INTEGRATED RENEWABLE & HEATING SOLUTIONS

Nu-Heat

UNDERFLOOR & RENEWABLES

SOLAR PLUMBING & ELECTRICAL INSTALLATION MANUAL

underfloor heating ground source heat pumps air source heat pumps solar thermal rainwater harvesting Solar Installation Manual
v03 Nu-Heat

System Ref:

INSTALLATION MANUAL FOR NU-HEAT SOLAR THERMAL FLAT PANEL SYSTEM

It is a condition of the warranty that the Certificate of Installation and Commissioning application form is completed and returned to Nu-Heat once the system is fully commissioned. This manual gives the information needed to install your Nu-Heat solar thermal system. In order for the process to be achieved quickly and easily the principle of solar thermal should be understood. A useful reference is produced by the Energy Saving Trust, entitled Solar water heating systems - guidance for professionals, conventional indirect models (CE131). The following pages have comprehensive diagrams showing the purpose of each major system component and its position in the overall scheme. Parts shown in colour are supplied by Nu-Heat and those shown in outline are generally supplied by others. Attention to the advice given in this manual will help to ensure a trouble-free and effective installation. The requirements of the relevant British Standards, Water Bye-laws and other regulations should always be met. If there is any aspect of the installation that you do not understand, please contact Nu-Heat Technical Support, quoting your system reference number, for advice. In line with the company policy of product development, Nu-Heat reserves the right to supply different components to those shown. This manual is the copyright of Nu-Heat. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without prior written permission of Nu-Heat.

section
1.1 2.0 3.0 4.0 4.1 5.0 5.1 6.0 7.0 7.1 7.2 7.3

contents
Checklist Fitting the solar panel Panel Mounting On-roof Fitting the solar pumping station Connection of Solar Pumping Station to Panels and Cylinder Second fix wiring information Wiring the solar pump station Filling and flushing the solar circuit Setting up electrical equipment Cylinder thermostat & timeclock EnergyMaster Solar only Selecting the operating mode User controls immersion heater timer Preheat cylinder with NIBE 360P and 1240 only appendices

1 2 3 4 5 6

Aquastar Hot Water loop Solar system maintenance requirements Solar de-commissioning schedule Roth Heliostar 218 and 252 EN 12975 conformity certificate Sample installation checklist Further reading

Solar Installation Manual

1.1 CHECKLIST
Mains water supply: Check that the performance of the mains supply matches the requirements of the household. Boiler: If using a Nu-Heat EnergyMaster cylinder in conjunction with underfloor heating then the heat loading is indicated on the A3 System Information. Please refer to the boiler manufacturers recommendations for installing and commissioning the boiler. Check the boiler installation requirements with the manufacturer as in some cases a by-pass valve may be recommended between flow and return pipework. Insulation of pipework: It is necessary to insulate the solar pipework, as well as the primary system pipework. Domestic hot water pipework should also be insulated, particularly on a pumped loop. Ensure that the incoming cold main is separated from any hot pipework to prevent heat transfer. Taking delivery: Please check your delivery against the delivery note and report any discrepancies within 7 days of receipt. Warranty: In order to validate the warranty the Commissioning Checklist & Warranty Application form in the Commissioning Pack attached to this manual must be completed by the installer and returned to the customer.

recommended installation sequence

The general sequence of installation is as shown in this manual. Before starting check the positions of the main components such as the cylinder and pump station as discussed at quotation stage. Please note that if the position of the cylinder has changed with respect to the position of the panels then the length and diameter of the connecting pipe will change also. Full dimensions of the components supplied are given in this manual. 1. Fit the panels to the roof as part of the roofing work to make the property weather-tight. Note: The panel must be covered during installation to prevent solar irradiation. Pass flexible hoses and sensor cable through the roof. 2. Complete the first fix wiring in accordance with the diagrams in this manual. 3. Fit the cylinder. The other major plumbing works will need to be completed in order to fill the cylinder with domestic water, and heating primary water if applicable. 4. Fit solar pump station and expansion vessel. 5. Complete the connection pipework between the cylinder and panel array. 6. 2nd fix the wiring of the solar equipment. 7. Fill and flush the solar circuit. 8. Commission the system in order to allows heat to be drawn from the panels. Only uncover the panels once this has been done. Solar docking schematics must be read in conjunction with the system docking drawing which will show the boiler/heat pump mechanical pipework layout.

2.0 FITTING THE SOLAR PANEL

safety information
Please read these instructions carefully before starting the installation and assess the safety risks involved. Whilst it is possible to self-install solar panels it may be safer and more practical to employ professional roofing contractors. The National Federation of Roofing Contractors is able to provide details of its members who are trained in the fitting of solar collectors. See www.nfrc.co.uk for details.

working at height
Working at height can be dangerous and must only be done with the correct equipment and after a Risk Assessment has been performed. For proper guidance on safe practice see the Health and Safety Executive information on Health and Safety in Construction, section entitled Working at Height. Other relevant standards are listed in appendix 6. The fitting of solar panels generally requires the use of scaffolding or at least a scaffold tower and eaves-level boards to provide a safe platform on the roof. Scaffolding must be erected by a Competent person. If work involves erection of scaffolding on a public highway then the Local Council and the Highways Agency must be consulted. Protection from falling should be provided either by the use of guard rails or fall arrest/fall restraint equipment. If the danger of falling material is considered a significant risk then the area beneath must be made safe either by being cordoned off, or if this is not possible then alternative safety provisions should be made. In order to get the panel up to roof height a crane or hoist may be necessary.

risk of burning
It should be borne in mind that the solar panel may reach temperatures of 150350C once on the roof but without circulation through it. A suitable cover should be arranged to protect anyone on the roof from being burnt. Only remove this once the system has been commissioned.

Solar Installation Manual

2.0 FITTING THE SOLAR PANEL cont.

other important notes
roof loading The weight of each Heliostar 218 panel is only 35kg and each Heliostar 252 panel is only 36kg. However consideration of additional loads from wind and snow must also be taken. Consult a structural engineer if there is any doubt as to the ability of the roof to support the additional load of the solar panel.
Sensor position Return to solar pump station

lightning protection The requirement for lightning protection is only necessary when the assessed risk is greater than 1 in 100,000 according to BS 6651. installation of sensor

Flow from solar pump station

Before finishing work on the roof the solar panel temperature sensor must be installed. It should be located in the last panel before the return to the cylinder (i.e the hot outlet, which is the hottest part of the collector array). To install the sensor remove the rubber bung. Feed the sensor through the hole in the bung and, after applying some heat conduction paste, insert the sensor into the pocket and refit the bung. It is possible to extend the sensor up to 50m using a 0.75mm twin core cable such as is integrated into the flexible stainless steel flow and return pipe work (optional). Important: Prior to installation the collectors should be stored indoors taking care not to damage the glass. Do not unpack the collectors until just before fitting to avoid moisture entering into the collector through the holes in the frame.

