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/ Equipment Sales

www.exprogroup.com

Quality oilfield equipment and services

More than

99%
More than More than

clean burn technology

65

years of combined Equipment Sales experience

50

customers worldwide

Cover photo courtesy of Cameron Sense AS. Photographer Anders Martinsen

What we do
Expro Equipment Sales (EQS) offers clients quality products that meets and/or exceeds industry standards, on-time delivery and value driven prices for the upsteam oil and gas markets. Its our ability to offer a unique combination of superior quality and technological innovation that improves our customers performance that sets us apart.
EQS has an established customer relationships that we value; we continue to reach out to new customers, driven by an excellent portfolio of products resulting year on year sustained growth of 54% over the last few years. We strive to exceed client expectations through solid project management, high standards of compliance, on-time deliveries and the all-important after-sales service. EQS offers two product lines; well test package sales and burner boom sales. Each product line offers wide range of products that will meet most project specific applications. The products meet the highest industry standards including compliance to DNV, BV or ABS.

Expro sale equipment: Burner Booms Sea Emerald Burner technology Super Green Burner technology Horizontal / vertical boom designs

Well testing packages: Well test separators Steam heater Multi sensor relief valve Data acquisition services Gas analyzer skid Emergency shutdown panel Diverter manifolds (oil and gas) Surge tank Flowback packages Desander

Products and services


The Burner Boom product line is highlighted by our high performance, offshore crude oil clean burner technology. The Sea Emerald Burner and Super Green Burner achieve some of the highest clean burn testing result, over a wide range of viscosities that have been independently tested and documented. They offer clients an excellent choice for compliance and commitment to the environment, which reflects the forward thinking stewardship with clients image and intangible goodwill value. The Well Test product line offers industry accepted well testing processes that Expro has engineered to meet high, international industry compliance standards with:
Reliability and dependability Operational efficiency Safety forefront in our designs The products include three phase test separators, steam heaters, Multi Sensor Relief Valve (MSRV), data acquisition for real time monitoring, on-line gas analyzer system, emergency shutdown panel, diverter manifolds and pressurized surge tanks. In addition, we offer frac flowback equipment utilizing the market leader Expro Power Chokes - this includes brand severe duty, flow back choke and control consoles in manifolds and frac desanders. The flowback equipment can be utilized in combination with the Well Test products.

Expro equipment sales


Burner Boom system
The Expro Burner Boom reflects innovated technology for durability and reliability. The Expro booms are offered in vertical and horizontal racking capabilities, along with advanced operational criteria.
A typical boom package consists of the boom, mast, burner platform, and rigging. We also offer Hull integration engineering to meet Hull classification authorities. Booms are mounted on an offshore rig and used to extend the crude oil burner and gas flare a set distance from the Hull, to allow the produced hydrocarbons to be flared safely and to minimize the radiated heat away from the Hull. The boom has been extensively analyzed / modeled to provide improved operational capabilities over typical traditional booms. Expro boom support masts come in two engineered configurations: Horizontal support type mast and racking of the boom structure from operation mode horizontally to stowed mode horizontally back against the hull, or Vertical support type mast for racking and deploying the boom from vertical to horizontal operation position. Vertical support type mast reduces the footprint on the hull when the boom is stowed vertically. The unique design allows the boom to be deployed and stowed very efficiently through and integrated hoisting system. Expro also offers industry compliant ladder and platform system for inspection and maintenance of the masts and rigging. The boom is a modular / scalable u-shaped truss assembly that is easily transported. A stronger mast is attached to the rig structure and braced with tie-back struts. Suspension cables and wind stays support the boom during operational conditions so a rig crane is not necessary.

Features & benefits:

Modular design scalable boom sections available in 60ft, 90ft and 120ft. A burner
platform is additional to boom length

A cradle on mast makes for easy attachment of boom for installation Process pipe work available in different sizes and configurations Water shielding options are scalable to meet customer heat mitigation requirements Vertical racking option provides small footprint for storage Mast meets OSHA, Norsok type approved ladder and platform compliance Both mast designs provide easy deployment and storage

Expro equipment sales


Burner Boom specifications
OPERATIONAL CRITERIA Vertical acceleration Lateral acceleration Wind velocity Ice allowance Piping, wiring, liquids allowance burner assembly allowance 1.00 g 0.50 g 50 M/S 2000 kg 3000 kg 1100 kg

