M/SBhatiaCokeandEnergyLimited
KindAttn:Mr.AnkitSahu(ExecutiveEngineerBCEL)
ProposalIncharge:Mr.RomulusPereira(Sr.EngineerGTPL) Mobile:+919870399559
GactelTurnkeyProjectsLtd.
Executive Summary
GTPL (www.gtpl.co.in) is a premiere designer, manufacturer, and contractor providing Innovative Cooling Solutions for the needs of customers in the power, industrial, large HVAC evaporative and district cooling tower markets. GTPL is a 100% subsidiary of Gammon (www.gammonindia.com) which is an employee owned manufacturing company for cooling tower & heat transfer applications. GTPL is dedicated to designing and manufacturing a variety of the highest quality products for the cooling tower. GTPL is devoted to customer satisfaction provides innovative designs with integrity. GTPLs Team has the experience and know-how to select the most effective and economic combination of materials and then formulate them into an engineered solution for your cooling tower. Our solutions provide accurate thermal performance, reliable operation, and useful service life. GTPLs project execution is exceptional our project managers are vigilant about materials supply, logistics, schedules, and project budgets. Our team relies upon experienced field supervisors, well trained technicians and qualified subcontractors to assure field work is performed safely and in compliance with customer and our site requirements.
ProposalDescription
ProjectSummary:
Our proposal is for Two Induced Draft Counter Flow Cooling Tower, One cooling tower has 2 working cells for boiler area and another Cooling tower has 1cell near STG building. Each of the 2 cooling towers have Fire Retardant Fiberglass structure and Film fill to meet the design conditions.
DutyRequirements:
ACT near Boiler: Flow Rate : 300 m3/hr per Cell (2 Working + 0 Stand By) ACT near STG Bldg: Flow Rate : 300 m3/hr per Cell (1 Working + 0 Stand By) Total Nos of Cooling Tower: 2 Hot Water Temperature: 41 C Cold Water Temperature: 32 C Design Entering Wet Bulb Temperature: 27C
BaseSelection:
GTPL is pleased to offer two of our base selection models, 1) Model GS4545-D-11-02 to provide the cooling requirements for this project. This model is for counter flow cooling towers having 2 working cells , each cell has a nominal size of 4.5 m wide and 4.5 m long. Our price is based on a tower with a Fire Retardant Fiberglass structure. 2) Model GS4545-D-11-01 to provide the cooling requirements for this project. This model is for counter flow cooling towers having 1 working cells , each cell has a nominal size of 4.5 m wide and 4.5 m long. Our price is based on a tower with a Fire Retardant Fiberglass structure. Fill: The proposed fill for this selection is Film fill, made from PVC material. Mechanical: The cooling towers pulls air into the tower with one axial flow fan per cell. This fan is 3.04 meter in diameter and has 6 blades (no. of blades may vary). The fan is driven by 11 kW motor.
GactelTurnkeyProjectsLtd.
Pricing: ModelGS4545D1102(ACTnearBoiler2WorkingCells)
Project: GTPLProposalref.no.: MaterialPricefor2cells: ERECTIONchargesfor2cells 15mMakeupwaterpipelimitedtosupplyof100mm pipe(for2Cells) Totalpricefor2cells CTfor12.5MWWasteHeatRecoveryPowerPlant
G/070201
Pricing: ModelGS4545D1101(ACTnearSTGBldg1WorkingCell)
Project: GTPLProposalref.no.: MaterialPricefor1cell: ERECTIONchargesfor1cell: 15mMakeupwaterpipelimitedtosupplyof100mm pipe(forfor1cell) Totalpricefor1cell CTfor12.5MWWasteHeatRecoveryPowerPlant
G/070201
Optional :
Staircasepercell 4,00000/(RsFourLakhOnly)
Note: 1. Above price is without taxes & duties. All taxes & duties will be extra at actual. 2. Please note that our above price is without civil works and all civil works will be in your scope.
GactelTurnkeyProjectsLtd.
PricingTerms:
1. Proposal pricing is firm for acceptance by End March 2011. 2. Pricing is based on the standard lead time for this product which is 8 to 10 weeks after the return of approved Submittal Drawings. Contact GTPL if an expedited delivery time is required. 3. Submittal drawings can be provided within 4 weeks after the receipt of a purchase order.
