\
|
|
.
|
\
|
=
seno
K
K
2
=
(2.6 * ( seno(radianes(u)/2) ) * (1 - |^2)^2) / |^4
u = 30
| =
0.707 |
min
= 0.7
K
2
= 0.674
AP =
K
2
* h
v_2
K
2
= 0.674
h
v_2
= 891.6 Pa
AP = 601 Pa
Pipe_Expansion_Theta30gr_beta = 2.6 * Sin(30 / 2 * (Pi / 180)) * (1 - beta ^ 2) ^ 2 / beta ^ 4
End Function
( )
4
2
2
2
1
2
6 . 2
|
|
0
|
.
|
\
|
|
.
|
\
|
=
seno
K
Nozzle
Expansion with central angl3 of 30
Function Pipe_Expansion_Theta30gr_beta(beta)
[Pa]
kg/m OK (Note 1)
m/s
[Pa]
Pa
Pa
The coefficient K
2
corresponds to the conditions at
the largest diameter, which is d
2
.
Since this value wil be calculated in the next step,
an initial assumption need to be made.
P
2
- P
1
= P
2_0
- P
1
- AP
'20.- Pipe reductions and expansions
'20.a
Function Pipe_Reduction_Theta45gr_beta(beta)
Pipe_Reduction_Theta45gr_beta = 0.306147 * (1 - beta ^ 2) / beta ^ 4
End Function
h
g
v
g
P
Z
g
v
g
P
Z A +
+ =
+
2 2
2
2
2
2
2
2
1
1
1
1
h
g
v
g
P
g
v
g
P
A +
+
2 2
2
2
2
2
2
1
1
1
h
g
v
g
P
g
v
g
P
A +
+
2 2
2
2 2
2
1 1
g h
v
P
v
P A +
+ =
+
2 2
2
2
2
2
1
1
g h
v v
P P A
=
2 2
2
2
2
1
1 2
( ) g h v v P P A =
2
2
2
1 1 2
2
( ) P v v P P A =
2
2
2
1 1 2
2
P v
v
P P A
|
|
.
|
\
|
=
2
2 2
2
2
1 2
2 |
P
v
P P A
|
|
.
|
\
|
= 1
1
2
4
2
2
1 2
|
'20.b
Function Pipe_Expansion_Theta45gr_beta(beta)
Pipe_Expansion_Theta45gr_beta = (1 - beta ^ 2) ^ 2 / beta ^ 4
End Function
'20.c
Function Pipe_Reduction_Theta30gr_beta(beta)
Pipe_Reduction_Theta30gr_beta = 0.8 * Sin(0.523599 / 2) * (1 - beta ^ 2) / beta ^ 4
End Function
'20.d
Function Pipe_Expansion_Theta30gr_beta(beta)
Pi = 3.14159
Pipe_Expansion_Theta30gr_beta = 2.6 * Sin(30 / 2 * (Pi / 180)) * (1 - beta ^ 2) ^ 2 / beta ^ 4
End Function
2 2 1 1
v A v A Q = =
2
1
2
1
v
A
A
v =
2 2
1
2
2
1
v
d
d
v =
2
2
2
1
2
1
d
d
v
v =
2
2
1
2
1
|
|
.
|
\
|
=
d
d
v
v
2
1
d
d
= |
2
2
1
|
v
v =
4
2
2 2
1
|
v
v =
Abrupt and gradual expansion
If u <= 45
K
2
=
(2.6 * ( seno(radianes(u)/2) ) * (1 - |^2)^2) / |^4
u = 30
| =
0.707 |
min
= 0.7
K
2
= 0.674
Nota. Coefficients refered to the velocity of larger pipe (Index 2)
u
d
1
d
2
2
1
d
d
= |
( )
4
2
2
2
1
2
6 . 2
|
|
0
|
.
|
\
|
|
.
|
\
|
=
seno
K
For enlargements with u > 45
with | >= 0.7
K
2
= (1 - b^2) / b^4
| = 0.7
K
2
= 2.1241
If 45 < u <= 180
K
2
=
(1 - |^2)^2/ |^4
| =
0.66 |
min
= 0.7
K
2
= 1.679
( )
4
2
2
2
1
|
|
= K
Blower air net from silencers until discharge in distribution ring
Blower 1
Flotation
Flotation air system
11
12
13
14
15
Batery limit
Blower
Silencer
Manifold
Blower
Silencer
Blower
Silencer
Ing.