3.0 HELIOSTAR SOLAR PANEL ON-ROOF INSTALLATION

1360mm (218 panel) 1640mm (252 panel) 1820mm (218 panel) 2100mm (252 panel)

general requirements
panel array dimensions If more than 5 panels are required then they should be arranged in equal banks of up to 5. This will be discussed at quote stage if more than 5 panels are necessary.

800mm 1200mm

1360mm (218 panel)

1640mm (252 panel)

1820mm (218 panel)

800mm

10001200mm 2400mm

800mm

10001200mm 3600mm

10001200mm

1360mm (218 panel)

1640mm (252 panel)

1820mm (218 panel)

800mm

10001200mm

10001200mm 4800mm

10001200mm

2100mm (252 panel)

1360mm (218 panel)

1640mm (252 panel)

1820mm (218 panel)

800mm

10001200mm

10001200mm 6000mm

10001200mm

10001200mm

Solar Installation Manual

2100mm (252 panel)

2100mm (252 panel)

4.0 FITTING THE SOLAR PUMPING STATION

The solar flow control station comprises the following: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Mounting holes Pressure relief valve Pressure gauge Filling and flushing valve Isolating valves with non-return valve and dial thermometer Filling and flushing valve Flow regulating valve De-aerator with air bleed Solar circulating pump Mounting bracket

Also mounted on the control station is the solar controller, as well as the connection point for the solar expansion vessel.

Pressure relief valve

2

10

Mounting holes
1 1

Isolating valves with non-return valve and dial thermometer

Pressure gauge
4

Filling and flushing valve

5

Solar circulating pump

8

De-aerator with air bleed

6 7

Filling and flushing valve

Flow regulating valve

4.0 FITTING THE SOLAR PUMPING STATION cont.

installation
The pump station is supplied preassembled, and is designed to be fitted to the wall 1. To remove the front of the insulated cover first remove the two dial thermometers these are just a press fit and pull out. The front will then lift off. 2. When deciding on the position of the solar pump station enough room must be left to the right of the pump for the solar expansion vessel. There is a dedicated fitting for connecting this. 3. Mark the position for the mounting screws (1) horizontally at 150mm centres. Drill two 8mm diameter holes and insert plastic screw plugs. 4. Fix the back housing to the wall using the screws provided. 5. The pressure gauge comes pre-fitted, however should it be removed at any point to refit it should be screwed in fully, and then unscrewed until it is the correct way up. It will self seal. 6. All threaded connections are factory tested, however they must be checked for water-tightness during the system pressure test. 7. Fix the expansion vessel to the wall using the bracket provided. Take care when identifying the solar expansion vessel as it is rated for higher temperatures than standard heating types. The solar expansion vessel can be identified by the sticker on the vessel itself. 8. The solar expansion vessel should be mounted with the plumbing connection at the top. The connection is made using the 0.5m flexible hose provided. Make sure to use the fibre washers, as provided. This pipe must remain uninsulated, as the heat dissipated protects the vessel from extremely high temperatures. 9. If desired the solar controller can be detached from the pump station and mounted in a more convenient location. For details on wiring see Wiring the solar pump station.

Solar Installation Manual

4.1 CONNECTING THE PUMP STATION TO THE PANELS AND CYLINDER

The top connections of the solar pumping station comprise the flow and return to the panel array, whilst the bottom connections are a flow and return to the cylinder. flexible stainless steel flow and return pipework As part of the solar quote there will have been the option of being supplied stainless steel flexible pre-insulated pipe, complete with sensor cable. This will have been sized according to the length of run, and the required flow-rate, being available in 16 or 20mm nominal diameter. As part of the kit supplied with this there will be a set of fittings, which should be used as follows:

12mm flexible stainless steel pipes with 1/2 captive nuts (pair) supplied with panel fixing basic set Solar panel array 1/2 male iron x DN16 or DN20 flexible stainless steel fitting (x 2) supplied with (optional) flexible stainless steel pipe assembly

3/4" male iron x DN16 or DN20 flexible stainless steel fitting (x 4) supplied with (optional) flexible stainless steel pipe assembly

Solar pumping station

Cylinder solar coil 22mm compression x DN16 or DN20 flexible stainless steel fitting (x 2) supplied with (optional) flexible stainless steel pipe assembly

Clips will be supplied to fasten the stainless steel flexible pipes, and these should run at approximately 1.5m intervals. Note: the pipe-work must be earth bonded with a conductor of cross section 6mm2 or more.

4.1 CONNECTING THE PUMP STATION TO THE PANELS AND CYLINDER cont.
double banked panels reverse return fitting If more than five panels are specified then they must be fitted in two banks. This is because the pressure drop across more than five panels is too great. If the stainless steel flexible pipe is purchased from Nu-Heat then the necessary additional pipe will supplied to connect the two banks in the roof. It is important that the pipe work connecting the two banks is configured in a reverse-return layout in order that the pressure drop across each bank is equal. This will ensure that the flow through each bank is equal, and that one bank doesnt have more heat stripped from it that the other. Note: that the pipe work will pass through the roof before being joined. If the banks of panels are one above the other then the pipe-work is as the following diagram (the additional components supplied with the optional stainless steel flexible pipe are shown in red).

1/2 MI x DN16/DN20 coupling Sensor 1/2 MI x DN16/DN20 coupling Outflow Through Quickslate Short length of pipe cut from main length

Inflow Through Quickslate 5m length Short length of pipe cut from main length

DN16 equal tee

1/2 MI x DN16/DN20 coupling 5m length Outflow Through Quickslate 1/2 MI x DN16/DN20 coupling

DN16 equal tee Inflow

Through Quickslate

Note: that the pipes marked 5m length refer to the length of stainless steel pipe where this is supplied. If copper is used then these pipes need to be of equal length.

Solar Installation Manual

4.1 CONNECTING THE PUMP STATION TO THE PANELS AND CYLINDER cont.
If the banks of panels are side by side then the pipe-work is as the following diagram (the additional components supplied with the optional stainless steel flexible pipe are shown in red). Note: that the pipes marked 5m length refer to the length of stainless steel pipe where this is supplied. If copper is used then these pipes need to be of equal length.