110 mph 4400 lbs 6600 lbs 2400 lbs

ROTATING CRITERIA (Horizontal) Vertical acceleration 0.40 g Lateral acceleration 0.20 g Wind velocity 20 M/S Ice allowance 2000 kg Piping, wiring, liquids allowance 2000 kg Burner assembly allowance 1100 kg STOWING CRITERIA (Vertical) Vertical acceleration Lateral acceleration Wind velocity Ice allowance Piping, wiring, liquids allowance Burner assembly allowance STOWED CRITERIA Vertical acceleration Lateral acceleration Wind velocity Ice allowance Piping, wiring, liquids allowance Burner assembly allowance

39 knts 4400 lbs 2200 lbs 2400 lbs

1.00 g 0.50 g 50 M/S 2000 kg 2000 kg 1100 kg

110 mph 4400 lbs 4400 lbs 2400 lbs

1.00 g 0.50 g 50 M/S 2000 kg 2000 kg 1100 kg

110 mph 4400 lbs 4400 lbs 2400 lbs

DIMENSIONS (approx.) Length x Width x Height

Length is 60 and 90, plus 10ft platform mast height is approximately 60ft (varies depending on vertical or horizontal operations.) Width of boom is 4ft and platform is 7ft wide. 9600 kg (6800kg-60ft) 21,000 lbs (15,000lbs-60ft) 7800 kg 17,000 lbs ABS guide for certification of lifting appliances, AWSD1.1, APIRP2A, ASME E30.26, OSHA 19.10, AISC manual steel construction, Expro specification 4100

Weight (Boom) Vertical (Mast + rigging) Standards

Expro equipment sales


Sea Emerald Burner technology
The Sea Emerald well test burner provides a clean, efficient disposal of produced oil/ well affluent during well test operations / cleanup work.
The Sea Emerald well test burner provides a clean, efficient disposal of produced oil / well affluent during well test operations/ cleanup work. An independent environmental laboratory test found that the Sea Emerald Burner operates at 99.993% efficiency under a wide range of conditions. The burners have a unique nozzle design that uses compressed air to atomize the oil in a mixing chamber. Internal air mix atomizers produce much smaller hydrocarbon droplets than conventional burners. Smaller droplets burn faster, eliminating the potential for raw hydrocarbons to fall out of the flame. Carefully positioned multiple burner tips create maximum flame turbulence and air ingestion. Multiple tips discharge the well affluent in a unique array. The combination of atomized droplets and maximum air ingestion makes the burn very clean. An efficient pilot system with remote igniters provides the ignition source for the finely atomized spray.

Benefits: Onshore and offshore oil and gas well testing and clean-up operations Highly efficient, environmentally friendly; third-party rated at 99.993% efficient Modular design can be used in multiples configurations to match the anticipated flow rates Stable pilot assembly provide reliable ignition source Low oil pressure reduces pump capacity requirements and air pressure Clean start up, wide turndown ratio, simple operation

Expro equipment sales


Sea Emerald Burner - specifications
OIL: Flow rate (3 heads) 12,000 BOPD 636 -1907 m3/d Maximum working pressure 1440 PSI 9928 kPa Test pressure 2160 PSI 14892 kPa AIR: Nominal flow rate 4,500 scf/min 127 m3/min Maximum working pressure 750 PSI 5171 kPa Test pressure 1125 PSI 7756 kPa Temperature rating -20F to 300 F (-29C to 149C) DIMENSIONS (approx.): Length x Width x Height 5.45 x 6.56 x 5.51 (ft) 1660 x 2000 x 1680 (mm) Weight (estimate with 2640 lbs 1200 kg transportation frame) Standards NACE MR01-75, ASME B31.3 & DNV 2.7.1

Expro equipment sales


Super Green Burner
Expros award winning Super Green Burners offer the latest technology for clean burning produced crude oil. The Super Green Burner head is modular in design. Each head can burn up to 4,000 barrels of crude oil.
Multiple heads can be packaged in one burner assembly depending on maximum crude oil burn rates. Typical configurations are one headed burner assembly (4,000 barrels per day), two headed burner assembly (8,000 barrels per day), three headed burner assembly (12,000 barrels per day). Electronic ignitor systems are included with the burner assembly. For safety and to minimize heat radiation, the operator will always attempt to maintain a burn in a downwind direction from the facility. However, consideration should be given to the application. If the burner(s) and boom(s) assembly are to be fitted to a barge or drillship, it is likely that the vessel will face into the weather. On most modern drillships and barges, the boom and burner is installed toward the aft section of the vessel so if the burner and boom are far enough aft it may be possible to employ a single boom and burner assembly. Typically for platforms, boom and burner systems are required on opposite sides of the platform to allow diverting well effluent flow to the downwind burner assembly for minimizing heat radiation on to the rig. Gas is not flared through the crude oil burner. The gas should be flared from a separate flare line installed within the boom structure and not included with the Super Green Burner.

