LPH 120

Bruksanvisning
Brugsanvisning
Bruksanvisning
Kyttohjeet
Instruction Manual
Betriebsanweisung
Manuel dinstructions

0349 301 036

011212

Gebruiksaanwijzing
Instrucciones de uso
Instruzioni per luso
Manual de instrues

Instrukcja obsugi

Valid for serial no. 152-xxx-xxxx

1.

DIRECTIVE .............................................................................................................................................. 44

2.

SAFETY ................................................................................................................................................... 44

3.

INTRODUCTION ...................................................................................................................................... 46
3.1 GENERAL .............................................................................................................................................. 46
3.2 SCOPE OF MANUAL............................................................................................................................. 46
3.3 TECHNICAL DATA ................................................................................................................................ 46
3.4 LPH 120 CUTTING SET PACKAGE...................................................................................................... 46

4.

INSTALLATION ....................................................................................................................................... 47
4.1 GENERAL .............................................................................................................................................. 47
4.2 EQUIPMENT REQUIRED...................................................................................................................... 47
4.3 LOCATION............................................................................................................................................. 47
4.4 INSPECTION ......................................................................................................................................... 47
4.5 AIR LINES CONNECTIOINS ................................................................................................................. 47
4.6 PRIMARY ELECTRICAL CONNECTIONS............................................................................................ 47
4.7 SECONDARY CONNECTIONS............................................................................................................. 48

5.

OPERATION ............................................................................................................................................ 50
5.1 LPH 120 CONTROLS ............................................................................................................................ 50

6.

MAINTENANCE ....................................................................................................................................... 51
6.1 CLEANING ............................................................................................................................................. 51

7.

CUTTING WITH PT 25 TORCH............................................................................................................... 51

7.1 PIERCING TECHNIQUE........................................................................................................................ 52

8.

FAULT TRACING .................................................................................................................................... 52

8.1 COMMON CUTTING PROBLEMS ........................................................................................................ 52

9.

SPARE PARTS ...................................................................................................................................... 133

10.

ORDERING OF SPARE PARTS........................................................................................................ 137

11.

SCHEMATIC DIAGRAM .................................................................................................................... 138

- 43 -

9.

SPARE PARTS
Qty. Req.
400-415V
3~50/60Hz
1

Item No.
01

Qty. Req.
230V/400-415V/440V
3~50/60Hz
1

Part No.

Description

0349 302 131

Stand off guide

Circuit
symbol

Diagram 1. Cutting current 60A with stand off guide applied

no 0349 302 131
6
Fe

m/min

Al

Ss

3
2
1
0
0

10

15

20

25

mm

30

Diagram 2. Cutting current 90A with stand off guide applied

no 0349 302 131
3,5
Fe

Al

m/min

2,5

Ss

Fig. 9
1. Assembly of stand off
guide no 0349 302 131 (50A)

1,5
1
0,5
0
0

10

15

Qty. Reg.
400-415V
3~50/60Hz
1

Item No.
02

20

25

30

Qty. Reg.
230V/400-415V/440V
3~50/60Hz
1

35

mm

40

Part No.

Description

0349 302 132

Stand off guide

Circuit
symbol

Diagram 3. Cutting current 120A with stand off guide applied

no 0349 302 132
3
Fe

2,5

Al
Ss

m/min

2
1,5
1
0,5
0
0

10

15

20

25

30

35

40

45

mm

50

APPLY STAND OFF GUIDE ON TIP OF THE

TORCH AS FAR AS POSSIBLE
(TO THE EDGE OF BEVEL).

Fig. 9
2. Assembly of stand off
guide no 0349 302 132 (100A)

- 133 -

Fig. 9-3. LPH 120 Power source front view

Item No.
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Qty. Req.
400-415V
3~ 50/60Hz
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2

Qty. Req.
230V/400-415V/440V
3~ 50/60Hz
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2

Part No.
0457 291 001
0457 291 002
0349 302 057
0457 290 003
0457 290 004
0457 290 005
0457 290 006
0457 290 007
0457 290 008
0457 290 009
0457 290 010
0457 290 011
0457 290 012
0457 291 018
0558 000 724
0457 290 015

- 134 -

Description
Front cover
Rotary cam switch
Rotary cam switch
LED holder ( socket )
LED ( green )
LED ( red )
LED ( yellow )
Push button switch
Push button cap ( detachable )
Pressure regulator
Pressure gauge
Current connector socket
Rubber grommet ( with support sleeve )
Current wire with clamp
Plasma cutting torch PT 25
Side panel

Circuit symbol

W1
W1
D1
D3
D2
W2

Fig. 9-4. LPH 120 Power source left side view

Item No.
30
30
31
32
33
34
35
36
36
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

Qty. Req.
400-415V
3~ 50/60Hz
1
1
3
1
1
1
1
1
2
1
2
1
1
1
1
4

Qty. Req.
230V/400-415V/440V
3~ 50/60Hz
1
1
3
1
1
1
1
1
2
1
2
1
1
1
1
4

10
1
1
1
1
1
1
1
1
1
2
1
1

10
1
1
1
1
1
1
1
1
1
2
1
1

Part No.
0457 291 003
0349 302 058
0457 291 004
0457 290 018
0457 290 019
0457 290 020
0457 290 021
0457 290 083
0349 302 055
0457 290 025
0457 290 026
0457 290 027
0457 290 028
0457 291 005
0457 291 006
0457 290 030
0457 291 007
0457 290 032
0457 290 033
0457 290 034
0558 000 756
0457 291 008
0457 291 009
0457 291 010
0457 291 011
0457 291 012
0457 290 037
0457 290 041
0457 290 042
0457 290 031
0457 291 020
0457 291 021