1/2 MI x DN16/DN20 coupling DN16 equal tee Sensor Outflow 5m length Outflow

DN16 equal tee

Inflow

Inflow

5m length 1/2 MI x DN16/DN20 coupling

1/2 MI x DN16/DN20 coupling Through Quickslate 1/2 MI x DN16/DN20 coupling

It is important that all joints are insulated, and that any material used for this is capable of withstanding 150C. High temperature nitrile rubber (e.g. Armaflex) is a proven material in this application. This should only be done once the system has been pressure tested.

making connections with the stainless steel flexible pipe

cutting the pipe The stainless steel flexible pipe is supplied in standard lengths and can be cut with ordinary (copper) pipe cutters. The cut should be made in the trough of the corrugation (the minor diameter). The pipe should be left free from burrs to avoid injury. connecting the stainless steel flexible pipe In the assembly with the stainless steel pipe will be a connection kit. There are two different styles of connector; either Metalflex (assembly codes SPCKR1/16-A or SPCKR1/20-A for single banked systems), or Isiclick (assembly codes SPCK2/16-A or SPCK2/20-A for double banked systems). Please see the information overleaf as to how to assemble each of these.

4.1 CONNECTING THE PUMP STATION TO THE PANELS AND CYLINDER cont.
metalflex (spckr1/16-a or spckr1/20-a)
1. Cut the pipe to length as described above 2. Place one of the pipe nuts over the pipe 3. Close one of the retaining clips (circlips) around the pipe in the first crease 4. The first corrugation must be compressed to provide a flat sealing surface. To achieve this assemble the fitting without the fibre washer and tighten as far as possible. 5. Once the first corrugation has been flattened undo the fitting and fit the fibre washer before finally doing the fitting up tightly. If a sealant is desired then high temperature liquid PTFE should be used (e.g. Rocol 28022 Pipeseal PTFE Liquid)

alternatives to flexible stainless steel flow and return pipework

If the optional flexible stainless steel pipe has not been chosen then copper may be used. Be aware that any solder joints must be made with high temperature solder on the solar circuit. Also, any threaded or compression joints should be sealed with a high temperature liquid PTFE sealant (such as Rocol 28022 Pipeseal PTFE Liquid) The pipe runs must be insulated both to prevent heat-loss and risk of being burnt. Any material used for this must be capable of withstanding 150C. High temperature nitrile rubber (e.g. Armaflex) is a proven material in this application. Copper pipework should be sized as indicated in the following table.

Minimum pipe diameter 2 Panel to cylinder distance (m) 10 15 20 30 (i.e. 20+10) 3 15 15 15 15 4 15 15 15 15 5 15 15 15 15

Panel Qty 4 (2x2) 15 15 22 22 6 (2x3) 15 15 15 15 8 (2x4) 15 15 22 22 22 22 22 22

Note: the pipe-work must be earth bonded with a conductor of cross section 6mm2 or more.

Solar Installation Manual

5.0 SECOND FIX WIRING

The following pages give information required for the second fix wiring. The requirements of the relevant British Standards and IEE Wiring Regulations should always be met. BS7671: 2001 (2004). Requirements for Electrical Installations, IEE Wiring Regulations, Building Regulations

electrical safety (part p)

Installation must be carried out by a Competent Person or, failing that, the local building control authority must be notified of the proposed work before commencement and the completed installation must be inspected by a Competent Person.

safety
Nu-Heat recommends the use of a number of 5A switched fused spurs to supply the boiler and other electrical items that make up the heating system. Where live conductors are sleeved in a colour other than brown, coloured marker sleeves should be fitted at the ends of the wires to identify them.

optional additional equipment

Where connections are shown to equipment that is not supplied by Nu-Heat, this is for guidance only. In all such cases the suppliers installation information should be checked before fixing and connecting the equipment.

5.1 WIRING THE SOLAR PUMP STATION

1. The standard three-pin plug fitted to the solar station must be removed, and a double pole switched fused spur provided to supply the pump station.

Fuse

Solar circuit pump

Temp sensor Pt 1000

R1 1 (1) A (220...240)V R2 1 (1) A (220...240)V

S1 S2 S3 S4 VBus 1 2 3 4 5 6 7 8 9 10

N R2 N R1 N L 12 13 14 15 16 17 18 19 20

N L

L E SL

L N E

2. There is a prewired plug to connect to the pump to the controller. To comply with current best practice this must be disconnected and rewired as shown in the diagram above. Please note that the cable used to the pump must be capable of withstanding 90C. The plug on the pump must still be used, and this will only fit in the correct orientation. If the solar controller is to be located remotely from the pump station then this cable must be extended as required. 3. To wire in the temperature sensor first switch off the mains supply to the pump station. Then slide the plastic cover out, and undo the cover retaining screw.

4. For all systems there are two temperature sensors: a. Sensor S1 is located in the panel (see Fitting the solar panel). This can be extended up to 50m using 0.75mm twin core cable. If the (optional) stainless steel flexible pipe has been chosen then the integral sensor cable should be use to extend the sensor. b. Sensor S2 is fitted into the lower sensor pocket on the cylinder to sense the temperature near to the solar coil. This can be extended if necessary with 0.75mm twin core cable.

See solar docking drawings for further details. Note: The sensors are not sensitive to polarity.

energymaster cylinder second fix wiring

Please note that for detail of the second fix please see the dedicated A3 Electrical Drawings produced with each job.

Solar Installation Manual

6.0 FILLING AND FLUSHING THE SOLAR CIRCUIT

Before filling the solar circuit the cylinder should first be flushed (cleansed) and filled as per the instructions in the relevant section of the chapter Cylinder installation and filling. In order to fill and flush the solar system a specialist flushing pump will be necessary, this can be purchased from Nu-Heat. SAFETY: Please note that if there is any significant solar irradiation, or if the panel has been left uncovered then there is a scalding risk from the hot fluid. There is also the possibility that if the solar panel has been exposed for any amount of time that the fluid could flash to steam. Filling should only ever be done when the system is cold, and when the panel has been suitably covered. It is necessary to initially flush the system using water, which can also be used for pressure testing. This must then be drained down and the system filled with antifreeze, and purged of air. This is described below. flushing the solar circuit 1. First check that the solar expansion vessel has the correct air charge of 1 bar. This must be done before the system is filled with fluid. 2. Connect a hose from the mains to the filling valve (1), and another hose from the flushing valve draining to waste as shown in the following diagram 3. Open the filling valve (1) and flushing valve (7) 4. Turn the return ball valve (3) by 45 in order to open the non-return valve. The flow ball valve (2) should be horizontal, i.e. in the closed position. 5. Turn on the mains and allow the water to flow through the system until it appears clear and free from debris at the drain.
Close Open
2

Solar panel array

Internal detail
Spring

Solar pumping station

3 4 6

Hose connecting to mains Hose draining to waste

m 14

NRV

Cylinder solar coil

Note: on new versions of the solar controller the ball valves are opened and closed by rotating the dial thermostat.
Operation of Flow and return ball valves (2 and 3)

6.0 FILLING AND FLUSHING THE SOLAR CIRCUIT cont.

WARNING if the panel has been left uncovered then there is a scalding risk from the hot fluid. There is also the possibility that if the solar panel has been exposed for any amount of time that the fluid could flash to steam. Filling should only ever be done when the system is cold, and when the panel has been suitably covered.

draining the water

6. Remove the hose from the flushing valve (7) and connect it to the drain valve (5) 7. Put the outlet of both hoses to waste, as per the following diagram.

