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Finite Element Method

ESE Detailed Syllabus Marks - 100 Theory - Almost Negligible (May be of 10-15 Marks) Material For Study - Notebook, PPT Given By sir, Reddy, Borkar, Assignments Chapter 1 - Introduction - Numerical simulation - Adv and Dis adv of Numerical Simulation - Methods to solve physical Problem (Classical, Practical, Computerized) - Types of Computation Approach - Concepts of FDM, FVM, FEM, BVP, IVP - Adv And Dis adv of FEM - Applications FEM Chapter 2 - FEM Terminology - Element or Finite Element - Finite Element mesh (Uniform & Non Uniform) - Nodes - Order of FEM matrix - DOF of Nodes - Types of Element - 1-D, 2-D, 3-D) Each with Sub Types as Linear. Quadratic, Cubic) - Axysymmetric element ( In plane, Out plane, radial) - Lagrangian and serendipity Polygon - Types of Nodes - Internal, External, Primary, Secondary - Coordinate System - Local, Natural, Global - Relation between Global and Natural Coordinate System - Shape Function - Definition, Types-Linear, Quadratic, Cubic - Derivation of iso parametric Formulation - Lagrangian shape Function for 2 & 3 Noded Elements - bandwidth - Boundary Conditions - Essential, Natural, Homogeneous And Non-homogeneous, Dirichlet, Newman - Primary and Secondary variable and their Specification. - Basic FEM Procedure - Pre processor - Physical Problem - Conversion of Physical to Mathematical - Discretization (Mesh Construction, Node & Element Numbering, Generation of Geometric Properties) - Derivation of EME Equation (Weak Form or Direct Approach or PE Approach) Application of shape Function - Applying EME to each Element

- Assembly of EME Equation - Imposition of Boundary Condition - Solver - Elimination approach (Type I & II) - Penalty Approach - Post processor - Plots, Graphs, Gradients - Basic Differential Equation for various fields of Engineering - Primary and secondary variable and Source data - Lagrangian Interpolation Function Chapter 3 - Application of FEM in 1-D Engineering Problems - Spring Systems - Spring - Cart Systems - Torsional Shaft - Electrical Circuit - Fluid Flow Circuit - Heat transfer through conduction and Cond + Conv - Structural Problems (Tress-strain Relationship, Thermal Effects, Vertical and horizontal stepped bar with Bod and Traction force, Vertical and horizontal Taper bar with body nad Traction force, Conversion of taper to stepped bar. - Truss - Flow through porous media. Chapter 4 - Weighted residual Method Type I - Non Weak Form - Galerkin Method - Petrov Galrkin Method - Collocation Method - Subdomain Method - Least Square Method Type II - Weak Form - Rayleigh Ritz Method - Characteristics of weak form Method - EME Equation Derivation - Using PE - Using Direct Approach - Using Weak Form - Properties of Stiffness Matrix

Chapter 1 - Design of Gear Pump - Classification, Construction, Working, Diagram, Advantage, - Disadvantages, Application, Features - Design Considerations - Derivation of Hydraulic Forces - Design - Motor Selection, Gear Design, Gear Shaft, Bearings (RC & SC), - Casing and Gear Design, Bolt & Stud, Pipe Chapter 2 - Centrifugal Pump - Classification, Construction, System Components, Diagrams, Specific Speeds, NPSH, Cavitation, Head loss, Efficiency, Impeller Types, Impeller Material Requirement. - Design Considerations - CP 7 GP Comparison - CP Design for 3 diff cases - Design - Layout, Pipe, Hm Calculations, Motor Selection, Coupling, Impeller Design, Shaft Design, Bearing, Casing & Foundation Bolts. "Module II - Design of Heavy Components Transmission System" Chapter 3 - Design of Flexible transmission system (i.e. Belt conveyor) - Classifications, Features, Capacity, Components, Classification, Selection Criteria, Layout - Terminology - Angle of Inclination, Lumpiness, Graded And Ungraded Material, Centering roller, central Roller, Belt Joining. - Drive System Comparison - Take up and Cleaning Devices - Design - Belt Design (Width), Motor Selection, Drive System, Belt thickness, Belt Cross section, Drum Diameter, Drum Shaft, Bearing idler Assembly - Top Run, axle, bearing, Bottom run axle, bearing Reduction unit. Chapter 4 - Design of Electrically Operated Trolley Part A - Design of Hoisting Mechanism - Terminology - Types of Load, Working Load, Effective load, Dynamic Effect, Crane Classes. - Rope Construction, Rope Lay & Their Comparison - Bend and Fall Calculation - Comparison of single and multi pulley system - Design - Crane Rope, Selection and Design, Life Checking, Sheave, Axle, Bearing, Hoisting Motor,

