WEEK 1 LEARNING AREA Manufacturing Processes Machining processes and use of machine a. Lathe machine b. Milling machine c. Shaping machine d. Grinding machine e. Drilling machine (ointing techni)ues a. ssemble using scre$, bolt and nut, and ri&et b. *asic principles and uses of the follo$ing processes+ i. Soldering ii. *ra,ing iii. -.y/acetylene gas $elding i&. rc $elding &. dhesi&e c. Compare the ad&antages and disad&antages for each 0ointing techni)ue Casting processes a. 2ypes of casting i. Sand casting ii. Mould casting iii. 3a. casting b. Main uses of each process c. Compare the ad&antages and disad&antages of each process #ress$or% processes a. Shearing b. *ending c. Dra$ing #lastic moulding and Shaping processes a. 2ypes of plastic moulding and shaping+ i. Compress4solid Moulding ii. !n0ection moulding ii. 2ransferring moulding &i. 1.trude moulding &. *lo$ moulding &i. 5acuum moulding b. Main uses of each process c. Compare the ad&antages and disad&antages Le e! I State the casting processes and their main uses Compare the ad&antages and disad&antages of each process Le e! " Describe the casting processes Choose suitable process to produce certain product Le e! $ 1.plain the press$or% process List uses of press$or% and sample products that can be produced Le e! $ State plastic moulding and shaping processes List the components can be produced by each process Compare the ad&antages and disad&antages of each process Le e! " Describe the plastic moulding processes Choose suitable plastic moulding process to produce a certain product #repare chart or diagram to sho$ &arious types of moulding !dentify and collect &arious casting sample and discuss the process used LEARNING OUTCOMES Le e! I List types of machine and their main uses Define CNC, C D, C M,C!M, "MS Match the types of cutting to the appropriate machines SEGGESTED LEARNING ACTIVITIES #ractical $or% in&ol&ing drilling and grinding machines.
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Le e! I 1.plain &arious techni)ues of 0ointing and their uses Compare the ad&antages and disad&antages of &arious 0ointing techni)ues Le e! " Choose appropriate 0ointing techni)ue according to its use and material Le e! # Combine the uses of &arious 0ointing techni)ues in certain pro0ect
#repare actual sample of 0oints using scre$, bolt and nut, and arc $elding Demonstrate ho$ to start arc $elding and ho$ to get a simple bead Do simple 0ointing $or% by using scre$, bolt and nut, and arc $elding #repare related diagram and tools
#repare chart or diagram of plastic moulding and shaping process !dentify and collect &arious products of plastic moulding and shaping and discuss the process in&ol&ed
Le e! I 1.plain the function of multimedia and internet Le e! " 1.plain $ith e.amples the ad&antages of using multimedia computer and internet Le e! I 1.plain the concepts of force, pressure, $or% and po$er List the components and s%etch the symbols State the function of hydraulic components Le e! " Sol&e simple calculation problems related to force, pressure, $or% and po$er Describe operation of components
Contro! 8ydraulic control a. #rinciples of force, pressure, $or% and po$er b. Component, symbol and function c. Simple hydraulic circuit
1lectric control a Component, symbol and function b. Simple electric control circuit
1lectronic control a. Component, symbol and function i. Diode ii. 2hirstier b. 1lectronic control circuit
Manage%ent of Construction Acti ities Contract management a. Definition of contract b. 2ypes of contract i. Negotiation tender ii. -pen tender c. 2ypes of contractors d. Cost estimation i. "loor area ii. 5olume iii. List of )uantity
Collect ne$spaper cutting on tender ad&ertisement Demonstrate ho$ to sol&e simple cost estimation
Management of construction pro0ect a. Construction acti&ity b. dministration at construction site c. Gantt chart d. Critical flo$ chart
Manage%ent of Resources 3or%er and labourers a. 2ypes of $or%ers i. Site $or% ii. Structure iii. Structure i&. Machinery $or% Materials and tools a. #urchasing procedure b. c)uiring materials i. Stoc% ii. #urchase on demand iii. Lump/sum contract c. c)uiring tools i. #urchase ii. 6ent 4 lease
