation (n-operation), redundant operation (n+1 operation) and central bypass can be changed. The manufacturer icon can be changed. Monitoring of the battery fan can be activated and deactivated. Battery temperature sensor can be activated.
Select

UPS station Single operation 3-phase No Icon Common man. byBatt. fan sensor

INV station Parallel op. 1-phase Icon: EGB ext. man. bypass Batt.-temp. sensor

REC station Redundant op.

No man. bypass Central bypass

Return

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2.5.2 Date / Time

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This softkey enables the system clock to be set. Select year, month, day, hours, minutes, seconds, then enter a new value on the keypad and press Enter. The values are written permanently into the real time clock by pressing the softkey Set. When Summertime automatic is activated, the time is changed automatically (last Sunday in March and October), a manual change is another alternative. When summertime is activated, the time appears on the main screen with a leading S.
Select

Year: Month: Day: Hours: Minuts: Seconds: 36

05 01 03 13 01

7 4 1 0
summertime manual

8 5 2 .

9 6 3 <
enter

Return

Set

summertime automatic

The time is set finally.

The change-over to summer time can be done manualy or automatically

Input cursor

The input value is entered in the selected block

2.5.3 Remote contacts The remote alarms and internal alarms and indications can be checked on this screen. A config., resp. service log-in is required to change the signals. Apart from the remote signal relays, the logical operation for RECT fault, and bypass fault can be changed. INV. fault

Special signal 1 and special signal 2 are additional signals, whose text is freely programmable. Their message texts will be automatically displayed on the main screen. Special signals are additional freely programmable signals for the status and the event store (separately for REC, INV., Bypass)

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The number of the desired relay can be entered by the keypad. A description of the signals is given in Chapter 5 "List of signals".
Select

Relay: REC fault INV fault Bypass fault Special signal 1 Special signal 2 U211 U218
Return Config. next relay

7 4 1 0

8 5 2 .

9 6 3 <

Special Signals

Number of Relays

enter

Display of logic link (active signals in colour)

Only effective when relay is selected.

Cursor for entry of relay number Selection of connected relay assembly

Change to edit mode

Specal signals for add. alarm / warning and hint messages

2.5.3.1 Special-Signals
Select

Special Signals Sig1 Sig2 Sig3 Sig4 Sig5 Sig6 U211 U218
Return REC INV Bypass

Alarm Alarm Warning Warning Hint

Display of logic operation (active signals coloured)

Selection of function block

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2.5.3.2 Configure remote signal relay assembly

Number of relays on remote signal board Set I (X6) 0 1 6 8 Set II (X5) 0 1 6 8

Return

Number of relays on the remote signal board

2.5.4 Modem / SMS Configuration (optional) The modem initialisation and the optional SMS configuration are entered on this screen for remote fault message transmission.

Modem Configuration
Modem initialization SMSC No. Phone no. SMS protocol Number of retries. Send delay 1 1 min AT S0=1 \T0 X3 &W0 +491710760000 055555555555 TAP Protocol (D1, Eplus)

Return

GSM Modem config.

SMS active

SMS events

Send testSMS

Remote control

optional.

Send SMS activate/ deactivate

See section "SMS events"

See section "Remote control"

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The following parameters are required for sending an SMS message: a) SMSC call number: The call number of the SMS Service Centre from which the SMS message will be forwarded to the receiving mobile telephone. b) Recipient mobile phone call number: c) SMS protocol: TAP or UCP (see Table) d) Number of repetitions: e) Time from occurrence of fault until SMS is sent (is also repetition rate). Modem operation: Table of SMS centres and the corresponding protocols:
Dest. Network D1 D2 E-Plus Austria Protocol TAP UCP TAP TAP SMSC call number 01712521001 01722278000 01771167 0900664914

Important: Except with a GSM modem, sending an SMS from one network into another is not supported. 2.5.5 Configure GSM modem The PIN for the SIM card is entered here, and you can choose whether the GSM modem registers permanently into the network or only in the case of a fault.
Manual log-in in radio network Highlighting shows connected modem.
Return Automatic connect Connection logged on

The modem is permanently connected to network.

2.5.6 SMS Events (optional) Determines which events will trigger an SMS (here REC., INV. and Bypass fault).
SMS Events
REC fault INV fault Bypass fault

Mains fault

Batt. in short deep discharged 00.00.00

Last SMS: 00:00:00 SMS Text: Status:

Return

The time at which the last SMS was sent, the text of the SMS message and the status of the SMSC

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2.5.7 Remote control via serial interface and modem This menu allows the UPS controller to be configured via a modem or via the serial interface, as well as the required authorisation. (here exclusively Reset bypass lock with the help of the operator password).
UPS Modem Control

Charge switchover

Bypass lock reset

Battery Test

Log in user

Login config.

Login service

Return

2.5.8 Display panel Activated measured values are displayed on the mimic diagram.
Measuring values
U REC mains I REC mains U REC (DC)

I REC (DC)

U Batt.

I Batt.

U INV (DC)

I INV (DC)

U INV output

U UPS output

I UPS output.

U bypass

Max. UPS current

Load [%]

Charge level

Withdrawn Ah

Heatsink temp.

Battery remp.

Return

Show energy flow

3D-Effedt

Language

Colours

Station name

The energy flow is shown as a coloured line on the mimic diagram.

The softkeys and blocks are shown with a 3D frame on the mimic diagram.

If an additional language module is available the language can be changed with this menu point

The screen colours and screen saver can be configured.

The equipment name can be entered. This is displayed on the mimic diagram.

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Colours

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The colours for the display can be configured on this screen.

Select the item whose colour is to be changed, then select the new colour. Then the softkey Enter has to be pressed.

