CUSTOMER SPECIFICATION MANUAL VP04

Originator Date Page Designation Document No. Ed. Reg. No.

6900D-MS 981015 1.1 List of contents O 9122 2684 63 D101859.DOC
List of contents
Page Name Issue
1.1 List of contents --
2.1-2.3 Instructions 59
3.1 Formula 59
4.1 Option list 60
7.1-7.2 Variant list 63
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 2.1 Instructions O 9122 2684 59 D102043.DOC
Instructions
The VP04 Customer Specification Manual is used to specify and thus customize the VP04 control-
pressure valve to meet the exact needs of the customer. The manual contains a number of main
sections.
The List of contents lists the different pages in the manual, together with their edition numbers. The
consecutive edition number of the document is given under "Ed." (Edition). The edition number of
each page can be compared with the edition number in the list of contents.
The edition number of the list of contents can be compared with the product company's original
document, for the purpose of ensuring that you are working with the latest edition.
This document is the Instructions section of the manual.
The Formula erally referred to as the Customer Specification Form) is the document in which the
valve is specified by entering a code or value in each option box. Where no specific choice is made for
an option, a forward slash (/) should be entered into the box. In most cases, the available options are
listed below the box. Where appropriate, it may also be necessary to enter the A-variant number (see
under "Viant list" below for further details). Completed Formulathe customer's specifications. The
information in the formula then transferred to the specification database in our ordering system, where
the customer's specification is registered and given a unique Customer Specification Number. The
Customer Specification Number is made up of the product type name and a consecutive number, e.g.
VP04-0098
Product type

Consecutive number
The unique customer specification number clearly defines the product's functions, dimensions and
construction.
Note: In the event of a change in product version, a letter indicating the change generation is added to
the consecutive number, e.g. first change: A, second change: B, etc. Two generations can not normally
co-exist.
When communicating with the product company, the Customer Specification Number is used as the
product ID number.
The Options list gives the list of options available, together with brief descriptions. For more detailed
information, you are referred to the product manual (a copy of which can be found at every sales
company). The Options list consists of four columns. In the first column is the "Item number", which
indicates the box into which the selection should be inserted in the Customer Specification Form. In
the second column is the "Function designation", in the third column, the "Options available" and in
the fourth, a "Description" of the respective options.
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 2.2 Instructions O 9122 2684 59 D102043.DOC
The Options list is divided into a number of logical groups, which have a certain technical relationship.
N.B. Pay special attention to any remarks given, since they give information about limitations and
recommendations.
The Variant list is a list of current variants of the standard valve. Details of variants no longer
available can be found in ASM5.2.2. The Variant list contains a description of the variant's function
and also states how and where it should be specified in the Customer Specification Form. The variant
number (A + two digits, e.g. A03) can appear at several item numbers in the Form.
There are three types of A-variant:
Substitute variants: replace a standard version. Must be specified at the item No. where the standard
version would normally have been entered.
Combination variants: are combined with a standard variant. Must be specified at the same item No.
as the standard version. Both must be entered, e.g. F+A36.
Supplementary variants: a pure accessory. Must usually be specified at its own item No.
The variant list gives the following information:
Axx
1.
Item No
2.
Entry example
3.
Drawing number
4.
Description
5.
Remarks
6.
1. A-variant number.
2. Item No. The box into which the A-variant number should be entered in the Customer
Specification Form.
3. Entry example: Shows how the variant number should be entered at the item No. (see point 2).
N.B. In the case of combination variants, enter standard + A-variant number, e.g. (F+A36).
4. Drawing number: Gives the number of the drawing in which the variant appears. For the
drawing, you are referred to the product manual.
5. Description: Describes function and technical characteristics of the variant.
6. Remarks: Important information such as recommendations and limitations is given here.
Even obligatory options at other item Nos. are given here.
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 2.3 Instructions O 9122 2684 59 D102043.DOC
Stated recommendations, limitations and obligatory options are the cases to which consideration
is given in the design of the variant. In other combination cases, the product specialist should be
consulted before choosing the options.
PROCEDURE FOR FILLING IN THE CUSTOMER SPECIFICATION FORM
- The sales engineer fills in the form together with the customer.
- The completed form must always be authorized and approved by the technical manager in the
respective sales company, for the purpose of meeting the demands of the contract review in
accordance with our quality system.
- Only forms that have been authorized may be sent to the product company's order department.
See also VOACs Sales Administration Manual (SAM)
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 3.1 Formula O 9122 2684 59 D102045.DOC
Originator: Date: Approved:
Application: __
ID marking over and above ordinary (max. 7 characters): _ _ _ _ _ _ _
BASIC VALVE
1 2 7
VP04
2, 4, 6 M, S A**
8, 10, 12 T, R
14, 16 P
ADDITIONS TO SECTION
Sect 3 Port 4 5 6
1 1
2
2 1
2
3 1
2
4 1
2
5 1
2
6 1
2
7 1
2
8 1
2
H1, H2, 8 / A**
H3, E1, MD2
E2, E3,
E4
Enter / in box where no selection
is made.
Port 2 need not be filled in if it is
identical to port A.
Sections 2-8 need not be filled in
if they are identical to section 1.
Connection for
primary air
Control-pressure
port 1
Control-pressure
port 2
Reset form
Print
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 4.1 Option list O 9122 2684 60 D100841.DOC
1 Number of
control pressure
connections
2 - 16
IS
MS
US
(2 on each valve section)
Separate inlet section
Separate middle section
Separate end section
2 Connection M
T
P
S
R
Insert connection for 8 mm tube (P and R) and 6 mm tube (S).
Insert connection for 5/16 tube (P and R) and 1/4 tube (S).
Insert connection for 1/4 tube (P, R and S).
Insert connection for 6 mm tube (P, R and S).
Insert connection for 5/32 tube (P, R and S).
3 Lever H1
H2
H3
E1
E2
E3
E4

