Solutions for generating energy in industry and commerce

Contents

High pressure steam boiler

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Contents

Steam up to 120t/h

Power up to 50 MWel

All part of the service

Industrial systems for steam, power, heat and cooling are developed from a single source for each individual customer, and extended with a comprehensive range of services.

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Heat up to 116MW th

Cooling up to 2MW th

Energy generators and system modules

Steam boilers up to 120t/h, power stations for generating power up to 50MW, hot water boilers up to 116MW and heat pumps for heating and cooling up to 2MW.

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The Viessmann range of services: Everything from a single source

From consultation and the design concept right through to maintenance, the focus is on the complex life cycle of the energy system.

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Systematic approach: Sample applications for hospitals and the paper industry
By renewing or replacing an energy centre, savings of up to 30 % can be achieved.

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International references
International references provide evidence of Viessmanns expertise. The six systems presented here include ones that use both mono and multi mode operation.

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Always nearby
With sales companies and agents in 74 countries, it is quick and easy to get in touch with Viessmann anywhere in the world.

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Industrial energy systems

Steam up to 120t/h

Power up to 50 MWel

Heat up to 116MW th
Consultation/design concept Implementation

Cooling up to 2MW th
Maintenance/service

In the four energy areas of steam, power, heat and cooling, Viessmann offers a comprehensive range of products and services for industry and commerce

Heat pump

Combined heat and power unit

Biomass boiler

PYROVENT

Flame tube boiler

Double ame tube boiler

Special boiler

Water tube boiler

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Industrial systems for steam, power, heat and cooling

The energy efficient and clean provision of energy, delivered with high operational safety and reliability, are essential requirements for energy generating systems in industry and commerce. Viessmann is the technological trailblazer for efficient energy systems. Matching components and systems are developed from a single source for each individual customer, and extended with a comprehensive range of services.

Overview of the product range The following outputs refer to the largest type of boiler or energy generator. Higher outputs can be achieved with cascades. Industrial boiler systems for: Steam up to 120t/h Power up to 50MW Heat up to 116MW Biomass plants for: Steam up to 50 t/h Power up to 15MW Heat up to 50MW CHP units for: Power up to 401kW Heat up to 549kW Heat pump systems: For heating and cooling up to 2MW

Waste heat boiler

Biomass plant

Steam up to 120 t/h

Double ame tube boiler for steam generation

Steam generation up to 120t/h with renewables, fossil fuels and waste heat utilisation

Steam boiler with biomass combustion

Thanks to their excellent equipment level, Viessmann steam boilers meet the criteria for a variety of application areas. The boilers are robust and require only a low level of maintenance. They are part of individual boiler house concepts, which make use of system solutions for industrial steam generation. Steam boiler systems Steam output up to 120t/h per boiler Operating pressure up to 130bar Hot steam temperatures up to 485C Systems with shell boilers or water tube boilers Broad range of fuel types Waste heat boilers to utilise process heat; they can be combined with gas turbines and CHP units Modular design

System modules All of the components Viessmann supplies are matched to the relevant steam boiler system. Chemical and thermal treatment plants for feedwater Boiler body including economiser Flue gas heat exchanger Combustion including fuel storage and charging Regulating and control systems Flue gas scrubbing Steam storage Boiler platform

Waste heat boiler for steam generation

Power up to 50 MWel

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Combined heat and power units

Power generation for on-site requirements and for exporting to the public grid up to 50MW

Viessmann offers four types of system for industrial power generation which cover a broad output range. They are designed for environmentally responsible CHP operation. The user benets from reduced costs for power and heat. Combined heat and power units (CHP) Output range up to 401 kWel CO2 neutral operation with bio natural gas Equipped as standard for mains substitution mode in the case of power failure (island mode) Stringent connection conditions (AR-N4105) issued by the power supply utility are met

Steam turbine power stations Output range up to 30MWel Industrial steam turbines for use with continuous steam processes Suitable for efficient power generation ORC systems Output range up to 2MWel Power generation in a thermal oil-based process Usage in industrial waste heat processes Utilisation of waste heat from ORC process up to 90C Gas and steam turbine power stations Output range up to 50MWel High electrical efficiency in excess of 50 % Flexible operation due to rapid load changes

ORC system for power generation

Heat up to 116MW th

Hot water boiler with gas burners

Heat generation up to 116MW with biomass, oil, gas and natural heat
Biomass boiler

Viessmann offers the right solution for industry and commerce with its energy systems. Users have a choice of high efficiency hot water boilers, CHP units and heat pump systems. If a system is needed quickly, ready-to-connect container solutions are available for all energy generators.