Colours
Background Foreground Votlage OK 3D blocks Fault Signal OK

Retunr

Set standard 1

Set standard 2

Screen saver

Enter

Standard-colour cmbinations

See Chapter Screen Saver

New selected colour is set

The colours are used as follows: Background: Foreground: Voltage OK: 3D Blocks blocks Failure Signal ok. Background colour and text colour. Foreground colour. Colour for correct voltages displayed on mimic diagram and for notes in the event message display Colour of 3-D frame around softkeys and REC., INV., Byp. Colour for Voltage not OK on mimic diagram Colour for Alarm in the event message display Colour for Signal OK in status display Colour for User in event message display

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2.5.9 Screen saver

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The delay in minutes before the display illumination is switched off can be set on this screen. This extends the life of the display background illumination. The timer restarts from zero whenever the screen is touched.

Screen saver Delay: (0=inactive) 60 min

7 4

8 5 2 .

9 6 3 <

Select this field then enter the time with the number keys.

1 0

Return

Enter

If 0 is entered for the time, the screen saver is deactivated. 2.6 Maintenance intervals
Maintenance intervals
Next maint. months Maintenance 1 Maintenance 2 Fan maint. C-MOS/RTC exch 4.5 17.5 28.5 92.5 Interval months (0=inactive) 12.0 25.0 36.0 100.0 Reset Reset Reset Reset

7 4 1 0

8 5 2 .

9 6 3 <

Operting hours:

665

Batt. change C_MOS/RTC-module M48T08 (D3) Save RTC data with key `Start RTC exchange`; disc. Power supply X1-X3; Exchange D3 o operator unit; plug in X1-X3; log in; Recover C-MOS data with `End RTC exhange` ; check time.
Zurck Start RTC-Tausch Ende RTC-Tausch Text maintenance Text maintenance Enter

Text input for additional maint. 1 and 2

See also Chapter 6 Maintenance

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2.7 Menu overview

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The menu selection screen allows direct access to the various menu levels. It can be reached from the main screen.
A different menu selection will appear, depending upon user log.-on level and the functions that have

Log in / Log out

Event store

Configuration

Maintenance intervals

Overview

Example of a menu selection displayed when the user is logged on as operator:

User REC GR INV Bypass General Config. Station name Measuring values Signals Modem Screen colours REC Config. Status Boost charge INV Config. Status Bypass Config. Status
Return

Selected menu point is selected when "Enter" is pressed.

Select view

screen

See next Chapter: Device ID

Device ID

Enter

2.7.1 Device ID This screen shows the installed program modules, device number, tester, test date etc.: Operating unit: (Software) REC: (Software) INV.: (Software) Bypass: (Software) Language module: (Software) Order number: Device number: Parts list number: Tester: Test date: Comment: Firmware / -Firmware / Config. Firmware / Config. Firmware / Config. Version /Software number Order number Device specific number Main parts list number for device Tester of total device

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2.8 Rectifier configuration

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The rectifier can be selected by touching the icon on the mimic diagram or via the menu summary:

Gustav Klein
REC was selected

08:33:41 07.01.03 User Config.

~ =

= ~

Return

REC ON/OFF

REC Remote (Off)

Boost charge

Batt.-Test

Status

Optional, see corresponding chapter

2.8.1 Switching operations The following switching operations are provided: Note: Switch REC ON/OFF REC Remote (optional) Switch Boost charge manual ON / OFF (optional) Boost charge can also be switched on automatically (see chapter Boost charge).

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2.8.2 Rectifier status

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The status menu displays the current device state as well as the configuration data:
REC Status

Signals: REC ON REC mains OK Charging voltage OK REC load < 80% Charging current < 10 %

Nominal data: Input voltage 400 V Input current Output voltage Output current Reference charge current Number of temp.sensors Nominal values / Supervisions: Trickle charge voltage REC current limit Battery current limit Boost charge voltage Intercept volt. Batt. test Overvolt. Trickle charge Contorl charge level Earyl wanring level deep discharge. Deep discharge level Overvolt. Boost charge Overvolt. Special charge Min. REC input voltage Max. REC inout voltage Min. Batt. temperature Max. Batt. temperature Restart delay Charge current diesel op

110 A 372 V 100 A 85 A 1 400 V 117 A 50 A 420 V 320 V 450 V 390 V 350 V 316 V 460 V 460 V 352 V 448 V 0 C 50 C 3s 5A

Return

Temperature tracking

Config. Boost char-

Nominal values/

Calibration measuring

Option: charging voltage matched to the battery temperature.

Change resp. display of the boost charge parameters

Changing the parameters (only config. or service login).

Service menu to calibrate the measuring channels

The following signals are possible with REC status:

CAN Bus fault REC ON / OFF DC overvoltage REC mains OK. REC mains fault REC mains out of tolerance range Charging voltage OK DC undervoltage Batt. Deep discharge Batt. Partly discharged REC load < 80% resp. > 80% Charging current > 10% resp.< 10% Boost charge Special charge PS overtemp. Warning PS overtemp. switch-off Batt. fan fault Batt. sensor fault Batt. temp. too low Batt. temp. too high REC fuse fault Batt. volt. below charge level Batt.volt. < REC volt. REC PS temp sensor fault REC module not responding Processor switches REC ON or OFF REC control unit has detected a DC overvoltage No phase failure in REC mains REC mains phase failure REC control voltage monitor U > U charge level. U < U charge level

Boost charge set by REC control

(Option when battery fan is available) " (Option when temperature sensor is available) "

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2.8.3 Nominal values / Supervision settings Rectifier nominal values

Select

REC nominal values

Trickle charge voltage (288,0 ...... 478,9)V REC current limit (55,4 .......120,3)A Battery current limit (2,5 .........119,9)A Boost charge voltage V Special charge voltage (400,0 .....480,7)V Intercept volt. Batt. test (288,5 ......478,7)V U GR DC:
Return

400,0 117,0 40,0 A A

7 4
420,9

8 5 2 .
I Batt: 0A

9 6 3 <

430,5 320,5 I GR (DC): 0A

V V

1 0

400 V
Supervisions I

Supervisions II

Enter

Actual measured values for checking the settings

Parameters: Trickle charge voltage REC current limit Battery current limit Boost charge voltage Special charge voltage Batt. test safety level

Rectifier output voltage Max. rectifier output current Battery current limiting (Option) charge level with boost charge (Option) max. charge level with special charge (Option) Battery voltage at which capacity test is terminated to prevent interruption of supply to load from a weak battery

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Supervisions 1

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REC Supervisions I
Overvoltage trickle charge Supervision charge level. Early warning level deep discharge Deep discharge level Overvoltage boost charge Overvoltage special charge 450,0 390,0 350,0 316,0 460,0 460,0 V V V V V V

7 4 1 0

8 5 2 .