Vendor
Distribution ring
36"
42"
36"
42"
36"
Blower 1
5
6
7
8
9
10
4
2
Silencer 24"
36"
42"
P
1
Ing.
Vendor
1: Silencer discharge in a 24" pipe (batery limit)
1 -2: Enlargement 24" a 36"
2-3: Butterfly valve
3-4: Elbow
4-5: Pipe with T branch
5-5:
6: Discharge point of blower 2
6-7: Manifold with tee straight
7: Discharge point of blower 3 (Spare)
7-8: Manifold wit5h elbow 90
8-9: Pipe with elbow 90
9-10: Pipe with elbow 90
10-11: Pipe with elbow 90
11-12: Pipe with elbow 90
12-13: Pipe with elbow 90
13-14: Pipe with elbow 90
14-15: Pipe
15.- Discharge in distribution ring
3
4
42"
24"
P
blower_out
Batery limit
1: Silencer discharge in a 24" pipe (batery limit)
Total flow: Q
tot
= 1246 am/min
Pressure at inlet of ring P
ring
= 68 kPa
Blower discharge pressure t
blower_out
= 128.6 C
Blower discharge temperature P
blower_out
= 70 kPa(g)
Minimum pressure at ring inlet P
disc
= 68 kPa(g)
Maximum pressure loss between
Blower silencer and ring inlet AP
max
= 2 kPa
Actual flow rate, per blower, at discharge temperature and pressure
Q
blowerer
= 623
m
3
/min
stimado Carlos.
Reenvo la informacin que por error me fue copiada.
Slds sres.
Carlos Cruz Aquino
Electrical Engineer, PDG
Tel: +51 (1) 714 4000
Fax: +51 (1) 714 4001
Mobile: +51 981700214 / RPM #981700214
626 Conquistadores Av., San Isidro, Lima, Peru
www.hatch.ca
From: Alarcon, Carlos
Sent: Tuesday, September 06, 2011 5:50 PM
To: Cruz, Carlos; Munoz, Hugo; Loewe, Christian; Vejar, Eduardo; Morales, Carlos (Contractor)
Subject: PM-014: REQUERIMIENTO DE AIRE PARA LA TOTALIDAD DE LAS CELDAS DE FLOTACIN MMH.
Importance: High
Estimados Seores:
Reenvo informacin enviada por OUTOTEC respecto a los requerimientos de aire para las celdas.
Saluda atte.,
Carlos Alarcn F.
Senior Buyer
Tel: +56-2-430 2600 Anexo 5185
Torre Titanium
Av. Isidora Goyenechea 2800, Piso 39
Las Condes - Santiago
Chile
From: german.heufemann@outotec.com [mailto:german.heufemann@outotec.com]
Sent: Tuesday, September 06, 2011 5:02 PM
To: Alarcon, Carlos
Subject: ADJUNTA INFORMACIN DEL REQUERIMIENTO DE AIRE PARA LA TOTALIDAD DE LAS CELDAS DE FLOTACIN MMH.
Resumen.-
Caudal total: 1246 am3/min
Presin: 68 Kpa
Adjuntos antecedentes: (See attached file: ANTECEDENTES CONSUMO DE AIRE.pdf)
atte.,
German Heufemann
Outotec Chile
Tel: +56 2 3362062
Mob: + 56 9 93099302
German.Heufemann@Outotec.com
www.outotec.com
Subject: PM-014: REQUERIMIENTO DE AIRE PARA LA TOTALIDAD DE LAS CELDAS DE FLOTACIN MMH.
Subject: ADJUNTA INFORMACIN DEL REQUERIMIENTO DE AIRE PARA LA TOTALIDAD DE LAS CELDAS DE FLOTACIN MMH.