Heat source Hot water boiler with a water pressure of up to 50bar Fired with oil or gas up to 116MW Fired with biomass up to 50MW Waste heat boilers up to 116MW to utilise process heat; can be combined with gas turbines and CHP units CHP units up to 549kW Heat pumps up to 2MW System modules Boiler with combustion equipment Flue gas heat exchanger Intermediate ow piece with safety equipment Regulating and control systems Return temperature raising facility Boiler platform

Cooling up to 2MW th

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Large heat pump for heating and cooling

Economical cooling with heat pumps up to 2MW

Ice store system with 1800m3 storage capacity

Customer-specic large heat pumps are available for industry, large residential premises, office buildings and hotels. For industrial and commercial applications, the cooling function of the heat pump is just as important as its heating function for example, for cooling food storage rooms or providing air conditioning in production rooms. This energy system has the particular advantage of being able to heat and cool at the same time.

Large and special heat pumps Individually designed heat pumps with outputs up to 2MW/unit (cascades possible) Able to be installed even in the most awkward spaces Implementation of dual mode heating systems in combination with an oil or gas condensing boiler to cover peak loads System modules Ice store Dry cooler Collectors

Services

3D boiler house design

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The Viessmann range of services: Everything from a single source

The Viessmann comprehensive range stands for innovative and efficient technology at its best. From consultation and design concept right through to maintenance, attention remains focused on the complete life cycle of the energy system.

Consultation/design concept Viessmann treats all projects individually, with each and every aspect of the design concept being geared towards high efficiency: Impartial consultation on technology and fuel type Best solution recommended from an ecological and economical standpoint Information about national and international legislation System analysis

Professional project design concept

Implementation Coordination with all technical areas while the system is under construction to provide assurance of timely delivery and installation: Manufactured with a high level of pre-assembly to minimise time on site Trouble-free commissioning Comprehensive output tests As-built documentation

Large number of matching components are pre-assembled

Maintenance/service/training Reliable operation is ensured through customer-specic service concepts with guaranteed spare part supply, regular maintenance and boiler checks: 24/7 customer service Remote monitoring and diagnosis Conversion and modernisation Boiler hire Training at the Viessmann Academy

Professional maintenance and service concepts

System solutions

Systematic approach: Sample applications for hospitals and the paper industry

High cost pressure forces many companies to seriously examine their energy expenditure and take steps to realise potential energy savings. By renewing or completely replacing an energy centre, savings of up to 30 % can be achieved. This means that new technology pays for itself quickly and eases the burden of current expenditure.

Expertise in multi mode heating systems Viessmanns comprehensive range offers innovative and powerful technology that can be tailored to the system users own aspirations and requirements. Multi mode systems are increasingly being used for commercial applications, combining renewables and fossil fuels. For this, Viessmann offers the necessary system expertise. For covering the base load, biomass boilers, heat pumps or CHP units are deployed; peak loads are covered by oil or gas boilers. Combined heating system with a high output and a high level of supply security The graphic on the left shows a sample system solution: In a hospital, two Vitobloc200 combined heat and power units (4) produce some of the required power. For the heating water and domestic hot water, there is also a Pyrotec biomass boiler (2) and two Vitomax200-LW with Vitotrans300 (7). Pure steam for clinical applications, e.g. for sterilisation, is produced by the Vitomax200-HS high pressure steam boiler(8). For perfect interaction and therefore the highest level of efficiency, Viessmann combines all of the system components in accordance with individual requirements.

Power grid

1 2 3 4 5 6

Woodchip store Pyrotec biomass boiler Heating water buffer cylinder Twin Vitobloc CHP unit DHW cylinder Distributor

Cascade with two Vitomax200-LW with Vitotrans300 ue gas/water heat exchanger

Vitomax200-HS high pressure steam boiler with thermal and chemical water treatment systems and a pure steam generator

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High pressure steam

Feedwater

Natural gas

Electrical power

1 2 3 4 5 6

Generator Gas turbine Waste heat water tube boiler High pressure steam boiler Economiser Feedwater pumps Feedwater tank with integral deaerator Paper mill

Efficient solutions for steam and power generation Typical applications for steam generation in large volumes can be found in paper mills (above). Here, the associated power station generates steam and electricity. A generator (1) driven by a gas turbine (2) supplies the mill with power. The heat from the combustion gas is used in a waste heat boiler (3) to generate hot steam. A separate high pressure steam boiler (4) supplies the redundancy required for the production process and covers possible peak loads. The output of the power station is equivalent to the energy required for a town of around 50,000inhabitants.