Solar panel array

Solar pumping station

3 4

2 1

Hose draining to waste

Cylinder solar coil

Hose draining to waste

8. Set the flow ball valve (2) and the return ball valve (3) to 45 in order to open the non-return valves 9. Open the drain valve (5) and then the filling valve (1) 10. Allow the solar fluid (water at this stage) to drain to waste. Be aware that there may be fluid left in the panel and the solar coil in the cylinder 11. Close the filling valve (1) and drain valve (5).

Solar Installation Manual

6.0 FILLING AND FLUSHING THE SOLAR CIRCUIT cont.

filling with solar antifreeze, pressure testing the solar circuit and purging
12. With the system drained, set up the flushing pump with the antifreeze as in the diagram on the following page, with the hose removed from the drain valve (5) and replaced on the flushing valve (7). 13. Close the flow ball valve (2) by turning it clockwise. The return ball valve (3) should remain at 45. 14. The inlet to the flushing pump should be put into the antifreeze, as should the outflow hose.

Solar panel array

Solar pumping station Flushing pump

3 4 6 7 2 1

Connect to ushing pump

Cylinder solar coil

mixing the antifreeze The antifreeze is supplied in 25 litre drums, filled with 10 litres of antifreeze. The other 15 litres should be filled completely with water, giving a concentration of 40%.

15. Switch on the filling pump, and open the filling valve (1) and flushing valve (7). Continue to run the pump until there are no air bubbles at the return to the antifreeze container. Hint: Flush at a pressure of between 3-4 bar. To aid purging pulse the pump on and off. Also closing the flushing valve (7) to allow pressure to build up, and then opening it again can help clear air pockets.

6.0 FILLING AND FLUSHING THE SOLAR CIRCUIT cont.

16. To vent the pump close the return ball valve (3) and set the flow ball valve to 45. Release the pump vent screw to make sure the pump rotor is purged. Flush the pump for about a minute. 17. Close the flow ball valve (2) and re-set the return ball valve to 45, and make sure that there is no further air in the system. 18. Once the air has been completely purged close the flushing valve (7) and allow the pressure to rise to 5 bar. 19. Close the filling valve (1), and shut off the pump. 20. Set the flow ball valve (2) to 45 to open the ball valve, and ensure that the return ball valve (3) is also set at 45. Also make sure that the flow regulating valve (6) is open (the slot in line with the pipe). 21. The system should now be thoroughly checked for leaks at all the joints. The pump station is tested at manufacture, but should still have all joints inspected for signs of leakage. Leave the system overnight and repeat the inspection. Note: It is not possible to rely on the pressure gauge reading to indicate the presence of a leak as the expansion of the fluid may give erroneous indications. 22. Once the pressure test is complete, open the flushing valve (7) to let the pressure down to 1.5 bar, then close the flushing valve (7). 23. Open the air vent (4) to remove any air from the deaerator. 24. The solar pump should be run to compete the air purging. To do this set both the flow and return ball valves (2&3) to open (vertical). Switch the power on to the solar pump station. The controller should come on, as indicated by a green LED. 25. To manually bring on the pump press the right hand button until the display reads hP then hold it down. Further options will become available. Use the right hand button to scroll through these until HND1 is reached. Press the middle button, and the SET icon will flash. 26. Use the right -hand button to change it from Auto to ON and press the middle button again to confirm the selection. The pump should start running. Make sure that it is set to speed III. 27. After about half an hour the manual air vent on the de-aerator (4) should be checked again, and then several times within the first day of running. This will ensure any residual air is removed. 28. After having been left to run in this way for a several hours then the controller should be commissioned so that the solar system can start to draw heat from the panels. 29. The flow rate must be adjusted for the solar circuit by varying the pump speed, and using the flow adjusting valve (6). The flow can be measured on the flow gauge on the pump station. The flow rate should be set to 1 litre/minute per panel, e.g. 3 a three panel system requires 3 litres per minute. 30. Only at this stage should the cover be removed from the solar panels in order that they can receive solar irradiation.

Solar Installation Manual

7.0 SETTING UP THE ELECTRICAL EQUIPMENT

setting up the solar controller all configurations
The solar system is supplied with the Deltasol BS controller. As supplied this is attached to the pumping station. If required it can be removed for positioning in a more convenient location.

There are three buttons for altering the settings on the controller, as shown in the diagram to the right.
00:00 K
C

Backward

Forward

Set

In running mode the backward and forward buttons can be used to scroll between the collector temperature (COL), the cylinder temperature (TST) and the running hours (h P). It is advisable to check the calibration of the temperature sensors by placing them in hot water, which should also be measured with an accurate digital thermometer. To access the setup functions press and hold the Forward button. The table below lists all of the functions available. See the notes below about any functions that need the settings to be altered.

!
Maximum store limitation achieved/exceeded Solar panel temperature sensor Antifreeze function activated (not generally used)

&

= Sensor defect

Relay 2 active

Relay 1 active

!
Solar panel

SET
Solar pump

SET mode (ashing) Degrees Celsius Degrees Kelvin

00:00
Cylinder coil temperature sensor Cylinder limit temperature sensor Function Setting

C K

7.0 SETTING UP THE ELECTRICAL EQUIPMENT cont.

setting up the solar controller
Channel COL TST TSTL TSTU S3 TRF S4 n% n1% hP h P1 h P2 kWh MWh Arr DT O DT F DT S RISx S MX Arr 1 2* x x x x x x 1 1 2 2 x x x x x 1 1 1 1 12 x x x x x x x x x x Description Temperature collector 1 Temperature store Temperature store 1 bottom Temperature store 1 at the top Temperature sensor 3 Temperature return sensor Temperature sensor 4 Pump speed relay1 Pump speed relay 1 Operating hours relay 1 Operating hours relay 1 Operating hours relay 2 Heat quantity kWh Heat quantity MWh Arrangement Switch-on temperature difference Switch-off temperature difference Set temperature difference Rise Maximum temperature store 1 Channel EM OCX OCN OCF OREC O TC AH O AH F OHQM FMAX MEDT MED% nMN n1MN HND1 HND2 LANG PROG VERS Arr 1 2 x x x x x x x x x x x x x x x 1 1 1 1 Description

