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Tianjin Zhongwang Aluminium Co.

, Limited

Tianjin Zhongwang Aluminium Co., Limited

COMPANY PROFILE

Project Introduction
Large and high precision aluminum and aluminum alloy Manufactured Products

Tianjin Zhongwang Aluminium Co., Limited

General Information of the Project Tianjin Zhongwang decides to built a brand new aluminum and
aluminum alloy manufacturing company with high level, large scale, modern and international first-class super large high precision manufacture products. The annual output of the project is 2 million ton Aluminium and Aluminium Alloy flat rolled plate and strip products, while the project is designed with an overall production capacity of 3 million ton

Tianjin Zhongwang Aluminium Co., Limited

Plants introduction
The production lines adopts the most advanced processing
technology and state of art equipments in the Aluminium and Aluminium Alloy plate, strip and foil field both at home and abroad, which will supply high precision, large-section high quality Aluminium and Aluminium alloy plate and strip products for the various industries and construction field. The products will be widely used in aerospace, national defense and military industry, transportation, high-end industrial equipment and highend civil fields.

This project is expected to invest 75.8 billion Yuan, and the


products are positioned as large section, high strength, high toughness, strict wear tolerance, high performance, aerospace plate, large dimension marine plate and chemical plate, high-performance automobile plate and sheet, High-speed train plate, compound plate and etc., which will thoroughly break technological and economic blockade from western countries, which once enforced on our country in the high-performance plate production, thus meet national urgent needs.

Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

Plate and Coil Products Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

Kinds of Al. alloy plate and sheet for airplane

Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

aerospace plate processing

aerospace and aircraft Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

inner board processing

all Al.marine

natural gas transportation vessel

marine deck board

marine ceiling board

exterior protection board of marine

Inner board

exterior protection board for bulk marine Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

oil marine

tourist marine
Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

high speed train

drag beam for high speed train

pillow beam for high speed train Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

automatic open type trunk berth

container

purifed facility

Vertical tank for chemistry

large sealing container

large liquid transportation vessel

Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

Al racing car

car frame

Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

Coatied coil

household electrical appliances

shell for household electrical appliances

shell of camera

CTP

Tianjin Zhongwang Aluminium Co., Limited

Main Products and Application

cans

tea can

liquefied nitrogen tank

Tianjin Zhongwang Aluminium Co., Limited

Plants introduction This project is expected to invest 12.5 billion USD, and
the products are positioned as large section, high strength, high toughness, strict wear tolerance, high performance, aerospace plate, large dimension marine plate and chemical plate, highperformance automobile plate and sheet, High-speed train plate, compound plate and etc.

At the same time, this project also produces can stock, CTP,
PS sheet and other kinds of aluminum alloy rolling products, which will completely change the situation that the series of products mainly rely on import in the past. In order to achieve above-mentioned objectives, the main production equipments of this project are bought from the internationally renowned firstclass supplier.

Tianjin Zhongwang Aluminium Co., Limited

Main Equipments

The Most Advanced 30-120 Ton Melting/Holding Furnace Group in the World from Gautschi

Gautschi

company is a worldwide famous industrial furnace supplier, and ranks the highest level in the aluminum melting/holding furnace manufacturing industry with the 55Nm /tAl consumption figure. At present, the world's largest aluminum processing plant--German ALUNORF Company, with production capacity of 1.5 million tons, 11 lines among its 13 melting-casting lines are Gautschi companys equipments and the other 2 lines bought from other companies have been revampped.

Tianjin Zhongwang Aluminium Co., Limited

Melting/Holding Furnace

Gautschi

companys stationary round top charging melting Aluminium furnace and oval horizontal tilting furnace, especially its honeycomb regenerative burner configuration are unique in the industry. All the melting/holding furnace groups of this project are imported from Gautschi company. .
Tianjin Zhongwang Aluminium Co., Limited

The most powerful ABB Electromagnetic Stirring

Equipments

ABB is a world famous electrical company, whose electromagnetic stirring


equipments possess the characteristics of high stirring efficiency, no movable parts, high reliability, less maintenance. At the same time, the stirring equipment will increase the melting speed of the melting furnace, lower the energy consumption, decrease the quantity of the slag, and improve even distribution of temperature and composition.

Tianjin Zhongwang Aluminium Co., Limited

Well-known STAS Rotary Flux Injector

The Canadian Company STAS is


well known in the Aluminium industry, whose equipment has the characteristic of high efficiency, high stability and reliability in deslagging, the removal of Alkali metal and

degassing.

Tianjin Zhongwang Aluminium Co., Limited

Aluminium Alloy Casting Machine from American Wagstaff Company

The American Company WAGSTAFF is the biggest manufacturer of casting


machines and mold, has the leading manufacturing level and experience within the industry. This project introduces its full-set integrated technology of casting system, metal level control technologies, such as low metal level control with isothermal distribution, and large-dimension casting technologies. .

