HIT7300 Installation Procedure

TABLE OF CONTENT 1. Objective.................................................................................................................. 2. Work Preparation .................................................................................................... 2.1 Installation Tools Preparation .......................................................................... 2.2 As Plan Document ............................................................................................ 3. Pre Installation Check ............................................................................................ 3.1 CME RFI Check ................................................................................................ 3.2 Material arrival and material check in field ....................................................... 3.3 Unpacking equipment from the box .................................................................. 4. Equipment Installation .......................................................................................... 4.1 DWDM Equipment Installation ......................................................................... 4.2 Power and Cabling Installation ......................................................................... 5. Work Completion ................................................................................................... 5.1 Installation Final Check..................................................................................... 5.2 Red Correction.................................................................................................. 1 1 2 2 2 2 2 3 3 3 6 9 9 9

Figure List: Fig. 3.2 Box indicator.............................................................................................. Fig. 4.1.b Rack Horizontal level adjustment.............................................................. Fig. 4.1.c Rack fixed to the floor................................................................................ Fig. 4.1.d Rack fixed to indoor tray ........................................................................... Fig. 4.1.e Rack grounding ......................................................................................... Fig. 4.1.f Electronic Bonding Point (EBP) jack ......................................................... Fig. 4.1.g LC/PC and FC/PC cable ........................................................................... Fig. 4.1.h.1 Inter module cable connection .................................................................. Fig. 4.1.h.2 Cabling plan from as plan document......................................................... Fig. 4.1.h.3 Cable connected through cable compartment and labeled ....................... Fig. 4.2.b.1 DC connection on PDP ............................................................................. Fig. 4.2.b.2 Inner cable connection .............................................................................. Fig. 4.2.c MCB usage................................................................................................ Fig. 4.2.d.1 DC power cable position with cable ties.................................................... Fig. 4.2.d.2 Cable path on indoor tray.......................................................................... Fig. 4.2.e Patchcord cable installed on conduit through cable tray inside ODF rack Fig. 5.2 Red Correction Flow Chart........................................................................ 3 3 4 4 4 5 5 5 6 6 7 7 7 8 8 9 10

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Table List: Tab. 2.1 Installation tool list .......................................................................................... Tab. 3.1 CME RFI Checklist ......................................................................................... Tab. 5.2 Red correction picture list............................................................................... 2 2 10

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1. Objectives
Tujuan
This document is intended to be used as a reference to guide the HIT7300 installation, so the HIT7300 installation will be similar. It contains all description of procedure to install the equipment.
Dokumen ini ditujukan untuk membuat suatu petunjuk acuan dalam instalasi HIT7300, sehingga didapatkan instalasi HIT7300 yang seragam. Dokumen ini mencakup seluruh rincian prosedur instalasi perangkat

2. Work Preparation
Persiapan Pekerjaan
2.1 Installation Tools Preparation
Persiapan Peralatan Instalasi

List of complete installation tools required is listed in below table

Daftar dari alat kerja yang lengkap terdapat pada table berikut

NO 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 31 33 35 36 39 42 44 46

Tool Name Drilling Machine for Steel and Concrete Drill Bit for Steel/ HSS Drill Bit for Concrete Dia 5mm, 6mm, 8mm, 10mm, 13mm Open End Spanner No. 7-8 (Vanadium Chrome) Open End Spanner No.24-27 (Vanadium Chrome) Open End Spanner & Ring No.10 (Vanadium Chrome) Open End Spanner & Ring No.13 (Vanadium Chrome) Open End Spanner No.17-19 (Vanadium Chrome) Open End Spanner No.30-32 (Vanadium Chrome) Adjustable Spanner 6" (Vanadium Chrome) Adjustable Spanner 15" (Vanadium Chrome) Socket Wrench Set till to 13mm Screw Driver (-) 3mm (Vanadium Chrome-Insulated) Screw Driver (-) 5mm (Vanadium Chrome-Insulated) Screw Driver (-) 7mm (Vanadium Chrome-Insulated) Screw Driver (+) 3mm (Vanadium Chrome-Insulated) Screw Driver (+) 5mm (Vanadium Chrome-Insulated) Screw Driver (+) 7mm (Vanadium Chrome-Insulated) Hexagonal Key (Vanadium Chrome) Torx Key With Hole (Vanadium Chrome) Hammer Center Punch Standard Iron Saw Precision Cutting Pliers (Small) Cutting Pliers Combination Pliers Long Nose Pliers Utility Knife Square Metal Brush Scissor (Stainless Steel) Cable Scraper Digital multi meter AC Cable Junction HIT7300 Installation Procedure

QTY 1 1 set 2 pcs/ Each 2 pcs 2 pcs 2 pcs 2 pcs 2 pcs 1 1 1 1 set 1 1 1 1 1 1 1 set 1 set 1 1 1 1 1 1 1 1 1 1 1 1 1 1
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47 49 50

Anti Static Strap Flash Light Labeling Tool

1 1 1

Tab. 2.1 Installation tool list

2.2 As Plan Document

Dokumen As Plan

As plan document consists of site and equipment information and as plan drawing. All installation should be finished according to the as plan
Dokumen As plan berisi informasi site dan perangkat dan gambar as plan site. Seluruh hasil pekerjaan instalasi harus mengacu kepada gambar as plan