Description
Transformer
Transformer
Resistor set
Resistor (1,65 )
Contactor 220V
Ignition block 24V
Choke
Circuit breaker
Circuit breaker
Choke
Swivel wheel ( with brake ) assy
Base frame
Fixed wheel assy
Pipe coupler ( straight )
Coupler
Pressure switch
Electromagnetic valve
Stub pipe
Reinforced PVC hose 51,5
Hose clip
Receptacle 5 Pole
Stub pipe
Insulating sleeve
Special nut
Stub pipe
Insulating sleeve
Special nut
Console
Temperature switch
Electromagnetic valve
Stub pipe
Coupler

- 135 -

Circuit symbol
TR1
TR1
R3
ST2
HF
L1
Q
Q
L2

CZ1
EZ1

G1

WT1
EZ2, EZ3

Fig. 9-5. LPH 120 Power source right side view

Item No.
90
90
91
92
93
94
95
96
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

Qty. Req.
400-415V
3~ 50/60Hz
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
-

Qty. Req.
230V/400-415V/440V
3~ 50/60Hz
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1

Part No.
0457 290 043
0349 302 059
0457 291 013
0457 290 045
0457 290 046
0457 290 047
0457 290 048
0457 291 014
0349 302 061
0457 290 050
0457 290 051
0457 290 052
0457 290 053
0457 290 054
0457 290 055
0457 290 056
0457 290 057
0457 290 058
0457 290 059
0457 290 060
0457 290 061
0457 290 062
0457 290 063
0457 290 064
0457 290 065
0558 002 189
0457 291 016
0457 290 066
0457 290 067
0457 290 068
0457 290 069
0457 290 082
0349 302 062

- 136 -

Description
Transformer
Transformer
Current sensor assy
Electronic PCB
Rectifier bridge
Fuse holder
Fuse 1,6A
Contactor
Contactor
Capacitor
Clamping ring
Grip handle
Roof
Rectifier block assy
Capacitor 5F 450/500V
Resistor 330k 0,25W
Resistor 22 2W
Lug
Supporting shelf for rectifier bridge
Capacitor 30F 450/500V
Bracket ( capacitors assy )
Fan guard
Fan 220V 50Hz 0,145kW 1320obr./min
Capacitor 5F 400V
Terminal block ( 3-way )
Pressure sensor ( switch )
Pipe coupler
Varistor
Connector
Connector
Connector
Reed relay contact
Auxiliary contact

Circuit symbol
TR2
TR2
ZS1
PL50
PR2
F1, F2
ST1
ST1
C6

PR1
C4
R2
R1
C1,C2,C3
M1
C5
LZ1
CZ2
V1
X2
X3
X1
ZZ
ST1

Fig. 9-6. LPH 120 Power source rear view

Item No.
180
181
182
183
184
185
186
187
188
189
189
190
191

10.

Qty. Req.
400-415V
3~ 50/60Hz
1
1
1
1
1
1
1
1
1
1
1
1

Qty. Req.
230V/400-415V/440V
3~ 50/60Hz
1
1
1
1
1
1
1
1
1
1
1
1

Part No.
0457 291 017
0457 290 071
0457 290 072
0457 290 073
0457 289 029
0457 290 075
0457 290 076
0457 290 077
0457 291 019
0457 290 079
0349 302 060
0457 290 080
0457 290 081

Description

Circuit symbol

Rear shield
Quick detachable coupling
Hose clip
Pipe stub
Filter - regulator
Pipe coupler ( elbow )
Pipe coupler ( straight )
Pneumatic hose PVC 8x1,25
Supply cable
Metal cable gland
Metal cable gland
Locknut
Filter cartridge 5m

ORDERING OF SPARE PARTS

1. When ordering spare parts please specify machine model, serial number, designation and parts order
numbers as shown in spare parts list. This simplifies dispatch and ensures correct delivery.

- 137 -

11.

SCHEMATIC DIAGRAM

Fig. 11-1.Schematic Diagram LPH 120 400-415V

- 138 -

Fig. 11-2.Schematic Diagram LPH 120 230V (230V/400-415V/440V)

- 139 -

Fig. 11-3.Schematic Diagram LPH 120 400-415V (230V/400-415V/440V)

- 140 -

Fig. 11-4.Schematic Diagram LPH 120 440V (230V/400-415V/440V)

- 141 -

ESAB subsidiaries and representative offices

Europe

AUSTRIA
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Tel: +43 1 888 25 11
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Distributors

For addresses and phone

numbers to our distributors in
other countries, please visit our
home page
www.esab.com

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Tel: +65 861 74 42
Fax: +65 863 08 39
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SE-- 695 81 LAX
SWEDEN
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Fax +46 584 123 08
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020314