PaymentTerms:
Total contract amount with Purchase Order by Irrevocable Letter of Credit from a GTPL Approved International bank. The LC will be payable as follows: Material & Labor: 20% of total contract amount at time of contract award Material: 80% At time of shipment.
MaterialScopeDefinition
GTPL will furnish the proposed material, accessories and services on the following contract basis:
Towermaterials
Structure Fans Geared motor Mechanical Equipment Supports Fills and support Drift eliminators (Wave type 2pass) Distribution System Casing Staircase(Optional) Stair Pad(RCC) Cage ladder Inspection Ladder Water Supply Risers (305mm from Casing) Supports Vibration Switches Low Oil Level Switches Spray nozzles Bird Cage for Fan at top of Cooling Tower Sluice gates,Screen for each cell Anchor Bolts
GTPL GTPL GTPL GTPL GTPL GTPL GTPL GTPL GTPL By Client GTPL
NA
GactelTurnkeyProjectsLtd.
LPBS Basin drain pipe ,overflow pipe with funnel arrangement for each cell Hot water inlet pipe(305mm from casing) Overflow and Blowdown is combined
Makeuppipe(15m)limitedtosupplyof100mmpipe
GTPL
Exclusions:
Complete civil work, Supply and Constructiion All piping and valves outside battery limit Monorail at Fan deck Basin Motor control Centre (MCC) Circulating water pumps Soil investigation and analysis. Dosing system RCC Basin construction & material supply Cold water Pump, sludge pump & Piping EOT Crane Compressed air system Diesel generating sets Water treatment plant Side Stream Filter Power Supply & Control system Make up water system Riser Flange Hardware, Butterfly valve Lifting block & Chain pulley block End wall davit arrangement Any other item not mentioned in scope of supply.
Accessories&Services
Lightning Protection System Tower illumination system Thermal Performance Test Purchasers scope Purchasers scope By GTPL thermal engineers
CollectionBasin
Foundation Basin Purchasers scope Purchasers scope
GactelTurnkeyProjectsLtd.
LaydownArea
An area approximately twice the plan area of the cold water basin located within 30m of the cold water basin.
Access
1. Open and unobstructed area for 15 m on all four sides of the cold water basin. 2. The cold water basin is finished by the scheduled mobilization date and all back filling is complete.
MATERIALSOFCONSTRUCTION:
FrameworkMembers PultrudedFRP Casing FRP Fillis PVC FillSupports PultrudedFRP DriftEliminators PolyvinylChloride EliminatorSpacers PP Fanblades FRP Partitions(Model GS4545-D-11-02) FRP FanDeck FireRetardantPultruded WaterDistributionType LowPressureDownSpray WaterDistributionMaterials PVC SplashersorSprayNozzles Polypropylene StairwayandHandrail FireRetardentPultrudedFRP StructuralConnectors Series304StainlessSteel Bolts,Nuts,Washers Series304StainlessSteel AnchorConnectors Series304StainlessSteel MechanicalEquipmentSupport HotDipGalvanized,Assembly AnchorBolts Series304StainlessSteelFurnishedbyGTPL ColdWaterBasin RCCFurnishedbyPurchaser Screens Stainlesssteel SluicegateHDG
GactelTurnkeyProjectsLtd.
TerminationPoints
HotwaterInlet:305mmfromCasing ColdwaterOutlet:Mechanicalsupplylimitedtosluicegate PowerCables:AtMotorterminals Controlcableatinlet&outletofinstruments Overflow&drain:At5mfromC.T Makeuppipe:At15mfromC.T
ListofVendors:
GearedMotor: PultrudedFRP: Fan: FilmFill: Drifteliminators: Sprayer: VibrationSwitch: Oillevelswitch: SluiceGate: Siemens Kemrock/Eqvt Gactel MMAqua/Cooldec/Superplast/Eqvt. Cooldeck/Superplast/Eqvt. Gactel ACD/Eqvt. Duncal/ACD/Eqvt. Yashwant/Durga/Upadhaya/Kejriwal/Eqvt.