3. Pre Installation Check

Pengecekan Awal Sebelum Instalasi
3.1 CME RFI Check
Pengecekan RFI CME

CME RFI completeness is a mandatory requirement for installation. Subcontractor is responsible to check these CME RFI items listed in below table
Kesempurnaan CME RFI adalah merupakan persyaratan wajib untuk instalasi. Subcontractor berkewajiban untuk mengecek beberapa item CME RFI yang terdapat pada tabel berikut
No Item to be Checked No Item yang di Check 1 Indoor tray Indoor tray 2 Shelter Shelter 3 PLN PLN 4 Grounding System Sistem pertanahan/grounding 5 Lightning Arrester Rod Penangkal Petir
Tab. 3.1 CME RFI Checklist

Requirement Persyaratan Completely installed Terpasang lengkap Completely installed Terpasang lengkap Connected to AC power source Terhubung ke sumber catuan Completely installed and connected to main grounding Terpasang lengkap dan terhubung ke grounding utama Installed and connected to main ground Terpasang dan terhubung ke grounding utama

3.2 Material arrival and material check in field

Penerimaan dan pemeriksaan material di lapangan

Every material is delivered with a Dispatch Note. When receiving the material from the mover, Subcontractor must check the following items;
Setiap pengiriman material disertai dengan Dispatch Note. Ketika menerima material dari mover, Subcontractor harus memeriksa beberapa hal berikut;

a. Check the correctness of site address. Material is delivered to correct site

Periksa kebenaran alamat site. Material dikirim ke alamat site yang benar

b. Check material correctness. All material sent are correct

Periksa kecocokan material. Semua material yang dikirim benar

c. Check the box condition

Periksa kondisi peti/box.

d. Check the condition of shock and level of indicator box

Periksa kondisi shock indicator dan level indicator box.
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Fig 3.2. Box indicator

e. Check material completeness. No missing material (check the content of each box!)
Periksa kelengkapan material. Tidak ada material yang hilang (periksa isi dari setiap box!)

3.3 Unpacking equipment from the box

Pembongkaran barang dari box

a. Open the box carefully and check for every material in the boxes.
Buka box dengan hati-hati dan periksa setiap material yang ada di box masing-masing.

b. Check arrival material quantities and make a report if there is any incomplete/damage/missing material.
Periksa jumlah material yang diterima dan buat report bila ada yang tidak lengkap/rusak/hilang.

c. Make material request if there are any less material or wrong shipment to NSN supervisor.
Buat request material bila ada kekurangan material atau kesalahan kirim ke supervisor NSN.

4. Equipment Installation
Instalasi Perangkat 4.1 DWDM Equipment Installation
Instalasi Perangkat DWDM

a. Locate the position of ETSI rack according to site layout described in as plan
Tempatkan ETSI rak di shelter sesuai dengan layout yang terdapat pada as plan

b. Put ETSI rack in level position, by using spirit level

Posisikan agar ETSI rack pada posisi datar, gunakan spirit level

Fig.4.1.b. Rack Horizontal level adjustment

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c. Fix ETSI rack to the floor tightly by using screw bolt and fisher
ETSI rack harus disekrup kelantai dengan kencang menggunakan baut ulir dan fisher

Fix ETSI rack to the floor tightly by using screw bolt and fisher
Fig.4.1.c. Rack fixed to the floor

d. Fix ETSI rack to indoor tray by using tray support as follow

Kencangkan ETSI rack ke tray indoor menggunakan penyangga tray seperti berikut

Fig.4.1.d. Rack fixed to indoor tray

e. Install ground ETSI rack cable and should be connected to busbar

ETSI rack harus digrounding (terhubung dengan grounding bar / busbar dibawah FEP di dalam shelter)

Fig.4.1.e. Rack grounding

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f.

Use ESD (Wrist strap) equipment while working with module Gunakan Peralatan ESD (Wrist strap) saat bekerja dengan module.

Plug the wristband cable into the Electronic Bonding Point (EBP) jack

Fig.4.1.f. Electronic Bonding Point (EBP) jack

g. Check the completeness of patchcord cables, LC/PC LC/PC for internal HIT7300 modules and LC/PC FC/PC for ODF termination
Cek kelengkapan kabel patchcord yang akan digunakan, LC/PC LC/PC untuk antar module HIT7300 dan LC/PC FC/PC untuk terminasi ke ODF.