Emergency temperature collector 1 Option collector cooling collector 1 Option minimum limitation collector1 Option antifreeze collector 1 Option recooling Option tube collector Switch-on temp. for thermostat 1 Switch-off temp. for thermostat 1 Option heat quantity measurement Maximum flowrate Antifreeze type MEDT MEDT Antifreeze concentration x Minimum pump speed relay 1 x Minimum pump speed relay 1 x x Manual operation relay 1 x x Manual operation relay 2 x x Language XX.XX Program number X.XX Version number

Note: Not all functions are necessary see below for details of necessary alterations. Note: All current Nu-Heat systems are configured as Arrangement 1 (Arr.1) To alter any of the function settings hold the Forward button to enter function mode. Scroll through the functions using the Forward and Backward buttons. Once the desired function is located press the Set button then use the Forward and Backward buttons to select the different options, then Set to confirm the selection. Note: If Set isnt pressed then the previous selection will remain. The programmer will revert back to running mode if left for a few minutes.

Solar Installation Manual

7.0 SETTING UP THE ELECTRICAL EQUIPMENT cont.

setting up the solar controller
S MX Maximum store temperature: The default maximum store temperature is 60C. This may be increased to 70C in order to get more solar gain from the system. HND1 Relay 1 operating mode: Relay 1 controls the solar pump, and the operating mode would usually be Auto. If the pump is needed to run for maintenance purposes then it can be switched to ON.

cylinder thermostat and timeclock (energymaster solar cylinder only)

The EnergyMaster cylinder thermostat should be set to between 6570C. The boiler thermostat must be set to be 10C higher than the cylinder thermostat setting. timing the cylinder for maximum solar gain The cylinder timeclock should be set in accordance with water usage. If domestic water is not going to be drawn during the day and it is judged that the solar is able to heat the cylinder then the boiler can be timed to be off in order to get the most out of the solar gain. Obviously this will entail different setting for summer and winter. If the domestic water capability of the cylinder is sufficient for the early evening then keeping the boiler timed off will allow further solar gain, with the boiler then being timed to heat up any deficit for the mornings water usage. For more information please see the Solar User Guide.

7.1 TS715 SINGLE CHANNEL TIMECLOCK

energymaster solar cylinder only
Ensure that the timeclock is set to your requirements as follows:

+1HR

ON OFF AUTO ALL DAY

MAN

MO

12:00
+

+1HR

SET

PM
MAN
DAY/HOL COPY
R/S

12:00
TU
+

TIME PM

+1HR

SET MO

12:02
+

TIME PM

MAN
DAY/HOL COPY
R/S

PROG SELECT NEXT ON/OFF

PROG SELECT NEXT ON/OFF

PROG SELECT NEXT ON/OFF

DAY/HOL COPY
R/S

programming day and time 1. Open the cover. Press the R/S button using a non-metallic object such as a matchstick. This will reset the timeclock to factory settings, including time and date. 2. Press PROG twice until SET ON TIME appears at the top of the display and MOTUWETHFR appears at the bottom of the display (days of the week). 3. Use the +/- to set the first ON time.

+1HR

SET

MAN

MO

12:00
+

TIME PM

+1HR

SET MO

4:30
+

ON

TIME AM

+1HR

SET

2
MAN

MAN
DAY/HOL SELECT COPY
R/S

MO
PROG SELECT

8:00
+

OFF

TIME AM

PROG SELECT NEXT ON/OFF

PROG NEXT ON/OFF

DAY/HOL COPY
R/S

DAY/HOL COPY
R/S

NEXT ON/OFF

programming on/off times 4. Press NEXT ON/OFF once only. 5. Use the +/- to set the first off time. 6. Press next ON/OFF once again and repeat steps 3-6 to set subsequent ON and OFF times.

+1HR

SET

MAN

MO
PROG SELECT

611:15 PM
+

OFF

TIME

+1HR

SET

4 12:30 PM
TU
+

OFF

TIME

+1HR

SET

MAN

6 11:15 PM
FR
+

OFF

TIME

MAN
DAY/HOL COPY
R/S

DAY/HOL SELECT COPY

R/S

PROG NEXT ON/OFF

PROG SELECT NEXT ON/OFF

DAY/HOL COPY
R/S

NEXT ON/OFF

7. Press DAY/HOL and SASU will appear at the bottom of the screen (weekend).

8. Repeat steps 3-6 to set the weekend times.

9. Press PROG to return to run mode.

Note: The timeclock will automatically adjust between GMT and BST.

Solar Installation Manual

7.2 SELECTING THE OPERATING MODE

Behind the flap is the red select button; each press changes the operating mode as follows: ON The output is constantly on. OFF The output is constantly off unless +1hr is pressed. AUTO The output switches on and off to the set programme. ALLDAY The output switches on at setting 1 and stays on until setting 6.
+1HR
ON OFF AUTO ALL DAY

MAN

MO
PROG SELECT

12:45
+

AM

DAY/HOL COPY
R/S

NEXT ON/OFF

operation
If the colon is blinking the unit is in run mode. It will automatically switch the underfloor heating on and off at the times set. However, useful overrides are provided which enable the user to make temporary changes to the on/off times without re-programming the unit.

reset Should the timeswitch be disconnected from the mains a small battery symbol will blink on the left of the display. After the second midnight (between 24 and 48 hours) the display will go blank and settings will be lost. When mains power is restored it is recommended that the unit be reset by inserting a non-metallic object such as a matchstick in the R/S hole under the flap. This will restore the factory settings including the time and date. The output will be OFF. Note that the colon will be blinking, meaning that the unit is in RUN mode and will switch ON and OFF according to the factory programming until reset.

manual overrides
When in OFF, AUTO or ALLDAY modes the +1HR button can be used to switch from OFF to ON for just one hour, or to extend an existing period by one hour. This will be cancelled by pressing the +1HR button again, pressing the MAN button or when the next ON programme is reached. When in AUTO or ALLDAY modes pressing the MAN (manual) button will switch from ON to OFF, and vice versa. This override will only last until the next programmed change, when the automatic programming will resume, or until the button is pressed again. When the above overrides are selected a bar appears in the display against the appropriate legend.

