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DGCA PAPER - II JUNE 2013 All Correct answers are given at the last of this document. Thanks and Gud Luck www.dgcaquestionpapers.blogspot.com 1. All submerged parts & hull of seaplane is sprayed with liquid lanoline upto height of _____________ above water line (a) 1 Feet (b) 2 Feet (c) 1 meter (d) 2 meter 2. Mark the correct statements a)Steel wool is used on Al-alloy for corrosion removal b)Clad-Al can be cleaned by mechanical method c)Trichloroethylene is used for removal of grease d)All of the above 3. Evidence of surface corrosion and extent of pitting should be tested by (a) Hardness testing (b) Impact testing (c) Probing with a fine needle (d) None of these 4. Exhaust of Aero-engine made of stainless formed ________________ due to high temperature (a) Crevice corrosion (b) Electrolytic corrosion (c) Inter-granular corrosion (d) Stress corrosion 5. Which type of corrosion is occurred in mounting bolts of engine and wings ? (a) Inter-granular corrosion (b) Stress corrosion (c) Concentrating cell corrosion (d) Fettling corrosion 6. Heated section checked with magnet for corrosion detection, basically that indicate their relative (a) Conductivity of part (b) Permeability of part (c) both (a) and (b) (d) None of these 7. Which is most suitable condition for storage of Aircraft part? (a) Less than 60% humidity (b) Equal to 60% humidity (c) More than 60% humidity (d) None of these 8. Paint stripper is removed with (a) Steel wool (b) Emery cloth (c) Aluminium wool (d) Non-metallic material 9. Which type of stripper is used on plastic or windows parts? (a) Water-miscible paint remover (b) Solvent-miscible paint remover (c) Both (a) & (b) (d) None of these 10. Anodic film can be removed by a solution of a) 10% Sulphuric acid + 4% Potassium fluoride b) 20% Sulphuric acid + 10% Potassium fluoride c) 20% Sulphuric acid + 20% Potassium fluoride d) All of the above
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11. Chromate film treatment is carried on __________ material (a) Al-alloy (b) Mg-alloy (c) Steel-Alloy (d) Titanium 12. Cadmium plating can be removed by (a) Mechanical cleaning (b) Chemical cleaning (c) Both (a) & (b) (d) None of these 13. Mark the correct statement regarding chemical cleaning of steel a) Corrosion on steel can be removed by pickling solution b) Phosphoric acid can also be used c) As in (b), it dissolved oxide film and partly inhibit the steel surface d) All of the above 14. Mark the correct statement regarding chemical cleaning of Al-alloys a) Light corrosion can be removed by solvent b) Heavy deposits on clad Al-alloy can be removed chemically c) Heavy deposits on non-clad Al-alloy can be removed mechanically d) All of the above 15. Which of the following corrosion remover required a followed-up action of chromate bearing conversion coating treatment? (a) Chromic-acid corrosion remover (b) Phosphoric-acid corrosion remover (c) Butyl alcohol + Isopropyl alcohol + water (d) Nitric acid + water Which acid is used for cleaning of Mg-alloy? (a) Chromic acid (b) Phosphoric acid (c) Nitric acid (d) Sulphuric acid 16. Steel and Non-clad Al-alloy can be cleaned by (a) Wet glass paper (b) Dry emery paper (c) Dry sand paper (d) As in (a) & water acts as lubricants 17. Which type of scraper is used for corrosion removal on casting or forging parts? (a) Steel carbide tipped (b) Plastic copped tip scraper (c) Abrasive tipped cap scraper (d) None of these 18. Mark the correct statement regarding battery component a)Lead-acid battery compartment neutralized by bi-carbonate of soda b) Ni-Cd battery compartment neutralized by acetic acid c) The sump vent jar containing moist absorbent pad with neutralizing agent d) All of these 19. Human wastes corrode the lavatory area, because it is ________ in nature (a) Acidic (b) Caustic (c) Neutralizing agent (d) None of these

