SAMSUNG GROUP
CTV Training Manual K1 Chassis 13 Inch: TCD1372, TCD1373, TCD1382 TXD1372, TXD1373, TXD1382 TXE1386,TXE1370 TXD1972, TXD1973,TXD1982 TXD2022
19 Inch: 20 Inch:
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Contents
SAMSUNG GROUP
Chroma & OSD Block Circuit Troubleshooting Guide Horizontal Deflection Chart Horizontal Deflection Drive Block Circuit Troubleshooting Guide Vertical Deflection Circuit IC Description & Operation Vertical Deflection Drive Block Circuit Troubleshooting Guide Sound Circuit IC Port Voltage & Waveforms ICK01 Port Voltage & Waveform IC601 Port Voltage & Waveform Troubleshooting Guide CRT Drive Circuit Alignment and Adjustments Service Mode Adjustments Alignment and Adjustment
Block Diagrams Power Circuit IC Block Diagram & Pin Description Voltage Regulation Circuit Power Supply Description Troubleshooting Guide Micom Circuit IC Pin Description MICOM (IC901) Port Description E-PROM (IC902) Port Description IC Pin Voltage & Waveforms Tuner Circuit IF/Chroma/Video Circuit IC Pin Description IC Port Voltage & Waveforms TA1201 (IC201) Port Voltage & Waveform Picture IF Block Circuit Sound IF Block Circuit Video Block Circuit
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Block Diagrams
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Power Circuit
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IC802 Multi Regulator
Pin No Description 1 5V Input for Pin 9 2 9V Input for Pin 8 3 Reset Noise Filter 4 Power Control Input 5 GND 6 Micom Reset Output 7 Feedback 8 9V Vcc Output 9 5V Vcc Output Stand-by Voltage 13V 13 V 2.5 V 0V 0V 4.3 V 0V 0V 5V Power-On Voltage 12.5 V 12 V 2.5V 4.7 V 0V 4.3 V 2.3 V 8.7 V 5V
IIC801
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1. Initial Start
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AC In -> D801 -> NT801 -> HC801 Pin 1 -> HC801 Pin 6 -> IC801 Pin 2 -> S/TR(Q1) base -> S/TR(Q1) On
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CONTINUED
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Typical Switching On/Off time AC Voltage: 120 Vrms Condition Contrast.Bright:Max Cont:Max, Bright: Center Contrast,Bright:Min Stand-By T on 5 uS 4.5 uS 3 uS 2 uS T off Switching Freq. 13 uS 55.6 KHz 11 uS 64.5 KHz 10 uS 76.9 KHz 7 uS 111.1 KHz
Any voltage change in output is reflected through D winding, and then turn-on time is controlled by voltage of charged cap. C851 during S/TR off, and voltage of D winding. By controlling On-time, the peak current can be controlled, and in turn the output can be regulated.
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Troubleshooting Guide
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Micom Circuit
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Pin No 6 9, 10 11 12 14 15 17 18 19 20 22~24 25 26 27 28,29 31,32 33 34 36 39 40 42
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In/Out OUTPUT IN/OUT INPUT INPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT OUTPUT OUTPUT OUTPUT INPUT INPUT IN/OUT IN/OUT INPUT INPUT INPUT OUTPUT IN/OUT OUTPUT Description SOUND MUTING VOLTAGE CONTROLLED KEY INPUT FINE TUNING POWER-OUT DETECTION STAND-BY: RED, TIMER:GREEN LED FLASHING W/REMOTE KEY PRESSED DEGAUSSING CONTROL POWER ON/OFF CONTROL VIDEO JACK PRESENCE DETECTION CRT SPOT CONTROL OSD,TEXT RGB OUTPUT BLANKING HORIZONTAL SYNC VERTICAL SYNC VIDEO IN FOR CAPTION DECODING OSCILLATION RESET MAIN B+ REMOTE SIGNAL DETECTION SERIAL CLOCK SERIAL DATA OSD ???