Degremon Tee. ESide entrance 45
Entrance of first blowers flow Q
2
= 0
Q
L
= 37,380.0
Q
P
= 37,380.0
0 10.4
0 0.78
13.3
10.4
m
3
/s
0.63 m
16.5 m/s
K
L
= 1 + (L25*P25)^2 - 2*(P25)*(1-L25)^2 - L27 * (P25) * (L25)^2 + L28
K
L
= 0.79
The decrease in velocity causes an increase in pressure
Q
2
= 37,380.0
Entrance of second blowers flow Q
L
= 37,380.0
Q
P
= 74,760
10.38
m
3
/s
Q
p
= 20.8
m
3
/s
0.78 m S
P
= 0.86 m
13.30 m/s V
P
= 24.1 m/s
o
Q
L
=
S
L
=
V
L
=
Q
2
=
S
2
=
V
2
=
Q
2
=
S
2
=
V
2
=
Q
P
=
S
P
=
V
P
=
o
L
P
L
L
P
P
L
L
P
L
P
P
L
L
C
Q
Q
S
S
B
Q
Q
S
S
S
S
Q
Q
K +
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
2 2 2
1 2 1
2
2 2
2
2 2
2
2
1 2 1 1 C
Q
Q
S
S
B
Q
Q
S
S
Q
Q
S
S
K
P
L
L
P
P
L P
P
L P
+
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
o =
45
10.4
m
3
/s
S
L
/S
P
=
0.27 m S
L
= 0.27
37.9 m/s S
P
= 0.86
S
L
/S
P
= 0.32
C
2
= 0.14
B = 1.41
K
2
= 1 + (S
P
/S
2
)^2 * (1 - Q
L
/Q
P
)^2 - 2 * (S
P
/S
2
) * (1 - Q
L
/Q
P
)^2 - B * (S
P
/S
L
) * (Q
L
/Q
P
)^2 +C
2
K
2
= 0.50
o
Q
L
=
S
L
=
V
L
=
V
2
=
o
K
L
= 1 + ((Q
L
/Q
P
) *( S
P
/S
L
))^2 - 2 * (Sp/SL) * (1-Q
L
/Q
P
)^2 - B * (S
P
/S
L
) * (Q
L
/Q
P
)^2 +C
L
K
L
= 0.790204907
m
3
/h
d
n_L
= 36 in d
n_P
= 40
m
3
/h
Sch = STD Sch = STD
m
3
/h
d
L
= 0.89 m d
P
= 1.00
S
L
= 0.63 m S
P
= 0.78
m
3
/s
Q
L
= 37,380.0
m
3
/h
Q
P
= 37,380.0
m Q
L
= 10.4
m
3
/s
Q
P
= 10.4
m/s v
L
= Q
L
/ S
L
v
P
= Q
L
/ S
L
Q
L
= 10.38
m
3
/s
Q
P
= 10.38
S
L
= 0.63 m S
P
= 0.78
v
L
= 16.5 m/s v
P
= 13.3
Q
L
/ Q
P
= S
P
/ S
L
=
Q
L
= 10.38
m
3
/s
S
P
= 0.78
Q
P
= 10
m
3
/s
S
L
= 0.63
Q
L
/ Q
P
= 1 S
P
/ S
L
= 1.24
B = 1.41 S
L
/ S
P
= 0.81
C
L
= 0
K
2
= 1 + (S
P
/S
2
)^2 * (1 - Q
L
/Q
P
)^2 - 2 * (S
P
/S
2
) * (1 - Q
L
/Q
P
)^2 - B * (S
P
/S
L
) * (Q
L
/Q
P
)^2 +C
2
K
2
= 0.50326473
m
3
/h
d
n_L
= 24 in d
n_P
= 42
m
3
/h
Sch = STD Sch = STD
m
3
/h
d
L
= 0.59 m d
P
= 1.05
S
L
= 0.27 m S
P
= 0.86
Q
L
=
37,380.0
m
3
/h
Q
P
=
74,760.0
Q
L
=
10.4
m
3
/s
Q
P
=
20.8
L
P
L
L
P
P
L
L
P
L
P
P
L
L
C
Q
Q
S
S
B
Q
Q
S
S
S
S
Q
Q
K +
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
2 2 2
1 2 1
2
2 2
2
2 2
2
2
1 2 1 1 C
Q
Q
S
S
B
Q
Q
S
S
Q
Q
S
S
K
P
L
L
P
P
L P
P
L P
+
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
v
L
= Q
L
/ S
L
v
P
= Q
L
/ S
L
Q
L
= 10.38
m
3
/s
Q
P
= 20.77
S
L
= 0.27 m S
P
= 0.86
v
L
= 37.9 m/s v
P
= 24.1
Q
L
/ Q
P
= S
P
/ S
2
=
Q
L
= 10.38
m
3
/s
S
P
= 0.86
Q
P
= 20.8
m
3
/s
S
2
= 0.78
Q
L
/ Q
P
= 0.5 L57 S
P
/ S
2
= 1.10
B = 1.41 L59 S
P
/ S
L
= 3.14
C
2
= 0.14 L60
1 + ((Q
L
/Q
P
) *( S
P
/S
L
))^2 - 2 * (Sp/SL) * (1-Q
L
/Q
P
)^2 - B * (S
P
/S
L
) * (Q
L
/Q
P
)^2 +C
L
in P
L
- P
P
= (/2) * (v
P
^2 - v
L
^2)
=
1.24 kg/m