The greater the energy demand, the more positive the impact of the savings achieved by Viessmanns highly efficient energy systems. International references provide evidence of Viessmanns systems expertise. Six systems are presented on the following pages, including ones that use both mono and multi mode operation.

References

Sembcorp Utilities, Wilton (United Kingdom)

Steam production for the chemical industry

Sembcorp Utilities, Wilton (United Kingdom) International energy concern, Sembcorp, provides a steam output of up to 60t/h for several chemical companies on an industrial site. HKB, one of the Viessmann Group companies, was the general contractor responsible for the construction of the steam boiler system for this project in 2009, based on an individual design. Due to industrial requirements, four VitomaxDHS double ame tube boilers were installed, each with a steam output of 30t/h. Two of these are kept for redundant backup to ensure high operational reliability. Preassembled system modules helped to keep the installation time short.

Specication Double ame tube boilers Fuel type Steam output/boiler Hot steam temperature Operating pressure Feedwater temperature Boiler efficiency Commissioning

4 x Vitomax D HS Natural gas 30 t/h 300 C 17 bar 105 C 91 % (without economiser) 2009

Standard delivery High pressure hot steam boiler Burner Superheater Feedwater system Main pipeline, steel structure and platforms Chimney stack Control

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Natural heat for modern architectural concepts

Lotte World Tower, Seoul (Korea) The Lotte World II skyscraper complex will be 555m tall. Energy for the building is to be supplied by environmentally responsible technology. Twelve KWT heat pumps will provide the renewable part of the buildings heating and air conditioning supply. Six brine/water heat pumps, each with 1.7MW heating output and 1.9MW cooling capacity, will be supplied by 720geothermal probes sunk 200m into the ground. In addition, six water/water heat pumps will be installed, each with 2MW heating output and 1.7MW cooling capacity. The latter use water from the river that runs past the tower. All twelve heat pumps will be operated in a cascade, which is controlled by a higher ranking control centre.

Specication Heat pump type Total cooling capacity Total heating output Flow temperature Cold water temperature Space required Commissioning Standard delivery Brine/water heat pumps Water/water heat pumps

12 x special heat pumps 20.4 MW 22.2 MW up to 55C up to 7C 8000 m2 2015

Lotte World Tower, Seoul (scheduled for completion in 2015)

KWT heat pump

References

Bioheating centre at E-Werke Frastanz, Austria

Bioheat for regional energy supply

E-Werke Frastanz (Austria) E-Werke Frastanz chose to invest in a bioheating plant in order to be able to supply the region of Vorarlberg, Austria, with energy from renewable resources, and to benet from the much more stable price of biomass compared to crude oil. The plant supplies private, public and commercial buildings with natural heat from woodchips all year round. The chippings are automatically transported from the silo to the combustion chamber using a pushrod discharge system. A at moving grate (FSB) with variable speed ensures optimum combustion of fuels that have a high water and ash content.

Specication Biomass boiler Fuel type Water temperature Boiler efficiency Commissioning Standard delivery Wood combustion system Push oor Trough chain conveyor Hydraulic feed Multi cyclone separator Electronic lter Bunker cover Control

2 x Pyroex FSB (1100, 550 kW) Biomass 95 C 85 % 2009

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Heating plant in Grfelng with biomass boiler (right) and hot water boiler for peak loads

Multi mode heating centre for local heating supply

Bio-Wrme, Grfelng (Germany) The heating centre at Bio-Wrme GrfelngGmbH meets all the demands for quality, efficiency and optimum interaction between all of the modules. The particular focus is on a long service life and ease of maintenance. Both of these factors make a signicant contribution to the continuous yet economical operation of the plant, which stands at more than 8000hours per year. The Pyroex boiler used here is notable for the minimal demands it makes of its fuel wood, with a water content of w60, can be combusted reliably and cleanly. The boilers modulating operating mode matches the system output to the actual heat demand. If required, a Vitomax200 peak load boiler is started as well.

Specication Biomass boiler Flame tube boiler Total output Fuel type Commissioning

Pyroex SRT Vitomax 200 3650 kW Biomass, gas 2012

Model view of the heating plant

Standard delivery Wood combustion system Hydraulic direct feed (fuel transport) Pushrod discharge (fuel discharge) Flue gas dust extraction using multi cyclone separator Hot water boilers Control

References

Tropical atmosphere at the Badeparadies Schwarzwald leisure complex

Tailored system solutions for swimming pools

CHP unit (left) in the leisure complex. Two Vitoplex boilers cover peak loads when required.