IC Pin Description
1. Micom (IC901) Port Description
Pin Name SOUND MUTE KEY IN AFT HOLD LED 1 LED2 D-COIL POWER A/V IN1 SPOT R,G,B OUT BLK H-SYNC V-SYNC OSC IN/OUT X-TAL 1,2 RESET VDD IR-IN SCL1 SDA1 CCD
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Pin No 1~3 4 5 6 7 Pin Name A0~A2 VSS SDA SCL WC
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In/Out INPUT INPUT IN/OUT INPUT INPUT Description ADDRESS INPUTS GND SERIAL DATA SERIAL CLOCK WRITE CONTROL
IC Pin Description
2. E-Prom (IC902) Port Description
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Pin No 6 9 10 11 12 14,15 17 18 19 20 22,23,24 25 26 27 28 29 31,32 33 34 36 38 39,40 42
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MICOM PIN 9
MICOM PIN 10
MICOM PIN 11
MICOM PIN 26
MICOM PIN 27
MICOM PIN 28
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MICOM PIN 31
MICOM PIN 32
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Tuner Circuit
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POINT 1
POINT 2
POINT 4
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IF/Chroma/Video Circuit
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Pin No Pin Name
1,2 3 4 5 6 7,8 9 10 11 12 13 14 15~17 18 19~21 22 23 24 25 26 27,28 29 30 31 32
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In/Out
OUTPUT OUTPUT IN/OUT IN/OUT INPUT INPUT IN/OUT IN/OUT IN/OUT INPUT INPUT INPUT OUTPUT OUTPUT INPUT INPUT IN/OUT INPUT IN/OUT INPUT INPUT OUTPUT OUTPUT
IC Pin Description
TA1201 (IC201) Port Description
Description
Volume controlled sound output Detected RF AGC goes to Tuner 4.5 Mhz SIF Tank for FM detection To reduce noise on RF AGC output Input for Saw Filter Output 0 Filter to stabilize PLL circuit Filter to stabilize APC circuit Oscillation for chroma processing OSD blanking signal input from Micom OSD RGB input from Micom Analog RGB output Vertical deflection drive pulse output Negative Feedback input for Amplitude adjustment Ramp pulse input for vertical position control Vertical sync separation filter Micom bus line data clock Monitor abnormal HV increase Flyback pulse input for AFC control Composite sync output Horizontal deflection drive pulse output SOUND OUTPUT RF AGC OUT SIF TANK COIL AGC FILTER PIF GND PIF INPUT PIF VCC PLL LOOP FILTER APC FILTER 3.58 MHZ VCXO V/C/D gnd BLANKING IN (OSD) OSD RGB INPUT DIGITAL VCC RGB OUTPUT VERTICAL OUTPUT NFB VERT RAMP VERT SYNC FILTER H-DRIVE CKT B+ I2C BUS IN/OUT X-RAY FBP INPUT SYNC OUT H-OUT
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Pin No Pin Name
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49,50 51 52 53 54 55,56
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In/Out
IN/OUT IN/OUT INPUT INPUT INPUT INPUT IN/OUT OUTPUT IN/OUT INPUT OUTPUT INPUT INPUT OUTPUT INPUT IN/OUT INPUT INPUT IN/OUT INPUT
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Pin No 1 3
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No Picture: 7.8 V Picture (Color Bar): 4.8 V 4 See print-out 5 No Picture: 4.6 V Picture (Color Bar): 4.1 V 7, 8 See print-out 9 8.6 V 10 When CH is changed, voltage swings from 3.6 V to 4.2 V 11 5.8 V 12 See print-out 18 3.2 V 19,20,21 See print-out 22 See print-out 24 See print-out 25 See print-out 26 See print-out 29 30 See print-out 31 See print-out
37 40 41 42 43 44 45 46 47 48 49, 50 52
Tuned: 0.6 V
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IC201 PIN 4
IC201 PIN 7, 8
IC201 PIN 12
IC201 PIN 37
IC201 PIN 43
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IC201 PIN 45
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PIF Process Description
The IF signal from the tuner enters the SAW filter after being amplified through the IF pre AMP lo compensate the insert loss of file SAW filter. The output of like SAW filler is sent to pin 7,8 of IC201. The amplified IF signal through the PIF AMP enters Q-DET and I-DET circuits. The Q-DET circuit generates error voltage by the phase difference between 90 degree shifted VCO output signal and PlF carrier signal. The error voltage is smoothed by the loop filter, and controls the VCO circuit for synchronization with the PHF carrier and also enters the AFT circuit. The AFT circuit amplifies the DC component of VCO Control voltage, and outputs AFT voltage through pin 44. The VCO free-run frequency is controlled by the bus. The I-DET circuit detects TV signal from VCO output signal and PIF signal. The detected TV signal is output from pin 47, and to the Lock and AGC detection circuits. The Lock detection circuit determines whether the AFT tuning is complete. When completed, it mutes the AFT circuit. The AGC detection circuit detects file sync level of TV signal and controls file gains of tuner RF-AMP and PIF-AMP to maintain the constant sync level. The reference voltage level to RF AOC AMP can be controlled by the bus.