9 6 3 <

Return

Nominal values

Supervisions II

Enter

Parameters: Overvoltage trickle charge Supervision charge level Warning level for deep discharge Deep discharge level Overvoltage boost charge Overvoltage special charge Supervisions 2

Switch-off level for REC in normal operation Warning level for battery charge Warning level for deep discharge switch-off Battery charge state is set to 0%. REC switch-off level with boost charge REC switch-off level with special charge

REC Supervisions II
Min. REC input voltage Max. REC input voltage Min. Batt. temperature Max. Batt. temperature Restart delay Charging current diesel operation 352,2 448,0 0,0 50,0 1,0 5,0 V V C C s A

7 4 1 0

8 5 2 .

9 6 3 <
Enter

Return

Nominal values

Supervisions I

Parameters: Min. REC input voltage Max. REC input voltage Min. Batt. temperature Max. Batt. temperature Restart delay Charge current for diesel operation

REC mains voltage supervision REC mains voltage supervision Battery temperature warning level Battery temperature warning level Delay time for REC-ON after mains interrupt for staggering with multi-block equipment In the case of diesel operation the battery charge current can be reduced to limit the input power.

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2.8.4 Calibration of measuring values at PCB change When using control cards which are not calibrated (or are calibrated for another device), the calibration data for the analogue measuring channels can be taken over from the existing control card.
Calibrating Analogue channels I
Return Load from REC laden Send to REC

For PCB exchange

2.8.5 Boost charge configuration (Option)

Boost charge configuration
Boost charge voltage (400,0 ........520,6)V Max. charge time Recharge time Start recharge Boost charge trigger level Recharge delay 446,0 24,0 60,0 430,0 360,0 5,0 V h min V V min

View for voltage and time controlled boost charge

7 4 1 0

8 5 2 .

9 6 3 <

Return

Boost charge active

BC dep. on charge stat

Enter

Boost charge can be enabled here. Start boost charge End boost charge
Return Boost charge active

Mode of boost charge control

80,0 98,0
BC after charge stat

% %

View for charge state control. In this mode the boost charge is not voltage dependent but is controlled by the battery charge state

Parameters: Boost charge voltage Maximum charge time Recharge time Start recharge Boost charge trigger level Recharge delay Start Boost charge End Boost charge Voltage in boost charge operation The period after which the boost charge will be automatically terminated. When voltage "Start recharge" is reached, the recharge time is started. Voltage at which the recharge time begins to run. The boost charge is started automatically when the REC voltage falls below this threshold. The boost charge is terminated automatically when the recharge threshold is reached after a discharge within this time. Boost charge is started when the voltage falls below this limit Boost charge ends reaching this limit.

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2.8.6 Temperature tracking (Option) The temperature tracking option sets the trickle charge voltage according to the battery temperature, to guarantee an optimum charge voltage even with fluctuating battery temperature.
Temp. tracking
Min. charge temperature Charge volt. at min. temp. (288,0 ...... 478,9)V Charge temperature at nominal volt. Max. charge temperature Charge volt. at max. temp. (288,0 ......478,9)V 0,0 410,0 25,0 50,0 360,0 C V C C V

7 4 1 0

8 5 2 .

9 6 3 <

Return

Aktivated

Enter

Temperature tracking can be switched on and off.

Parameters: Min. charge temperature Charge voltage at min. temp. Charge temperature at nominal voltage Max. charge temperature Charge voltage at max. temp.

Bottom limit of temperature tracking Bottom voltage limit of temperature tracking Trickle charge voltage applies at this temperature. Upper limit of temperature tracking Upper voltage limit of temperature tracking

Typical progression of battery trickle voltage dependent on battery temperature:

U erh

410V 400V

360V

-10

10

20

30

40

50

T/C

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2.8.7 Battery-Test (Option)

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These values are determined during the battery test. At the end ,the values of the last measurements can be read off here

Charge state of battery (Option)

BatteryTest
Battery test parameters: Energy flow Test time Discharge end Reaction time Battery type Measuring values: Battery voltage Battery current Withdrawn batt. capacity Runtime Time remaining Status Consumer 20.0min 325.8V 35s .......... 395.6V 35,4A 10.8Ah .......... .......... The status of the battery test appears here 180Ah

90Ah

0Ah

Return

Start batt.test

End batt.test

Config. batt. test

Batt. test reports

Delete

Starts and stops the battery test

Data for the batt. test can be entered here, optional control of special charge function.

Values of the last battery tests

Delets the displayed test results

Thyristor rectifier: During the test the rectifier voltage is reduced to a safe intercept voltage and the loads are supplied from the battery. This ensures that the load is always supplied by the inverter even if the battery fails unexpectedly. IGBT rectifier: The programmed battery load is fed back into the mains as far as not required from the inverter. The battery is discharged either with constant current or constant power, the test duration can be time-controlled, Ah-controlled or kWh-controlled. A battery test without recuperation is also possible. The battery test was successful when the desired capacity was withdrawn and the battery voltage did not fall below the minimum value. The battery is switched over to normal charge operation at the end of the battery test. The battery data at the end of the test remain stored in the protocol. If the battery test was aborted automatically, the error message can be acknowledged by pressing the Stop button. Note: The state of charge is calculated from the entered battery (rated) capacity. The battery capacity should therefore not be the (10 hour) rated capacity but the battery capacity usable in UPS operation. (see battery manufacturer's data: Battery capacity as a function of discharge current.) The display of the state of charge must be activated in the configuration menu.