10

Expro equipment sales


Super Green Burner specifications
Three-headed burner Service: Working Pressure: Number of Heads: Oil Capacity: Emulsion Capacity: Air Capacity: Check Valve Air Line: Check Valve Oil Line: Oil Line Connection: Air Connection: Atomizing Air Requirements: Ignition System: Electrical Requirement: Weight: Design Codes: Cooling Water: Rotation: Certification Sour (H2S) 1440 Psig Three Head (3) 4,000 BPD/Each Head Tested @ 50% Oil/Water Suspension 3,000 ft3/min. @ 300 Psig 4 inch wafer type 1,440 Psig 3 inch wafer type 1,440 Psig Flange or Hub Flange or Hub 500 SCFT/BBL Oil @ 300 Psig Butane with electric ignitors (remote operated) 230V 50HZ 1,100 Kg ANSI B31.3, NACE (MR. 01.75) Water Ring Super Green Burner does not require rotation for optimal operation BV Inspection & Certification

11

Well testing packages


Surface well test equipment
As a major supplier of well testing equipment, Expro provides a range of systems suited to specific testing environments and has a proven track record. Expro well testing equipment allows easy expansion of modules to handle future increasing and changing process conditions.
The pressure control is handled through an upstream test tree, ESD valve, data headers, choke manifold and HP pipework. Inlet and outlet data headers allow the safe monitoring of high pressure process conditions. The process stream, once choked down through the choke manifold, passes through a heat exchange designed to raise the temperature of the process fluids for better downstream separation. The test process stream continues on to the test separator, allowing the individual testing of wells for monitoring production rates. Safety systems consist of a closed loop ESD system providing manual and automatic safety shut-down. This is in addition to the relief valve and rupture disks integrated into the process equipment. Real-time monitoring of process conditions is handled by the Expro Edge X data acquisition system which monitors separated process streams and process temperature at critical points.

Equipment benefits:
GAS LINE

Dual fisher oil level control valve Special internals with high efficiency 99% for 8 micron and larger Proven design used Internationally for many years Drip pans under major equipment with drain connections

OIL LINE 3 PHASE TEST SEPARATOR WATER LINE AIR LINE REMOTE ESD STATIONS

HEAT EXCHANGER

SURGE TANK

STEAM GENERATOR

CHOKE MANIFOLD TRANSFER PUMP BURNER HEADS AIR COMPRESSORS REMOTE ESD STATIONS REMOTE ESD STATIONS OIL DIVERTER MANIFOLD RELIEF VALVE

TWIN POT SAND FILTER ASSEMBLY

FILL LINE FROM RIG PUMP

SURFACE TEST TREE HYD CONTROL PANEL

CHECK VALVE SURFACE TEST TREE

BURNER BOOMS

SURFACE SAFETY VALVE DATA HEADER

SAFE SWIVEL ASSEMBLY SAFE TUBING SAFETY VALVE

PROPANE RACKS

SURFACE HYD CONTROL PANEL SUBSEA HYD CONTROL PANEL

AIR COMPRESSORS

SAFE LUBRICATOR VALVE

GAS DIVERTER MANIFOLD

PROPANE RACKS

BURNER BOOMS BURNER HEADS

Offshore paint specification for durable life BV and Lloyds third party certification Easy operator access to instrumentation on equipment High and low level switches on separator to work with ESD System High pressure switch on steam heater shell to work with ESD System
SAFE RETAINER VALVE SAFE HUB SEA TEST TREE

12

Well testing packages


Well test separator
Expros horizontal well testing separator is designed to separate 3-phases of well effluent; measuring accurately the gas, oil, and water produced from the well. A 4th phase of separation can be integrated to the design for potential sand / solid removal.
The 4th phase process will help optimize the 3-phase capability by removing accumulated sands that will reduce the oil water retention time and reduce possible damage to the liquid flow meters and downstream equipment. The sand/solids removal is by a sparging line for lifting, agitating sand/solid and then flushing out via a drain line. The well test separator can be used in conventional well testing and integrated into an Expro flowback/clean-up package for new completions or stimulated wells. Expro well test separator has automated fisher type controls on gas pressure, gas/oil and oil/water interfaces, mounted on an oilfield structural steel skid with drip pan, crash frame and three-coat, offshore type paint system, rated for sour (H2S) service. The unit is fully manifolded for complete flexibility of operation, including bypassing and/or co-mingling oil, gas or water. The internals of the vessel include a highly effective wave and foam breakers.