7.2 SELECTING THE OPERATING MODE cont.

choice of 12- or 24-hour clock
At any time whilst in run mode the time displayed can be toggled between a 12-hour clock with an am/pm indicator or a 24-hour clock by pressing and holding both DAY/HOL and next ON/OFF buttons for 2 seconds.

g.m.t./b.s.t.
The timeclock is programmed to automatically switch between GMT and BST.

factory pre-set programme

The unit will be pre-set to 7-day/24-hour mode; this can be altered by moving the pins under the backplate. Firstly remove the screws under the unit and remove the front face. There are three operating modes available: 1. 24 hour operation; the same programme each day, 2. 5-day/2-day operation; different programmes for weekdays and weekends, 3. 7-day operation; different programmes for each day.
4 4 1 2 3 4

1 4 1 2 3 4 1 4

1 2 3 4 1 4 Set the pins as shown for the operating mode required. 1 4

The pre-set factory ON/OFF times can be reinstated by pressing the recessed R/S button with a non-metallic object such as a matchstick. Please remember that underfloor heating takes longer to warm up and cool down than conventional radiators and the heat settings should reflect this. The factory settings are unlikely to be appropriate.

Solar Installation Manual

7.3 USER CONTROLS IMMERSION HEATER TIMER

preheat cylinder with 360p exhaust air heat pump and 1240 ground source heat pump only
The preheat cylinder has an immersion heater to provide legionella protection. protection from bacterial growth, e.g. legionella With a preheat solar cylinder feeding a Heat Pump the immersion heater at the bottom of the cylinder is designed to purge the preheat cylinder to protect it from potential legionella growth. The timer controls the immersion heater. The Heat Pump has an Extra Hot Water temperature boost which should be programmed to be on at the same time as the cylinder immersion so that the whole storage volume is purged by raising it to 60C. A purging cycle should be timed for at least once a week (depending on your assessment of risk). It is advised that this is done over-night so as not to detract from the period of solar gain. This will be set up during the heat pump commissioning process. Note: Heating the water will not be dangerous to users, as the blending valve protects users from high temperature water. For the 200 litre cylinder the purging cycle should be run for 4 hours in order to ensure that the cylinder reaches the desired temperature. For the 300 litre cylinder the purging cycle should be run for 6 hours in order to ensure that the cylinder reaches the desired temperature. This is the worst case timing. If the cylinder is already hot then the thermostat will switch the immersion heater off when temperature is reached. The thermostat will be set at 60C during the commissioning process. programming the immersion heater timer Refer to manufacturers instructions.

APPENDIX 1 AQUASTAR HOT WATER LOOP

The Aquastar2 instant hot water loop (or for larger systems, Aquastar3) may be used with many modern hot water cylinders to give hot water at the taps without delay. The hot water loop will remain hot as dictated by the timer settings. Hot water drawn outside of the set times will take time to flow hot, as if the hot water loop were not present. The Aquastar hot water loop provides the ideal basis for the connection of towel rails throughout the house as very little extra plumbing is required. Heat for the towel rails is drawn from the existing heat reservoir in the hot water cylinder, usually without the need to bring on the boiler. Notes: The Aquastar hot water loop is only suitable for mains pressure hot water cylinders. Check that the installation of a pumped hot water loop is consistent with local water bye-laws. As the towel rails are heated by mains water they must be non-ferrous to prevent corrosion. The total output from all towel rails connected to the hot water loop must not exceed 5000 watts. Please contact Nu-Heat if the total output will be greater. The temperature of the loop, and therefore of the towel rails, is thermostatically controlled to prevent scalding. On the side of the Aquastar2 circulating pump there is a thermostat or, on larger systems, there is a separate thermostat mounted on a nearby pipe. The return temperature of the hot water loop should be 50C or greater in accordance with BS6700 and the HSCs Legionnaires disease: The control of legionella bacteria in water systems Approved Code of Practice and Guidance. If the temperature of circulation necessary to achieve this poses a significant risk of scalding then the temperature should be blended as close to the outlet as possible.
The hot water loop should be run throughout the year. If it is inactive for more than a week there is a risk of bacterial growth, such as legionella.

Appearance of pumps may vary

Non-return valve

Pump

12:00

Timeclock

Pipe stat

Discharge Flush/drain Expansion vessel

Larger systems have Aquastar components supplied as separate items

Solar Installation Manual

APPENDIX 1 AQUASTAR HOT WATER LOOP cont.

planning and installing the loop

Bathroom 1

Bathroom 2

out For cylinder connection details refer to cylinder manufacturer return Pump Outlet balancing valves Radiator lockshield valves Kitchen Utility

Non-return valve (may be part of pump)

Flush/ drain

Bathroom 3 Discharge

Loop balancing valves

Careful thought should be given to the layout of the hot water loop and the fittings used on it. Flow pipework to bathrooms should be sized according to the hot water requirements of the household. Typically a small to medium sized installation will require 22mm flow pipework, a large installation may require 28mm or greater. 15mm pipe may be used for the last 2 metres where the pipe connects to the Aquastar2 pump (22mm for Aquastar3). Individual hot water outlets should be fitted with flow-limiting valves to prevent unnecessarily high water flow rates affecting the water pressure at critical points such as shower units. It is recommended that only lockshield valves are used

with towel rails on a secondary hot water loop. Towel rails should not be isolated from the loop for any significant amount of time (more than a few days) or there is a risk of bacterial growth, such as legionella. Fit a balancing valve or towel rail at the farthest end of each loop. If bathrooms are to be connected to the hot water loop in parallel, balancing valves must be fitted on each leg so that balancing between bathrooms can be effective (see illustration). The hot water flow and return pipes should be insulated to prevent unwanted heatloss. This is particularly important where hot pipes run alongside the supply pipes to cold tap.

APPENDIX 1 OPTIONAL HOT WATER LOOP PUMP

second-fix: nu-heat aquastar hot water loops
Notes: See introduction for wiring safety notes. These diagrams should be read in conjunction with any third party manufacturer documentation.

KEY
Note: colour of wires may vary from those shown. Earth where required.