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The following status indications can appear during the capacity test or after it has been terminated: Test still running. Communication error with REC Module -> Test is terminated. The test is terminated when the bypass mains Bypass mains fault fails. When there is no INV. operation the battery canLoad not on INV. not be discharged by the UPS load. Charge capacity is too low for a start. Start capacity < 80% The battery is undergoing a boost charge. Boost charge active The user has broken off the test. Aborted by user Min. discharge current too low The discharge current is too low. The desired capacity was withdrawn without the Battery OK battery voltage falling below the minimum. The battery voltage fell below the minimum before Min. discharge voltage the desired capacity could be withdrawn -> The reached battery capacity is insufficient. The rectifier current is too high during the disREC current too high charge with the result that the loads are being fed from the rectifier and not from the battery. The rectifier was not switched on for the test. REC out of service The rectifier voltage is being slowly reduced until REC voltage is reduced the battery provides the load current. Batt. test in progress REC out of service

The following parameters are displayed during the battery test: Battery voltage Min. Battery voltage Battery current Withdrawn batt. capacity Runtime Remaining runtime Trigger delay

Minimum voltage under which the battery terminal

voltage may not fall.

Discharge capacity

Battery current Capacity already withdrawn from the battery. Current runtime Estimated remaining running time assuming present discharge current There is no voltage control during this time. Is intended to blank out sinking of battery voltage at the beginning of the discharge. The battery must provide the load current during this time. This capacity will be withdrawn from the battery assuming that the present discharge current is sustained.

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2.8.7.1 Batt.-Test configuration (Option) Group 1

Batterie test curve (Group I)
Sampling current Load case 1 1.81 Load case 2 Load case 3 Load case 4 Energy flow: users Select load case 13.9 V/Z 25.0 43.7 30.0 A A A 45.5 min 37.3 min 31,7 min Sampling time A Discharge limit 54.0 min Select table value by touching, edit value and enter.

7 4 1 0

8 5 2 .

9 6 3 <

Return

Group II

A / kW

Ah/min

Enter

Parameters:

Switch-over batt. test with constant current or constant capacity (only with IGBT-

Switch-over batt. test with withdrawn capacity or time dependant

With IGBT-REC there is an additional option of choosing between 4 load cases, resp. user load.

Discharge current 1 4 Discharge time 1 4 * Discharge limit 1 4 *resp. Discharge capacity 14

Sampled battery current Duration of current sampling Bottom limit of cell discharge voltage which may not fall below this value Discharge capacity with a discharge current of 1 4

The cell voltage and discharge capacity are calculated with the help of the actual discharge current. Group 2
Batt. test config. (Group II)
Available battery cap. Number of cells Min. discharge current Reaction time Battery type .......... 180 186 10,0 A 15,0 s Ah

7 4 1 0

8 5 2 .
Automatic

9 6 3 <
Enter

Next test: 173 days, 1 hour, 37 minutes

Return Group I Special charge Battery type

The date and time of the next test appears here when automatic start is

Option: Special charge configuration

Input battery type

Automatic start of battery test.

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Manual
Parameters:

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Indicator for state of charge Battery capacity For minimum battery voltage calculation. Number of cells Min. discharge current The capacity test is terminated after the reaction time if the discharge current is below this value. -> Battery discharge with the present load is not guaranteed No voltage measurement is made during this time Reaction time

The purpose of the reaction time is to prevent a premature termination of the test during the brief period at the beginning of the discharge when the batter voltage dips. Battery voltage characteristic at the beginning of the discharge: Cell voltage can fall briefly into a critical range Cell voltage / V

Reaction time Beginning of a heavy discharge, e.g. at the start of the battery test.

Time / s

During the reaction time there is no evaluation of the minimum battery voltage and the minimum discharge current.

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2.8.7.2 Determination of the battery test parameters Extract from a battery table with specification of the discharge current against discharge time: Discharge time in min. with corresp. discharge curDischarge current rent
Us = 1,90 V/Cell Discharge current (A) 45 8,28 17,3 20,7 25,5 ... 60 6,74 14,0 16,8 20,7 ... 20C Type 1 5 10 12SLA12 34,1 25,7 19,9 12SLA25 56,0 46,3 38,1 12SLA30 66,6 55,1 45,3 12SLA37 82,1 67,9 55,9 ... ... ... ... (Example of a battery table) 15 16,3 32,1 38,2 47,1 ... 20 13,9 27,7 33,0 40,8 ... 30 10,9 22,4 26,8 33,0 ... 90 4,97 10,2 12,2 15,0 ... 120 3,98 7,98 9,6 11,8 ... 180 2,90 5,71 6,85 8,44 ... 240 2,31 4,51 5,42 6,68 ... 300 1,93 3,79 4,57 5,64 ... 480 1,33 2,55 3,06 3,78 ... 600 1,11 2,11 2,53 2,53 ...

I4

I3

I2

I1

1.9V is selected per cell for the final voltage (clearly above the deep-discharge limit). The discharge current is read out from the table for various operating points. Then the likely discharge capacity is calculated from the discharge current and the specification of the discharge time (Table). 15% are then subtracted from this capacity to allow for possible temperature fluctuations and battery aging. For the example battery, this gives the following dimensioning data: Battery cap: 30Ah (Type 12 SLA30) Number of cells: 192 Min. discharge current: 3A Conversion facReaction time: 10s tor min -> h From table Default 15% residual capait

Discharge current I1: 9.6 A Discharge voltage at I1: 1.9V Discharge cap. at I1: 16Ah (Calculation: 120 min / (60 min/h) * 9,6 A * 0,85)

Discharge current I2: 20.7A From table Discharge voltage at I2: 1.9V Discharge cap. at I2: 13 Ah (Calculation: 45 min / (60 min/h) * 20,7 A * 0,85) Discharge current I3: 45,3A Discharge voltage at I3: 1.9V Discharge cap. at I3: 6.4Ah (Calculation: 10 min / (60 min/h) * 45,3 A * 0,85) Discharge current I4: 55.1A Discharge voltage at I4: 1.9V Discharge cap. at I4: 3.9Ah (Calculation: 5 min / (60 min/h) * 55,1 A * 0,85)

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Automatic:

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The battery test can also be started automatically, once or at a regular interval (daily to yearly) and on a certain weekday at a determined time.
Automatic
Start Month Start Day Weekday Start Hour Start Minute Interval 11 44 05 12 Monday h min Off

7 4 1 0

8 5 2 .