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SIF Process Description
The 4.5MHz SIF signal from Pin 6 of ICK01 goes through the BPF to eliminate any remaining video component, and is input to the limiter circuit. The limiter circuit limits the 4.5 MHz SIF signal amplitude, and send the signal to the FM detection circuit. The FM is detected by the use of quadrature detection method with the VCO controlled phase shifted oscillation by the tank coil connected to Pin 4. The detected FM signal goes to the audio switching circuit via the Deamphasis circuit. The external audio signal enters the switching circuit via pin 55,56. The TV audio or external audio can be selected by the bus control. The selected audio signal enters the audio AMP and is outputted through pin 1,2 with volume controlled by the bus.
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burst signal and reference carrier. If there is no color burst signal (B&W signal) at low level burst signal caused by poor reception, the mute signal is output by the killer circuit. The tint circuit through the Micom bus controls the phase of the reference carrier. This controlled signal enters the demodulation circuit. The demodulation circuit demodulates color difference signal from the chroma signal and reference carrier. Next the LPF removes unnecessary harmonic waves. The matrix demodulates RGB signal from the Y and color difference signal.
The gain-controlled chroma signal enters the color circuit, and OSD Process Description the burst signal enters the APC slid killer circuit. The color circuit controls the output of color/B & W signals by the mute The OSD Signal is converted by the timing between the RGB signal of the killer circuit. The color/B&W signal enters the signal and fast blanking signal, and goes to the cut-off/drive demodulation circuit. circuit, which mixes OSD RGB with picture RGB signals. The APC circuit outputs an error signal caused by the phase difference between reference carrier of the VCXO circuit and color burst signal. The error signal is smoothed by the filter connected to pin 11 and Controls the VCXO Circuit. The 3.58 MHz reference carrier synchronized to the color burst signal enters the APC circuit, killer circuit, and tint circuit. The killer circuit compares oscillations between color The out of mixed RGB signal is applied to CRT pre-drive amp.
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Troubleshooting Guide
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IC201 PIN 30
IC201 PIN 32
IC201 PIN 31
IC201 PIN 34
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GND
POINT 1
POINT 2
POINT 3
POINT 4
POINT 5
POINT 6
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GND
POINT 7
POINT 8
POINT 9
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Troubleshooting Guide
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IC301 KA2131
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2.
3.
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Vertical Deflection Drive Process Description
The video signal input to the horizontal sync separation circuit becomes a composite sync signal and enters AFC-1 circuit and V-sync separation circuits. The vertical sync separation circuits separates the vertical sync from the composite sync signal by the filler connected to the pin 25. The vertical sync signal enters the vertical count down circuit where the vertical drive signal is obtained after counting down with the H CID circuit output as the reset signal. This vertical drive signal enters vertical ramp circuit, which outputs a compensated drive signal through the pin 22. The NFB signal from the pin 23 compensates the drive signal for correct phase and amplitude. Also the filter connected to the pin 24 is controlled by the bus. By controlling the charging/discharging current the vertical size of the picture is determined. Also by changing timing the vertical position can be adjusted.