X
Joystick with ball handle, only for VP044.
Straight linear lever with ball handle.
Curved linear lever with ball handle.
Lever with two position push button handle (only for VP042 or as joystick lever
for VP044).
Lever with three position toggle switch handle, spring centered (only for VP042
or as joystick lever for VP044).
Lever with three position toggle switch handle, one end position detented (only
for VP042 or as joystick lever for VP044).
Lever with three position toggle switch handle, both end positions detented
(only VP042 or as joystick lever for VP044).
Without lever ( bellows included)
4 Spring pack 8 8 bar
5 Lever detent /
MD2
MD2
Without lever detent.
Lever detent in port 1, (only for linear lever).
Lever detent in port 2, (only for linear lever).
6 Variant /
A**
Without variant.
Variant depending of sections acc to variant list.
7 Variant /
A**
Without variant.
Variant acc to variant list.
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 7.1 Variant list O 9122 2684 63 D102047.DOC
I f more than one A-variant is selected for the same valve, it is important to check that it will be possible to
mount them together. This cannot normally be determined from the remarks below.
A02
Item
6
Entry example
A02
Drawing number
9128 2967
Description
Lever equipped with friction brake and centre-position indication.
Remarks
Cannot be combined with 4 in item 1.
A09
Item
3
Entry example
A09
Drawing number
9126 3410
Description
Special H2 lever with detent in neutral position.
Remarks
A10
Item
3
Entry example
A10
Drawing number
9126 3411
Description
Special H2 lever with detent in neutral position and in end position on actuation of port 2.
Remarks
A11
Item
3
Entry example
A11
Drawing number
9126 3411
Description
Special H2 lever with detent in neutral position and in end position on actuation of port 1.
Remarks
A13
Item
6
Entry example
A13
Drawing number
9127 2905
Description
Valve with special H3 lever, which is shortened by 50 mm.
Remarks
Enter H3 for item 3.
A14
Item
6
Entry example
A14
Drawing number
--
Description
Valve with H3 lever turned 90 to the left (anti-clockwise)
Remarks
Enter H3 for item 3.
Delivery Class List
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 7.2 Variant list O 9122 2684 63 D102047.DOC
I f more than one A-variant is selected for the same valve, it is important to check that it will be possible to
mount them together. This cannot normally be determined from the remarks below.
A15
Item
6
Entry example
A15
Drawing number
--
Description
Valve with H3-lever, which is turned 90 to the right (clockwise).
Remarks
Enter H3 for item 3.
A20
Item
6
Entry example
A20
Drawing number
9120 1001-64
Description
Shorter lever than standard. Standard knob replaced with lever knob that has window for function symbol.
Remarks
Service life of bellows up to max. 20.000 strokes.
Since lever is shorter than standard, the lever force, i.e. force needed to move lever, is higher.
Enter H2 for item 3.
A23
Item
3
Entry example
A23
Drawing number
3763841
Description
Valve with coordinate lever unit without lever and lock nut, and with special mounting plate.
Lever bracket has M10 thread.
Remarks
Can only be combined with 4 for item 1.
A24
Item
4
Entry example
A24
Drawing number
3764312
Description
Max. control pressure when activating device fully actuated is approx. 7 bar.
Remarks
A25
Item
7
Entry example
A25
Drawing number
--
Description
Valve without bellows.
Remarks
Can only be combined with 4 for item 1.
Cannot be combined with H2 or H3 for item 3.
A26
Item
7
Entry example
A26
Drawing number
3766381
Description
VP042-E2 with extra switch. P and T with angle nipple (Parker: T2ESPK6).
Remarks
Can only be combined with 2 for item 1 and E2 for item 3.
Delivery Class List
CUSTOMER SPECIFICATION MANUAL VP04
Originator Date Page Designation Document No. Ed. Reg. No.
6900D-MS 981015 7.3 Variant list O 9122 2684 63 D102047.DOC
I f more than one A-variant is selected for the same valve, it is important to check that it will be possible to
mount them together. This cannot normally be determined from the remarks below.
A27
Item
7
Entry example
A27
Drawing number
3767074
Description
VP04 with electric (24 V) end position detent of port 1. Compare with PCL4-ED2. Special H3-lever. Supplies
without bellows.
Remarks
Can only be combined with 2 for item 1 and H3 for item 3.
Delivery Class List