Badeparadies Schwarzwald leisure complex, Titisee (Germany) A Vitobloc200 CHP unit was installed in the Badeparadies Schwarzwald leisure complex to provide low cost power and heat. From around 8000hours run per year, it primarily produces power which is used by the in-house consumers. The heat that is generated at the same time is used for central heating and DHW, meaning that this CHP system offers an energy utilisation level in excess of 90 %. The Vitobloc200 provides the base heat load that is required all year round. In the warm summer months, the CHP unit takes over sole provision of power and

heat. During the winter, a Pyroex woodchip system covers the additional heat demand. For redundant backup and possible peak loads, two Vitoplex200 low temperature boilers were installed. Specication CHP units

Low temperature boiler Wood combustion system Fuel type Commissioning

Vitobloc 200 EM (401 kWel/ 549 kW th) 2 x Vitoplex 300 (3200 kW) Pyroex FSR (2100 kW) Natural gas, oil, biomass 2010

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The DGUV energy centre with ve CHP units in St. Augustin

CHP units for power supply and air conditioning in office complexes
DGUV administration building

DGUV, St. Augustin (Germany) At the head office of the German Social Accident Insurance Institution (DGUV) in St. Augustin near Bonn, ve Vitobloc200 CHP units generate the power that is used in the building itself. If there is a public grid power failure, the system can provide emergency power in island mode and safeguard the necessary power demand. The mains substitution management system this requires is provided by the Viessmann multi module management system300. The heat generated from the CHP system is mainly used for operating absorption refrigeration machines and heating the building. If required, a Vitoplex300 low temperature boiler supplies additional heat.

Specication CHP units Low temperature boiler Fuel type Commissioning

5 x Vitobloc 200 EM (238 kWel/363 kWth) Vitoplex 300 (1250 kW) Natural gas, oil 2012

Standard delivery Combined heat and power units MMM300 multi module management system for mains substitution management, including active load distribution Low temperature boiler

Industrial energy systems

Product and engineering brochures

Further information can be found in the engineering and product brochures. Easy to order from www.viessmann.de/Industrie

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All of the information you need is just a click away: online at www.viessmann.de/Industrie

With just a few clicks of the mouse, trade partners, design engineers and operators can go online to discover Viessmann's entire range of products and services for industry, commerce and local heating networks. System examples More and more companies in the industrial and commercial sectors are now choosing multi mode systems when they invest in new energy systems. Numerous system examples with graphic illustrations and an economic viability calculation make all of the individual solutions clear. Viessmann references Advanced and efficient energy systems from Viessmann are in use in many large buildings, making an important contribution to the sustainable exploitation of energy reserves. Detailed information on international reference systems can be found in the database on the Viessmann website. Engineering software Vitodesk is the complete software support package for trade partners and design engineers. All programs support automatic data exchange. Further details are available in the information area for Viessmann trade partners.

The website for industrial energy systems provides information about all of our products (above) and shows example system solutions.

Viessmann international

Viessmann is represented by sales offices and agents in 74 countries.

Always nearby

Proximity to customers and rapid availability are important criteria for the professional design and implementation of energy systems for industry and commerce. Viessmann is represented in major industrial countries with its own sales offices and experienced experts. They ensure that every energy system, whether it is for steam, power, heat or cooling, is individually tailored to the required application. This includes ongoing support after successful commissioning.

www.viessmann.com All members of the Viessmann Group are represented here, along with a short summary of each company, to provide insight into the wide variety of powerful energy systems that are on offer.