13

Well testing packages


Well test separator
Adjustable weir and a highly efficient gas mist extractor rated at 99.8% efficient for 8 micons and larger at 106MMSCF/D. The removable vane pack is manufactured out of durable/corrosion resistant 316SS.
Liquid metering is by the EZ-IN type turbine meters and gas measurement by a Daniels type senior orifice fitting and a Barton 3-pen type chart recorder. The gas and liquid phase measurements can be equipment with data acquisition outputs.

Expro Horizontal Separators


Service & Temp Working Rating Pressure psi F Capacity Liquid & Gas bpd & MMscfd Metering Gas, Oil, Water Safety Devices Connections Dimensions (h x l x w) & Weight ft & lbs Design Code

42 O.D. x 10 Tan/Tan Sour, 1,440 20 to 212 6,969 & 56 Gas:Daniel senior orifice, line bore 5.761 3-pen recorder 0-1,500psig,0-400 WG, 0-250F 2 min retention Oil: 1 Turbine Meter (170 to 1,700 BBL/D) 2 Turbine Meter (1,300 to 13,000 BBL/D) time Water: 1 Turbine Meter (170 to 1,700 BBL/D) 9.0 x 19.0 x 8.0 1, 3 x 4 PSV set Inlet: 3 602 H.U. (F) Gas Outlet: 3 602 H.U. (M) @ 1,440psig Weight: Oil Outlet: 3 602 H.U. (M) 1, 2 rupture disc. Water Outlet: 3 602 H.U. (M) 32,100 set @ 1,584psig ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75

42 O.D. x 15 Tan/Tan 20 to 212 10,025 & 72 Sour, 1,440 2 min retention time

Gas:Daniel senior orifice, line bore 5.761 3-pen recorder 0-1,500psig, 0-400 WG, 0-250F Oil: 1 Turbine Meter (170 to 1,700 BBL/D) 2 Turbine Meter (1,300 to 13,000 BBL/D) Water: 1 Turbine Meter (515 to 6,000 BBL/D)

9.0 x 28.00 x 8.0 ASME VIII Div. 1, 1, 3 x 4 PSV set Inlet: 3 602 H.U. (F) ANSI B31.3, Gas Outlet: 3 602 H.U. (M) @ 1,440psig Weight: NACE MR-01-75 Oil Outlet: 3 602 H.U. (M) 1, 2 rupture disc. Water Outlet: 3 602 H.U. (M) 37,400 set @ 1,584psig

48 O.D. x 10 Tan/Tan Sour, 1,440 20 to 212 8,250 & 72 Gas:Daniel senior orifice, line bore 5.761 3-pen recorder 0-1,500psig, 0-400 WG, 0-250F 2 min retention Oil: 2 Turbine Meter (1,300 to 13,000 BBL/D) 3 Turbine Meter (2,750 to 27,000 BBL/D) time Water: 2 Turbine Meter (1,300 to 13,000 BBL/D) 9.5 x 19.0 x 8.0 1, 3 x 4 PSV set Inlet: 3 602 H.U. (F) Gas Outlet: 3 602 H.U. (M) @ 1,440psig Weight: Oil Outlet: 3 602 H.U. (M) 1, 2 rupture disc. Water Outlet: 3 602 H.U. (M) 38,840 set @ 1,584psig ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75