9 6 3 <

Return

Enter

Parameters: Start Month Start day Weekday Start hour Start minute Interval The month in which the capacity test is to start. The day on which the capacity test is to start If a weekday is entered then the battery test will start on this weekday. Hour at which the capacity test is to start Minute at which the capacity test is to start. Off, once, daily, weekly, monthly, quarterly, half-yearly, yearly

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2.8.8 Special charge (Option)

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The special charge level (equalizing charge) with a charge voltage of up to 2.7V/Z allows manual regeneration of battery cells. Please take note of the respective instructions from the battery manufacturer and disengage all connected loads (switch off inverter!).
Special charge
Special charge voltage Max. charge current 10A Max. Special charge time 450 V 419V 25 60 min A Current measuring values

7 4 1

8 5 2 .

9 6 3 <

Note: For safety reasons the INV must be switched off and any connected DC user must be disconnected..

Return

Start

Stop

Volt. +1V

Volt. 1V

Enter

Starts and stops the special charge

Increase and decrease of REC output voltage in steps.

Select table value by touching, edit value and accept entry.

Parameters: Special charge voltage Max. charge current Max. special charge time Highest rectifier output voltage. Batt. current limit. The special charge is automatically terminated after this time has elapsed.

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2.8.9 Battery current ripple supervision The battery current measurement system contains a ripple current supervision to avoid battery damage by high ripple current. When the current ripple exceeds a defined limit value, the supervision generates a warning and causes shutdown of the rectifier after a delay of e.g. 24h. The RMS battery current is divided into DC and AC component. Both components are displayed in the mimic diagram. The AC component is permanently compared to the limit value. The warning "batt. current ripple" will be generated after 20 sec. of exceeding the limit. In case of permanent high ripple current, the rectifier will be shut off after the preset delay time. This causes an alarm in the device history table. Manual restart of the rectifier causes alarm reset. Attention: High battery current ripple causes permanent battery damage and should be avoided. In case of frequently ripple current warnings without known cause a check by service stuff is recommended. Causes of high ripple current may be: exremely unbalanced inverter load extremly unbalanced rectifier mains voltage faulty rectifier power stage faulty capacitor filter faulty rect. control unit oscillation of an unadjusted control stage

2.9

Configuration of the inverter

The inverter is selected by touching the icon on the mimic diagram or via the menu summary:

Gustav Klein

08:33:41 07.01.03 User Config.

~ =

= ~
INV was selected

Return

INV ON/OFF

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Remote INV (Off)

Status

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2.9.1 Switching operations The following switching operations are available: INV. ON-/ OFF INV. Remote (option) 2.9.2 INV.-Status The status menu of the inverter can be accessed via the Status key:
INV Status
Signals: INV On Output voltage OK Crystal clock INV is master DC voltage OK Mains clock blocked Nominal data: Input voltage 400 V Input current Output voltage Output current Output frequency Number of temp.sensors Nominal values / Supervisions: Output voltage AC undervoltage AC overvoltage Deep discharge switch off 316 V Restart voltage Supervis. Charge level Early warning deep discharge 195 A 400 V 72.5 A 50 Hz 1 400 V 380 V 420 V 400 V 390 V 360 V

Return

Nominal value/

Calibration of meas. values

Change parameters (only config. or service login).

Service menu for calibrating measuring channels

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The following signals are possible with the INV. status: CAN-Bus fault INV. ON / OFF Current limit Overload > 100% 110% 125% PS overtemperature warning PS overtemperature switch off. Overcurrent switch off AC-overvoltage switch off DC-overvoltage switch off Output voltage OK / fault INV. mains/crystal synchronized INV. master / slave DC voltage ok. / fault Mains synchr. blocked Filter not charged Mains phase fault INV. fuse fault Batt. partly discharged INV. temperature sensor fault Voltage below charge level Auxiliary supply fault INV. module not responding INV. is running or is switched off

Diesel operation (only INV. with autom. filter charge)

2.9.3 Nominal values / Supervision settings INV. nominal values INV nominal values
output voltage (325,0 ..... 448,9)V 400,0 V

7 4 1 0

8 5 2 .

9 6 3 <

U1WR AC:
Return

400 V
Supervisions Enter

Actual measured values checking the settings

for

Select table value by touching, edit value and accept entry.

Parameter: Output voltage

INV output voltage

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Manual
Supervisions

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INV supervisions
AC undervoltage AC overvoltage Deep discharge switch off Restart voltage Charge level supervision Early warning level deep discharge 380,0 420,0 316,0 400,0 390,0 360,0 V V V V V V

7 4 1 0

8 5 2 .

9 6 3 <

Return

Nominal values

Enter

Parameters: AC-Undervoltage AC-Overvoltage Deep discharge switch off Restart voltage Charge level supervision Deep discharge warning level Output voltage supervision Output voltage supervision INV. switch off when falling below INV.-start voltage after deep discharge Warning level, battery not being charged Warning level, battery discharged soon

2.9.4 Calibrating measuring values at PCB change When using control cards which are not calibrated (or are calibrated for another device), the calibration data for the analogue measuring channels can be taken over from the existing control card.

Equalizing the analogue channels

For PCB exchange

Return

Load from INV

Send to INV

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Manual
2.10 Bypass Configuration

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The bypass is selected by touching the icon on the mimic diagram or via the menu summary:

Gustav Klein

08:33:41 07.01.03 User Config.