Tianjin Zhongwang Aluminium Co., Limited

Characters of the Casting Products


.

High cleanness: melt hydrogen content


0.07~0.10 ml/100gAl; Slag content 0.02mm2/kg , taking a leading position in China, and front rank in the world.

Highly refinary grain: Average grain


size<200m, current domestic level is 250-350m

Large dimension: Ingot dimension of 5xxx


Aluminium Alloy can reach 810mm(thickness) 2700mmwidth8000 mmlength .

Tianjin Zhongwang Aluminium Co., Limited

The Most Advanced 1+1+31+5 Hot Rolling Mills in the World

The German Siemag(SMS)


company is the world most famous first-class designer and manufacturer of rolling mills. This project introduces 4500+3350+3350(3 stands) Hot

Rolling Mills from SMS, and the mills


possess the outstanding features, such as, large dimension, high rolling force, big openness, heavy thickness

winding, and powerful flatness control


ability. .
Tianjin Zhongwang Aluminium Co., Limited

Characters of Hot Rolling Products


High Precision: control of plate crown within 0.5%0.8%; High uniformity: microstructure uniform and compact density, first class grain refinery
size. Performance fluctuation <10%.

High anti-corrosion: The performance of exfoliation resistance and anti-corrosion is


well-graded.

High strength, high toughness, super wear resistance: able to get the
Airworthiness Certificate of Airbus and Boeing

CVC

Shifting

Multi-stand Hot rolling Mills


Tianjin Zhongwang Aluminium Co., Limited

Advanced 2800mmCold Rolling Mill, 2350mm 3-Stand, 2Stand, Single-Stand Cold Rolling Mills and 1850mm Cold Rolling Mill

The above 11 sets Cold Rolling Mills are introduced from SMS Siemag Company. All
the mills adopt the SMS patented 6-High CVC technology, and are the highest level cold rolling mill configuration within the world. Compared with the domestic similar equipments, the 2800mm mill can produce the widest and thickest hard alloy. The 2 sets 3-stand mills are also the widest in China.

Single Stand Cold Rolling Mill

Tianjin Zhongwang Aluminium Co., Limited

Characters of these cold rolling mills


a) b) c) d) Automatic coil transportation, loading and unloading system; Automatic Rolling Circulation System Automatic Measuring and Control System of Strip ThicknessCharacters of these cold rolling mills Automatic Measuring and Control System of strip flatness, including positive and negative bending system of work roll and intermediate roll, tilting function of rolls, multi-zone regulating cooling system,and hot edge spray system tec. Intermediate roll CVC shifting system, realizing the consistent crown control Recording all process parameters in the whole strip length production Intellectualization of production Management control and process parameter setting Covering all Aluminium and Aluminium Alloy plate and coils manufacturing by all mills

e) f) g) h)

3-Stands Cold Rolling Mill

Tianjin Zhongwang Aluminium Co., Limited

The longest Roller Hearth Quenching Furnace in the world(38m)

This project introduces one set world longest batch type quenching furnace (38m), and
3 sets quenching furnace of 25m. The quenching furnaces can produce 25m long aerospace plate, satisfying the requirements of big plane and transport aircraft.

Tianjin Zhongwang Aluminium Co., Limited

The Most Advanced Plate Stretching Machine in the

World(100MN80MN40MN)

This project introduces


100MN80MN40MN heavy type stretching machine from SMS MEER. The equipments can thoroughly eliminate the residual tension of the plates after quenching, and are able to produce the aircraft wing plate for Boeing 787, A380, C919 and ARJ21.
100MN Stretching Machine

40MN Tianjin Zhongwang Aluminium Co., Limited

Biggest Plate Aging Furnace with the Function of

3-stage Aging (T7751) in China

This project introduces one set plate aging furnace of 39m, can completely
change the situation, that is high performance aerospace plates of T7751 used in big plane engineering and military aircrafts can only be imported from other countries. At present, the domestic aircraft companies urgently need this kind of high-end plate. however this kind of plates needs to be totally imported. The foreign countries block the export of the high-end Aluminium products to China, especially after the launching of the Shenzhou Spacecraft. .

Tianjin Zhongwang Aluminium Co., Limited

The Widest Cut-to-Length Line with the Thickest

Strip Gauge

This project introduces the widest plate Cut-to-Length line, which match to
the cold rolling mill having the largest openness in the world. This line can produce large scale of ship plate, refrigerated container plate and container plate with special requirement, which makes Zhongwang more market incomparable competitive advantages. At present, production in piece is still the main method in the world. .

