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Workshop 5 Bird Strike

Introduction I t d ti to t ANSYS AUTODYN

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WS 5-1

Release 12.1 February 2010

Workshop 5. Bird Strike

Workshop Goal and Procedure


Goal:
Model a bird strike on an aircraft wing

Training Manual

Procedure:
Set up the problem in Explicit Dynamics (ANSYS) Transfer the setup to AUTODYN Convert the Bird Part to use SPH nodes d Run the analysis in AUTODYN

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WS 5-2

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 1 Start Workbench


Start ANSYS Workbench and follow the sequenced steps using the abbreviations shown below:
DC SC = Double Click with Left Mouse Button = Single Click with Left Mouse Button

Training Manual

RMB = Right Mouse Button Selection D&D = Drag and Drop = Hold Left Mouse Button down on item while dragging it to new location and then release it (i.e., Copy or Move)

Throughout these Workshops, the procedures shown are not always the only way to accomplish the desired tasks, so feel free to investigate other methods via the documentation when outside of this course
The workshops consistently use RMB in the Outline tree to access options whenever possible
Often these options can also be accessed through the Context Toolbar Sometimes these options can also be accessed using RMB in the View area
ANSYS, Inc. Proprietary 2010 ANSYS, Inc. All rights reserved. Release 12.1 February 2010

WS 5-3

Workshop 5. Bird Strike

Step 2 Initiate an Explicit Dynamics (ANSYS) Project 2.a Create an Explicit Dynamics (ANSYS) Project SC

Training Manual

DC

2.b Select 2 S MKS S for f the Project Units and request Native Applications in Workbench have their values Displayed in the Project Units
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WS 5-4

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 3 Define Engineering Data Material DC

Training Manual

3 Edit the 3.a th Engineering E i i Data D t cell ll to t select l t pre-defined material models from one of the pre-defined material libraries 3.b Select the Explicit Materials library. Materials in this library have physical property t data d t defined d fi d for f explicit li it analyses l

SC

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WS 5-5

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 3 Define Engineering Data Material ...


3.c Select the + sign to the right of AL5083H116 to add it to the Engineering Data library.

Training Manual

3.d Likewise, select the + sign to the right of WATER2. Note the symbol of a book that appears indicating success

SC

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WS 5-6

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 3 Define Engineering Data Material ...


3.e Go to the Engineering Data cell and note the added materials 3.f Return to the Project Schematic 3.g Save the Project by selecting the Save As icon and Browse to the directory indicated by your instructor. Enter bird_strike for the Project name

Training Manual

SC

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WS 5-7

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 3 Define Engineering Data Material ... 3.h Temporary fix


Return to Engineering Data and enter 0 for the Shear Modulus for WATER2. (This is an error that will be fixed ( in the next release)

Training Manual

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WS 5-8

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 4 Import the Geometry

Training Manual

4.a Import the geometry database bird_strike.agdb as shown below

RMB

SC

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WS 5-9

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 5 Edit the Model in Mechanical


5.a Edit the model in Workbench Mechanical.

Training Manual

RMB

SC

5.b Select the MKS Units system


Recall that Mechanical is not native in Workbench, Workbench so the Units here may not match the Project Units

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WS 5-10

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 5 Edit the Model in Mechanical ...


5.c Assign a thickness of 0.005 meters and the material AL5083H116 to Stiffener_1, Stiffener_2, Stiffener_3 and Stiffener_4 5.d Assign a thickness of 0.003 meters and the material AL5083H116 to Skin 5.e Assign the material WATER2 to Bird

Training Manual

ANSYS, Inc. Proprietary 2010 ANSYS, Inc. All rights reserved.

WS 5-11

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 5 Edit the Model in Mechanical ...