SL L N E

Switched Live Live Neutral Earth Live voltage marker sleeve

aquastar 2 hot water loop

L N E
Switched fused 5A spur

L N E
Domestic hot water pump with integral timeclock and thermostat

aquastar 3 hot water loop

L N E

SL L N E

L SL E

L N E
30

C 90

Switched fused 5A spur

Single channel timeclock MP1CP-C (type TS715) Internal wiring

Pipe thermostat Internal wiring

N L SL E
N L 1 2 3 4

Fit link between terminals L and 1

SL L E

50 70

Domestic hot water pump

Solar Installation Manual

APPENDIX 2 SOLAR SYSTEM MAINTENANCE REQUIREMENTS

The following checks should be carried out at the specified time intervals. A record should be kept that all checks items were found to be satisfactory. If possible, the installer should be engaged for maintenance work. Note: Collector checks will more than likely require access to the roof. This should not be attempted without a suitable risk assessment being completed.

annually:
collector Collector glazing is undamaged. Collector glazing is reasonably clean. There is no visible evidence of leakage on the roof Where visible, absorber paintwork or coating is sound. The roof fixings are firm and the roof covering satisfactory by visual inspection. solar circuit The solar system pressure is correct according to the pressure gauge (1.5 bar +/- 0.2 bar) There is no visible evidence of leakage Safety valve manually checked Antifreeze concentration checked. Should protect to -19C. Deaerator checked for air buildup Electrical controls and temperature sensors are operating correctly Flow rate remains at level stated on commissioning certificate The circulating pump is operating without due noise. Pipework insulation is firmly in place. There are no condensation or damp spots, particularly around the pipework and fixings in the roof space. All safety and information labels are in place. every 5 years: The system should be emptied, flushed and refilled with fresh antifreeze

APPENDIX 3 SOLAR DECOMMISSIONING SCHEDULE

energymaster cylinder
Should it be necessary to decommission for maintenance or in the case of a fault the system the panel will need to be covered to prevent further solar irradiation, the power supply switched off. The expansion volume of the system should be sufficient for the system to be left with fluid in it. An engineer should be called as soon as possible to enable the system to be brought back into normal operation. The panel covering must be robust enough to stay in place until it is possible to re-commission the system. Should it be necessary for any reason to drain the solar circuit this is done as follows: 1. Connect hoses to the filling valve (1), and drain valve (5) 2. Put the outlet of both hoses to waste, as per the following diagram.

Solar panel array

Solar pumping station

3 4

Hose draining to waste

1

Hose draining to waste

6 7

Cylinder solar coil

3. Set the flow ball valve (2) and the return ball valve (3) to 45 in order to open the ball valves. 4. Open the drain valve (5) and then the filling valve (1) 5. Allow the solar fluid to drain to waste. Be aware that there may be fluid left in the panel and the solar coil in the cylinder 6. Close the filling valve (1) and drain valve (5). 7. The panel covering must be robust enough to stay in place until it is possible to re-commission the system.

Solar Installation Manual

APPENDIX 4 ROTH HELIOSTAR 218 & 252

en 12975 conformity certificate

APPENDIX 5 SAMPLE INSTALLATION CHECKLIST

For solar sealed primary systems drainback and fully filled. electrical wiring ref Elec 1 item All voltages isolator All voltages supplementary description A double pole isolation for the fitted solar equipment i.e. controller/ pump/valves, typically with a switched fused spur either located adjacent to the pump or controller. Supplementary (equipotential) earth bonding to be replaced where already present. Usually required for simultaneously accessible exposed and extraneous conductive parts. This typically includes pipes and pump housings, etc. initials

Elec 2

Elec 3

All voltages pump Solar pump or other similar solar primary item to be connected via heat resisting flex/cord (not fixed cable), marked at least to tolerate 85KC and cable sheath clamp to be correctly used. All voltages support Fixed wiring clipped correctly with mechanical protection (trunking, etc.) if at risk of physical impact. Minimum clip spacing 250mm horizontal, 400mm vertical. No PVC cable to be in contact with copper pipes. External cables greater than 30cm are to be supported. All cables to be protected from sharp edges, etc. by purpose guides or grommets. Over-current protection should be present of the correct capacity for cables and connected appliances. Conductor sheath to be continuous into joint enclosures, conductors to be securely fastened to terminals, conductor insulation to be within 2mm of terminals.

Elec 4

Elec 5 Elec 6

All voltages fuse All voltages sheath and wiring

Elec 7 Elec 8 Elec 9

All voltages cable All cable conductors external of joint enclosures to be insulated and sheathed. External cables to be UV stable. All voltages class 2 Class 2 double insulation marked on all appliances normally intended for user operation. ELV segregation The separation between cables of different voltage classes should be at least 50mm, or placed in a separate conduit/trunking, or both insulated for highest voltage present.

Solar Installation Manual

APPENDIX 5 SAMPLE INSTALLATION CHECKLIST cont.

electrical wiring ref Elec 10 item All voltages enclosures description All electrical enclosures, including existing outlets from which spurs have been taken, to be refitted so as to ensure touch-proof connections and durability in service. Elec 13 ELV cable joints. All cable joints to be touch-proof and in joint boxes suitable for the installed environment, e.g. IP20 indoor, IP56 outdoor. All cable joints to be touch-proof and in joint boxes suitable for the installed environment, e.g. IP20 indoor, IP56 outdoor. All controllers, pumps, etc. to be installed in suitable environments, not in bathrooms and not accessible to people using a bath or shower. Equipment mounts to be secure and durable for the life of the installation. Location to be accessible for service and user operation if intended (e.g. temperature displays to be visible where available). initials

Elec 11 Elec 12

ELV cable joints All voltages location

roof ref Roof 1 item The glazing seals are weather-tight and sound Collector sensor clamped, insulated from ambient External pipes insulated Shading Roof fixings description Requires roof inspection. Where suspect, tested by 1 Bar water spray perpendicular and horizontal, then visual for drips/condensation mist inside glass. If temperature sensor is present, it should be a good mechanical fix, insulated and not loose. Where insulated, protected from UV, weather and vermin. No significant daily shading for more than two hours between spring and autumn. Requires roof inspection and within loft (to see sarking felt, etc). Where suspect, further tested by 1 Bar water spray perpendicular and horizontal then visual for drips/condensation. Fixings to be firmly attached to the roof structure and visual inspection that the roof covering is weatherproof. initials

Roof 2

Roof 3 Roof 4 Roof 5

APPENDIX 5 SAMPLE INSTALLATION CHECKLIST cont.

operation ref Oper 1 item Indicator of circulation The recommended flow-rate is achieved through the primary circuit pipework System is at the correct operating pressure Reverse flow protection Initial 100 Celsius prevention Secondary 100 Celsius prevention description Safe means to verify the designed circulation to the end-user, i.e. two thermometers (Flow/return temperatures), flow-rate indicator or other fault indicator. Requires an indicative flow indicator to be fitted i.e. in-line meter or electronic monitor. Flow rate checked against manufacturers recommendation. Engage override switch to test if solar gain is not present or observe normal circulatory function. Pressure gauge dial to show at least greater than static head. Checked when pump on and off. A device to prevent heat loss from unintentional reverse circulation. Thermostatic control of secondary storage (i.e. shut off primary circulation with automatic restart or self-setting temperature relief valve to EN 1490). Additional to Operation 5: unless a dedicated cold water cistern feeds the DHW store (i.e. is also open vented), then a manual reset device to cut off thermal energy (i.e. where collector wholly above store, then switch off pump or otherwise motorised valve). In addition to Oper 5 & 6, heat dissipation to control secondary storage to below 100C (e.g. temperature/pressure relief valve). Open vent and/or safety valve terminate in safe positions with low risk of accidental steam escape. Assessed by noise and through excessive noise with maximum circulation. Requires override switch to test or observe normal function if solar gain is not present. initials