?
= = ~
Byp was selected
Cont. op. INV priority

Return

Standby op. Mains prior.

INV start

Remote (byp)

Status

The selected swtiching condition

2.10.1 Status changes

The following switching conditions are available: Operating type continuous, standby, start-up Bypass remote (option) 2.10.2 Bypass status The Bypass status menu can be accessed via the Status key:
Bypass Status
Signals: Load on INV Mains voltage OK UPS voltage OK Nominal data: UPS output voltage UPS output current Mains voltage Number of temp.sensors 400 V 145 A 400 V 1

Nominal values / Superviisons: UPS undervoltage UPS overvoltage Mains undervoltage Mains overvoltage Max. freq. deviation Time c. max. UPS current

360 V 440 V 360 V 440 V 3% 15 s

Return

Reset current max.

Nominal values/

Calibration of meas. values

Resetting max. current store

This softkey appears only for configuration or service log-on. It can be used to edit the above data.

Service menu to calibrate the measuring channels

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The following signals are possible with the Bypass status: CAN-Bus fault Load on INV. / Mains Mains voltage OK / too high / too low Phase error INV.-INV. Bypass switch locked UPS voltage OK / failure INV. voltage fault Mains fuse fault Mains voltage fault (Delta U) Mains synch. blocked Phase fault mains Rotary field fault bypass Parallel op. fault Manual bypass ON Auxiliary supply fault Power section overheating: Warning Mains frequency fault Byp. PS-temp. sensor fault. The bypass module is not responding

2.10.3 Nominal values / Supervision settings

Nominal values / Supervisions bypass
UPS undervoltage UPS overvoltage Mains undervoltage (253,6 ......470,6)V Mains overvoltage Max. Freq. deviation Time const. Current max. 360,0 360,0 V 440,0 V 440,0 3,0 15,0 V % s V

7 4 1 0

8 5 2 .

9 6 3 <

Return

Enter

Parameters: UPS undervoltage UPS overvoltage Mains undervoltage Mains overvoltage Time const. for current max. Level for output supervison " Level for mains supervision " Suppresses short load peaks (default 15 sec.)

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2.10.4 Calibrating of measuring values at PCB change When using control cards which are not calibrated (or are calibrated for another device), the calibration data for the analogue measuring channels can be taken over from the existing control card.
For PCB exchange

Calibration of the analogue channels I

Return

Load from Bypass

Send to Bypass

3 Access rights to configuration menus

Basic state: No log on
General: Log on View event store Activate serial print View signal config. View modem settings View maintenance interval Overview (Equipment ID) Rectifier: Batt. test enquiry Status enquiry rated data Status enquiry nominal values Status enquiry supervision View config. boost charge View temp. tracking Inverter: Status enquiry rated data Status enquiry nominal values Status enquiry supervision. Bypass: Status enquiry rated data Status enquiry nominal values Status enquiry supervision.

Level 1: User
Conf. Energy flow Conf. 3D effect Conf. Language Conf. Colours Conf. Device name

Level 2 Configurator
Reset user password Clear event store Singlel/Parll./Redundacy operation Logo Monitor battery fan Batt. temp.sensor Central bypass Set system clock Summertime changeover Config. Signals Config. Modem Config. Measuring value display Config. Maintenance intervals

GR ON / OFF GR - Fern Boost charge Batt.-Test Start

Config. battery test Special charge(+config.) Config. boost charge Config. temp.tracking Config. nominal values Config. supervisions

INV. ON / OFF INV. - Remote

Config. nominal values Config. supervisions

Cont.op./Standby./Start op. Remote time/byp. Op. Reset peak current

Config. nom.val.sup.

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Manual 4 Menu structure

Log-on / Log-off Return
Log-off Operator log-on Return Change password Special characters Enter Configurator Log-on Return Change password Special characters Enter Service Log-on Return Change password Special characters Enter

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Event store
Return I ( Return to start of messages ) I ( Return to previous page ) I ( Forward to next page ) I ( Forward to last page ) Configuration Return Filter (blank out) Return Alarm Warning Hint User Serial print Clear Return Yes No Clear

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Manual
Configuration Return

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Device type (Config, can only change this in parts) Date/time Return Set Summertime - automatic Summertime manual Enter Signals Return Config. (AWL-entry) Next relay Special signals Return REC. INV. Bypass Number of relays Enter Modem Return Config. GSM modem. Return Connect automatically Connection logged-in SMS active SMS events Send test SMS Remote control Display panel (Measuring values) Return Show energy flow 3D - Effect Language Colours Return Set Standard 1 Set Standard 2 Screen saver Enter Name of device

Maintenance intervals Return Start RTC exchange End RTC exchange Text maintenance 1 Text maintenance 2 Enter

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Manual
Menu selection
Return I I Device ID Enter

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REC Menu
Return REC ON/OFF REC Remote (option) Boost charge / Trickle charge (option) Batt. test (option) Return Start batt.test End batt. test Config batt. test. Return Group II Return Group I Special charge Return Start Stop Volt. +1V Volt. 1V Enter Battery type Automatic Enter Ah/min Enter Batt. test protocols Status ( REC ) Return Temp. tracking (option) Return Activated Enter Conf. boost charge (option) Return Boost charge active Boost charge dep.on stat of charge Enter Nominal values / supervisions Return Supervisions 1 Return

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Manual

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Nominal values Supervisions 2 Enter Supervisions 2 Return Nominal values Supervisions 1 Enter Enter Calibrating of measuring values Return Load from rectifier Send to rectifier

page 41 / 47

INV. - Menu Return

INV. ON/OFF INV. remote (option) Status Return Nominal values/supervisions Return Supervisions Return Nominal values Enter Enter Calibration of measuring values Return Load from INV. Send to INV.