Reduction Unit, Hoot Selection and checking, Hook Nut, Bearing, Cross Piece, Trunion Design, Shackle Plate, Rope Drum, Dimensions, Stress Check, Drum shaft, Bearings. Part B - Design of Cross Travel - Terminology - Trolley Mechanism, Bridge Mechanism, Reactions per wheel of Trolley and per wheel of Bridge, Bridge travel Schemes ( Low Speed, High Speed, Individual Drive) Design - Rail & Wheel Selection, Wheel material, Motor for trolley, Trolley shaft Design, Bearings Part C - Design of Long Travel - Design - Rail & Wheel Selection, Drive Scheme, Wheel material, Motor for trolley, Drive shaft Design, Bearings, Girder Selection & Design. Chapter 5 - Design of Fluid Power transmission System - Comparison of Power Transmission system - Properties of Hydraulic Fluid - Types of Valves - Explain Any One Pressure Regulating Valve - ISO 1219 & ISO 5599 - Sue of relay and Contactors - Explain Air Production and Preparation - Design consideration for Air Distribution system - Types of Air Distribution network

Industrial Engineering & ERP

Marks - 100 Theory/Sums - No Idea Study material - Notebook, Notes given by Sir, Assignment, SQC by Mahajan, Internet Chapter 1 - Evolution of Industrial Engineering - Definition, Objective, Evolution in field of Economy, labor, Management and Business etc Chapter 2 - Management in Industrial Engineering - Organizational Structure, Adv, Dis adv, features - Unity of Command, adv, dis avd, Application - Authority and responsibility , Their Comparison - Coordination, internal, External, Comparison - Span of Control - Centralization, Decentralization , Comparison - Porter lower Model - Organization theories ( Motivation, Moslow's, Herzberg's, X,Y,Z, Chris rgyri's, MaClelland's) Chapter 3 - Quality Control in Industrial Engineering - Variability of process - Variation due to assignable cause and Chance Causes - Control chart - Definition & classification - Control charts for variables ( mean, Range, Std Deviation) - Control charts for Attributes (p, np, C, U) - Inspection ( 100% And Sampling) - sampling by variable, sampling by attributes - Terminology - Acceptance Number, Lot Quality, AQL, AOQL, AOQ, LTPD, Producer and consumers Risk, OC Curve - Sampling Plan - Single, Double and Multiple Chapter 4 - Plant Location in Industrial Engineering - Site Selection ( Regional, Community, Site factors) - Plant Layout ( Process, Product, Fixed) - Good and Bad layout Characteristics Chapter 5 - Work Study in Industrial Engineering - Definition, Need, Techniques ( Method & Work Measurement) - Basic Procedure of Work study Part 5 A) Method Study - Definition, Aim, Basic Steps - Classification of types of charts Type I - Process Charts (Symbols, Outline, Flow-Man,material, Equipment, Two handed) Type II - Activity chart (Multiple, SIMO) Type III - Flow diagram, String Diagram, Travel chart