ListofSparesforbothModels
Spares for two years trouble free operation (Optional) Nozzle 10 Nos OiLLevelSwitch1
DetailsforModel:
1)GS4545D1102[ACTnearBoilerArea] DESIGN&OPERATINGCONDITIONS: CirculatingWaterFlowpercell 300m3/hr Noofworkingcells2 Hot(Inlet)WaterTemp. 41C Cold(Outlet)WaterTemp. 32.0C WetBulbTemp., 27.0C TowerPumpHeadfrombasincurb4.05m TotalFanPower,(DriverOutput) 8.95kW/cell
GactelTurnkeyProjectsLtd.
STRUCTURALDETAILS: NumberofCells FansperCell NominalCellDimension,LxW OverallCoolingTowerDimension,LxW HeightBasinCurbtoFanDeck TotalFanStackHeight OverallTowerHeight BasinDimensions,LxW AirInletHeight NumbersOfAirInlet HotWaterInlet: Number1 NominalDiameter MECHANICALEQUIPMENT: Fans NooffansperCell NumberofBlades Manufacturer Diameter FanSpeed PowerperFan,(DriverOutput) BladeMaterial HubMaterial GearedMotor Numberpercell Kind Manufacturer FullLoadSpeed, Elec.Char.
200NB
1 6(mayvary) GTPL 3.04m 351rpm 11kW ReinforcedFiberglass HDGplates 1 Motor Siemens 367rpm 3Phase,415+10%V,50+5%Hz
GactelTurnkeyProjectsLtd.
RatedCapacity Motorwt.
11Kw 199kg
2)GS4545D1101[ACTnearSTGBldg.]
DESIGN&OPERATINGCONDITIONS: CirculatingWaterFlowpercell 300m3/hr Noofworkingcells1 Hot(Inlet)WaterTemp. 41C Cold(Outlet)WaterTemp. 32.0C WetBulbTemp., 27.0C TowerPumpHeadfrombasincurb2.85m TotalFanPower,(DriverOutput) 8.81kW/cell DriftLoss,%ofCirculatingFlow 0.005% EvaporationLoss 1.29% TowerSite(GroundLevel,Roof,etc.) GroundLevel TowerExposure OpenUnobstructedEnvironment STRUCTURALDETAILS: NumberofCells FansperCell NominalCellDimension,LxW OverallCoolingTowerDimension,LxW HeightBasinCurbtoFanDeck TotalFanStackHeight OverallTowerHeight BasinDimensions,LxW AirInletHeight NumbersOfAirInlet HotWaterInlet: Number1 NominalDiameter AccesstoTopofTower
200NB Oneladder
GactelTurnkeyProjectsLtd.
MECHANICALEQUIPMENT: Fans NooffansperCell NumberofBlades Manufacturer Diameter FanSpeed PowerperFan,(DriverOutput) BladeMaterial HubMaterial GearedMotor Numberpercell Kind Manufacturer FullLoadSpeed, Elec.Char. RatedCapacity Motorwt.
Deviations
Sl. No. 1 2 3 PageNo. ClauseasperTenderSpecification Gearoperatedbutterflyvalveforeachcell Accessdoorontowerdeckandfanstack,whichistobe fixedonthesteelframeembeddedinRCC PVClateraldistributionpipesalongwithpipeinsertsin theRCChotwaterduct GTPLoffers
Wewillsupplymanuallyoperated Butterflyvalve WewillprovideFRPaccessdoors ascoolingtowermakeisofFRP Distributionpipeisconnectedto headerdistributionpipe.Nozzles areattachedtoithencePVClateral distributionpipeinsertsintheRCC hotwaterductisnotapplicable. Louversarenotapplicabletoour design
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Louvers
GactelTurnkeyProjectsLtd.
5 Pg5of10 Eliminatorsshallbeofmultipassherringbonetypeor angularhneycombarrangementorcellulartypeor doublepassbladetype Accessories(inHDG) Staircase,Ladder,Handrail Gearboxwithsightglass,Vibrationswitches,Lowoil levelswitch,Driveshaft,oilfilling&drainforeachcell. Wewillprovidedrifteliminator wavetypewhichisof2pass.
6 7
Pg8of10 Pg6of10
WewillprovideStaircase, Ladder,Handrailwillbeof PultrudedFRP. Basedonourdesign, Gearbox,Vibrationswitch,lowoil levelswitch,Driveshaftarenot applicable.Ourdesignisbasedon Gearedmotor. Basedonsizeofthecoolingtower, doublesievepulleywithwirerope isnotapplicable.
Pg2of10
GactelTurnkeyProjectsLtd.