Fig.4.1.g. LC/PC and FC/PC cable

h. Check all patchcord cables connection based on as plan document. All cables should be labeled and connected through cable compartment.
Cek semua koneksi kabel patchcord sesuai dengan dokumen as plan. Semua kabel harus dilabel dan terkoneksi melewati kabel kompertemen

Fig.4.1.h.1. Inter module cable connection

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Fig.4.1.h.2. Cabling plan from as plan document

Fig. 4.1.h.3. Cable connected through cable compartment and labeled

4.2. Power and Cabling Installation

Instalasi Power dan pengkabelan

a. Measure the distance between Power Distribution Panel (PDP) on ETSI rack and DCPDB, than cut the power cable to the required length.
Tentukan jarak antara penghubung Power Distribution Panel (PDP) di rak ETSI dan DCPDB, kemudian potong kabel power sesuai dengan panjang yang diperlukan.

b. Set power cable into PDP connector, remove the insulation of the cable approx 1cm and make sure that power supply was OFF before connecting the power cable to PDP terminal. The wire/ inner cable must properly insert and tighten on terminal.
Pasang kabel power ke konekor di PDP, lepaskan pembungkus DC kabel kurang lebih 1cm dan pastikan power supply dalam kondisi mati sebelum dihubungkan ke PDP termainal. Kabel inti harus dimasukkan secara benar dan kencang kedalam terminal.

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Fig.4.2.b.1. DC connection on PDP

Fig.4.2.b.2. Inner cable connection

c. Connect power cable into 32A MCB on DCPDB. Measure the voltage from DCPDB with Voltmeter before connected to PDP, voltage value should between 40.5 and 75 VDC.
Hubungkan kabel power ke MCB 32 Ampere pada DCPDB. Ukur tegangan dari DCPDB dengan voltmeter sebelum dihubungkan ke PDP, nilai tegangan harus antara -40.5 dan -75 VDC

Put label on DCPDB

Fig.4.2.c. MCB usage

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d. Power cables installed on tray must be separated, not crossed over with patchcord cable, and be tied using white ties.
Instalasi kabel power yang melewati cable tray harus terpisah dan tidak bersilangan dengan kabel patchcord dan diikat dengan cable ties
FRONT VIEW TOP VIEW

SIDE VIEW

Cable Ties

Fig.4.2.d.1. DC power cable position with cable ties

Conduit Cable Grounding Cable DC Power Cable

Conduit installed in right side of tray rack DC cable + grounding installed in left side of tray rack

Rack back side

Fig.4.2.d.2. Cable path on indoor tray

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e. Patchcord cable installed inside conduit from top of HIT7300 rack to ODF, through cable tray inside ODF rack and continued using spiral cable
Kabel patchcord dipasang didalam conduit dari atas rack HIT7300 sampai ke ODF melalui kabel tray didalam rack untuk ODF dan dilanjutkan dengan kabel spiral

DCPDB GPA Alarm HUB 8 Port & alarm Censor

ODF Spiral conduit

AC outlet

Fig.4.2.e. Patchcord cable installed on conduit through cable tray inside ODF rack

5. Work Completion
Penyelesaian Pekerjaan
5.1 Installation Final Check
Pengecekan Instalasi Akhir

To ensure that all equipment installation is finished as quality standard, therefore the subcontractor must check the installation result and make sure all parts are properly installed.
Untuk memastikan bahwa instalasi perangkat telah diselesaikan sesuai dengan standar kualitas, maka Subcontractor harus mengecek hasil pekerjaan instalasi dan memastikan semua bagian terpasang dengan benar

5.2 Red Correction

Red Correction

There is a possibility that some installation item is not finished as planned due to unpredictable factor such as changed in actual space allocation, direct change request from customer, etc. To keep the site information is always updated; therefore the Red Correction activity is required, the document called as build document. Figure below explains the Red Correction process
Terdapat kemungkinan bahwa hasil instalasi tidak sesuai dengan as plan yang disebabkan oleh factor yang tidak bisa diperkirankan sebelumnya seperti perubahan alokasi tempat, permintaan perubahan langsung dari
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HIT7300 Installation Procedure

customer, dan lain lain. Untuk menjaga agar informasi site selalu update, maka diperlukan aktifitas Red Correction, dokumennya dinamakan dokumen as build. Gambar berikut menjelaskan proses Red Correction
Installation Finished Identify any changes Red Line Drawing

Site Picture Record

Red Line + Photo

Fig. 5.2 Red Correction Flow Chart

In this activity, subcontractor will do:

Di aktifitas ini, Subcontraktor akan melakukan:

1. Red Line, by providing red mark in former as plan document for any changes/differences found between as plan and actual installation result
Red Line, dengan memberikan red mark pada dokumen as plan sebelumnya jika ditemukan adanya perbedaan antara as plan dengan hasil instalasi ang sesungguhnya

2. Site Picture Record, by taking some necessary picture as listed in below table.
Pengambilan Gambar Site, dengan mengambil beberapa gambar/foto yang terdapat pada tabel berikut.
No Picture

1 2 3 4 6 7 8 9 10 11 12 13 14 15

View to site View to ETSI rack placement View to ETSI rack floor mounting View to ETSI rack tray mounting View to ETSI rack grounding cable View to bus bar grounding cable View to patchcord installation (internal module) View to patchcord installation (to ODF) View to power cable installation in ETSI rack View to patchcord, power and grounding cable path on indoor tray View to open rack 19 placement View to open rack 19 grounding cable View to DCPDB on open rack 19 View to AC outlet on open rack 19

16 View to ODF Tab. 5.2 Red correction picture list

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