48 O.D. x 15 Tan/Tan Sour, 1,440 20 to 212 14,000 & 105 Gas: Daniel senior orifice, line bore 7.981 3-pen recorder 0-1,500psig, 0-400 WG, 0-250F 2 min retention Oil: 1 Turbine Meter (170 to 1,700 BBL/D) 2 Turbine Meter (1,300 to 13,000 BBL/D) 3 time Turbine Meter (2,750 to 27,000 BBL/D) Water: 1 Turbine Meter (170 to 1,700 BBL/D) 2 Turbine Meter (1,300 to 13,000 BBL/D) 9.5 x 25.00 x 5.0 ASME VIII Div. 1, 1, 3 x 4 PSV set Inlet: 3 602 H.U. (F) ANSI B31.3, Gas Outlet: 3 602 H.U. (M) @ 1,440psig Weight: NACE MR-01-75 Oil Outlet: 3 602 H.U. (M) 1, 2 rupture disc. Water Outlet: 3 602 H.U. (M) 37,480 set @ 1,584psig

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Well testing packages


Steam heater
The Expro steam heater offers a high-efficiency heat transfer with a small foot print. The steam heater is mounted on a sturdy, oilfield-type skid with a lifting/crash frame enclosure designed to DNV 2.7-3 and API-RP2A.
Heat transfer is accomplished by applying superheated steam directly to the high-pressure upstream pre-heat process tube bundle with a full opening two-inch adjustable choke separating the low-pressure downstream post-heat process tube bundle. The tubes are sealed in an American Society of Mechanical Engineers (ASME) vessel set with automated steam process controls for both temperature and pressure control. Steam condensate is directed to a steam trap for recycling back to the steam generator. The steam heater comes with a high-pressure diverter (by-pass) manifold on the inlet to the outlet for bypassing the tube bundles. Safety systems in this type of heater include a relief-valve and rupture-disc located on the heater vessel, and a fail-safe temperature control device. A highpressure pilot monitoring the vessel pressure is available for interfacing with an Expro ESD system. The steam heater is built in accordance with Expro Equipment Sales Engineering Standards and Practices, which meets or exceeds most International standards and codes and is offered with third party Independent Design Review Certification and fabrication Certificate of Conformance.

Expro Steam Heat Exchanger Variations


Nominal Diameter inches Max. Working Pressure psi Steam Capacity Btu/hr Inlet - outlet connections Weight Dimensions Chokes (h x l x w) ft Special features Design Code and Service

lbs

Direct Steam 3 5,000 Up 2,000 Down 10,000 Up 5,000 Down 5,000 Up 2,000 Down 10,000 Up 5,000 Down 4 MM. Requires 5,340 lbs/ hr @ 80% efficiency 4 MM Requires 5,932 lbs/hr @ 80% efficiency 4 MM Requires 5,932 lbs/hr @ 80% efficiency 4 MM Requires 5,932 lbs/hr @ 80% efficiency 3 fig 602, steam 2 fig 206 20,000 8 x 20 x 6 single adjust 14 passes upstream and 10 passes downstream of choke. Vessel is insulated, rated at 150 psi, 42 dia. x 14.5 fitted with relief valve and rupture disc assembly 14 passes upstream and 10 passes downstream of choke. Vessel is insulated, rated at 230 psi, 42 dia. x 14.5 fitted with relief valve and rupture disc assembly 8 passes upstream and 8 passes downstream of choke. Vessel is insulated, rated at 150 psi, 42 dia. x 14.5 fitted with relief valve and rupture disc assembly. 8 passes upstream and 8 passes downstream of choke. Vessel is insulated, rated at 230 psi, 42 dia. x 14.5 fitted with relief valve and rupture disc assembly. ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75

3 fig 1502, steam 2 fig 206 unions

20,500

8 x 20 x 6

single adjust

ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75

4 fig 602, steam 2 fig 206 unions

20,500

8 x 20 x 6

single adjust

ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75

4 fig 1502, steam 2 fig 206 unions

20,500

8 x 20 x 6

single adjust

ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75

15

Well testing packages


MSRV
The MSRV is a rapid acting relief valve without the limitations of existing safety valves, allowing a greater flexibility in safety system design. In an over-pressure situation the MSRV will respond through utilization of its safety logic and protect the whole system.
Its ball valve design is hydraulically actuated by well pressure from primary sensor points. These points constantly monitor the process pressure, and when it exceeds a pre-determined value, the rupture disc inside the sensor point ruptures and the respective impulse line is energized thus opening the valve. Once actuated, the MSRV will remain open until pressure is applied to the respective closure. The MSRV is typically installed between the choke manifold and the heater. The purpose is to protect the heater tube bundle from over pressure if the upstream choke cuts out due to sand erosion etc. The MSRV has the following advantages over a conventional relief valve. High relief capacity Insensitive to system back pressure Positive acting with no simmering or chattering Accurate set point pressure Extreme high pressure integrity Four impulse port multi sensor facility Multi operable capability ESD control logic