Categori,e types of $or% in construction Sector Ma%e an organi,ation chart for site management
Le e! I List tools and machines used in contraction pro0ects State the function of tools and machines used in construction pro0ects Le e! I List the steps in&ol&ed to build structure
Construction of Structure. #reparation a. c)uiring permit or permission b. Site clearing c. identify location of structure i. 7se of centre line ii. 7se of site line d. Site lay/out i. 1ntry and e.it ii. ccommodation iii. 7tility 9 electricity, $ater and telephone: i&. Security 1arth$or% a. Stabili,ing earth b. Loosening soil c. 1.ca&ating d. "illing the site e. Disposing of earth f. Clearing
Carry out research on nearby site and prepare #repare a &ideo on structure construction acti&ities #repare flo$ chart for structure construction
Carry out research on nearby site and prepare the related folio #repare a &ideo on structure construction acti&ities #repare a flo$ chart for structure construction
Super structure construction a. Construct frame structure i. 2imber frame "loor 3all 6oof ii. 6einforced concrete frame *eam Column b. Construct load bearing $all Structure enclosure a. 1nclosing roof b. 1nclosing $alls. installing door installing $indo$ 'uture of Construction Tec+no!og,2rends and future de&elopment in construction technology En iron%enta! Contro! Management of construction $aste and solid $aste i. 2ypes of $aste ii. 6ecycling
Le e! I List the steps in construction of super structure Le e! " Describe method to construct super structure 9$ood, rein forced concrete: Le e! I List the method of end using structures Le e! " Describe method of enclosing structures Le e! I 1.plain the trends and future de&elopment in construction technology Le e! I !dentify construction $aste material dispose $aste Le e! " Describe efficient managing techni)ue to Le e! I List methods of controlling erosion Le e! " Describe methods used to control erosion Le e! I State the steps to carry out design methodology Le e! " Carry out design methodology in se)uence Le e! # Set up and test design model based on problems and brief
Carry out research on nearby site and prepare the related folio #repare a &ideo on structure construction acti&ities #repare a flo$ chart for structure construction
Sho$ on manila card e.amples of articles and information ta%en from ne$spaper and maga,ine about the effects of construction acti&ities
1rosion control a. Methods used to control erosion i. 8ydro seeding ii. 2renching iii. Gunniting Met+o)o!og, of Design !mplementation of design methodology. a. Situation for design b. Design brief c. 6esearch and study d. Solutions e. #roduct or model f. 2esting
Carry out design methodology by producing pro0ect to sol&e problem based on e.isting situation 1.amples+ a. *oo% rac% b. Cutlery container
Le e! I List aesthetic characteristics in design List the importance of pac%aging in industry Le e! " Generate ideas by s%etching to produce an ob0ect $ith aesthetic &alue
Strength factors in design a. Methods in designing for strength+ i. Definition of structure ii. 2ypes of load Compact 2ension 2or)ue Shear iii. Structure in nature 1.ample+ 8oney comb i&. Methods of beam design to support and control flat plate and frame for firmness and toughness in order to strengthen bo.es
Le e! I Define structure !dentify types of load Le e! " Describe $ith e.ample the shape of ob0ect designed based on strength factor in design Le e! # Combine the factors of human, aesthetic and strength to produce a design pro0ect
Sho$ a fe$ pictures consisting different arrangements and aesthetic aspects 1.amples+ Line, colour, shape, te.ture, rhythm, symmetry State the effects or roles of colour, line, shape and te.ture in designing a product 2our school compound or &isit factory List products or tools 9as many as possible: that can be seen and relate them to the ideas of design Sho$ a fe$ types of canned food pac%aging or other types of pac%aging Discuss the aspect of colour, material and shape in pac%aging a product and the influence on cost and mar%eting #repare e.amples of structure and list strength factors in designing the structure 1.amples+ 2ypes of load Compact, tension, shear, tor)ue