Part 5 B) Work Measurement - Definition, Need, Basic Procedure, Techniques, Suitability - Time Study - Definition, Basic Procedure, Standard Rating, Basic Time, Observed Time, Normal time, Performance rating (Pace rating, speed rating, Synthetic Rating, Westinghouse rating, Objective rating) - Allowance- Fixed and Variable - Relaxation, contingency, interference, Policy and special Chapter 7 - ERP No limit, you can do anything you want There will be at least 30 Marks on this

Chapter 6 - Production Planning and Control - Function of PPC, Benefits, Scheduling, Routing, Expediting, Inspection, Estimating, etc - Concept of Inventory, Modules of Inventory System, Safety Stock, Reorder Point, EOQ, Costs, ABC Analysis and Pareto Caarts

Energy Engineering
Marks - 100 Theory/Sums - 1.5 Study material - Domkundwar, Assignment, Notebook Chapter 1 - Introduction - Energy, Electricity, Types of Power Plants, Conventional, Non Conventional, Stationary, Mobile, Based on Loading Chapter 2 - Load and Economy analysis of Power Plant - Load Curves, Types, Residential, Economics, Industrial, Urban Traction, Street Light, Water Pumping, Load Duration Curve - Terminology - Maximum Demand, Connected Load, Demand Factor, Average Load, Load Factor, Diversity factor, Capacity Factor, Use factor - Cost - Fixed (Land, Equipment, Interest, Depreciation, Insurance, management) & Variable - Depreciation Cost - Straight line Method, Sinking Fund Method, Diminishing Value Method. - Tariff Methods - General Rate, Flat Demand rate, Straightline , Block Meter, Hopkinson or 2 part, Doherty or 3 Part Chapter 3 - Thermal Electric Power plant - General Layout and Main Circuits of Plant (Coal & Ash, Air & Exhaust, water and Cooling) - Working, Site Selection - coal classification and properties - Coal Handling - Out plant (By sea or river, By Rail, By Rope ways, By road, By Pipeline) - In plant (Belt & Screw Conveyor, Bucket Elevator, Grab Bucket, Flight) Coal storage - Dead 7 Live, Storage in Heaps, Underwater, Bunker storage) - Ash handling system- Need, Mechanical, Hydraulic, Pneumatic, steam jet) - Dust Collection - Mechanical (Gravitational Separator, Bag house dust collector, Pulse jet Collector, Cyclone Separator) - Performance of dust collector, Use of Ash Chapter 4 - Hydro Electric Power plants Part A - hydrology - Hydro logical cycle, Rainfall & Measurement - Recording and Non recording gauges - Arithmetic mean, Thieson, Iso heytol, - Runoff Measurement, khosla and inglish Formula, Actual gauging. - Hydro graphs, Flow Duration curve, Mass Curve Part B - Hydro Electric Power plant - Site Selection (Primary and Final Investigation) - Hydro logical, Geological and Topological investigation - Classification, Based on Head (Low medium High), Based on Load( Peak, Base), Based on Quantity of water

- Runoff river without Pondage - Runoff river with Pondage - Storage Type - Pumped Storage Plant - Mini and Micro HEPP - Layout and Components of HEPP - Advantages and Disadvantages - Water hammer and Surge tank, Need, Function, Type, Location, Diagram, Comparison Chapter 5 - Diesel Electric Power plant - Fields of Use - layout and components - Systems of HEPP (Fuel supply, starting, Lubrication, Cooling etc) - Supercharging 7 Performance - Plant layout - advantages and disadvantages Chapter 6 - Gas Turbine power plant - Working and basic Layout - classification - open and closed Components ( Compressor, combustion chambers, Turbines, Inter cooler, Heat exchanger) - series and parallel flow gas turbine - Governing system - advantages and disadvantages - Combined cycle for GT & ST - Re powering Chapter 7 - Nuclear Power plant - General Components ( Fuel, Moderator, control Rod, Reflector, Coolant, Shielding, Reactor vessel) - Types of reactors - PWR, BWR, HWCCANDUR, GCR, LMCR - Location of nuclear power plant - advantages and disadvantages.