Expro Multi Sensor Relief Valve


Service Max. Working Pressure psi 10,000 Temperature Rating F -25 - 300 Effective Flow Area in2 Orifice: 3.14 Outer & Internal Connections ins O.D: 7.7 Internal Ball: 2.0 O.D: 7.7 Internal Ball: 2.0 Inlet & Outlet Connections Dimensions & Weight ins Both inlet & outlet to required specification Both inlet & outlet to required specification Length: 24.0 Weight: 220 Length: 24.0 Weight: 220 SI 289, API 6A, NACE MR-01-75 Design Code

Sour, CO2

Sour, CO2

5,000

-25 - 300

Orifice: 3.14

SI 289, API 6A, NACE MR-01-75

16

Well testing packages


Data acquisition services
Expros EdgeX is a Windows based acquisition and management system. It provides total data solution for a wide range of applications including well testing, extended production tests and platform process plant monitoring.
Features: Real-time data monitoring, processing and logging Graphical user interface for live data and trending Visual and audible alarm monitoring Industry standard communications Data export and reporting The extensive multitasking capabilities of EdgeX allow it to incorporate data from a multitude of sources using various communication protocols. This includes surface instrumentation, other Expro services (WWS, DST, Subsea, etc), and 3rd party equipment. Essentially EdgeX is the total data solution which combined with Data to Desk provides clients with data, whenever and wherever they need it. This service provides the client with the full suite of tools necessary to view real-time data through a web browser anywhere in the world. Field data acquisition Secure single click data transfer Secure data server space Client web browser

The web browser allows the client access to all data logs and sequence of events obtained in the field. To view this information standard graphical user interfaces are available for trending and live monitoring. Features: Real time engine Full 32-bit operation under Windows NT Real time data acquisition Signal monitor with multiple data interface (MDI) 32 Independent loggers Period/event loggers Pre- and post- event loggers Shift loggers 16 groups of channels per logger Each group up to 1,000 channels

17

Well testing packages


H2S and CO2 gas analyzer skid interface (EDGE)
Expros compact and reliable H2S and CO2 gas analyzer skid utilizing tunable diode laser absorption spectroscopy technology for real-time produced gas monitoring gathered from test separator.
This unit is designed for explosion proof Class 1, Division 1 Group C&D area classification. It is housed in a heated, NEMA 4 stainless steel cabinet enclosure completed with transporting apparatus. It also includes self-limiting heated sample and vent line jumpers to and from separator after the pressure reduction at the sample point. The measured output signal can be transmitted and interfaced with Expro EDGE-X system for real-time recording, displaying and alarming of H2S and CO2 levels.

Features: Direct chemical analysis by absorption spectroscopy Real-time, in-line or on-line measurement Non-contact measurement which offers low maintenance All digital signal processing Auto zero Self-diagnostics High and low alarms 50 meters electrical power cable Interface with Expro EDGE-X system for real time monitoring Graphical user interface program to configure and control the
analyzer

Pressure reduction at the sample point that lowers the water


dew point and decreases the sample lag time

The sample & vent lines use a self-limiting, Class I, Div. 2


heating element

Parts-per-million to percent level measurement Accuracy: 1% of reading or +/-500 ppm Repeatability: 1% of reading or +/- 500 ppm Outputs: isolated 4-20 mA loop-powered analogue output

18

Well testing packages


ESD and control panel
The FAST ESD is an enhanced ESD control system that provides fast response with the reliability of pneumatic systems.
The system is designed to isolate the upstream pressure source (at either the surface test tree hydraulically actuated valve, or a hydraulic surface safety valve) before the well pressure rises above the set points of system relief valves. In a line rupture situation, the FAST system will isolate the well stream before any significant hydrocarbon releases have occurred thus reducing the possible injury to personnel in the test area, along with reducing the risk of fire or explosion and environmental hazards

Expro Emergency Shut - Down Panel


Service & Output Pressure psi Standard & 6,000 Supply & Pilot Pressure psi 150 Pump Type & Ratio Valves Reservoir Capacity U.S. Galls Manual Hand, lever operated Auto 1 x Haskel M-110 Relay: Low press manual & auto. Hydraulic control: High press 3 - way 8 316 stn stl Cabinet Material Dimensions hxlxw ins 18.12 x 22.25 x 18.25 Weight

lbs 120

Relief H.P: 6,000 psi stn stl Ratio air : hydraulic Relief L.P: 1 : 110 1.0 psi Check: 6,000 psi stn stl

19

Well testing packages


Diverter manifolds
Oil diverter manifolds The oil diverter manifold is designed to enable separated oil from separator to be safely diverted (manually) with full operator flexibility to either flare boom (when two booms are being utilized) depending on wind direction, to pump, to surge tank or other area. They can also be used to divert flow to both booms to reduce back pressure in the flow lines downstream of the separator.

