Fatigue analysis 2024T aluminum Test tube

Erick Alberto Trejo Zuiga

Contents
Units Model (A4) o Geometry Solid o Coordinate Systems o Mesh Face Sizing o Static Structural (A5) Analysis Settings Loads Solution (A6) Solution Information Results Fatigue Tool Results Fatigue Sensitivity References Material Data o Aluminum Alloy

Units
Unit System Angle Rotational Velocity Temperature TABLE 1 Metric (m, kg, N, s, V, A) Degrees rad/s Celsius Degrees rad/s Celsius

Model (A4)
Geometry
TABLE 2 Model (A4) > Geometry Geometry Fully Defined Definition C:\Users\EIRICK\Documents\Mis escaneos\ansys probeta analisys\Analysys 2_files\dp0\SYS\DM\SYS.agdb DesignModeler Millimeters Program Controlled Body Color Bounding Box 0.105 m

Object Name State Source Type Length Unit Element Control Display Style Length X

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Length Y Length Z Volume Mass Scale Factor Value Bodies Active Bodies Nodes Elements Mesh Metric Parameters Parameter Key Attributes Named Selections Material Properties Use Associativity Coordinate Systems Reader Mode Saves Updated File Use Instances Smart CAD Update Attach File Via Temp File Temporary Directory Analysis Type Decompose Disjoint Faces Enclosure and Symmetry Processing

2.1e-002 m 2.1e-002 m Properties 2.4579e-005 m 6.8083e-002 kg 1. Statistics 1 1 192161 44712 None Basic Geometry Options Yes DS No No No Advanced Geometry Options Yes No No Yes No Yes C:\Users\EIRICK\AppData\Local\ Temp 3-D Yes Yes

TABLE 3 Model (A4) > Geometry > Parts Object Name Solid State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material Assignment Aluminum Alloy Nonlinear Effects Yes

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Thermal Strain Effects Yes Bounding Box Length X 0.105 m Length Y 2.1e-002 m Length Z 2.1e-002 m Properties Volume 2.4579e-005 m Mass 6.8083e-002 kg Centroid X -1.9256e-002 m Centroid Y -1.1792e-012 m Centroid Z -8.8926e-013 m Moment of Inertia Ip1 2.8827e-006 kgm Moment of Inertia Ip2 8.2777e-005 kgm Moment of Inertia Ip3 8.2777e-005 kgm Statistics Nodes 192161 Elements 44712 Mesh Metric None

Coordinate Systems
TABLE 4 Model (A4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. m Origin Y 0. m Origin Z 0. m Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 5 Model (A4) > Mesh Object Name State Defaults Physics Preference Relevance Sizing Use Advanced Size Function

Mesh Solved Mechanical 86 Off

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Relevance Center Fine Element Size Default Initial Size Seed Active Assembly Smoothing High Transition Fast Span Angle Center Fine Minimum Edge Length 3.5712e-002 m Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Patch Conforming Options Triangle Surface Mesher Program Controlled Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 192161 Elements 44712 Mesh Metric None TABLE 6 Model (A4) > Mesh > Mesh Controls Object Name Face Sizing State Fully Defined Scope Scoping Method Geometry Selection Geometry 1 Face Definition Suppressed No Type Element Size Element Size 8.e-005 m Behavior Soft

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Figure 1. Mesh

Static Structural (A5)

TABLE 7 Model (A4) > Analysis Object Name Static Structural (A5) State Solved Definition Physics Type Structural Analysis Type Static Structural Solver Target Mechanical APDL Options Environment Temperature 22. C Generate Input Only No TABLE 8 Model (A4) > Static Structural (A5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled Solver Controls Solver Type Program Controlled Weak Springs Program Controlled

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Large Deflection Inertia Relief Restart Controls Generate Restart Points Retain Files After Full Solve Force Convergence Moment Convergence Displacement Convergence Rotation Convergence Line Search Stabilization Stress Strain Nodal Forces Contact Miscellaneous General Miscellaneous Calculate Results At Max Number of Result Sets Solver Files Directory Future Analysis Scratch Solver Files Directory Save MAPDL db Delete Unneeded Files Nonlinear Solution Solver Units Solver Unit System

Off Off Program Controlled No Nonlinear Controls Program Controlled Program Controlled Program Controlled Program Controlled Program Controlled Off Output Controls Yes Yes No No No All Time Points Program Controlled Analysis Data Management C:\Users\EIRICK\Documents\Mis escaneos\ansys probeta analisys\Analysys 2_files\dp0\SYS\MECH\ None

No Yes No Active System mks

TABLE 9 Model (A4) > Static Structural (A5) > Loads Object Name Cylindrical Support Fixed Support Pressure State Fully Defined Scope Scoping Method Geometry Selection Geometry 1 Face Definition Type Cylindrical Support Fixed Support Pressure Radial Fixed Axial Fixed Tangential Fixed Suppressed No

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Define By Coordinate System X Component Y Component Z Component

Components Global Coordinate System -2.4e+008 Pa (ramped) 0. Pa (ramped) 0. Pa (ramped)

