Volumetric flow meter

KDDM-2
K NOC
Produ ction www .knock

KS
e

exper tis s.de

KNOCKS KDDM-2 the innovative, maintenance-free differential pressure measuring system for pneumatic automation not only measures the air volume throughput, but also minimises costs.

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KNOCKS Regulation inspiration for you.

Introduction

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The problem: performance losses in compressed air systems lead to much higher energy costs.

Undiscovered performance losses in the compressed air system can cost you this much
When energy costs rise, precisely calibrated flow rates and exact consumption measurements in industrial plants become crucial factors in cost optimisation and energy efficiency. With the KDDM-2, Knocks presents a new maintenance-free flow sensor for compressed air and neutral gases, which captivates first and foremost through its practical precision as well as its undemanding nature in terms of installation, flow medium and maintenance.

Example: total energy costs

+ 38%
additional costs for the company
Without performance loss With performance loss

Example: effect of the size of a leakage

+400%
higher energy consumption in a change of leakage size from 0.5 to 1.0 mm
Leakage size 0.5 mm Leakage size 1.0 mm

RISKS FOR YOUR COMPANY:

Much higher energy costs Performance decreases in implemented machines Creeping loss of production means due to pressure loss Supply bottlenecks or failures due to production downtime Non-detected leakages increase the risk of accidents

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KNOCKS Regulation inspiration for you.

The solution: Knocks differential pressure system

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The solution: KNOCkS KDDM-2. The differential pressure gauge that quickly pays off.  uicker measurement: given a Q metered flow, the differential pressure is detected immediately by the sensor Modular compatibility No flow-calming section necessary Less contamination susceptibly No complex bypass structure Maintenance-free construction Compact design

Conventional method: calorimetric measurement

S1
T  he air flow must be directed through a separate channel T  he sensor S1, which heats a thin wire made of tungsten through a heating element, measures the extracted heat in regard to the flow velocity T  he resulting flow is then computed using a formula T  he sensor and channel must be c leaned at regular intervals

Air ow

Now for something new and intelligent: the KNOCkS differential pressure system
S1 S2
T  he sensor S1 calculates the inlet

Gate

pressure P1 and forwards the result to sensor S2 A  gate ensures that lower pressure P2 is produced

P1
The intelligent system for cost control The differential pressure gauge KDDM-2

P2

T  he sensor S2 calculates the outlet pressure P2 and compares this with P1 T  he flow is determined on the basis of the differential pressure and the inlet pressure

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KNOCKS Regulation inspiration for you.

The KDDM-2 technology

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The technology: full performance under pressure. KNOCkS KDDM-2.

Cover made from die-cast aluminium Splash-proof casing in a ccordance with IP 65 Standard interface With 5 -pole connector M12x1

The KNOCkS innovation: compact, robust and maintenance-free

Front cover Made of impact-resistant plastic

LCD display With large, easily visible d isplay and background i llumination

Simple integration Problem-free integration as modular element in the c omplete Futura model range or as an individual unit

3-key operation For simple, individual p rogramming

THE Knocks innoVation: compact, roBust and maintEnancE-frEE:

A ny t in g p m o u n o pos si si tion ble!

 D ifferential pressure system version 01: for measuring ranges up to 2,000 l/min Differential pressure system version 02: for measuring ranges up to 5,000 l/min Operating pressure: max. 16 bar Accuracy at P1 = 7 bar: +/- 3% FS Operating voltage: 24V DC Switching output 2 x PNP or 2 x NPN; analogue output 010 V or 420 mA Compact design
Inlet filter For filtering larger impurities Defined differential pressure screen With absolute pressure measuring point Outlet cross-section With differential pressure measuring point

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KNOCKS Regulation inspiration for you.

The KDDM-2 software

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The software: well thought-out in every detail.

The KDDM-2 adjusts itself to your performance profiles. The evaluation software of the measuring system allows a perfect alignment with any existing system. With the simple programming and intuitive operation of the KDDM-2 measuring device, you maintain full control over consumption within your compressed air system.