5.f Notice the automatically defined Body Interaction. This allows a frictionless sliding interaction between all bodies

Training Manual

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WS 5-12

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 6 Generate the Default Mesh


6.a Generate the default mesh

Training Manual

Quality of the Bird mesh is not important as it will only be used to create a region of SPH nodes in AUTODYN

RMB

Default mesh is reasonable, but not uniform

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WS 5-13

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 7 Change the Mesh Method


RMB SC

Training Manual

RMB

SC

7.a Insert a Meshing Method 7.b Select all bodies (RMB in the view area) 7.c Deselect the Bird body (<control> + SC on body) 7.d Select Apply
ANSYS, Inc. Proprietary 2010 ANSYS, Inc. All rights reserved. Release 12.1 February 2010

<control> + SC

WS 5-14

Workshop 5. Bird Strike

Step 7 Change the Mesh Method


7.e Select Uniform Quad for the Method 7 f Enter 0 7.f 0.025 025 m for the Element Size 7.g Enter 0.025 m for the Defeaturing Tolerance 7.h Generate the mesh

Training Manual

RMB SC

The mesh is now uniform


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WS 5-15

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 8 Define the Initial Conditions


8.a Apply an Initial Velocity Condition to the Bird as shown.

Training Manual

RMB

SC

SC

Select the Bird body

Note: If the Body selection filter is not automatically activated for the initial velocity condition, select it manually. ll

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WS 5-16

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 8 Define the Initial Conditions ...


8.b Choose Define by Components: X = 250.0 m/s

Training Manual

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WS 5-17

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 9 Define the Analysis Settings

Training Manual

9.a Select Analysis Settings in the tree 9.b Set the End Time to 5.0e-3 seconds in the Details View 9.c Keep the remaining default settings

SC

9.d Save the model on the Workbench Project page


At this point the project has been set up a much as is possible in Explicit Dynamics (ANSYS). It will now be b transferred t f d into i t AUTODYN t to complete l t th the setup for the SPH solver and run the analysis
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WS 5-18

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 10 Create (Link to) an AUTODYN Project


10.a On the Workbench Project page, under Component Systems, drag and drop the AUTODYN component onto the Setup cell for the Explicit Dynamics (ANSYS) project. j This creates an AUTODYN project whos who s setup is linked to the Explicit Dynamics Project 10.b Open the AUTODYN project, importing the model set t up i in the th Explicit E li it Dynamics project
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Training Manual

D&D

RMB SC

WS 5-19

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 11 Load a Plot Settings File

Training Manual

11.a Load the plot settings file bird_strike_1.set to obtain the following view

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WS 5-20

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 12 Generate an SPH Part for the Bird

Training Manual

12.c Enter Bird_SPH for the Part Name 12.d Select the SPH Solver

12.a S 12 Select l t Parts On Navigation Bar 12.b Select N New i the in th dialog panel
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12.e Accept the data

WS 5-21

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Workshop 5. Bird Strike

Step 13 Create an SPH Object from the Bird Part 13.a Select Geometry (Zoning) 13.b Under Import Objects, select Part 13.c Select the Bird Part to convert to an object 13.d Name the Object SPH_Bird 13.e Accept the data

Training Manual

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WS 5-22

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 14 Delete the (Lagrange) Bird Part

Training Manual

Now that the new SPH object has been created, the Bird Part (created in Explicit Dynamics) is no longer needed, so delete it 14.a Select S Delete 14.b Select the Bird Part 14.c Accept the data
New SPH Object

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WS 5-23

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Workshop 5. Bird Strike

Step 15 Pack SPH_Bird Object with SPH Nodes


15.e S 15 Select l tI Initial iti l Condition Set 3

Training Manual

15.g Enter 15.0 mm for the Particle (Water and 250 m/s) Size 15.d Check Fill 15.h Accept the with Initial data 15.f Select next Condition Set

15.a Select P k (Fill) Pack 15.b Select the SPH_Bird object 15.c Select Pack Selected j ( ) Object(s)

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WS 5-24

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 16 Load a Plot Settings File

Training Manual

16.a Load the plot settings file bird_strike_2.set to obtain the following view

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WS 5-25

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 17 Set up the Bird / Wing Interaction


17.a Select Interaction on the Navigation Bar 17.b Select External Gap (this must be used for Lagrange/SPH interactions) 17.c Enter a Gap size of 1.5 mm 17.d Select Check A message will tell you that the input parameters are OK

Training Manual

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WS 5-26

Release 12.1 February 2010

Workshop 5. Bird Strike

Step 18 Run the Analysis


18.a Save the project on the Workbench Project Page 18.b Select Run to start the solve 18.c Once the calculation is running, Select Stop at any time to stop the calculation ( (you can then th press Run again to continue the calculation)

Training Manual

The calculation takes approximately 40 minutes to run to completion (about 7500 cycles)

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WS 5-27

Release 12.1 February 2010

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