FIGURE 2 Model (A4) > Static Structural (A5) > Pressure

Figure 3. restrictions and loads

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Solution (A6)
TABLE 10 Model (A4) > Static Structural (A5) > Solution Object Name Solution (A6) State Solved Adaptive Mesh Refinement Max Refinement Loops 10. Refinement Depth 3. Information Status Done TABLE 11 Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Newton-Raphson Residuals 0 Update Interval 2.5 s Display Points All FE Connection Visibility Activate Visibility Yes Display All FE Connectors Draw Connections Attached To All Nodes Line Color Connection Type Visible on Results No Line Thickness Single Display Type Lines TABLE 12 Model (A4) > Static Structural (A5) > Solution (A6) > Results Equivalent Elastic Maximum Principal Object Name Equivalent Stress Strain Stress State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Equivalent (von-Mises) Equivalent Elastic Maximum Principal Type Stress Strain Stress By Time Display Time Last Calculate Time Yes History Identifier Suppressed No Integration Point Results Display Option Averaged

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Minimum Maximum Time Load Step Substep Iteration Number

Results 1.7173e+007 Pa 2.5909e-004 m/m 4.8931e+009 Pa 6.8917e-002 m/m Information 1. s 1 1 1

-3.9353e+007 Pa 5.4847e+009 Pa

Figure4. Von mises stress

Figure 5. Elastic strain

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Figure 6. Principal stress

TABLE 13 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tools Object Name Fatigue Tool State Solved Materials Fatigue Strength Factor (Kf) 1. Loading Type Ratio Loading Ratio 0.1 Scale Factor 0.1 Definition Display Time 1. s Options Analysis Type Stress Life Mean Stress Theory Mean Stress Curves Stress Component Equivalent (Von Mises) Life Units Units Name cycles 1 cycle is equal to 1. cycles FIGURE 2 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

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FIGURE 7 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool

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TABLE 14 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Results Safety Biaxiality Equivalent Alternating Object Name Life Damage Factor Indication Stress State Solved Scope Scoping Geometry Selection Method Geometry All Bodies Definition Safety Biaxiality Equivalent Alternating Type Life Damage Factor Indication Stress Identifier Suppressed No Design Life 1.e+009 cycles Results 99716 Minimum 0.76298 -0.99999 7.7276e+005 Pa cycles Maximum 1.e7 10029 0.99988 2.2019e+008 Pa TABLE 15 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Result Charts Object Name Fatigue Sensitivity State Solved Scope Geometry All Bodies Definition Sensitivity For Life Suppressed No Options Lower Variation 20. % Upper Variation 100. % Number of Fill Points 20 Chart Viewing Style Log X

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FIGURE 8 Model (A4) > Static Structural (A5) > Solution (A6) > Fatigue Tool > Fatigue Sensitivity

Figure 9. Life

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Figure 10. Safety factor

Figure 11. Equivalent alternating stress

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Material Data
Aluminum Alloy
TABLE 16 Aluminum Alloy > Constants Density 2770 kg m^-3 Coefficient of Thermal Expansion 2.3e-005 C^-1 Specific Heat 875 J kg^-1 C^-1 TABLE 17 Aluminum Alloy > Compressive Ultimate Strength Compressive Ultimate Strength Pa 0 TABLE 18 Aluminum Alloy > Compressive Yield Strength Compressive Yield Strength Pa 2.8e+008 TABLE 19 Aluminum Alloy > Tensile Yield Strength Tensile Yield Strength Pa 2.8e+008 TABLE 20 Aluminum Alloy > Tensile Ultimate Strength Tensile Ultimate Strength Pa 3.1e+008 TABLE 21 Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 22 Aluminum Alloy > Isotropic Thermal Conductivity Thermal Conductivity W m^-1 C^-1 Temperature C 114 -100 144 0 165 100 175 200 TABLE 23 Aluminum Alloy > Alternating Stress Mean Stress Alternating Stress Pa Cycles Mean Stress Pa 2.66e+008 35000 2.4e+008 2.6e+008 40000 2.4e+008 2.2e+008 1.e+005 2.4e+008

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1.8e+008 1.68e+008

6.e+005 1.e+006

2.4e+008 2.4e+008

TABLE 24 Aluminum Alloy > Isotropic Resistivity Resistivity ohm m Temperature C 2.43e-008 0 2.67e-008 20 3.63e-008 100 TABLE 25 Aluminum Alloy > Isotropic Elasticity Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa 7.1e+010 0.33 6.9608e+010 2.6692e+010 TABLE 26 Aluminum Alloy > Isotropic Relative Permeability Relative Permeability 1 TABLE 26 Aluminum Alloy > Isotropic Relative Permeability

Figure 12. S-n alluminum curve

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References: [1]
METODOLOGA PARA EL ANLISIS DE FATIGA

Eva Marco Esteban

[2] Fatigue Analysis in ANSYS..CAE Asosiates [3] Diseo para fatiga..Instituto de la estructura del acero

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