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Europe
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Latvia Viessmann SIA raiu iela 37 Rga, LV-1039 Telephone: +371 67545292 info@viessmann.lv Luxemburg 35, rue J.F. Kennedy 7327 Steinsel Telephone: +352 2633621 info@viessmann.lu Netherlands Viessmann Nederland B.V. Lisbaan 8 2908 LN Capelle a/d IJssel Telephone: +31 (0) 10 4584444 info-nl@viessmann.com Austria ViessmannGes.m.b.H. Viessmannstrasse 1 4641 Steinhaus bei Wels Telephone: +43 (0) 7242 62381-110 VN51-at@viessmann.com Lithuania Viessmann UAB Geleinio Vilko g. 6a LT-03150 Vilnius Telephone: +370 5 236 43 33 info@viessmann.lt Poland Viessmann Sp. z o.o. ul. Karkonoska 65 53-015 Wrocaw Telephone: +48 71 3607 100 info@viessmann.pl Romania Viessmann SRL DN 1 KM 174 + 941 No. 2 507075 Ghimbav, Judetul Brasov Telephone: +40 268 4078-00 info-ro@viessmann.com Russia Viessmann OOO Jaroslawskoje Chaussee, 42 129337 Moscow Telephone: +7 495 6632111 info@viessmann.ru Sweden Viessmann Vrmeteknik AB Gunnebogatan 34 163 53 Spnga Telephone: +46 (0)8 - 474 88 00 info@viessmann.se Switzerland Viessmann (Schweiz) AG Hrdlistrasse 11 8957 Spreitenbach Telephone: +41 (0)56 418 67 11 info@viessmann.ch Viessmann (Svizzera) SA Via Carvina 2 6807 Taverne Telephone: +41 (0)91 945 20 16 info@viessmann.ch

Viessmann (Suisse) SA rue du Jura 18 1373 Chavornay VD Telephone: +41 (0)24 442 84 00 info-ch@viessmann.com Serbia Viessmann d.o.o. Srbija Tabanovaka 3 11010 Beograd Telephone: +381 11 30 97 887 viessmann.srb@sbb.rs Slovakian Republic Viessmann s.r.o. Ivans cesta 30 821 04 Bratislava Telephone: +421 (2) 32 23 01 00 viessmann@viessmann.sk Slovenia Viessmann d.o.o. Cesta XIV. divizije 116a 2000 Maribor Telephone: +386 (0)2 480 55 50 viessmann@viessmann.si Spain (mainland) Viessmann S.L. rea Empresarial Andaluca C/ Sierra Nevada, 13 28320 Pinto (Madrid) Telephone: +34 902 399 299 info@viessmann.es Spain (Balearics) Viessmann S.L. Palma Pol. Ind. Son. Castell Cam Vell de Bunyola, 37 Bajos 07009 Palma de Mallorca Telephone: +34 97 143 43 40 info-palma@viessmann.com Czech Republic Viessmann, spol. s r.o. Chrany 189 252 19 Rudn Telephone: +420 257 090 900 info@viessmann.cz Turkey Viessmann Is Tek. Tic. A.. erifali Mh. Sylei Sk. No:39 34775 mraniye - stanbul Telephone: +90 (0) 216 528 46 00 info@viessmann.tr Ukraine Viessmann Ukraine Dimitrova Street 5, Building 10A 03680, Kiev Tel.: +380 44 4619841 office@viessmann.ua Hungary Viessmann Ftstechnika Kft H-2045 Trkblint, Sssen u. 3. Telephone: +36 23 334 334 info@viessmann.hu Belarus OOO "Vistar" ul. M.Bogdanovitcha 153b, Room 302 220040 Minsk Telephone: +375 17 293 39 90 info@viessmann.by

Africa & Middle East

Dubai Viessmann Middle East FZE E-Wing, Office 603 HQ Building Dubai Silicon Oasis United Arab Emirates Telephone: +971 4 3724240 info-me@viessmann.com

America
USA Viessmann Manufacturing Company (U.S.) Inc. 45 Access Road Warwick, RI 02886 Telephone: +1 (401) 732-0667 Telephone: (800) 288-0667 (toll free) info@viessmann-us.com Canada Viessmann Manufacturing Company Inc. 750 McMurray Road Waterloo, ON N2V 2G5 Telephone: +1 (519) 885-6300 Telephone: (800) 387-7373 (toll free) info@viessmann.ca

Asia
China Viessmann Heating Technology Beijing Co., Ltd. Beijing Tianzhu Airport Industrial Zone B No. 26 Yumin Street, Shunyi District Beijing 101318 Telephone: +86 (0)10-80490888 info@viessmann.cn Hongkong Viessmann China Ltd. Unit 16, 17th Floor, Millennium City 2 378 Kwun Tong Road Kwun Tong, Kowloon Telephone: +852 25440807 info@viessmann.hk

Viessmann Werke GmbH & Co. KG 35107 Allendorf (Eder) Telephone: +49 (0)6452 70 - 3807 00 Fax: +49 (0)6452 70 - 57 95 Email: Anlagentechnik_DE@ viessmann.de www.viessmann.de/Industrie

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