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IC201 PIN 22
IC201 PIN 23
IC201 PIN 24
IC201 PIN 25
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POINT 1
POINT 2
POINT 3
POINT 4
POINT 5
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POINT 6
POINT 7
POINT 8
POINT 9
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Troubleshooting Guide
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Sound Circuit
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Pin No 1 2 3 6 7 9
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IC201 PIN 52
ICK01 PIN 1, 2
IC201 PIN 54
ICK01 PIN 6
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Troubleshooting Guide
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POINT 1
POINT 2
POINT 3
POINT 4
POINT 5
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Service Mode Menu:
Age VCO SCT SCR STT RC GC BC XX XX XX XX XX XXX XXX XXX GG BG SB VA VS HS SS SVC XXX XXX XX XX XX XX XX MUTE
Select a mode to be adjusted, using the channel down key. Example: VCO.
Age VCO SCT SCR STT RC GC BC XX XX XX XX XX XXX XXX XXX GG BG SB VA VS HS SS SVC XXX XXX XX XX XX XX XX MUTE
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Age VCO SCT SCR STT RC GC BC XX XX XX XX XX XXX XXX XXX
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GG BG SB VA VS HS SS SVC XXX XXX XX XX XX XX XX MUTE
Return to the Factory mode via the MENU key. Adjustment Test Pattern Set Option Byte Factory Reset Press POWER to enter the Stand-by mode.
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Adjustment Test Pattern Set Option Byte Factory Reset Adjustment Test Pattern Set Option Byte Factory Reset
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Set each bit to "0" or "1" via the Direct Access Keys (0-7) of the transmitter. Example: To set Byte ) to 2, press the Direct Access Key "1". See below: BYTE 0 765432 1 0 BYTE 0 0 0 0 0 0 0 1 0 Press MENU to go back to the factory mode. Adjustment Test Pattern Set Option Byte Factory Reset Select RESET with the the Channel z key. Adjustment Test Pattern Set Option Byte Factory Reset Press volume + key. POWER OFF
4-1-3 Adjustment in Option Mode This adjustment is necessary whenever the EEPROM is replaced. Input data (as marked on the back cabinet).
Press the Volume +, keys to enter the set Option mode. BYTE 0 765432 1 0 BYTE 0 0 0 0 0 0 0 0 0
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Adjustment Test Pattern Set Option Byte Factory Reset 1. 2. 3
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4-1-5 Service Mode Adjustment Ratings Initialized MICOM Range data 0-63 43 0-127 63 0-63 39 0-27 4 0-27 19 0-255 0 0-255 0 0-255 0 90 140 16 25 0 15 25
The Pattern Adjustment is done only in the factory. Do not attempt to readjust it. Refer to 4-2 for other adjustments Set OPTION data (as marked on the back-cabinet label).
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Function RF AGC Adjustment PIF VCO Adjustment Sub-contrast Adjustment Sub-color Adjustment Sub-tint Adjustment Red-cut off Adjustment Green-cut off Adjustment Blue-cut off Adjustment Input a Horiz. line pattern Green gain Adjustment 0-255 Blue gain Adjustment 0-255 Sub-brightness Adjustment 0-63 Vertical Phase Size Adjustment 0-63 Vertical Center Adjustment 0 Horizontal Phase Adjustment 0-31 Sub-sharpness Adjustment 0-31
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1. 2.
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4-2-4 Fail Safe Circuit Check (FS) 1. 2. The failsafe check must be the final step in servicing. Turn the power switch ON and adjust customer controls for normal operation. Temporarily short pin X to pin R on the main board (RX05, RX04) with a jumper wire. Raster will disappear. The TV must remain in this state even after removing the jumper wire. This show that the failsafe circuit is working properly. To recover picture and sound, temporarily turn off the TV and allow the failsafe circuit more than 30 seconds to reset. Then switch power ON to produce normal picture and sound.
3.
Usually, a color TV needs only slight touch-up adjustment upon installation. Check the basic characteristics such as picture height, focus and a horizontal and verti- 3. cal sync. Observe the picture and check for good black and white details. There should be no objectionable color shading: 4. If color shading is present, demagnetize the receiver. If color shading persists, perform purity and convergence 5. adjustments described below. To protect against shock hazard, use an isolation transformer.