m v
P
= 13.3 m/s
m v
L
= 16.5 m/s
P
L
- P
P
= -59.43 Pa
m
3
/h
m
3
/s
m
3
/s
m
m/s
m
m
1 + (S
P
/S
2
)^2 * (1 - Q
L
/Q
P
)^2 - 2 * (S
P
/S
2
) * (1 - Q
L
/Q
P
)^2 - B * (S
P
/S
L
) * (Q
L
/Q
P
)^2 +C
2
in P
2
- P
P
= (/2) * (v
P
^2 - v
2
^2)
=
1.24 kg/m
m v
P
= 24.1 m/s
m v
2
= 13.3 m/s
P
2
- P
P
= 250.47 Pa
m
3
/h
m
3
/s
( )
2
2
2
1 1 2
2
v v P P =
m
3
/s
m
m/s
m
m
P57
P59
Degremon
Cambio de presin en el ramal lateral Cambio de presin en tramo recto
En los dos casos la velocidad de En los dos casos la velocidad de
referencia es la del ramal principal referencia es la del ramal principal
despus de la unin (v
P
) despus de la unin (v
P
)
Prdida de presin Prdida de presin
Cambio de presin debido al cambio de Cambio de presin debido al cambio de
velocidades velocidades
Cambio total de presin Cambio total de presin
2
_
_
2
P L L loss
P L L loss
v K P
hv K P
= A
= A
( )
2 2
_
2
P L L Kinem
v v P
|
.
|
\
|
= A
( )
( )
L P L L
P L P L L
P L P L L
L loss L Kinem L
K v v P
v K v v P
v K v v P
P P P
+
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
= A
A A = A
1
2 2
2 2 2
2 2
2 2
2 2 2
2 2 2
_ _
2
2 2 _
2 2 _
2
P loss
P loss
v K P
hv K P
= A
= A
( )
2 2
2 2 _
2
P Kinem
v v P
|
.
|
\
|
= A
( )
( )
2
2 2
2 2
2
2
2 2
2 2
2
2
2 2
2 2
2 _ 2 _ 2
1
2 2
2 2 2
2 2
K v v P
v K v v P
v K v v P
P P P
P
P P
P P
loss Kinem
+
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
= A
A A = A
( )
( )
L P L L
P L P L L
P L P L L
L loss L Kinem L
K v v P
v K v v P
v K v v P
P P P
+
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
= A
A A = A
1
2 2
2 2 2
2 2
2 2
2 2 2
2 2 2
_ _
L
P
L
L
P
P
L
L
P
L
P
P
L
L
C
Q
Q
S
S
B
Q
Q
S
S
S
S
Q
Q
K +
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
2 2 2
1 2 1
2
2 2
2
2 2
2
2
1 2 1 1 C
Q
Q
S
S
B
Q
Q
S
S
Q
Q
S
S
K
P
L
L
P
P
L P
P
L P
+
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
( )
( )
2
2 2
2 2
2
2
2 2
2 2
2
2
2 2
2 2
2 _ 2 _ 2
1
2 2
2 2 2
2 2
K v v P
v K v v P
v K v v P
P P P
P
P P
P P
loss Kinem
+
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
|
.
|
\
|
= A
|
.
|
\
|
= A
A A = A
o
B
0 0.1 0.2 0.33 0.5
15 1.94 C
L
0 0 0 0 0
C
2 0 0 0 0.14 0.4
30 1.74 C
L
0 0 0 0 0
C
2 0 0 0 0.17 0.4
45 1.41 C
L
0 0 0 0 0
C
2 0 0.05 0.14 0.14 0.3
60 1.0 C
L
0 0 0 0 0.1
C
2 0 0 0 0.1 0.25
S
L
/ S
P
Tabla 14
L
P
L
L
P
P
L
L
P
L
P
P
L
L
C
Q
Q
S
S
B
Q
Q
S
S
S
S
Q
Q
K +
|
|
.
|
\
|
|
|
.
|
\
|
|
|
.
|
\
|
+ =
2 2 2
1 2 1
Pressure loss coefficient for gas flow
a * AP^2 + b * AP + c = 0
a =
P
in
=
b =
b =
C = (SG*Q
m3h
^2) / (Kv
m3h,bar
^2*18.9^2) * (273+t
out
)/293.15
Fluid air
SG =
Q
m3h
=
t
out
=
Kv coefficient for a butterfly valve
From sheet Norris B.V.