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20. Grip length of the bolt is (a) Total length of the bolt (b) Plain sank portion of the bolt (c) Length under the head of the bolt to the end of the bolt (d) None of these 21. In close tolerance bolt, force applied to drive in is (a) 10 ounce hammer (b) 20 ounce hammer (c) 12 to 14 ounce hammer (d) Sledge hammer 22. AN 4-7 bolt shows (a) 7/8 dia (b) length (c) 4length (d) dia 23. Bolt of class 4 fit is (a) Loose fit (b) Free fit (c) Close fit (d) Tight fit 24. Special washer AC 950 and AC 955 are used where (a) Bolt is installed at angle to surface (b) Bolt is installed head down (c) It can be used any where (d) None of these 25. To prevent the crushing surface on wooden structure with nut and bolt, the washer used is (a) AN 936 (b) AN 935 (c) AN 970 (d) AN 960 26. Where shear load is taken by the bolt, the nut used is (a) Plain nut (b) Castle nut (c) Castellated shear nut (d) Self locking nut 27. In the patch repair of the Aircraft skin, the edge distance (distance from the centre of the rivet to the edge of the sheet) should be (d is diameter of rivet) (a) 2d to 4d (b) 8d (c) 6d (d) 75% of the pitch 28. Pitch of the rivet should be (a) 1 d (b) 6d to 8d (c) 1 x d (d) All of these 29. The amount of the length required to form the head of the rivet is (a) 2 d (b) 4 d (c) 1 x d (d) 8 d 30. Chamfering of the patch plate is done at the angle of (a) 25 (b) 45 (c) 60 (d) 15 31. In patch repair, clearance between the rivet and hole should be (a) 0.008 (b) 0.5 (c) 0.002 to 0.004 (d) 0.4 32. A rivet with part no. AN 470 AD 3-5 is having a diameter of (a) 3/32 (b) 5/32 (c) 3/16 (d) 5/16 33. Seam welding is (a) Pressure welding (b) Non-pressure welding
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(c) Electric resistance (d) Both (a) & (c) 34. In which type of welding, the electrode is non-consumable (a) TIG (b) MIG (c) Electric resistance (d) Oxyacetylene 35. Spot welding electrodes should be (a) Good conductor of Electricity (b) Good conductor of heat (c) High strength & Hardness (d) Both (a) & (c) 36. In leftward welding (a) Filler rod precedes torch (b) Torch precedes filler rod (c) A 60 V is prepared at the end of plate (d) Both (a) & (c)

www.dgcaquestionpapers.blogspot.com 37. The color of acetylene cylinder and oxygen cylinder is (a) Maroon & Black (b) Black & Maroon (c) Yellow & Black (d) Black & Yellow 38. Bi-Planer block in Chain assembly is used for changing the plane of articulation through (a) 120 (b) 90 (c) 180 (d) None 39. For Non-reversible chains, mark the correct statement (e) Every third inner plate is extended in one direction (f) Every second outer plate is extended in one direction (g) Every fourth outer plate is extended in both direction (h) All are wrong 40. If supply voltage = 30V, then working voltage of capacitor could be a) 90V b) 45V c) 50V d) 55V 41. The useful load of an aircraft is a) Difference between maximum gross weight and empty weight b) Difference between maximum net weight and total weight c) Sum of empty weight and gross weight d) Weight of fuel 42. MTCS a) CD-plated rivet should not be used in areas where temperature of 250o or more are likely to be encountered b) If the thickness of the sheet is less, then half the diameter of the rivet is used c) Failure of joint will depend on the bearing stress rather than shear stress in the rivet. d) All of the above 43. Rivets are designed