4-2-2 Power Supply Check Check the following: A:Power plug is connected; "Stand-by" mode B:Power On when "Power ON" button is pressed C: power On by FBT. Each supply is marked on its lead-in wire. 4-2-3 Focus Adjustment Adjust the focus control on the FBT for well defined scanning lines.
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1. 2. 3.
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4-2-8 Sub-Contrast Adjustment 1. 2. 3. 4. 5 Input a gray scale pattern. Use a pattern generator (PM5518). Short D208 to switch off the ABL feed-back. Check CN201 R-OUT with an oscilloscope. Set RC, BC, GC data to 0 in the Service Mode. Adjust SCT to 2.40 +/ 0.1Vp-p.
4-2-5 IC902 Replacement When IC902 is replaced, all values are reset to "Initialized MICOM Data" and readjustment is necessary. Press POWER button 10 seconds after plug-in. To enter the service mode, refer to 4-1 (Service Mode Adjustment).
4-2-6 PIF VCO Adjustment 1. 2. 3. Use a Pattern Generator or an off-air signal. Open pin 11 of micom (IC901) or one side of lead pin for R237. Adjust VCO in the service mode to set IC101 Pin 44 (AFT) to 2.5V +/ 0.4 V.
4-2-7 RF-AGC Adjustment 1. 2. 3. 4. Input a PHILLIPS pattern (CH40) Set the input signal to 60dB. Enter into the AGC in the service mode. Adjust AGC until color bar noise disappears.
6.
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1. 2. 3.
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4-2-10 Sub-Color Adjustment Do sub-color adjustments after the Sub-Contrast and Sub-Tint adjustments. D208 should still be shorted. The ABL should still be switched OFF. Input a color barpattern. Use a pattern generator (PM5518). Check CN201 R-OUT (use and oscilloscope). Ensure that the RC, GC, and BC data are 0, BG are 140 and GG should be 90. Adjust SCR to 2.4 +/ 0.1Vp-p (black and red levels). Remove the short across D208 and restore ABL.
Input a rainbow pattern. 1. Check CN201 B-OUT with an oscilloscope. Adjust STT in the service mode until the 6th peak is the 2. highest and the 5th and 7th peaks have equal heights. 3. 4. 5. 6. 7.
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4-2-12 Sub-Brightness Adjustment 1. 2. 3. Input a Toshiba pattern. Warm up the receiver for 10 minutes. Enter the SErvice Mode and set SB to the point where the 5th point is brighter in the gray scale.
4-2-11 White Balance Adjustment (a) Low-light adjustments 1. Input either a lion head or "pure white" color pattern. 2. Operate the receiver for 30 minutes. 3. Check the data in the service mode: RC, GC, BC are 0 and SB is 16; Steps BG are 90 and GG are 140. 4. Enter the horizontal line mode by pressing the MUTE key. 5. Adjust the screen VR on the FBT until a dim colored line (red, green or blue) appears on the screen. 6. After pressing the MUTE key, go to RC, BC, or GC with channel z, y keys. After putting a dim colored line (red, green or blue) in the horizontal line with the MUTE key, adjust color with volume z, y keys. (b) High-light adjustments 1. Input a high-light pattern. 2. Adjust GG, BG in the Service Mode. 3. Recheck in low light.
4-2-13 Vertical Size Adjustment 1. 2. 3. Input a lion head pattern. After the vertical center adjustment, enter into the service mode. Adjust VA so that the each top and bottom of the screen is 4.0. If the top and bottom values are different, adjust VA so that the sum of the two values is 8.0.
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1. 2. 3.
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4-2-14 Horizontal Size Adjustment Receive a lion head pattern. Enter into the service mode. Adjust HS to symmetrize right and left.
4-2-15 When CRT is Replaced Do the following adjustments after the basic purity and convergence adjustments. 1. 2. 3. 4. 5. White balance Sub-brightness Vertical Size Horizontal Size Fail safe (should be the final step).
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