So easy to program:
ENTER ACCESS CODE:
Playing it safe: the measured values are secured via a personal PIN code

Output 1:
Via this menu you can freely select the programming of digital outlets for flow, pressure and volumes

SELECT SET TING:

User-friendly: the intuitive menu n avigation makes it easy for you to find the suitable setting

Summary:
Quickly summarised: compressed air con sumption analysis with the help of cumu lated air consumption m easurements

CREATE SET TINGS:

In just a few clicks, you can reset the standard settings on the measuring device

Display:
So easy: converting the measuring unit to l/sec, l/min, gal/h

THE INTELLIGENT KDDM-2 SOFT WARE:

The clear evaluation software enables an exact presentation of the flow characteristic. Displaying in different formats is just as natural as the presentation of digital outputs. With the help of the analysis tools, the evaluations are documented and easily archived.

Intuitive operation: 3 keys for maximum ease of use

DIRECT PROGRAMMING WITH 3 KEYS:

User-friendly, intuitive programming and system start-up via the 3-key control pad

KDDM-2 COMPLETELY NET WORKED:

networking of several KDDM-2s to monitor complex facilities and systems

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KNOCKS Regulation inspiration for you.

Integration and technical data for the KDDM-2

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The integration: one for every case. The KNOCkS KDDM-2 always fits in.
Are you planning a new compressed air system or would you like to integrate a measuring sensor into an existing facility? With its outstanding i ntegration capability, the differential pressure measuring system KDDM-2 is always s uitable for all conventional applications in pneumatic automation.

The technical overview: the KNOCkS KDDM-2 performance profile.

TECHNICAL FEATURES
Measuring system for differential pressure process Medium: compressed air, neutral gases Can be integrated into service units or used as a single device Pressure range 0 16 bar Flow ranges 150 2000 l/min or 200 5000 l/min Automatic compensation for temperatures and pressure fluctuations

APPLICATIONS:
 S ystem monitoring of flow and consumption changes  L eakage measurements  Energy efficiency mea surement

POSSIBLE APPLICATION A: INSTALLATION INTO AN EXISTING PNEUMATIC SYSTEM.

 D isplay of the flow values via analogue interface in 0 10 V or 420 mA

INDUSTRIES:
 M achine building in general  Plant engineering  Special purpose machinery

ADVANTAGES OF THE DIFFERENTIAL PRESSURE SYSTEM KDDM-2

Compatible with the Futura series Modern design Compact/light construction Robust Quick response times No inlet zone necessary Maintenance-free Easy operation Measurement completed without movable parts

manufacture  Automotive industry  Beverage industry

83 mm

POSSIBLE APPLICATION B: USE AS A COMPONENT OF THE FUTURA SERIES FOR MACHINES AND PLANTS. EQUIPMENT FEATURES
Pressure display programmable in bar or MPA Safeguarded by PIN code against unintentional adjustment  Two freely programmable digital outputs for volumes, flow or pressure Display unit programmable in l/min, l/sec, m/h or gal/h Menu navigation via 3-key control pad Low contamination sensitivity Constructed in accordance with IP 65
85 mm 63 mm 17 mm

Display with background illumination

Simple to integrate The KDDM-2 as part of a service unit of the Futura series.

102 mm

Always one idea ahead.

A 43

MNSTER
A1

Otto-Hahn-Strae

Kreisstrae

Senden

Gutenbergstrae Ldinghausen Olfen Ascheberg Selm Werne Ostwall Direction Datteln/Waltrop

Datteln Waltrop A2 A 45

Lnener Strae

SELM-BORK
Lnen

Sdwall Waltroper Strae

DORTMUND

KNOCKS Fluid-Technik GmbH Otto-Hahn-Strae 4 59379 Selm | Germany

Tel. +49 (0) 2592 966-0 Fax +49 (0) 2592 966-600 E-mail info@k nocks.de

www.knocks.de