Bypass - Menu
Return Continuous operation (INV. priority) Bypass operation (mains priority) INV. start-up Bypass remote (option) Status Return Reset current maximum Nominal values / supervisions Calibrating of measuring values Return Load from bypass Send to bypass

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Manual 5 List of signals

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The following signal numbers can be used for remote contact configuration:
No. Description Remarks

Rectifier 1 REC failed 2 REC - CAN user present 3 REC - manual ON 4 REC ON 7 REC - Stop ( failed, loop overvoltage DC ) 8 REC - Stop acknowl. (loop, overvoltage DC ) 9 REC - DC overvoltage 10 REC Charge voltage OK. 11 REC Utilization < 80% 12 REC Circuit breaker tripped 13 REC Power section overheating (Warning) 14 REC - power section overheating (shut down) 15 REC Mains fault (Phase br., rotary field, sup.) 16 REC Mains within tolerance 17 REC Mains fault (Phase br., rotary field) 18 REC Manual boost charge ON ( key ) 19 REC Automatic boost charge ON 20 REC Boost charge active 21 REC Manual special charge ON ( key ) 22 REC Special charge active 23 REC Automatic boost charge OFF 24 REC Boost charge 25 REC Recharging time active 26 REC Run-up ON 30 Batt. Charging current < 10% 31 Batt. Ventilator failed 32 Batt. Temperature sensor OK 33 Batt. Temperature OK 34 Batt. Temperature too low 35 Batt. - Temperature too high 36 Batt. - Test started (key ) 37 Batt. - Test manually terminated (key ) 38 Batt. - Test running 39 Batt. Capacity sufficient 40 Batt. - Test discontinued 41 Batt. Charging 42 Batt. Discharging 43 Batt. Early warning level deep discharge exc. 44 Batt.- Deep discharge level exceeded 45 Batt. Capacity enquiry 46 Batt. Capacity insufficient 47 Batt. - Voltage > charge level 48 Batt. Voltage smaller than REC voltage

Freely programmable CAN message sent every 100 ms Softkey touched on operating unit display Processor output E0.2 REC control = 1 (Impulse block) Softkey touched on operating unit display A0.1 REC Control = 1 Voltage monitor in display (5 sec. delay) Current monitor in display E1.0 REC Control = 0 ( E DI9 ) Temperature sensor measurement E0.3 REC Control = 1 Signal No. 16 and No. 17 logically coupled Voltage supervision E0.0 REC Control = 1

A0.2 REC Control = 1 (Processor output) A0.2 REC Control = 1 (Processor output)

Current monitor ( 3 sec. delay) A1.0 REC Control =1 (approx. 60 sec. delay ) Analogue measurement by REC control Analogue measurement by REC control Analogue measurement by REC control Analogue measurement by REC control

Threshold=10% of reference charging current Threshold=10% of reference charging current Voltage control Voltage control (internal use) Under discharge voltage Analogue measurement by REC control Analogue measurement by REC control

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Remarks

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No. Description 49 Batt. fan ON 50 Digital input DI 10 51 Digital input DI 11 52 Digital input DI 12 53 Digital input DI 13 54 Digital input DI 14 55 Digital input DI 15 79 Fault additional rectifier 80 Additional REC voltage ok. 81 Freely programmable special signal 1 82 Freely programmable special signal 2 83 Freely programmable special signal 3 84 Freely programmable special signal 4 85 Freely programmable special signal 5 86 Freely programmable special signal 6 87 REC Temperature sensor ok. 88 Batt. charge capacity > 25% 89 Batt. - charge capacity > 50% 90 Batt. - charge capacity > 75% 91 Batt. - charge capacity > 98% 92 Current flow external REC 93 REC current flow 94 REC cap. Supervision below limit 95 Digital input DI 16 96 REC ripple current supervison 97 REC ripple current shut off

REC remote OFF REC2 failure Input ext. Rectifier Generates a warning event message Generates a warning event message Generates a warning event message Generates a warning event message Generates a Note event message Temperature measurement REC-PS

Input I Rec3 (1,1% of REC nom. current) REC output curr > 5% of nom. value

Inverter 101 INV. failure 102 INV. - CAN user present 103 INV. - manual ON 104 INV. - ON ( Processor output ) 105 INV. Output voltage OK. 106 INV. - No AC overvoltage 107 INV. - Stop ( AC - overvoltage, overcurrent) 108 INV. - Stop acknowledged 109 INV. DC overvoltage 110 INV. Normal load 111 INV. Overcurrent >100% 112 INV. - Overcurrent >110% 113 INV. Overcurrent >125% 114 INV. - Overcurrent shutdown 115 INV. Current limiting (blockage) 116 INV. PS overheating( warning ) 117 INV. PS overheating(shutdown ) 118 INV. - U > Deep discharge voltage 119 INV. - U >Early warning level deep discharge 120 INV. - U > charge level 121 INV. - Filter charged

Freely programmable CAN message sent every 100 ms. Softkey A0.0 INV.-Control =1 A1.3 INV.-Control = 0 and A05 = 0 A1.3 INV. Control = 0 A1.3 = 1 and A07 = 1 E0.6 INV. Control = 0 Neither A1.0 = 1 nor A1.1 = 1 nor A1.3 = 1 A1.0 INV. Control = 1 A1.1 INV. Control = 1 A1.3 INV. Control = 1 A0.7 INV. Control = 1 E0.3 INV. Control = 1 Measurement Temp. Sensor E0.7 INV. Control = 0 Analogue measurement by INV. Control Analogue measurement by INV. Control Analogue measurement by INV. Control Analogue measurement by INV. Control