Expro Oil Diverter Manifold Variations


Nominal Diameter inches Oil Diverter 2 1440 -20/100 2 fig 602 union 800 1.3 x 4.7 x 5.2 Ball 5 valve design ANSI B31.3, NACE MR-01-75 ANSI B31.3, NACE MR-01-75 Max. Working pressure psi Temperature Inlet - outlet Rating connection F Weight Dimensions hxlxw lbs ft Valves Special Features Design Code and Service

1440

-20/100

3 fig 602 union

1700

1.3 x 4.7 x 5.2

Ball

5 valve design

Gas Diverter Manifolds The gas diverter manifold is designed to allow the separated gas from test separator or well effluent from choke clean up manifold to be safely diverted (manually) to one of the two burners or pits depending on wind direction. They can also be used to divert flow to both booms to reduce back pressure in the flowlines downstream of the separator.

Expro Gas Diverter Manifold Variations


Nominal Diameter inches Max. Working pressure psi Temperature Inlet - outlet Rating connection F Weight Dimensions hxlxw lbs ft Valves Special Features Design Code and Service

Gas Diverter 3 1440 -20/100 3 fig 602 union 600 1.7 x 1.1 x 8.9 Ball 2 valve design ANSI B31.3, NACE MR-01-75 ANSI B31.3, NACE MR-01-75

1440

-20/100

4 fig 602 union

1400

1.7 x 2.8 x 7.8

Ball

2 valve design

20

21

22

Well testing packages


Surge tank
The pressurized test tank is used to store produced liquids before they are disposed. It can also be used as an additional stage of separation.
The dual compartment surge tank allows for a hard piped vent to be run to a safe area. The tank operates with a back pressure controller in the gas line which allows the vessel to be used minimizing the danger of H2S contaminated gas venting off locally in the test area. Surge tank normally operates up to 50 PSIG pressure (available in higher pressure ranges) and is protected from gas blow-by from the separator oil line with a relief valve to prevent overpressure and possible rupture. The gas relieving capacity of a standard surge tank (fitted with pressure relief valve vent) is in the order of +/- 13 MMscf/d. The unit offers complete flexibility of operation, including bypassing and/or co- mingling oil, gas or water with inlet and outlet hammer union connections.

Features: Relief Valve Rupture Disc Fisher Back Pressure Controller Steam Heat Trace Calibrated Sight Glasses Manifold Hand Control Valve Sample Points High-liquid level alarms Automatic pressure controller Grounding device Crash and Lifting frame for horizontal
and vertical positions

Expro Surge Tank Variations


Service & Working Pressure psi Sour, 50 Temp Rating F Capacity bbl Piping Gas, Oil, Water Safety Devices Connections Design Code Dimensions and Service (w x h x l) & Weight in & lbs 96 x 138 x 183 Weight: 11,100 ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75 DNV 2.7-3

-20 to 250

100

Inlet from Separator Inlet from Oil Transfer Pump Outlet Outlet Outlet Vent Outlet to Crude Oil Burner to Transfer Pump to Gas Line to Drain Line

2" 150# x 2.5" 150# PSV set @ 75 psig 1, 2 rupture disc. set @79 psig

3 Fig 602 TH: 3 Fig 602TH completes w/check valve 3 Fig 602 WH 4 Fig 206 WH 3 Fig 602 WH 4 Fig 206 WH 2 Fig 602WH 3 Fig 602 TH: 3 Fig 602TH completes w/check valve 3 Fig 602 WH 4 Fig 206 WH 3 Fig 602 WH 4 Fig 206 WH 2 Fig 602WH 3 Fig 602 TH: 3 Fig 602TH completes w/check valve 3 Fig 602 WH 4 Fig 206 WH 3 Fig 602 WH 4 Fig 206 WH 2 Fig 602WH