Tianjin Zhongwang Aluminium Co., Limited

Characters of Cold Rolled Plate and Strips

Uniqueness

Uniqueness:
a) able to supply the widest automobile plate in the world, satisfying the requirements of all types of cars; b) able to supply the widest aircraft cover plate, satisfying the need of big planes; c) able to supply compounding building plates, which is domestic unique and has great potential market(Aluminium instead of Steel)

.
Tianjin Zhongwang Aluminium Co., Limited

2800mm Air-cushion Quench Furnace (The most

advanced and widest one in the world)

The widest air-cushion quench furnace group is introduced. Along with the
furnace, we also introduce the quenching technology for compounding structure plates and automobile plate. All these guarantee the equipment basis for the production of the hard alloy products, such as, Aircraft cover plate, Automobile plate, and compounding building plate. .

Air-cushion Quench Furnace Tianjin Zhongwang Aluminium Co., Limited

Logistic Management System

The

worldwide most advanced Automatic Logistic Management System is introduced to deal with the storage, circulation, transportation, and delivery of semifinished products and finished-products in main process sequences of production lines. By using the pallet conveying system in front of the mill, roller conveyor system, automatic coil cars, AGVs, automatic cranes and other logistic equipment related to the Intelligent Flat Storage and High Bay Storage, and using advanced logistic management system, High-Efficient and well ordered overflow organization, storage, circulation, in-time and accurate delivery of the semi-finished products and finished products can be realized. .

Intelligent Flat Storage

High Bay Storage

Automatic cruise car

Tianjin Zhongwang Aluminium Co., Limited

Logistic Management System

The usage of the Intelligent Flat Storage and High Bay Storage System
can realize the high efficient material storage and circulation within limited space, and can also replace the usage of the traditional overflow tools, such as fork lift, trucks and manpower. Along with the above advantages, more benefits can be achieved, including saving manpower cost, avoiding the mistake caused by manpower in material circulation and delivery, and avoiding the workshop environment pollution problem caused by the truck and forklifts.

Pallet Conveying System

AGV

Coil Cars

Tianjin Zhongwang Aluminium Co., Limited

Level 3 Dynamic Management

Based

on the highest class plant management concept in the world, Zhongwang consign one of first level software developer specialized in enterprise management to build mutually and combine advanced management concept by level 3 computer management (production plan and management), in order to meet the process requirement. Realize the whole process control by sufficient computer management, including order receive, production plan buildup, products task analysis and optimize, production organize and coordinate in the processing period, material and products tracking etc.

Tianjin Zhongwang Aluminium Co., Limited

Advanced Level 3 Management

This system are composed


of multi modules, mainly including APS(Advanced Planning System), TOG(Technical Order Generation), WMS(Warehouse Management System), PCI(Production Control Information), PSS(Plant Sequencing System) and IPQS(Integrated Product Quality System) and RMS(Resource Management System) etc. .

Tianjin Zhongwang Aluminium Co., Limited

Advanced Level 3 Management

L3 Management System Screen Tianjin Zhongwang Aluminium Co., Limited

Environment Protection and Energy Saving Solutions

During the technical negotiate with foreign suppliers on design emphasis


,

method of energy consumption and environmental protection. All of equipment follow European latest safety and environment protection configuration, all burners are feature with up-to-date regenerative character, which is highest level in European and American market. Use de-dust equipment in melting workshop, rolling oil recycling and collection in rolling workshop, waste emulsion separating treatment, especially residual heat recycling for waste fume and oil will be the first renovation in the worldwide industry. Thanks to the above-mentioned solution, aspect of project energy consumption and environmental protection will be one highlight in Al. industry.

Tianjin Zhongwang Aluminium Co., Limited

Environment Protection and Energy Saving Solutions

Nederman Environment Protection Equipment


Tianjin Zhongwang Aluminium Co., Limited

Auxiliary Production Facility

Except the special railway and 220KV distribution station will be builtup
completely in stage one, the other auxiliary facility including MV distribution, cycling water pump station, waste water treatment station, de-dust system, compressed air station, natural gas regulating station, mechanical and electrical maintenance workshop, power plant, R&D center(checking and chemical analysis center), packing area, comprehensive warehouse, oil garage, car garage, balance scale for trunk, heat supply station(boiler house, supply heat to plant)etc will be designed as a whole, however built up separately into two phases.

Special Railway

Distribution Station
Tianjin Zhongwang Aluminium Co., Limited

Auxiliary Production Facility

Distribution Station

Compressed Air Station

Natural Gas Regulating Station

Waste Water Treatment Station

Tianjin Zhongwang Aluminium Co., Limited

Summary

Tianjin Zhongwang Aluminium Co. Ltd will be build up into largest scale, most advanced and modern Al. and Al. Alloy manufacture enterprise in the world in once whole plan& design and construction when the project have been accomplished.

Tianjin Zhongwang Aluminium Co., Limited