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No. Description 122 INV. leading 123 INV. mains synchronized 124 INV. - Release mains synchronisation 125 INV. Mains synchron. blocked (diesel op.) 126 INV. Phase relation INV. mains ok. 127 INV. Release of bypass control 128 INV. AC undervoltage 129 INV. circuit breaker tripped 130 Filter charge (only INV) 131 Digital input DI 9 132 Digital input DI 10 133 Digital input DI 11 134 Digital input DI 16 135 Freely programmable special signal 1 136 Freely programmable special signal 2 137 Freely programmable special signal 3 138 Freely programmable special signal 4 139 Freely programmable special signal 5 140 Freely programmable special signal 6 141 INV. ON 142 INV. linked phase relation 143 INV. Auxiliary voltage available General 161 CAN - Bus:"OK" 162 CAN - Bus:"warning" 163 CAN - Bus:"bus-off" 164 Event store cleared 165 Actuation switch REC ON 166 Actuation switch REC OFF 167 Actuation switch trickle charge 168 Actuation switch INV. ON 169 Actuation switch INV. OFF 170 User status 171 Config enabled 172 Operation mode 173 Actuation switch REC remote 174 Actuation switch INV. remote 175 Actuation switch Byp. remote 176 Line break REC temp. sensor 177 Line break INV. temp. sensor 178 Line break Byp. temp.sensor 179 Fan maintenance 180 RTC (Battery maintenance) 181 Maintenance 1 182 Maintenance 2 183 Signal relais 1 184 Signal relais 2 185 Signal relais 3 186 Signal relais 4 187 Signal relais 5

Remarks E0.2 INV. Control = 0 E0.1 INV. Control = 1 A0.4 INV. Control = 1 E1.4 INV. Control = 0 E0.0 INV. Control = 0 E0.4 Standby/continuous op. = 1 (int. signal) A0.5 AC undervoltage = 0 (int signal) E0.5 INV.-Control A0.2 Filter charging up (series resistor bridged)

INV. - Remote OFF Generates an alarm event message Generates an alarm event message Generates a warning event message Generates a warning event message Generates a note event message Actually ON ( intern ) (Internal use) (Internal use)

Status of CAN bus controller

Monitored maintenance interval Monitored maintenance interval Monitored maintenance interval Monitored maintenance interval

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Manual
No. 188 189 190 191 192 193 194 195 196 197 198 Description Signal relais 6 Signal relais 7 Signal relais 8 Signal relais 9 Signal relais 10 Signal relais 11 Signal relais 12 Signal relais 13 Signal relais 14 Signal relais 15 Signal relais 16

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Remarks

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Bypass 201 Byp failed 202 Byp - CAN user 203 Byp - Operating mode: INV. Continuous 204 Byp - Operating mode: INV. Standby 205 Byp - Operating mode: INV. Start-up 206 Byp - Operating mode: Single unit 207 Byp - Operating mode: Parallel 208 Byp - Operating mode: Redundant 209 Byp difference in byp. switch setting 210 Byp - INV. thyristor ON 211 Byp Mains thyristor ON 212 Byp - Changeover inhibited 213 Byp Changeover inhibition acknowledged 214 Byp Overtemperature PS 215 Byp Bypass mains OK 216 Byp Mains voltage > min.value 217 Byp Mains voltage < max. value 218 Byp UPS voltage OK 219 Byp - INV. voltage failed ( Delta U ) 220 Byp Mains voltage failed ( Delta U ) 221 Byp synchronized to leading INV. 222 Byp Circuit breaker tripped (bypass failed) 223 Byp Parallel operation failed 224 Byp Manual bypass ON 225 Byp Operating switch ON 226 Max. one INV. failed 227 No INV. failed 228 N+1 operation ( Redundant ) 229 No continuous operation 230 Start-up operation 231 Byp Block ready to be paralleled 232 Fuse failed 233 Digital input DI 13 234 Digital input DI 14 235 Digital input DI 15 236 Total utilization overcurrent (multiblock) 237 Byp rotation field error 238 Byp rotation field error (linked with undervolt.)

Freely programmable CAN message sent every 100 ms.

E0.0 Byp Control = 1 E0.1 Byp Control = 1 A0.0 Byp Control = 1 Measurement via temp. sensor No overvoltage, no undervoltage Voltage monitoring Voltage monitoring Voltage monitoring E0.6 Byp Control = 1 E0.2 Byp Control = 1 E0.5 Byp Control = 1 E1.2 Byp Control = 0 E0.4 no INV. failed = 0 E1.1 manual bypass (switch ) = 1 E1.0 Operation (switch ) =1 E0.3 max. one INV. failed = 0 E0.4 no INV. failed = 1 A0.2 Output n+1 operation (redundant ) = 0 A0.1 no continuous operation output = 1 A0.3 start-up operation output E0.7 Byp block ready for connection =1 Digital input DI 12

Byp Remote bypass operation

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Remarks

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No. Description 239 Byp Frequency fault 240 Vers. Auxiliary fault (A1) failed 241 Special signal 1 242 Special signal 2 244 Actuation remote switch 245 Freely programmable special signal 1 246 Freely programmable special signal 2 247 Freely programmable special signal 3 248 Freely programmable special signal 4 249 Freely programmable special signal 5 250 Freely programmable special signal 6 251 Summer time ON 252 Load supervision flash signal 253 Load supervision 100% load

E1.7 Byp Control = 1 ( Freely programmable ) ( Freely programmable) (internal use) Generates an Alarm event message Generates an Alarm event message Generates a Warning event message Generates a Warning event message Generates a Note event message Summer time active Flashing above 80% Related to nominal current

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6 Maintenance
So that the stored data are not lost even when the complete equipment is switched off, the battery-buffered RTC has to be changed every 10 years. Procedure: 1. Read out the stored data , using softkey Start RTC change 2. Disconnect the operating supply from the display at X1, X2 and X3. 3. Replace the system clock D3. 4. Reconnect the operating supply to the display at X1, X2 and X3. 5. Restore record and maintenance data with End RTC change 6. Check the equipment clock.

Plug for voltage supply

Real time clock

Language module (Fig.: Display control component layout plan from the rear)

Issue and change record

edition date name block position change (deleted, changed, added)

01 02

10.07.10 11.10.10

Gebauer Gebauer

Translated from German version Ripple current supervision added

Edited: Date:

Gb 10.07.10

Issue: 01 4608_000_00_002_Beschreibung_Rev_02_eng.doc