Oper 2

Oper 3

Oper 4 Oper 5 Oper 6

Oper 7 Oper 8

Tertiary 100 Celsius prevention The safety devices are operating correctly Gaseous bubbles expelled from the transmission liquid

Oper 9

Solar Installation Manual

APPENDIX 5 SAMPLE INSTALLATION CHECKLIST cont.

general ref Gen 1 item Contamination description If fitted, temporary connection to sealed system should have double check valve (fitted to cold water side), control valves both sides and flexible hose disconnected. For cisterns, 20mm air break (or twice pipe diameter) to spill level at float valve. Accessibly fitted on all low points, including pre-heat store. All fittings in contact with original utility supply of water must be marked with certain third party approvals and suitable for attached solar collector stagnation temperatures and pressures. Non-metallic materials in contact with utility supplied water meet the relevant parts of BS 6920 and be suitable for the purpose to which they are intended to be subjected. Primary vent into primary cistern, secondary into secondary. Vent pipes to be no less than 19mm ID, no reduction in bore, no deformable material and be insulated. If collector is not EN 12975, then assembled system must protect collector to below maximum design temperature. If system and collector are not designed and built along traditional lines (i.e. the assembled products and materials do not have a history of long and safe use) with each pressure component labelled, then evidence left on site of higher conformity. Pipe clips and insulation should withstand collector stagnation temperatures if in direct contact with pipe work or where there is foreseeable risk of contact. initials

Gen 2 Gen 3

Drain point Fittings in contact with utilitys water

Gen 4

Vent termination

Gen 5

Pressure Equipment Regulations (PED) Sound engineering practice or higher conformity Temperature of materials

Gen 6 Gen 7 Gen 8

Indoor components Components subject to risk of freeze damage to be protected i.e. trace heated, antifreeze. freezing Anti-scald If secondary system can be heated to more than 60C from the solar, then either an adjustable automatic blend valve (anti-scald) to be fitted to the DHW distribution, or automatic pump control to be capable of limiting to 60C. Route from collector to over-pressure safety via non-deformable pipe with no possibility of blocking, diameter reduction, valve closure, scaling or freezing to the point of discharge. Discharge constantly falling and unobstructed. No risk to people, materials or environment from termination location.

Gen 9

Pressure limit

APPENDIX 5 SAMPLE INSTALLATION CHECKLIST cont.

general ref Gen 10 Gen 11 item Limescale prevention pipes Limescale prevention exchanger Insulation Pre-heat store sensor Legionella All unions and glands are free from leaks Pipework description No possibility of lime deposit in circuits that would significantly affect performance within collector primary loop in the lifetime of the system. If limescale risk in secondary circuit is above 100mg/l (calcium carbonate equivalent) then store to have control to prevent secondary water being solar heated greater than 60C, or a cleaning facility to be provided for heat exchanger (i.e. plate exchanger or cylinder hatch). When replaced, non-solar pipes connecting to store to have minimum 1 metre insulation to concealment point. Sensor clamped and insulated from ambient. Check presence and function of auxiliary heat source with control fitted to heat at least 60C. Evident from stains or by moisture on pipes and fittings. initials

Gen 12 Gen 13 Gen 14 Gen 15

Gen 16

All pipework is adequately secured and insulated and components are adequately supported. Pipes and fittings should be securely fixed whilst allowing for thermal movement (overhead pipes must use clip-over type). Rigid pipe spacing horizontal 1.8m, vertical 2.4m; non-rigid pipe spacing horizontal 0.3m, vertical 0.5m. All pipe insulation is firmly in place, including on roof. No significant gaps on slits, clips and ends. Penetrations in building made good. Debris removed.

Gen 17 Gen 18

Pipework insulation Making good

Solar Installation Manual

APPENDIX 6 FURTHER READING

solar standards

BS 7431 BS 6785:1986 prEN 12977-3 prEN 12977-2 prEN 12977-1 BS EN ISO 9488 BS EN 12976-2 BS EN 12976-1 BS EN 12975-2 BS EN 12975-1

Method for assessing solar water heaters. Elastomeric materials for absorbers, connecting pipes and fittings. Code of practice for solar heating systems for swimming pools. Performance characterisation of stores for solar heating systems. Thermal solar systems and components. Custom built systems. Test methods. Thermal solar systems and components. Custom built systems. General requirements. Solar energy. Vocabulary. Thermal solar systems and components. Factory made systems. Test methods. Thermal solar systems and components. Factory made systems. General requirements. Thermal solar systems and components. Solar collectors. Test methods. Thermal solar systems and components. Solar collectors. General requirements.

APPENDIX 6 FURTHER READING cont.

other relevant standards

BS 8000 BS 7206 BS 7671 BS 1566 BS 4814 BS 7074 BS 5422 BS 5449 BS EN 12831 BS EN 12828 BS 6701 BS 5970 BS 6700 BS 6651 BS 5534 BS 6399 BS 6399 BS 6920

Workmanship on building sites. Specification for unvented hot water storage units and packages. Requirements for electrical installations. Copper indirect cylinders for domestic purposes. Specifications for expansion vessels using an internal diagraph for sealed hot water heating systems. Application, selection and installation of expansion vessels and ancillary equipment for sealed water systems. Methods of specifying thermal insulation materials on pipes, ductwork and equipment in the temperature range of -40C to 700C. Specification of forced circulation hot water central heating systems for domestic premises.

Telecommunications equipment and telecommunications cabling. Code of practice for thermal insulation of pipes and equipment. Specification and design, installation, testing and maintenance of services supplying water for domestic uses within buildings and their curtilages. Lightning Protection Code of practice for protection of structures against lightning. Code of practice for roofing and tiling Design. Suitability of non-metallic products for use in contact with water intended for human consumption with regard to their effect on the quality of the water.

Solar Installation Manual

If there is any aspect of the installation that you do not understand, please contact Nu-Heat Technical Support for advice. All illustrations and diagrams in this manual are the property of Nu-Heat. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical, photocopying, recording or otherwise without prior written permission of Nu-Heat.

Nu-Heat

UNDERFLOOR & RENEWABLES

DESIGN | INNOVATION | EXPERTISE | SERVICE

Heathpark House, Devonshire Road, Honiton, Devon EX14 1SD Tel: 01404 549770 Fax: 01404 549771 Web: www.nu-heat.co.uk Email: info@nu-heat.co.uk