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Welding Procedure

Specification

AGOCO
Arabian Gulf
Oil Company

Page 1 of 2
WPS No:02/2002

:GC32D

Supporting PQR No

Welding process(es):

JOINTS( QW-402)
V, Butt

Backing (Yes)

SAW

Backing Material Type


Metal

Rev:00
Order No: E-820 Shell

GTAW/SAW

Joint Design Single

Annex:

Type(s):Manual
Details

(No) GTAW

Weld metal/Base Metal.

Nonfusing Metal

Nonmetallic

Other RETAINERS NOT ALLOWED

BASE METALS (QW 403)


P. No. 1..Group No 1or 2 TO P. No1.. Group No 1or 2.
OR
Specification type and grade A 516 Gr 60
TO Specification Type and grade A 516 Gr 60
OR
Chem. Analysis and Mech. Prop. ---.
TO Chem. Analysis and Mech. Prop. ---..

See fabrication Drawing for Joint Configuration and


Thickness Range :
Base Metal:

Groove 4,8-60.0

mm.

Pipe Dia. Range: Groove All

Fillet All .

Tolerances (Drawing No: CS-01/02)

Fillet All

Other:

GTAW

SAW

5.1 & 5.5

5.23

AWS No. (Class)

A 5.18-83

A 5.23-90

F No

A No.

Size of filler metal

2, 4 mm

3.2mm

Deposite Weld metal

3.125 mm

27.0 mm

Thickness Ranger (Grove)

1.5 to 6.35

4.7 to 60.0 mm

Thickness Range (Fillet)

All thickness

All thickness

Electrode Flux Class

--

Basic

Flux Trade Name

--

Oerlikon OP 121TT--

Consumable insert

--

--

Other

Murex

Oerlikon

A 15

OE SD3

FILLER METALS (QW-404)


Spec No. (SFA)

Revision
00

Prepared by welding dpt/date


Faraj T
.25/04/2002

Checked by Welding engineer/date


Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision

Welding Procedure
Specification

AGOCO

Annex:

Arabian Gulf
Oil Company

Page 2 of 2
WPS No:02/2002

POSITION (QW 405)


Position (s) of Groove

Rev:00

POSTWELD HEAT TREATMENT (QW407)

All

Temperature range N.A

Welding Progression: Vertical

up

Positions of fillet: All

Other:N.A..

Time range N.A

GAS (QW 408)

PREHEAT (QW 406)


Min. Preheat Temperature 10

C.

Shielding

Max. Interpass Temperature 250 C


Preheat Maintenance No.
Soaking temperature and time range: No

Gas(es)
Argon

Trailing

N.A

Backing

N.A

Percent Composition
(Mixtures)

Flow Rate

99.99 % 8 to 10 l/min.

...

..

.....

ELECTRICAL CHARACTERISTICS (QW 409)


Current AC or DC See

Table ..

Polarity See

See

Table ..

Volts (Range) See

Amps Range)

Table
Table..

Tungsten Electrode Size and Type ... 2.4 Dia - 2% Thoriated


Mode of Metal Transfer for GMAW N.A....
Electrode Wire feed speed range ..N.A....
Heat input max .See table below
Other .....---

TECHNIQUE (QW 409)


String or Weave Bead ...string ....
Orifice or Gas Cup Size .9.5 to 12.7 mm..
Initial and Interpass Cleaning (Brushing, Grinding, etc) .brushing and/or grinding....
Method of Back Gouging N.A....
Oscillation N.A...
Contact Tube to Work Distance ..N.A....
Multiple or Single Pass (per side) Multiple.
Multiple or Single Electrodes ..N.A...
Travel Speed Range See Table below......
Penning ..Not allowed...
Other ..No single bead deposit shall exceed 12.7 mm....

Weld Layers

Process

Filler Metal
Diam.
Class.
mm

Current
Type,
Amp Range
Polarity
(A)

Volt Range
(V)

Travel Speed
Range
Mm/min

Other
Heat input
KJ/mm

Root +
Hot pass

GTAW

A15

2.4

DC/-

130-150

8 - 12

50 - 65

0.96-2.16

Fill & Cap

SAW

OE SD3

3.2

DC+

388-510

30-32

297-350

1.99-3.29

Revision
00

Prepared by welding dpt/date


Faraj T
.25/04/2002

Checked by Welding engineer/date


Goro Mensud B.Sc.M.E
25/04/2002

Kind of revision