Kv
m3h,bar
=
c =
[3]
http://detector-gas-systems.web.cern.ch/detector-gas-systems/downloads/kv_calc_doc.pdf
Joucomatic
Engineering information
Flow data
Flow factor and orifice size
15 . 293
273
9 . 18
2 2
, 3
2
3 out
bar h m
h m
t
Kv
Q SG
c
+
=
| |
| |
0 2
0 2
) 2 (
15 . 293
273
9 . 18
) 2 (
15 . 293
273
9 . 18
273
15 . 293
) 2 (
9 . 18
273
15 . 293
) 2 (
9 . 18
273
15 . 293 ) 2 (
9 . 18
) 2 (
9 . 18
____ __________
1
_
2
2
_
_
2 2
, 3
2
3
_ 2 2
, 3
2
3
_
, 3
3
_
, 3 3
3
3
= + A A
= A A
= A A
+
=
A A =
+
A A
=
A A
=
+
A A
=
A A
=
(
=
A
=
(
c P P P
c P P P
c P P P
t
Kv
Q SG
c
P P P
t
Kv
Q SG
t SG
P P P
Kv
Q
t SG
P P P
Kv Q
t SG
P P P
Kv Q
correction e temperatur with and
SG
bar P P P
Kv
h
Nm
Q
Gases
SG
SG
bar P
Kv
h
m
Q
Liquids
bar bar in bar
bar bar bar in
bar bar in bar
out
bar h m
h m
bar bar in bar
out
bar h m
h m
out
bar bar in bar
bar h m
h m
out
bar bar in bar
bar h m h m
out
in
in
water
0 2
_
2
= + A A c P P P
bar bar in bar
AP = (- b - (b^2 - 4 * a * c)^0.5 ) / (2 * a)
a = 1
b = -2.88
a * AP^2 + b * AP + c = 0 c = 0.00180
AP = 0.0006
1 AP = 63
1.44 bar From Sheet Air blown line
-2 * P
in
hv = 170.1
-2.88
Pressure loss coefficient
AP = K * hv
K = AP / hv
AP = 63
hv = 170.1
C = (SG*Q
m3h
^2) / (Kv
m3h,bar
^2*18.9^2) * (273+t
out
)/293.15 K = 0.37
This value will be used in the calculation table in sheet
1 - "Air blown line"
74,760 m/h
128.6 C Check of flow rate
Kv coefficient for a butterfly valve
From sheet Norris B.V.
109,112
0.0018
Q = Kv * 18.9 * (DP*(2*Pin-DP)/SG*293.15/(273 ))^0.5
Kv = 109,112
DP = 0.0006
http://detector-gas-systems.web.cern.ch/detector-gas-systems/downloads/kv_calc_doc.pdf Pin = 1.44
SG = 1
t
out
= 128.6
Engineering information Q = 74,760
Flow factor and orifice size
15 . 293
273
9 . 18
2 2
, 3
2
3 out
bar h m
h m
t
Kv
Q SG
c
+
=
0 2
_
2
= + A A c P P P
bar bar in bar
out
bar bar in bar
bar h m h m
t SG
P P P
Kv Q
+
A A
=
273
15 . 293 ) 2 (
9 . 18
_
, 3 3
(- b - (b^2 - 4 * a * c)^0.5 ) / (2 * a)
bar
Pa
Pa
Pa
Pa
This value will be used in the calculation table in sheet
Kv * 18.9 * (DP*(2*Pin-DP)/SG*293.15/(273 ))^0.5
bar
bar
C
m/h
out
bar bar in bar
bar h m h m
t SG
P P P
Kv Q
+
A A
=
273
15 . 293 ) 2 (
9 . 18
_
, 3 3
[2a] Norris butterfly valves
http://www.norriseal.com/files/comm_id_47/BV_HowTo_Brochure_120811.pdf
Kv
m3h,bar
=
Cv =
Kv
m3h,bar
=
Valve diameter (Air blown line)
dn = 36 in
From table, for 200 psi valves
Fully open valve value
Cv = 126,000
Kv-value
Relation Kv - Cv
Kv
m3h,bar
= 0.865972 * Cv
Cv = 126,000
Kv
m3h,bar
= 109112.5
Cv Kv
bar h m
= 864972 . 0
, 3
[1] Degremont
Manual notes
[2a] Norris butterfly valves
http://www.norriseal.com/files/comm_id_47/BV_HowTo_Brochure_120811.pdf