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a) Stronger in shear b) Stronger in tension c) Should not be subjected to excessive tension load d) Both a) and c) 44. Zero fuel weight means a) AUW menus weight of fuel b) Weight of cargo, passenger and crew c) Maximum allowable weight of loaded aircraft without fuel and statement b) d) All of the above 45. I-beam is produced by a) Rolling b) Casting c) Forging d) None 46. Caustic cleaning products used on Al-structure have the effect of producing a) Passive oxidation b) Improved corrosion resistance c) Corrosion d) None 47. Fayed surface cause concern in chemical cleaning because of the danger of a) Forming passive oxide b) Entrapping corrosive material c) Corrosion by embedded iron oxide d) All of the above 48. The rust or corrosion that occurs with most of the metal is the result of a) A tendency for them to return their natural state b) Blocking the flow of electrons in homogenous metals or between dissimilar metal c) Electron flow in or between metal for cathode to anode area d) All of the above 49. Which of the listed condition is not one of the requirements for corrosion to occur a) Presence of electrolyte b) Electrical contact between an anodic area and a cathodic area c) Presence of passive oxide film d) None of these 50. Inter-granular corrosion on Al-alloy part a) May be detected by surface pitting, white powdery deposit b) Appears as thread like filament c) Cannot always be detected by surface indication d) All of the above 51. When QNH is set on milibar scale, the altimeter reads a) Altitude above mean sea level b) Height above the airport elevation
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c) Both A and B d) None of the above 52. When QFE is set on milibar scale, altimeter reads a) Altitude above mean sea level b) Height above the airport elevation c) Both A and B d) None of the above 53. Pitot head is mounted parallel to the a) Latitudinal axis of aircraft b) Longitudinal axis of aircraft c) Both A and B d) None of the above 54. All the altimeter a) Are constructed on the principle of Aneroid barometer b) They have pressure responsive elements c) Aneroid mechanism d) All of the above 55. Hysterisis error in altimeter a) Is induced by aircraft maintaining a given altitude for certain period of time and suddenly making a large altitude change b) This error will eliminate itself with slow climbs and descends c) After maintaining a new altitude for a reasonable period of time d) All of the above 56 Installation errors in altimeter mechanism is a) Caused by change of alignment of static pressure port with the relation wind b) Speed of aircraft and angle of attack of aircraft c) By location of the static port in a disturbed pressure field d) All of the above 57 An ROCI is connected to a) Static pressure only b) Pitot pressure only c) Both A and B d) None of the above 58 In ROCI during dive of aircraft, the diaphragm a) Contracts b) Expands c) Both a & b d) No effect 59 Any sudden or abrupt change in the aircraft altitude may cause erroneous indications of ROCI a) Due to a sudden change of airflow over static port b) Sudden change of air flow over pitot head c) On both A and B
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d) None of the above 60 An instantaneous ROCI is a) Recent development b) Incorporates acceleration pumps c) Eliminates limitations associated with calibrated leak assembly d) All of the above 61. Which type of pipe wrench is designed with adjustable serrated jaws for gripping round pipes? a) Warnok type b) Stillson type c) Super wrench tool d) Williams type 62. Vise grip pliers is also known as a) Heavy pliers b) Lever jaw wrench c) Monkey pliers d) None 63. Punch holders are used to hold a) Punches b) Chisels c) Both a & b are correct d) As in a, when a hard blow is required 64. Which pliers can be used for completing the safety wire operation? a) Safety wire pliers b) Diagonals & duck bill pliers c) Both a & b are correct d) As in a & diagonals 65. Diagonals are used for a) Cutting steel wires & rods b) Cutting bolt heads c) Both a & b are correct d) None 66. The shape of long nose pliers is a) Round b) Half- round c) Square d) None 67. The jaws of vise grip pliers is released from locking by a) A small lever at each handle b) A compound lever at both handles c) A small lever at one of the handles d) None

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68. What action locks the jaws of a vise grip pliers? a) Compound leverage action b) Lever action c) Toggle action d) None 69. Which thread is used where a great strength is required in one direction? a) Acme b) Square c) Worm d) Buttress 70. In interlocking- joint pliers, a) There are a number of holes at the hinge point b) There are two holes at the hinge point c) There are several curved grooves at the hinge point d) None ANSWERS ................ 1B 2C 3C 4C 5D 6B 7A 8D 9C 10A 11B 12C 13D 14D 15B 16A 17D 18A 19D 20A 21C 22A 23D 24C 25B 26C 27A 28A 29C 30C 31C 32A 33D 34D 35A 36D 37A 38A 39 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. b a d d c a c b a c
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50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. c a b b d d d a b a d b b c c d b c c d c

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