Sour, 150

-20 to 250

100

Inlet from Separator Inlet from Oil Transfer Pump Outlet Outlet Outlet Vent Outlet to Crude Oil Burner to Transfer Pump to Gas Line to Drain Line

2" 150# x 2.5" 150# PSV set @ 150 psig 2 rupture disc. set @1,58psig

96 x 138 x 183 Weight: 18,500

ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75 DNV 2.7-3

Sour, 250

-20 to 250

100

Inlet from Separator Inlet from Oil Transfer Pump Outlet Outlet Outlet Vent Outlet to Crude Oil Burner to Transfer Pump to Gas Line to Drain Line

2 150# x 2.5 150# PSV set @ 250 psig 2 rupture disc set @ 263 psig

ASME VIII Div. 1, ANSI B31.3, NACE MR-01-75 DNV 2.7-3 TBA

23

Well testing packages


Desander system
The wellhead desander is an innovative product from Expro which enables the recovery of sand product from wellstreams during well testing, hydraulic fracturing well clean-up and coil tubing or Snubbing work over operations.
It can be utilized upstream of Expro choke manifold to reduce abrasive matter therefore optimizing the operability and prolonging the life of expro well testing equipment. It is well suited for high temperature and pressure conditions because of their rugged design and flexible components materials. The well fluids from a predominately gas flow with GOR > 10,000 cf/bb are routed from wellhead to the desander. The well effluent enters the desander vessel tangentially and the resulting centrifugal force exerted on the spinning fluid pushes the denser phase (sand) to the wall of the vessel. The clean well fluids at the core are forced up by pressure and out of the outlet pipework. The sand drops into the bottom of desander vessel due to gravity. The settled sand/solids can be periodically dumped to the clearing / disposal outlet pipework via Expro severe service Power Choke without shutting in the well at any period of the clean-up program. Process Description The modular, skid mounted desander comes complete with a process bypass line and a strong lifting and frame. The unit comprises pressurized cylinder vessel, manual or optional hydraulic isolating gate valves and a hydraulic PowerChoke along with instrumentation manifold which enables pressure monitoring, equalisation and bleed off of the desander. The hydraulic PowerChoke valve is operated by the control console provided with the system.

Features and benefits: Eliminates solids erosion on chokes, piping, valves and process equipment Provides solids removal prior to excessive oil contamination downstream eliminating
difficult solids accumulation problems

No moving parts, low maintenance, and low downtime result in significant capital
and operating cost savings

Compact design is 10% the size and weight of conventional filter systems easy
mobilization

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Well testing packages


Desander system equipment specifications
Equipment specifications: Service Working Pressure Temperature Maximum Operating Flow Rate Estimated Collection Efficiency Operating Pressure Drop Range Isolation Valve Type Inlet Connection Outlet Connection Safety Sour 10,000 PSIG, 15,000 PSIG & 20,000 PSIG -20 to 250 F 100 MMSCFD 85 to 95% for 80 micron or bigger 15 to 60 psi Manual and/or Hydraulic Gate Valves 31/16 API Flange BX 154 31/16 API Flange BX 154 Double Isolation Valves Expro Severe Service Choke on Desander Dump Line Earthing Point 8 off Lif"ing Pade$e! (4 fo Ve "ical Lif"ing, 4 fo Ho i%on"al Lif"ing) W # H # L= 8'-0& # 8'-6& # 20'-0& 13 US Ton! API 6A ASME VIII (Div 2) ANSI B31.3 NACE MR-01-75 DNV 2.7-3

Skid Handling Dimension Weight Standards

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Expros mission is well flow management. We provide services and products that measure, improve, control and process flow from high-value oil and gas wells, from exploration and appraisal through to mature field production optimisation and enhancement. Our vision is to be the market leader in well flow management, using the industrys best people, to deliver the highest standards of safety, quality and personalised customer service. We provide a range of solutions across six areas of capability: Exploration & Appraisal Testing Subsea Safety Systems Drilling & Completion Flowback & Clean-up Production Well Integrity & Intervention Expros 40 years of experience and innovation empowers the company to offer tailor-made solutions for customers across the energy sector. With 5,000 employees across 50 countries, Expro offers a truly global service solution.

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Contact us:

John Loafman
Vice President, Equipment Sales equipment.sales@exprogroup.com Tel: (281) 977-2600

or visit www.exprogroup.com